tru-turf equipmentjohn deere 2500 2/56 export drive, ernest, queensland 4214 australia tel: +61 7...

TRU-TURF EQUIPMENT

TRIPLEX ROLLERS/ SPIKER HEADS MANUAL

TORO 3000SERIES

JACOBSEN4, 5, & 6

JOHN DEERE2500

2/56 Export Drive, Ernest, Queensland 4214 AustraliaTel: +61 7 5594 7199 Fax: +61 7 5571 5493Email: [email protected] Web: www.truturf,com

April 2003

TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual

CONTENTS

Page Number

1. Introduction

2. Safety Information

3. Warranty

4. Operation

5. John Deere 2500

6. John Deere Assembly Instructions

7. John Deere Triplex Heads

8. John Deere Machine Components

9. John Deere Fitting Instructions

10. John Deere 2500 & 2243 Parts List

11. Jacobsen 4, 5 & 6

12. Jacobsen 4 Assembly Instructions

13. Jacobsen 5 & 6 Assembly Instructions

14. Jacobsen 4 Machine Components

15. Jacobsen 5 & 6 Machine Components

16. Jacobsen 4, 5 & 6 Machine Components

17. Jacobsen 4, 5 & 6 Parts List

18. Toro 3000 Series

19. Toro 3000 Assembly Instructions

20. Toro 3000 Fitting Instructions

21. Toro 3000 Machine Components

22. Toro 3000 Machine Components

23. Toro 3000 Parts List

April 2003 10

TRIPLEX ROLLERS / SPIKER HEADS - Operation, Maintenance & Parts Manual

PARTS LIST

JD2500 & JD2243

PART NUMBER PART DESCRIPTION T3000 Body Triplex Head T3001 Bracket (attaching) JD2500 T3002 Handle (Height Adjustor) T3003 Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 Spacers Hex Shaft T3011 Bolt & Sleeve T3012 Spacers - Shafts T3013 Decal T3016 Motor Bracket JD T3025 Attaching Bracket JD2243 Front Heads T3027 Motor Bracket JD2243 T3029 Attaching Bracket JD2243 Back Head R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft R5082 Roller R5189 8 point Spiker Blades

TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual Congratulations on your investment in the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads and your move to smoother, faster, more consistent putting Greens. The following operation and maintenance manual has been prepared for use with the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads. It is intended as a guide and supplemental updates to the manual may take place at a future date. This machine is engineered to be simple to operate and easy to maintain. If you have any questions or concerns that this manual does not address, please feel free to contact your distributor at: NAME: __________________________________ ADDRESS: ______________________________ ________________________________________ TELEPHONE: ____________________________ FACSIMILE: _____________________________

MACHINE INFORMATION

Triplex Roller / Spiking Heads

Serial # _________________________

_________________________

Purchase Date: ___________________

April 2003 1

April 2002 2


SAFETY INFORMATION Safety is of the utmost importance when operating turf equipment. To ensure safe operation of the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads, please follow the following safety guidelines.

* Always make a pre-operation inspection. If this procedure is not carried out damage to property or personnel may occur.

* Keep children, pets and inexperienced personnel away from the machine. This machine should only be operated by trained and skilled personnel - check with your supervisor if you are unsure.

* Never permit inexperienced operators to use the machine. This machine requires certain knowledge and expertise to operate it; you must be a trained person to use this machine. Unskilled persons can harm themselves and others if they operate this machine.

* When operating, always keep hands and loose clothing away from rollers and blade area. If hair, clothing or loose objects become entangled on a rotating shaft serious bodily injury could occur

OPERATOR, REMEMBER IT IS YOUR RESPONSIBILITY TO BE AWARE OF YOUR SURROUNDINGS. TO AVOID ACCIDENTS, THINK SAFE AND OPERATE SAFE.


TRU-TURF EQUIPMENT 2/56 Export Drive Ernest, Queensland 4214 Australia

Telephone 61 7 5594 7199 Fax 61 7 5571 5493 Email [email protected] Web www.truturf.com

