transparent production processes

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TRANSPARENT PRODUCTION PROCESSES bisoft MESb MDE BDE FLS OEE PZE MACHINE DATA PRODUCTION DATA EMPLOYEE TIME PRODUCTION CONTROL TOTAL SYSTEM EFFICIENCY

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Page 1: TRANSPARENT PRODUCTION PROCESSES

TRANSPARENTPRODUCTION PROCESSES

bisoft MESb

MDE BDE FLS OEEPZE

MACHINE DATA

PRODUCTION DATA

EMPLOYEE TIME

PRODUCTION CONTROL

TOTAL SYSTEM

EFFICIENCY

Page 2: TRANSPARENT PRODUCTION PROCESSES

gbo datacomp – YOUR PARTNER FOR EFFICIENT MANUFACTURING MANAGEMENT

gbo datacomp is a comprehensive supplier of solutions

in the area of manufacturing management systems

(MES – Manufacturing Execution Systems). gbo

datacomp develops software for recording, processing

and evaluating production data and is an experienced

developer of innovative hardware. The modular bisoft

MES System records, analyses, supervises and controls

your production in real-time. Integrating individual modules

into your existing software system creates transparency

in entire production processes. Hidden potentials are

uncovered and optimised – inclusive of more productivity.

Recorded manufacturing data permanently reveals

situations where production can be rationalised and

streamlined into effectiveness. For more than 30  years

gbo datacomp has boosted competitiveness in the

entire production process of notable companies.

Decades of know-how in manufacturing management

combined with sustained software development have

convinced our customers here and abroad. You, too, will

be perfectly equipped for Industry 4.0.

bisoft MES – STANDARD PRODUCTS AND MORE FOR MAXIMUM RESULTS

Our modular bisoft MES provides your company with the

best solution for efficient manufacturing planning and

control. The extremely efficient system operates on a

standard Microsoft basis and can be integrated seamlessly

into your software system with interfaces to PPS / ERP /

HR systems.

bisoft MES is a standard product fulfilling highest

requirements. However, different machines, diverse

systems and a variety of processes in a great diversity of

businesses require flexible solutions. But our know-how

makes possible a customised adaptation of the basic

solution by integrating our extension modules. The result:

a tailored, practice-oriented individual solution with

consistent data flow for more transparency – including

consulting, implementation and training.

bisoft MES – REULTS SPEAK FOR THEMSELVES

Effective manufacturing

Improved process quality

Decreased operating and employee costs

Minimised setting-up times

Reduced processing times

Increased competitiveness

Page 3: TRANSPARENT PRODUCTION PROCESSES

bisoft MES – THE TECHNOLOGY BRIDGE FOR INDUSTRY 4.0

Industry 4.0 describes the organisation and control of

the entire value creation process. The availability of

current data in all places at all times during the process

chain is essential for high productivity. For many years

bisoft MES has been converting process data into

relevant information. Optimal integration into existing

PPS / ERP / HR systems like, e.g. SAP, Infor or pro Alpha

already makes the bi-directional data exchange possible.

We provide optimal solutions for communications and

data interaction in businesses. Integration tools link

various units, tools, materials and men. Data is thus

available in real-time at any position – from concentrated

individual information on a machine right up to effi cient

key fi gure management.

A smooth data exchange between upstream supplier,

supplier and end customer is guaranteed. In future

integration of data security in MES Systems and in

Production 4.0 will carry a high priority.

