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Truck Hydraulics Salt and Sand Systems Training Manual and Electonic Catalog

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Truck HydraulicsSalt and Sand Systems Training

Manual and Electonic Catalog

Salt and Sand Table of Contents

Spreader Systems• QDB Manual Spreader Valve System 3&4• PSM 1000 System Electronic Spreader Valve 5

Basic Systems• Basic System QDB With Power Beyond 6• Basic System With PSM 1000 With Additional Section 7

Pumps • Clutch 8• P20 Single 9

PDC Flow Divider 10Hydraulic Valves

• V20 with Power Beyond 11• V20 With Additional Section 12• V20 Main Reliefs/Positioners/Work Port Reliefs 13&14

Hydraulic MotorsSpinner / Auger 15

Filtration 16&17

2

2

QDB – Manual Spreader Control3

3

QDB – Manual Spreader Control

Ordering

4

4

PSM 1000 ElectronicControl Spreader System

Parker Hannifin introduces the Spread Master Model PSM 1000Spreader control system to provideSafer quieter cab environment. The Electronics provide remote propor-tional control of the Feed Rate and Spinner for you V-Box or Tailgate Spreader. This is a non-ground Speed system and operates in openLoop only.

• Main Power Button• Feed Rate Potentiometer

10 detents• Spinner Potentiometer -10 Detents• Blast Button – presets for 5 second

duration• EMI/RFI compliant• Solid state circuit protection• Wiring harness included for plug

and play

• Feed Rate proportional cartridge16 GPM

• Spinner proportional cartridge7 GPM

• Manual over-rides• Proportional unloader for fixed

displacement pumps• Standard SAE ports• 3000 PSI operation

• OrderingPart Number PSM1000Unit Will Come Complete

5

5

Basic System With VA 20 Valve and Power Beyond

Plow Up Down Plow Left Right

Hoist

Suction Line

Return Line

40%

60%

QDB CAN BE REPLACED WITH PSM ELECTRONIC SPREADER• Reduce In Cab Noise• Take Hydraulic’s Out of Cab

6

6

Basic System With V20 Valve With Additional Valve Section

Plow Up Down

Plow LeftRight

Hoist

Suction Line

Return Line

40%

60%

Note:Spreader can have all hydraulic flow shut downfrom inside the cab

Spreader

7

7

Clutch PumpsMost Popular SizesP16 65 to P16 115

8

8

P20 SingleMost Popular Sizes1Gear to 2” Gear Sets

Chelsea # Parker # Rot. Rear Side Gear CID

O-Ring

PGP020 3089110274T BI 1” 1" 1" 1.97

PGP020 3089110278T BI 1" 1" 1 1/4" 2.45

PGP020 3089110275T BI 1" 1 1/4" 1 1/2" 2.96

PGP020 3089110276T BI 1" 1 1/4" 1 3/4" 3.45

PGP020 3089110277T BI 1" 1 1/4" 2" 3.94

NPT

PGP020 3089110271T BI 1" 1" 1" 1.97

PGP020 3089110272T BI 1" 1" 1 1/4" 2.45

PGP020 3089110264T BI 1” 1 1/4" 1 1/2" 2.96

PGP020 3089110265T BI 1" 1 1/4" 1 3/4" 3.45

PGP020 3089210266T BI 1" 1 1/4" 2" 3.94

9

9

CD25 Adjustable Flow ControlOrdering

10

10

Model # Part # QTY20-LC-12 08650029 1WH-1950 08650419 1K-WH-A 08650381 120-10-04 08650020 220-10-03 08650016 120-RC-12-E-MY 08750024 1K-20-10-Y 08650103 1K-20-3 08650089 1

V20 Valve Salt & Sand With Power Beyond

11

11

V20 Valve Salt & Sand With Additional Section

Model # Part # QTY20-LC-12 08650029 1WH-1950 08650419 2K-WH-A 08650381 220-10-04 08650021 220-12-CF 08650003 120-10-03 08650017 220-RC-12-E 08650146 1K-20-5 08650091 1

12

12

MAIN Relief AndSpool Positioner Option Kits

K20-D 086501053-Position DetentK20-PA1 08650630Air Shift Kit

Main Relief

Spool Positioner Option Kits

13

13

Work Port Relief Valves14

14

Hydraulic Motors

Auger Motor TC0100FP100AAAASpinner Motor TC0050FP100AAAA

15

15

Hydraulic Filtration16

16

Hydraulic Filtration17

17

HCSSpreader Control ValvesManual and Electonic Catalog

May 2006

Features and Benefits:• Complete System with One Part Number• Electronics, Wire Harness and Hydraulic Manifold Shipped in One Box• Deutsch and Weather Pak Connectors, You Only Connect Power and Ground• 500 ms Fixed Ramps for Accel and Decel• Circuit Protection: If Overload Condition, System Shuts Down; Reset Power Button to Restart.• Operating Range -40 Degrees F to 180 Degrees F• IP65 Electronic Enclosure for Splash Proof “Coffee Test”• “Blast” is a Momentary Button for a 5 Second Duration at Maximum Output with

controller on or off for spot applications. • Back-lit for easy viewing of position in night time operation