ONE YEAR WARRANTY

Universal Conditions: Tru-Turf Equipment will either repair or replace any item or part of a Tru-Turf Equipment turf maintenance product that is defective in workmanship or material for a period of twelve (12) months from the date of delivery of the new product to the original end user. These items will be repaired or replaced free of charge and freight free. Products Protected By This Warranty: This Warranty relates to the following products manufactured by Tru-Turf Equipment and parts used to make these products:- GR39 Golf Greens Roller; GR48 Golf Greens Roller; GR7000 Golf Greens Roller; GR11000 Golf Greens Roller; RS48 Roll ‘N’ Slice Golf Greens Roller; RS48-11 Roll ‘N’ Spike Golf Greens Roller; Triplex Roll ‘N’ Spike Mower Attachment Heads and Brackets; MT2000-S Single Tote for Walk Behind Mowers; MT2000-D Dual Tote for Walk Behind Mowers; Sports Ground Roll ‘N’ Spike Turf Roller. Parts Warranted By Suppliers To Tru-Turf: Specific component parts supplied to Tru-Turf Equipment are covered by that supplier’s Warranty. These parts include Eaton Transmission, Honda Engines and Kohler Engines. Normal Wear and Tear: Tru-Turf Equipment will not repair or replace parts subject to normal maintenance routines as specified in the products Operator’s Manual nor to parts subject to wear and tear during the correct operation of the product. These parts include, but are not limited to, oils, filters, tyres, shafts, bearings, blades, spikers, slicers, brakes, belts, hoses and spark plugs. Other Items Not Covered By This Warranty: Tru-Turf Equipment will not repair or replace free-of-charge any item that has been damaged by accident, lack of reasonable care and protection or lack of suitable storage. We will not cover parts that have been altered or modified by anyone other than Tru-Turf Equipment nor will we cover used parts that are installed in place of failed parts. We will not cover parts that have not been installed correctly by the end user or its agents nor will we cover parts that have not been maintained as per the Operator’s Manual. Service calls and overtime labour rates will not be covered. We will not cover freight costs related to the return of the faulty product to Tru-Turf Equipment or its agents. Tru-Turf Equipment will not be liable for any consequential loss or damage or costs caused by or incidental to the failure of any new part supplied with the original purchase or any new part supplied as a replacement for any failed part. Lodging Warranty Claims: The final purchaser of the new Tru-Turf Equipment product must lodge a Warranty Claim with Tru-Turf Equipment or its agents. The final purchaser must provide written evidence detailing the product’s delivery date to that purchaser and the reasons why the purchaser believes that the product or its part is defective in the categories of faulty material or workmanship. The purchaser is to deliver the faulty product or part to Tru-Turf Equipment or its agents at the purchaser’s expense. Acceptance or rejection of the Warranty Claim is entirely at the discretion of Tru-Turf Equipment or their Suppliers who warrant their own part/s. No person or organisation has the authority to modify the terms or conditions or limitations of this Warranty without the written consent of Tru-Turf Equipment

May 03 3

April 2003 4

TRIPLEX ROLLER / SPIKER HEADS – Operation, Maintenance & Parts Manual

OPERATION Rolling Only Raise and lower the heads as per the mower cutting reels and use in a similar method as the cutting reels when polishing the green. Rolling only can be done at various prime mover speeds. To spike the Greens surface With the heads in the raised position, engage the spiker blades by using the handle across the front of each head, pull handle toward you and select the ½ depth setting 20mm (3/4”) or the full depth setting 30mm (1 ¼") as required. Two methods of operation can be used: (1) With the prime mover on the move lower the Triplex Heads, continue moving at full speed. (2) With the prime mover stationary the Triplex Heads can be lowered to the ground and spiking blades engaged. Move off with the prime mover at full speed. Selecting either one of the above methods may be determined by the season and style of grass on the green. You, as the operator, can determine which style is suitable.

DO NOT TURN WHILST SPIKING THE GREENS

JOHN DEERE 2500SERIES

5

April 2003 6

TRIPLEX ROLLERS / SPIKER HEADS – Operation, Maintenance & Parts Manual

ASSEMBLY INSTRUCTIONS

JD2500

COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Hydraulic Motor Brackets 3 x Mounting Brackets 6 x M12 x 45 Bolts 6 x M12 Flat Washers 6 x 3/8 x 1 ½ NF Bolts 6 x M10 Flat Washers 3 x ‘R’ Clips 6 x 3/8 x 1 NF Bolt ( for counterweight if used ) ASSEMBLY 1. Remove Triplex Heads from the crate. 2. Remove components from carton. 3. Bolt the Hydraulic Motor Brackets onto the heads using 1 ½ x 3/8 NF Bolts. ( Note brackets will fit on

either side of the head, select correct side of head to suit the Triplex Hydraulic motors ). 4. Bolt the mounting brackets to each head, using M12 x 45 Bolts x M12 Flat washers, ensuring that the

ball on the bracket is to the front of the head. These bolts must be tightened until they bottom out or reach the bottom of the threaded nut welded to the lower / forward section of the side plates.

