triangular die analyses tonicadd-fnalby praveen reddy and meung kim me, niu

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Triangular Die Triangular Die Analyses Analyses To To NICADD-FNAL NICADD-FNAL By By Praveen Reddy and Meung Praveen Reddy and Meung Kim Kim ME, NIU ME, NIU

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Page 1: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Triangular Die AnalysesTriangular Die Analyses

ToToNICADD-FNALNICADD-FNAL

ByByPraveen Reddy and Meung KimPraveen Reddy and Meung Kim

ME, NIUME, NIU

Page 2: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Model Domains without a HoleModel Domains without a Hole

Half Domain

Full Domain

Page 3: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Isothermal Cases of Half Isothermal Cases of Half DomainDomain

withwith8064 Elements 8064 Elements

and and 11160 Elements11160 Elements

Page 4: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

8064 Elements8064 Elements

8064 Elements

Front view of the Mesh

Page 5: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 6: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 7: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Mirrored For View

Page 8: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

11160 Elements11160 Elements

1116011160 Elements

Front view of the Mesh

Page 9: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 10: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 11: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Mirrored For View

Page 12: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

Comparison of Die lip shape in Isothermal Case

-0.005

0

0.005

0.01

0.015

0.02

0 0.005 0.01 0.015 0.02 0.025

Width

He

igh

t

8064 Elements

11160 Elements

The comparison shows excellent agreement for convergence check.

Page 13: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

ParameterBoundary

surface at inlet

Boundary surface at

intersection of two sub domains

Boundary surface at

outlet

Area (m3)

8064 Elements

0.0001317917 0.0001317917 0.00014025

11160 Elements

0.000131445 0.000131445 0.00014025

Average

velocity (m/s)

8064 Elements

0.05049129 0.05083907 0.04942765

11160 Elements

0.05064496 0.05101249 0.04929253

Page 14: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Non-Isothermal Cases of Half Non-Isothermal Cases of Half Domain Domain

withwith8064 Elements 8064 Elements

and and 11160 Elements11160 Elements

Page 15: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

8064 Elements8064 Elements

8064 Elements

Front view of the Mesh

Page 16: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 17: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 18: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Mirrored For View

Page 19: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

11160 Elements11160 Elements

1116011160 Elements

Front view of the Mesh

Page 20: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 21: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 22: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Mirrored For View

Page 23: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

The comparison shows excellent agreement for convergence check.

Comparison of Die lip shape in Non-Isothermal Case

-0.005

0

0.005

0.01

0.015

0.02

0 0.005 0.01 0.015 0.02

8064 elements

11160 elements

Page 24: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

ParameterBoundary

surface at inlet

Boundary surface at

intersection of two sub domains

Boundary surface at outlet

Area (m3)

8064 Elemen

ts0.0001283078 0.0001283078 0.00014025

11160 Elemen

ts0.0001322504 0.0001322504 0.00014025

Average

velocity (m/s)

8064 Elemen

ts0.05186172 0.05225217 0.04928673

11160 Elemen

ts0.05027157 0.05071832 0.04637691

Page 25: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Isothermal Cases of Full Isothermal Cases of Full Domain Domain

withwith1161611616 Elements Elements

and and 1680016800 Elements Elements

Page 26: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

11616 Elements11616 Elements

11616 Elements

Front view of the Mesh

Page 27: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 28: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 29: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Page 30: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

16800 Elements16800 Elements

1680016800 Elements

Front view of the Mesh

Page 31: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: VelocityResults: Velocity

Page 32: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: PressureResults: Pressure

Page 33: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Results: Front ViewResults: Front View

Page 34: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

The comparison shows excellent agreement for convergence check.

-0.005

0

0.005

0.01

0.015

0.02

-0.01 0 0.01 0.02 0.03 0.04

Mesh Size 11616

MEsh Size 16800

Page 35: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for ConvergenceConvergence

ParameterBoundary

surface at inlet

Boundary surface at

intersection of two sub domains

Boundary surface at

outlet

Area (m3)

11616 Eleme

nts0.0002647907 0.0002647907 0.0002805

16800 Eleme

nts0.0002635021 0.0002635021 0.00014025

Average

velocity (m/s)

11616 Eleme

nts0.05023042 0.05055439 0.0002805

16800Eleme

nts0.05050621 0.05085717 0.04942027

Page 36: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Comparison of Results for Half and Full Domains Half and Full Domains

(Isothermal Case)(Isothermal Case)

Page 37: Triangular Die Analyses ToNICADD-FNALBy Praveen Reddy and Meung Kim ME, NIU

Comparison of Results for Half and Comparison of Results for Half and Full DomainsFull Domains

ParameterBoundary

surface at inlet

Boundary surface at

intersection of two sub domains

Boundary surface at

outlet

Area (m3)

Half Domai

n

0.000131445 x 2 =

0.000262890.0002647907

0.00014025 x 2 =

0.0002805

Full Domai

n0.0002635021 0.0002635021 0.0002805

Average

velocity (m/s)

Half Domai

n0.05064496 0.05101249 0.04929253

Full Domai

n0.05050621 0.05085717 0.04942027

The numerical results for half and full domains show excellent The numerical results for half and full domains show excellent agreementsagreements