transparent production processes
TRANSCRIPT
TRANSPARENTPRODUCTION PROCESSES
bisoft MESb
MDE BDE FLS OEEPZE
MACHINE DATA
PRODUCTION DATA
EMPLOYEE TIME
PRODUCTION CONTROL
TOTAL SYSTEM
EFFICIENCY
gbo datacomp – YOUR PARTNER FOR EFFICIENT MANUFACTURING MANAGEMENT
gbo datacomp is a comprehensive supplier of solutions
in the area of manufacturing management systems
(MES – Manufacturing Execution Systems). gbo
datacomp develops software for recording, processing
and evaluating production data and is an experienced
developer of innovative hardware. The modular bisoft
MES System records, analyses, supervises and controls
your production in real-time. Integrating individual modules
into your existing software system creates transparency
in entire production processes. Hidden potentials are
uncovered and optimised – inclusive of more productivity.
Recorded manufacturing data permanently reveals
situations where production can be rationalised and
streamlined into effectiveness. For more than 30 years
gbo datacomp has boosted competitiveness in the
entire production process of notable companies.
Decades of know-how in manufacturing management
combined with sustained software development have
convinced our customers here and abroad. You, too, will
be perfectly equipped for Industry 4.0.
bisoft MES – STANDARD PRODUCTS AND MORE FOR MAXIMUM RESULTS
Our modular bisoft MES provides your company with the
best solution for efficient manufacturing planning and
control. The extremely efficient system operates on a
standard Microsoft basis and can be integrated seamlessly
into your software system with interfaces to PPS / ERP /
HR systems.
bisoft MES is a standard product fulfilling highest
requirements. However, different machines, diverse
systems and a variety of processes in a great diversity of
businesses require flexible solutions. But our know-how
makes possible a customised adaptation of the basic
solution by integrating our extension modules. The result:
a tailored, practice-oriented individual solution with
consistent data flow for more transparency – including
consulting, implementation and training.
bisoft MES – REULTS SPEAK FOR THEMSELVES
Effective manufacturing
Improved process quality
Decreased operating and employee costs
Minimised setting-up times
Reduced processing times
Increased competitiveness
bisoft MES – THE TECHNOLOGY BRIDGE FOR INDUSTRY 4.0
Industry 4.0 describes the organisation and control of
the entire value creation process. The availability of
current data in all places at all times during the process
chain is essential for high productivity. For many years
bisoft MES has been converting process data into
relevant information. Optimal integration into existing
PPS / ERP / HR systems like, e.g. SAP, Infor or pro Alpha
already makes the bi-directional data exchange possible.
We provide optimal solutions for communications and
data interaction in businesses. Integration tools link
various units, tools, materials and men. Data is thus
available in real-time at any position – from concentrated
individual information on a machine right up to effi cient
key fi gure management.
A smooth data exchange between upstream supplier,
supplier and end customer is guaranteed. In future
integration of data security in MES Systems and in
Production 4.0 will carry a high priority.
Any questions? Our specialists will provide you with
genuinely realistic answers.
bisoft MESGrowth-Factor Manufacturing Management
HORIZONTAL INTEGRATION
SHOPFLOOR
ORGANISATION AND PLANNING
STANDARDS
INTERNET OF THINGS AND SERVICES
IND
UST
RY 4
.0
VERT
ICAL
INTE
GRA
TIO
N
BIG
DAT
A
LAW
ITC
SECU
RITY
BUSI
NES
SA
REA
S
HISTORY
1981 Marketing start of the 2450 Terminal by
Kienzle with 80.000 units sold
1982 gbo takes over the BDE (Production Data
Recording) section from VDO AG
1986 Development and implementation of
complete systems with own bisoft software
1998 Expansion of product range in the fi eld of
employee time and production data recording
2004 Fusion of gbo MDE / BDE / MES sectors
into gbo datacomp GmbH
2008 Marketing start of new bisoft MES generation
2010 The new multilingual bisoft MES introduced
on the Asian and Russian markets
2012 bisoft MES Apps available for users
2014 Industry 4.0
bisoft MES – INTEGRATED MANUFACTURING MANAGEMENT FROM START TO FINISH
Record, visualise and optimise production data from
various manufacturing areas and locations with bisoft
MES. Not only will your productivity and process
quality improve, but costs will be reduced lastingly.
Important information such as data from production,
maintenance, batches, messages, interruptions,
operator intervention and also consumption
are analysed and documented.
To fulfil the step from data manage-
ment to corporate key figure
optimisation, recording is
carried out promptly and / or
online. An advantage at this
point is continuity between
software and hardware.
Input of relevant data,
for instance via barcode
and user identi fication
via pass or RFID with
appropriate plausibility
check guarantees a mini-
mum of time and effort.
Data output is carried
out paperless, centrally or
decentralised. Information on
collected production data is
available on control or recording
level at all times.
MDE
QM
PLG WRZ
BDE
FLS
PRZ
OEE
PZE
EMG
Bring transparency and total overview into all
enterprise sectors – the motto here is act instead of
react. Target-oriented you will obtain complete data
for controlling and final costing as the basis of internal
corporate key figures or for control systems.
bisoft MES – MANUFACTURING MANAGEMENT
bisoft MES supervises and controls production at
individual locations or by worldwide networks, thus
providing the interface between production and
management. Many well-known manufacturing
companies in medium-sized and large scale industry
count on our modular system.