5. Fitting to Mower (a) Remove cutting heads from mower (b) Attach existing John Deere coupling to the ball on the mounting bracket. (c) Fit Triplex Roller / Spiker heads to Triplex mower. (d) Fasten Hydraulic motor to bracket. (e) Connect chain to rear of head, fasten with 2 x M10 flat washers and “R” pin.


JD2500

T3000

T3016

T3001

T3013

R5082

R5189

R5082

T3002

7April 2003


R5082

T3003

R5189

T3012

R5082

R5010

T3005

T3012

T3002

R5049

T3011

R5082

T3003

T3007

T3008

T3010

R5065

R5189

8April 2003


FITTING INSTRUCTIONS JD 2243 TRIPLEX HEAD BRACKETS

T3025

Bolt on liftinghandles withM12 X 45bolt supplied

T3000

T3026AttachJD2243pick upbracketto thispipe.

Even

Edge of bracketflush with bodycover edge

Drill 4 x 5/16” holes to locate bracket, front 2 heads only

Even

T3025, Bolt ontoT3000 with boltsM12 x 45 supplied(Front Heads)

T3026Use with the front twoheads only.Drill holes asshown above& attach withbolts supplied

T3027 Bolt onto correct side of T3000 to attachthe hydraulic reel drive motor too, bolts suppied

Front brackets, pipe on top of bracket pipe

Centre bracket, pipe on top T3029, Bolt ontoT3000 with boltsM12 x 45 supplied(Rear Head)

9

JACOBSEN 4, 5, & 6SERIES

11

April 2003 12


JACOBSEN 4

ASSEMBLY INSTRUCTIONS COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Mounting Brackets - 3 x Hydraulic Motor Brackets - 6 x 16x60 mm Threaded Stop pins - 6 x 16mm Lock Nuts - 6 x M12 x 45 Bolts - 6 x M12 Flat Washers - 6 x 3/8 x ½ NF Bolts - 6 x 5/16 x 3/4 NF Bolts - 6 x 5/16 Spring Washers ASSEMBLY 1. Remove Triplex Heads from the crate. 2. Remove components from the carton. 3. Bolt the Hydraulic motor brackets to the correct side of the head to match up with the mower hydraulic motor. 3/8 x ½ NF Bolts. ( This is important, a longer bolt will interfere with the internal workings if used ) 4. Place mounting bracket across the head with the mounting spigot to the front side of head. Secure it in place with 2 x M12 x 45 bolts and 2 x 12mm flat washers. Tighten these bolts until they reach the bottom of the hole and lock in place. 5. At the top of both sides of each head, there is a 16mm threaded hole, screw the 16mm pin into the threaded hole so that the pin is flush with the inside of the end plate, tighten locknut. Important - Ensure the mounting bracket is behind these pins. 6. Fitting to Mower (a) Remove cutting heads from mower (b) Fit Triplex Roller / Spiking Heads in their place. (c) Bolt Hydraulic Motors to Brackets using M8 x 20 Bolts and M8 Spring washers

April 2003 13

TRIPLEX ROLLERS / SPIKER HEADS – Operation, Maintenance & Parts Manual


JACOBSEN 5 & 6 COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Mounting Brackets - 3 x Hydraulic Motor Brackets - 6 x 16x60 mm Threaded Stop pins - 6 x 16mm Lock Nuts - 6 x M12 x 45 Bolts - 6 x M12 Flat Washers - 6 x 3/8” x ½” NF Bolts - 6 x Slotted hydraulic motor mounting pins - 6 x M10 Nuts - 6 x Stainless Steel motor mount spring clips ASSEMBLY 1. Remove Triplex Heads from the crate 2. Remove components from the carton 3. Bolt the Hydraulic motor brackets to the correct side of the head to match up with the mower hydraulic motors. Use 3/8 x ½ NF Bolts. ( This is important, a longer

bolt will interfere with the internal workings if used ). 4. Place mounting bracket across the head with the mounting spigot to the front side of head. Secure it in place with 2 x M12 x 45 bolts and 2 x 12mm flat washers. Tighten these bolts until they reach the bottom of the hole and lock in place. 5. At the top of both sides of each head, there is a 16mm threaded hole, screw the 16mm pin into the

threaded hole so that the pin is flush with the inside of the end plate, tighten locknut . Important – Ensure the mounting bracket is behind these pins.

6. Fitting to Mower (a) Remove cutting heads from mower (b) Fit Triplex Roller / Spiking Heads in their place (c) Slide Hydraulic Motors on to slotted pins and hold in place with the Stainless Steel Spring Clips supplied.


