treating waste waters with high surfactant content

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1992/12 An International Newsletter ISSN 0958-2118 Number 32 Membrane Technology Treating waste waters with high surfactant content ELSEV|ER ADVANCED TECHNOLOGY Hydro Air Research, an Italy-based engineering and processing company, has developed an advanced membrane system for treating waste waters containing high concentrations of surfactants. The system Is based on sub-micron crossflow filtration using sophisticated multi-channel filtering media with high chemical and physical resistance. The peculiar properties of the filtering materials allow the concentration of surfactants and other pollutants, such as particulates, colloids and emulsified substances -- strong reduction of COD and BOD and recycling of purified water are possible. The sub-micron filtration unit is equipped with a patented system which automatically keeps the filtering surface clean, without operator's intervention or stops. The main advantages of this system are: reliable performance also with varying characteristics of the feed water; long life of the filtering media with excellent regeneration ability; possible recovery of surfactants and recycling of purified water; low space and operative cost requirements; no use of chemicals or phase transitions for the removal of pollutants, which is due to the selective permeability of the filtering surface; the pollutants are concentrated in a minimum volume, with considerable reduction of disposal costs. Further Informatlon from: Dr Marlo Ramplchlnl, Hydro Afr Research Srl, Via Cesare Pavese 5/7, 20090 Zerbo dl Opera, Milan, Italy. Tel: +39 2 5760 6489. Fax: +39 2 5760 6571. © 1993 Bisevier Science Publishers Ltd., Englami./93/66.00 per item No part of this publication may ~ reproduced, stored in a retrieval system, or transmitted by any form or by any means, electronic, mecnanlca..t, photocopying, recoromgor otherwise, without the prior permission of the publishers. (Readers in the U.S.A. -- please see special regulations listed on back cover.)

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1 9 9 2 / 1 2 An International Newsletter

ISSN 0958-2118

Number 32

Membrane Technology

T r e a t i n g w a s t e w a t e r s w i t h h i g h s u r f a c t a n t c o n t e n t

E L S E V | E R ADVANCED TECHNOLOGY

H y d r o Air R e s e a r c h , a n I t a l y - b a s e d e n g i n e e r i n g a n d p r o c e s s i n g c o m p a n y , h a s d e v e l o p e d a n a d v a n c e d m e m b r a n e s y s t e m for t r e a t i n g w a s t e w a t e r s c o n t a i n i n g h igh c o n c e n t r a t i o n s of s u r f a c t a n t s .

The s y s t e m Is b a s e d on s u b - m i c r o n c ross f low f i l t ra t ion u s i n g s o p h i s t i c a t e d m u l t i - c h a n n e l f i l ter ing m e d i a w i th h igh c h e m i c a l a n d p h y s i c a l r e s i s t a n c e .

The p e c u l i a r p r o p e r t i e s of t h e f i l te r ing m a t e r i a l s a l low the c o n c e n t r a t i o n of s u r f a c t a n t s a n d o t h e r p o l l u t a n t s , s u c h a s p a r t i c u l a t e s , co l lo ids a n d emul s i f i ed s u b s t a n c e s - - s t r o n g r e d u c t i o n of COD a n d BOD a n d r ecyc l ing of pu r i f i ed w a t e r a r e poss ib l e .

The s u b - m i c r o n f i l t ra t ion u n i t is e q u i p p e d wi th a p a t e n t e d s y s t e m w h i c h a u t o m a t i c a l l y k e e p s t he f i l te r ing s u r f a c e c lean , w i t h o u t o p e r a t o r ' s i n t e r v e n t i o n or s tops .

The m a i n a d v a n t a g e s of t h i s s y s t e m are:

• r e l i ab l e p e r f o r m a n c e a l so w i th v a r y i n g c h a r a c t e r i s t i c s of t h e feed water ;

• l ong life of t h e f i l te r ing m e d i a wi th exce l l en t r e g e n e r a t i o n abi l i ty ;

• p o s s i b l e r ecove ry of s u r f a c t a n t s a n d r ecyc l i ng of pur i f i ed water ;

• low s p a c e a n d ope ra t i ve cos t r e q u i r e m e n t s ;

• no u s e of c h e m i c a l s or p h a s e t r a n s i t i o n s for t h e r e m o v a l of p o l l u t a n t s , w h i c h i s d u e to t h e se lec t ive p e r m e a b i l i t y of t h e f i l te r ing su r f ace ;

• t he p o l l u t a n t s a r e c o n c e n t r a t e d in a m i n i m u m vo lume , wi th c o n s i d e r a b l e r e d u c t i o n of d i s p o s a l cos t s . Further Informatlon from: Dr Marlo Ramplchlnl,

Hydro Afr Research Srl, Via Cesare Pavese 5 /7 , 20090 Zerbo dl Opera, Milan, Italy. Tel: +39 2 5760 6489. Fax: +39 2 5760 6571.