PSM1000Parker Spread Master SystemParker Spread Master System

A Complete Salt and Sand Control System

Performance Objectives:• Total System Reliability• Safer/Quieter Environment• Improved Cab Ergonomics• User Friendly

Parker Solution:• Complete System from Parker• Removed Hydraulics from Cab

with Remote Compact Electronics• Easy to Operate Controls

Parker Hannifin introduces the Model PSM1000 Parker Spread Master System

designed to provide reliable application of salt and sand with remote electronics and a safer quieter cab environment.

The electronics provide remote proportional control of the Feed Rate and Spinner for your V-Box or Tailgate Spreader.

The PSM1000 System will provide greater return on operator investment through accuracy in distribution control.

System #PSM1000 includes:• Electronic Control Module PSM1000C

• Control Manifold Assembly PSM1000M

• Wiring Harness PSM1000H

• Application Instructions PSM1000AI

Parker Hannifin CorporationIntegrated Hydraulics Division595 Schelter RoadLincolnshire, Illinois 60069(847) 955-5000www.parker.com/ihd

HY15-2006/US1M 5/06

PSM1000M Features:• Feed Rate Proportional Cartridge 16 gpm• Spinner Proportional Cartridge 7 gpm• Manual Over-Rides• Proportional Unloader for Fixed Displacement Pumps• System Safety Relief in Open Center Systems• Standard SAE Ports with Gage port added• 3000 psi Operation• Load Sense System Capability

PSM1000M

PSM1000C Features:• Main Power Button• Temperature Compensated at 200Hz PWM

for Stable Electronic Control • Feed Rate Speed Control – 10 detents• Spinner Speed Control – 10 detents• Blast Button – Preset for 5 Second Duration• EMI/RFI Compliant• Solid State Circuit Protection• Wiring Harness Included for Plug-N-Play

CapabilityPSM1000C

System Schematic:

ORDER PART NUMBER:

PSM1000

For Open Center Systems- Designed for Fixed Displacement Pumps- Power Beyond of Open Center Valve will be plumbed to "P" portof PSM1000M....L.S. port will remain plugged......- With series circuit, spool valves will have priority and interruptflow to PSM1000M spreader requirements.....

For Closed Center Systems with Load Sensing pumps- Block “T” and connect the LS port to the Pump LS via a LSShuttle valve, CS041B-A4T, when used in conjunction with anyother LS control valve.

PSM1000 Application InstructionsPSM1000AI

5/11/06 C

PSM1000 APPLICATION INSTRUCTIONS

After the PSM1000 System has been installed, the PSM1000CController must be calibrated for the Spreader System in thevehicle.Calibration controls are found in the rear of the PSM1000C.See below:MIN Adjustment pot sets the minimum speed the function willoperate at when the controller is set to position 1.Turn clockwise for a higher “I MIN” setting.MAX Adjustment pot sets the maximum speed the function willoperate at when the controller is set to position 10.Turn clockwise for a higher “I MAX” settingMax current should not exceed 2.2 amps*Adjustments should only be made with a small flat headscrewdriver

Set Blast controls the current levelsent to the Auger control in the “Blast”mode. Set this control for the desired

feed rate in the “Blast” mode.

Spinner

Auger

S

A

LS

COM

RV

OR2

SH

OR1

PSM1000M

Spinner Auger (Feed Rate)

MIN MINMAX MAX

Set Blast

PSM1000CG

Customer ValueProposition:The PSM1500-1 is designed as a low cost auxiliary option to provide reliable application of salt or sand. At the same time, the remote electronics offer a safer, quieter cab environment. The electronics provide remote proportional control of the spinner function for your V-Box or Tailgate Spreader.

The PSM1500-1 System will provide greater return on operator investment through precise, accurate control.

Product Features:

• Complete system with one part number

• Deutsch and WeatherPak connectors - You only connect power and ground

• Proportional cartridge, 15 GPM

• Circuit protection: If overload condition, system shuts down; reset power button to restart

Contact Information:Parker Hannifi n CorporationHydraulic Cartridge Systems595 Schelter RoadLincolnshire, IL 60069

phone [email protected]

www.parker.com/hcs

PSM1500-1Parker Spread Master SystemAn Auxiliary Spreader Function Option

Customer ValueProposition:Similar to the PSM1500-1, the PSM1500-2 offers consistent control of the spinner for even application of salt and sand. PSM1500-2 differentiates itself with the addition of the remote electronically proportionally controlled Feed Rate feature.