JACOBSEN 4

T3000

T4001

T4018

T4016

T4018

T3013

R5082

R5189

R5082

T3002

14April 2003


JACOBSEN 5 & 6

T3000

T4001

T4018

T4019

T4020

T4016

T4020

T4019

T4018

T3013

R5082

R5189

R5082

T3002

15April 2003


R5082

T3003

R5189

T3012

R5082

R5010

T3005

T3012

T3002

R5049

T3011

R5082

T3003

T3007

T3008

T3010

R5065

R5189

16April 2003

April 2003 17


PARTS LIST

JACOBSEN

PART NUMBER PART DESCRIPTION T3000 Body Triplex Head T3002 Handle (Height Adjusting) T3003 Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 Spacers Hex Shaft T3011 Bolt & Sleeve T3012 Spacers - Shafts T3013 Decal T4001 Bracket (attaching) Jake T4016 Motor Bracket Jake T4018 Handle Stop & Locknut T4019 Spring Clip (Jake 5 & 6) T4020 Bolt – Motor Bracket (Jake 5 & 6) R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft R5082 Roller R5189 8 point Spiker Blade

TORO 3000 SERIES

18

April 2003 19



TORO 3000 SERIES

COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Hydraulic Motor Brackets 3 x Mounting Brackets (9 pieces) 6 x M12 x 45 Bolts 6 x M12 Flat Washers 3 x ‘R’ Clips 6 x ½” x 1” UNF Bolts 3 x Lifting Brackets 6 x ½” Spring Washers 6 x 5/16” NF Hex Nuts

Fitting Instructions 1. Remove Triplex Heads from the crate. 2. Remove components from carton. 3. Insert the Hydraulic Motor Brackets into the primemover locating holes on the body near the cutting

heads, using the “R” pin supplied to fix in place. 4. Slide the side mounting brackets into the 40x40 RHS ensure the offset mounting brackets are

correctly fitted to the correct head as per the drawing, ensuring that the bracket is sloping towards the rear at the top of the side bracket as per the drawing enclosed. Using the M12 x 45 x M12 Bolts & Flat washers, bolt the brackets in place, bolts must be tightened until they bottom out or reach the bottom of the threaded nut welded to the lower / forward section of the side plates.

5. Mount the “D” shaped lifting arm brackets on top of each head using the ½” UNF bolts supplied.

Fitting to Mower (a) Remove the hydraulic drive motors off the cutting heads. (b) Remove cutting heads from mower at the 1” pin position. (c) Attach Triplex Heads at the 1” pin position, ensure the locking tabs are secured properly with

the bolt. On the 1” pin & the Toro lift arm is through the lifting bracket on top of the head. (d) Fasten Hydraulic motor to bracket.

Correct fit for endBracket, leaning forward

20

No fixing required on end legs

Attach bracket to mower receptacle.Hydraulic motor support bracket, use“R” pin supplied to fix in place.

TORO 3000 SERIES TRIPLEX BRACKETSFitting Instructions

Direction of mower travel

Wheel Wheel

Wheel

Bracket Combination

“R” Pin here

Bolt Hyd. Motor here

Fit brackets to mower, using Toro 1” Pin, pin slot mayneed to be ground deeper, then roll the Triplex Headsinto place, slide side arms into RHS as per drawing,attach to body with 12mm x 45mm bolts and flat washers

Hardware Packing List6 x M12 x 45 Hex Bolts12 x M12 Flat Washers6 x ½” x 1” Hex Bolts6 x ½” Spring Washers6 x 5/16” NF Hex Nuts3 x “R” Pins

Triplexwheel

T6002

T6003

T6003T6001Right Hand

T6001Right Hand

T6001 Left Hand


April 2003


TORO 3000 SERIES

T60013 PiecesR.H.

T3000

T6003

T3013

T6002

R5082

R5189

R5082

T3002

21April 2003


R5082

T3003

R5189

T3012

R5082

R5010

T3005

T3012

T3002

R5049

T3011

R5082

T3003

T3007

T3008

T3010

R5065

R5189

April 2003 23


PARTS LIST

TORO 3000 SERIES

PART NUMBER PART DESCRIPTION T3000 Body Triplex Head T3002 Handle (Height Adjustor) T3003 Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 Spacers Hex Shaft T3011 Bolt & Sleeve T3012 Spacers - Shafts T3013 Decal - Toro T6001RH x 2 Bracket (attaching) – Right Hand T6002 Motor Bracket T6003 Toro Lifting Bracket T6004 LH Bracket (attaching) – Left Hand R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft R5082 Roller R5189 8 Point Spiker Blade

tru-turf equipmentjohn deere 2500 2/56 export drive, ernest, queensland 4214 australia tel: +61 7...

Documents