© 1993 Bisevier Sc ience Publishers Ltd., E n g l a m i . / 9 3 / 6 6 . 0 0 per i t e m No part of this publication may ~ reproduced, stored in a retrieval system, or transmitted by any form or by any means, electronic, mecnanlca..t, photocopying, recoromgor otherwise, without the prior permission of the publishers. (Readers in the U.S.A. - - please see special regulations listed on back cover.)

N e w s a n d V i e w s

Pollutant type Typical removal (%)

Anionic a n d nontonic su r f ac t an t s 99 Colloids and d i spers ions 100 Emuls ions 100 Chemical oxygen d e m a n d 98 Dry ma t t e r 96

Purification results for the main pollutant types

clean room condi t ions in the same polypropylene hous ing mater ia l . Each one conta ins a 0.2 ~m PTFE m e m b r a n e a n d is totally blosafe.

As PolyVENT filters are in tended to protect vessel contents from externa l c o n t a m i n a n t s (or to protect the envi ronment from c on t a m i na n t s in the vessel), they will be especial ly useful in the biotechnology, pharmaceu t i ca l , food a n d beverage Industr ies .

Further Informatlon from: Helen Evans, Whatman Scientific Ltd, Whatman House, St. Leonard's Road, 2 0 / 2 0 Maidstone, Kent ME16 OLS, UK. Tel: +44 (0)622 676670. Fax: +44 (0)622 677011.

US Fi l ter Corporat ion r e p o t s record prof i ts The US Filter Corp h a s a n n o u n c e d tha t revenues for i ts th i rd quar te r ended 31 December 1992, were a record US$23.2 million, u p from 87 mill ion for the same per iod las t year, a n increase of 231%.

Net income for the quar te r was also a record at $1.42 million, compared to a loss of $337 000 a year ago.

NIne m o n t h r e su l t s inc luded revenues of $71.2 million, ve r sus $19 mill ion for a year ago, an 806% increase.

Further Informatlon from: US Filter Corporation, 73-710 Fred Warlng Drive - Suite 222, Palm Desert, CA 92260, USA. Tel: +1 619 340 0098. Fax: +1 619 341 9368.

Air and gas v e n t i n g f i l trat ion range The PolyVENT range from W h a t m a n Scientific is a new family of mlcrof l l t ra t ion devices for sterile vent ing and in-l ine gas a n d al r f i l t rat ion over a very wide range (3 to 540 s t a n d a r d l i t res per minute) of air flow rates .

In addi t ion, all m e m b e r s of th is ful ly- integrated family are m a n u f a c t u r e d from exact ly the same polypropylene hous ing and PTFE m e m b r a n e mater ia ls . Scale u p from vent ing a smal l l abora tory f lask to ma in t a in ing steri l i ty in an indus t r i a l fermenter is a s imple process .

Every PolyVENT device is m a n u f a c t u r e d under

Seawater t r e a t m e n t c o n t r a c t on p la t form US Fil ter Corp has been selected by Mara thon Oil Company to supply a mul t i -mi l l ion dollar sea water flood t r ea tmen t sys tem for a Gulf of Mexico offshore dril l ing a n d p roduc t ion platform, which will reduce opera t ing costs and e l iminate a potent ia l source of haza rdous waste and assoc ia ted d i sposa l problems.

The 40 000-BWPD (barrels of water per day) sys tem will be engineered a n d fabr icated at US Filter 's facilities In Rockford, minois, and Whittier, California.

Designed for the Mara thon-opera ted Ewing Bank 873, Platform A, which will be ins ta l led In the second quar te r of 1994, the sys tem fea tures a selective nanofl l t ra t ion m e m b r a n e process to remove su lpha te ions from inject ion sea water. This will v i r tual ly e l iminate b a r i u m su lpha te (barite} prec ip i ta t ion a t the p roduc ing wells and p l a t f o r m / p r o d u c t i o n facilities, on water-f lood front b r e a k t h r ough in the producing wells.

Bari te scale can be devas ta t ing to a producIng platform. A mere 100 ppm of precipi ta t ion, from 10 000 BPD of brine, p roduces 57 tons per year of tenacious , plugging scale deposit . These scales are frequently radioact ive and are not economical ly dissolved. Instead, well work-over and mechan ica l removal are often required, resu l t ing in a par t icu la r ly cost ly a n d h a z a r d o u s decon tamina t ion and d isposa l problem. Removing su lpha te ions also reduces reservoir sourIng by su lpha t e - r educ ing bac te r ia tha t would otherwise feed on them.

Convent ional water-f lood methods , such as pu rpose -b r ine source wells a n d / o r re-Injected p roduced water, would not have met the Injection ra tes required for the project and would have added expense; hence the decis ion to use sea water injection.

Further Informatlon from: US Filter Corporation, 73-710 Fred Waring Drive - Suite 222, Palm Desert, CA 92260, USA. Tel: +1 619 340 0098. Fax: +1 619 341 9368.

2 M e m b r a n e Technology No. 32