Any questions? Our specialists will provide you with

genuinely realistic answers.

bisoft MESGrowth-Factor Manufacturing Management

HORIZONTAL INTEGRATION

SHOPFLOOR

ORGANISATION AND PLANNING

STANDARDS

INTERNET OF THINGS AND SERVICES

IND

UST

RY 4

.0

VERT

ICAL

INTE

GRA

TIO

N

BIG

DAT

A

LAW

ITC

SECU

RITY

BUSI

NES

SA

REA

S

HISTORY

1981 Marketing start of the 2450 Terminal by

Kienzle with 80.000 units sold

1982 gbo takes over the BDE (Production Data

Recording) section from VDO AG

1986 Development and implementation of

complete systems with own bisoft software

1998 Expansion of product range in the fi eld of

employee time and production data recording

2004 Fusion of gbo MDE / BDE / MES sectors

into gbo datacomp GmbH

2008 Marketing start of new bisoft MES generation

2010 The new multilingual bisoft MES introduced

on the Asian and Russian markets

2012 bisoft MES Apps available for users

2014 Industry 4.0

Page 4: TRANSPARENT PRODUCTION PROCESSES

bisoft MES – INTEGRATED MANUFACTURING MANAGEMENT FROM START TO FINISH

Record, visualise and optimise production data from

various manufacturing areas and locations with bisoft

MES. Not only will your productivity and process

quality improve, but costs will be reduced lastingly.

Important information such as data from production,

maintenance, batches, messages, interruptions,

operator intervention and also consumption

are analysed and documented.

To fulfil the step from data manage-

ment to corporate key figure

optimisation, recording is

carried out promptly and / or

online. An advantage at this

point is continuity between

software and hardware.

Input of relevant data,

for instance via barcode

and user identi fication

via pass or RFID with

appropriate plausibility

check guarantees a mini-

mum of time and effort.

Data output is carried

out paperless, centrally or

decentralised. Information on

collected production data is

available on control or recording

level at all times.

MDE

QM

PLG WRZ

BDE

FLS

PRZ

OEE

PZE

EMG

Page 5: TRANSPARENT PRODUCTION PROCESSES

Bring transparency and total overview into all

enterprise sectors – the motto here is act instead of

react. Target-oriented you will obtain complete data

for controlling and final costing as the basis of internal

corporate key figures or for control systems.

bisoft MES – MANUFACTURING MANAGEMENT

bisoft MES supervises and controls production at

individual locations or by worldwide networks, thus

providing the interface between production and

management. Many well-known manufacturing

companies in medium-sized and large scale industry

count on our modular system.

A corporate key figure supported comparison of

planned and actual performance and the optimisation

of process performance measurement is one of the most

important factors with which medium-sized companies

can recognise hidden potentials especially in cost

efficiency, quality and deadlines. The focus here is on a

uniform database. Our tried-and-tested system is the

driving force behind speedy transaction of information

processes, leading to high-quality information.

bisoft MES is the core of the modular manufacturing

management system. The basic solution can be

complemented by extension modules according to

customer requirements.

bisoft MES – BASIC SOLUTION

bisoft MDE Machine Data Recording

bisoft BDE Production Data Recording

bisoft PZE Employee Time Recording

bisoft FLS Process Control

bisoft OEE Overall System Efficiency

t

TOTAL

MANUFACTURING

MANAGEMENT

bisoft MESGrowth-Factor Manufacturing Management

Page 6: TRANSPARENT PRODUCTION PROCESSES

OEEFLSMDE BDE PZE

REDUCE PROCESS

TIMES

EMPLOYEE TIMES

UTILISE CORPORATE

KEY FIGURES

bisoft MDE/OEE – MACHINE DATA – A CALM APPROACH IS A STRONG APPROACH

bisoft MDE for trouble-free flow of information between

production and planning leads to perfect system

transparency. Individual generation of reports and

evaluations, current process data and key data such as

degrees of utilisation and efficiency and quality rates to

ascertain OEE (Overall Equipment Efficiency), provide

total integration of your processing environment right

from the start.

bisoft BDE – PRODUCTION DATA RECORDING TIME AND COST TRANSPARENCY

bisoft BDE allows job-specific cost calculation, creates

a permanent overview of time resources and permits

interim calculation of a job. Transparency right down

to individual positions on the parts list is guaranteed.