This integrated package helps provide optimum constant density spreading capability, thus providing maximum cost savings for material and fuel.

Product Features:

• Complete system with one part number

• Deutsch and WeatherPak connectors - You only connect power and ground

• Proportional cartridge, 15 GPM

• Circuit protection: If overload condition, system shuts down; reset power button to restart

Contact Information:Parker Hannifi n CorporationHydraulic Cartridge Systems595 Schelter RoadLincolnshire, IL 60069

phone [email protected]

www.parker.com/hcs

PSM1500-2Parker Spread Master SystemPrecision Feed Rate and Spinner control at the touch of your fi ngers.

Catalog HY15-3500/US Flow Control ValvesSeries QA and QD

Parker Hannifin CorporationIntegrated Hydraulics DivisionLincolnshire, Illinois, USA

qa&qd.pm6.5, bl, 1/03

SP1

Technical Information

Symbols

Specifications

Maximum 150 LPM (40 GPM)Inlet Flow

Flow 1 (Spinner) up to 37.5 LPM (10 GPM)Flow 2 (Auger) up to 112.5 LPM (30 GPM)

Maximum 172.5 Bar (2500 PSI)Inlet Pressure

Flow Accuracy ±5% of setting

Internal Material Steel

Body Material Aluminum (anodized)

Operating Temp. -40°C to +93.3°CRange (Ambient) (-40°F to +200°F)

(Nitrile Seals Only)

Approx. Weight 3.2 kg (7.2 lbs.)

General DescriptionThe QA and QD Series, Flow Controls are designedfor applications such as spreaders where precisecontrol of one or two functions may be required withoutregard to variations in load pressure. These valves areused mainly on snow removal equipment, but can alsobe used for other applications such as sand andfertilizer.

OperationThe basic valve consists of at least one or two pres-sure compensated, priority type flow controls. Thisvalve will provide a constant flow regardless ofchanges in load or changes in the pump output. Anyexcess flow from the pump or flow greater than theload requirement will be diverted to the tank port of thevalve.

A second pressure compensated, priority type flowcontrol is available. This enables the control of twoseparate functions. Other options include a relief valveto regulate inlet pressure, a solenoid bypass valve, amanual bypass valve, and a load sensing option.

Features• Hardened and precision ground parts for durability

• Easy to adjust knobs

• Adjustable flow ranges for varying applications

• Load sense option

• Manual bypass option

• Solenoid bypass option

• Anodized aluminum body for long life

QDL

A

LS

S

P T

QDL

QDB

A

LS

S

P

QDN

ATS

P

QDS

ATS

P

QDB

A

T

S

P

QDA

B

P

T

QAA

TP

B

QAB

Parker Hannifin CorporationIntegrated Hydraulics DivisionLincolnshire, Illinois, USA

qa&qd.pm6.5, bl, 1/03

Catalog HY15-3500/US Flow Control ValvesSeries QA and QD

SP2

Dimensions Millimeters (Inches)

THIRD-ANGLEPROJECTION

7.1 (.28) Dia.Thru 2 Mtg. Holes

AUGER

6.4(.25)

114.3(4.50)

88.9(3.50)

134.2(5.28)

184.2(7.25)

OF

F

ON

127.0(5.00)

56.6(2.23)

Non AdjustableRelief Option

2.1(.81)

A

PT

42.7(1.68)

81.3(3.20)

63.5(2.50)

88.9(3.50)

AdjustableRelief Option

87.7(3.45)

Series QAA and Series QAB(For Series QAA, Omit Lever)

AdjustableRelief Option

87.7(3.45)

38.1(1.50)

63.5(2.50)

88.9(3.50)

T P

A

S

16.0(.63)

42.7(1.68)

81.3(3.20)

101.6(4.00)

56.6(2.23)

Non AdjustableRelief Option

7.1 (.28) Dia.Thru 2 Mtg. Holes

AUGER

SPINNER

114.3(4.50)

6.3(.25)

112.8(4.44)

88.9(3.50)

6.3(.25)

127.0(5.00)

ON

OF

F

195.0(7.68)

105.1(4.14)

63.5(2.50)

Series QDA

Catalog HY15-3500/US Flow Control ValvesSeries QA and QD

Parker Hannifin CorporationIntegrated Hydraulics DivisionLincolnshire, Illinois, USA

qa&qd.pm6.5, bl, 1/03

SP3

Dimensions Millimeters (Inches)

THIRD-ANGLEPROJECTION

AdjustableRelief Option

87.7(3.45)

38.1(1.50)

T P

S

A

63.5(2.50)

88.9(3.50)

2.1(.81)

16.0(.63)