Controlling receives precise and up-to-date information

concerning job progress, costs, produced quantities

and final calculations.

bisoft FLS – PROCESS CONTROL PLANNING RESOURCES

bisoft FLS for effective planning of your resources leads

to optimal machine utilisation. The production control

centre keeps you up-to-date online with all processes

in production, enabling you to react immediately to

customer requirements. Fineplanning provides firsthand

information on all factors. Visualisation of process data is

permanently available for all areas of application.

bisoft PZE – EMPLOYEE TIME RECORDING FLEXIBILITY AND ATTENTION TO DETAILS

bisoft PZE provides immediate employee time recording

and is utilised for internal accounting and calculation of

product and process costs, labour costs and services.

Employee time calculation is carried out either by the time

recording system itself or by the superimposed ERP

system. Flexible working hours are displayed through

administration of employee-relevant master data.

Ascertained data serves as basis for wage and salary

calculation.

Page 7: TRANSPARENT PRODUCTION PROCESSES

WRZ EMG QM PRZ PLG

bisoft WRZ – EFFICIENT PLANNING AND UTILISATION OF TOOLS

bisoft WRZ provides efficient and time-saving planning

of tools and resources. Tool statistics supervise the life

time of tools and inform on maintenance. Tool planning

makes correct planning easy. Multiple allocation is ruled

out. Availability and costs of individual tools are accessible

online at all times.

bisoft EMG – ENERGY MANAGEMENT

Energy data in MES solutions are part of quality and

product costs. ISO 50 001 standards describing efficient

energy management systems have been in force since

May 2012. Aim is improvement of energy-related

performance, increase in energy efficiency and

optimisation of energy utilisation.

bisoft QM – QUALITY AS BASIS

bisoft QM provides direct insight into production analysis

and tool statistics and offers continuous overview and

documentation of products and processes. This

production and weakness analysis is available at all

times and can be scaled individually to suit your business.

bisoft PRZ – RECORDING PROCESSING DATA

The bisoft PRZ processing data module displays

analogue values, e.g. pressure, temperature, energy

consumption (gas, power, etc.) clearly and transparently.

This makes it possible to react immediately if fluctuations,

excesses or shortfalls on tolerance levels occur and to

optimise production processes.

TOOL PLANNING

QUALITY / ENERGY

MANAGEMENT

KEEP CONTROL OF

PROCESSES

bisoft PLG – PRODUCTION LOGISTICS

Production logistics with bisoft PLG secures traceability

of your input and output materials, serial numbers and

batches. Recording, checking, documenting and archiving

are the standards of traceability – automatically and

on-line. Plausibility checks for formulas and incoming

articles are available as an option. In addition, production

storage rooms can be reproduced. Transport jobs for

in-house logistics complete the module. Together with

the bisoft module FLS (process control), material coverage

range is also possible. This ensures integration of logistics

data from production into MES solutions.

Page 8: TRANSPARENT PRODUCTION PROCESSES

gbo datacomp –

PRODUCTION IN

PERFECTION

gbo datacomp, your comprehen-

sive supplier of solutions in the

area of manufacturing manage-

ment systems (MES) will increase

the competitiveness of your

company. More than 30 years

experience in software develop-

ment and innovative hardware

products convince well-known

companies here and abroad. Our

solutions are synonymous with

effi ciency in manufacturing and

production. Our hardware and

software solutions for companies

of all sizes are functional,

technically mature and fl exible.

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BRANCHES OF BUSINESS

Automobile Manufacturers · Automotive

Suppliers · Building and Sub-construction

Industry · Clothing Industry · Chemicals · Printing

Industry · Vehicle Manufacturers · Food ·

Glassmaking · Timber Industry · Plastics

Processing · Engineering · Medical Engineering ·

Metal and Cast-Iron Industry · Furniture

Industry · Pharmaceuticals · Stone Quarries ·

Textile Manufacturing · Packing Industry

gbo datacomp GmbH

Kleiststraße 6 Phone +49 (0) 6253 808500

D-64668 Rimbach Fax +49 (0) 6253 808300

Schertlinstraße 12a Phone +49 (0) 821 597010

D-86159 Augsburg Fax +49 (0) 821 581793

[email protected] www.gbo-datacomp.de