42.7(1.68)

81.3(3.20)

127.0(5.00)

ON

Non AdjustableRelief Option

56.6(2.23)

OF

F

106.1(4.18)

184.2(7.25)

AUGER

SPINNER

114.3(4.50)

6.4(.25)

7.1 (.28) Dia.Thru 2 Mtg. Holes

134.2(5.28)

88.9(3.50)

Series QDB

AdjustableRelief Option

87.7(3.45)

127.0(5.00)

62.0(2.44)

63.5(2.50)

105.1(4.14)

88.9(3.50)

6.3(.25)

6.3(.25)

114.3(4.50)

Non AdjustableRelief Option

56.62.23

AUGER

SPINNER

16.0(.63)

42.7(1.68)

81.3(3.20)

101.6(4.00)

38.1(1.50)

63.5(2.50)

88.9(3.50)

A

T P

S

Series QDS

Parker Hannifin CorporationIntegrated Hydraulics DivisionLincolnshire, Illinois, USA

qa&qd.pm6.5, bl, 1/03

Catalog HY15-3500/US Flow Control ValvesSeries QA and QD

SP4

Dimensions Millimeters (Inches)

THIRD-ANGLEPROJECTION

89.7(3.53)

5.8(.23)

115.1(4.53)

127.0(5.00)

97.0(3.82)

63.5(2.50)

5.8(.23)

38.1(1.50)

38.6(1.52)

69.8(2.75)

95.2(3.75)

116.1(4.57)

107.9(4.25)

P

A

LS

S

115.1(4.53)

21.4(.84) SPINNER

AUGER

42.9(1.69)

37.1(1.46)

19.0(.75)

88.9(3.50)

10-32 UN-2B x .25 DP.Mtg. Holes (2 Places)

C'Bore .50 x .38 DP..28 Dia. Mtg. Hole (2 Places)

Series QDN

SA

OF

FO

N

175.3(6.90)

117.8(4.64)

171.3(6.74)

152.4(6.00)

22.1(.87)

6.9(.27)

*49.3 (1.94)For 3/4 NPT

*44.2(1.74)

19.1(.75)

52.3(2.06)

6.9(.27)

79.2(3.12)

111.0(4.37)

P

S

T

LS

A

76.2(3.00)

138.4(5.45)

76.2(3.00)

7.1 (.28)Dia. Thru2 Mtg. Holes

Series QDL

Catalog HY15-3500/US Flow Control ValvesSeries QA and QD

Parker Hannifin CorporationIntegrated Hydraulics DivisionLincolnshire, Illinois, USA

qa&qd.pm6.5, bl, 1/03

SP5

Ordering Information

*CoilVoltage

Type

QFlow

ControlValve

PortSize

SpinnerAdjustment

SpinnerFlow

AugerFlow

Code Relief SettingOmit No Relief150 103.5 Bar (1500 PSI)175 120.8 Bar (1750 PSI)200 138.0 Bar (2000 PSI)225 155.3 Bar (2250 PSI)250 172.5 Bar (2500 PSI)

AugerAdjustment

Style

A BReliefSetting

*CoilConnections

Code Spinner Flow05 0 thru 18.9 LPM (5 GPM)07 0 thru 26.5 LPM (7 GPM)10 0 thru 37.9 LPM (10 GPM)00 No Flow (A style only)

Code Port Size12 Standard

SAE-12 Inlet and Tank PortsSAE-10 Work Ports

Code TypeA Standard (No Shutoff)B Manual Shutoff*L Load Sensing with Manual Shutoff*N Load Sensing*S Solenoid Shutoff

Code StyleD Dual Flow ControlA Single Flow Control

Code Coil VoltageOmit No Coil12 12 VDC24 24 VDC

Code Coil ConnectionsOmit No Coil

B Dual SpadesD 24″ Dual Lead Wires

Code Auger Flow10 0 thru 37.9 LPM (10 GPM)16 0 thru 60.6 LPM (16 GPM)20 0 thru 75.7 LPM (20 GPM)

*30 0 thru 113.6 LPM (30 GPM)* Not available on L or N versions.

Relief

Code ReliefNR No Relief (L and N only)AR Adjustable ReliefNA Non-Adjustable Relief

* QDS only.

* QDS only.

NOTE: A relief option should be chosenon all types except L and N.Standard factory setting is 2000 PSI ifnot specified.

* D style only.

SERVICE PARTSAdjustable Relief Valve: 95018-01172.4 Bar (2500 PSI)Solenoid Valve: DS161N

12

Your Local Authorized Parker Distributor

Parker Hannifin Corporation595 Schelter RdLincolnshire IL 60069phone 847-955-5254fax 847-821-9564www.phtruck.com

Salt & Sand Training Date of Issue 10/11/10