A corporate key figure supported comparison of
planned and actual performance and the optimisation
of process performance measurement is one of the most
important factors with which medium-sized companies
can recognise hidden potentials especially in cost
efficiency, quality and deadlines. The focus here is on a
uniform database. Our tried-and-tested system is the
driving force behind speedy transaction of information
processes, leading to high-quality information.
bisoft MES is the core of the modular manufacturing
management system. The basic solution can be
complemented by extension modules according to
customer requirements.
bisoft MES – BASIC SOLUTION
bisoft MDE Machine Data Recording
bisoft BDE Production Data Recording
bisoft PZE Employee Time Recording
bisoft FLS Process Control
bisoft OEE Overall System Efficiency
t
TOTAL
MANUFACTURING
MANAGEMENT
bisoft MESGrowth-Factor Manufacturing Management
OEEFLSMDE BDE PZE
REDUCE PROCESS
TIMES
EMPLOYEE TIMES
UTILISE CORPORATE
KEY FIGURES
bisoft MDE/OEE – MACHINE DATA – A CALM APPROACH IS A STRONG APPROACH
bisoft MDE for trouble-free flow of information between
production and planning leads to perfect system
transparency. Individual generation of reports and
evaluations, current process data and key data such as
degrees of utilisation and efficiency and quality rates to
ascertain OEE (Overall Equipment Efficiency), provide
total integration of your processing environment right
from the start.
bisoft BDE – PRODUCTION DATA RECORDING TIME AND COST TRANSPARENCY
bisoft BDE allows job-specific cost calculation, creates
a permanent overview of time resources and permits
interim calculation of a job. Transparency right down
to individual positions on the parts list is guaranteed.
Controlling receives precise and up-to-date information
concerning job progress, costs, produced quantities
and final calculations.
bisoft FLS – PROCESS CONTROL PLANNING RESOURCES
bisoft FLS for effective planning of your resources leads
to optimal machine utilisation. The production control
centre keeps you up-to-date online with all processes
in production, enabling you to react immediately to
customer requirements. Fineplanning provides firsthand
information on all factors. Visualisation of process data is
permanently available for all areas of application.
bisoft PZE – EMPLOYEE TIME RECORDING FLEXIBILITY AND ATTENTION TO DETAILS
bisoft PZE provides immediate employee time recording
and is utilised for internal accounting and calculation of
product and process costs, labour costs and services.
Employee time calculation is carried out either by the time
recording system itself or by the superimposed ERP
system. Flexible working hours are displayed through
administration of employee-relevant master data.
Ascertained data serves as basis for wage and salary
calculation.
WRZ EMG QM PRZ PLG
bisoft WRZ – EFFICIENT PLANNING AND UTILISATION OF TOOLS
bisoft WRZ provides efficient and time-saving planning
of tools and resources. Tool statistics supervise the life
time of tools and inform on maintenance. Tool planning
makes correct planning easy. Multiple allocation is ruled
out. Availability and costs of individual tools are accessible
online at all times.
bisoft EMG – ENERGY MANAGEMENT
Energy data in MES solutions are part of quality and
product costs. ISO 50 001 standards describing efficient
energy management systems have been in force since
May 2012. Aim is improvement of energy-related
performance, increase in energy efficiency and
optimisation of energy utilisation.
bisoft QM – QUALITY AS BASIS
bisoft QM provides direct insight into production analysis
and tool statistics and offers continuous overview and
documentation of products and processes. This
production and weakness analysis is available at all
times and can be scaled individually to suit your business.
bisoft PRZ – RECORDING PROCESSING DATA
The bisoft PRZ processing data module displays
analogue values, e.g. pressure, temperature, energy
consumption (gas, power, etc.) clearly and transparently.
This makes it possible to react immediately if fluctuations,
excesses or shortfalls on tolerance levels occur and to
optimise production processes.
TOOL PLANNING
QUALITY / ENERGY
MANAGEMENT
KEEP CONTROL OF
PROCESSES
bisoft PLG – PRODUCTION LOGISTICS
Production logistics with bisoft PLG secures traceability
of your input and output materials, serial numbers and
batches. Recording, checking, documenting and archiving
are the standards of traceability – automatically and
on-line. Plausibility checks for formulas and incoming
articles are available as an option. In addition, production
storage rooms can be reproduced. Transport jobs for
in-house logistics complete the module. Together with
the bisoft module FLS (process control), material coverage
range is also possible. This ensures integration of logistics
data from production into MES solutions.
gbo datacomp –
PRODUCTION IN
PERFECTION
gbo datacomp, your comprehen-
sive supplier of solutions in the
area of manufacturing manage-
ment systems (MES) will increase
the competitiveness of your
company. More than 30 years
experience in software develop-
ment and innovative hardware
products convince well-known
companies here and abroad. Our
solutions are synonymous with
effi ciency in manufacturing and
production. Our hardware and
software solutions for companies
of all sizes are functional,
technically mature and fl exible.
Bild
er:
© g
bo d
ata
com
p ©
isto
ckp
hoto
© F
oto
lia.c
om
© S
hutt
ers
tock.c
om
Layout:
© t
eam
-mt.
de
BRANCHES OF BUSINESS
Automobile Manufacturers · Automotive
Suppliers · Building and Sub-construction
Industry · Clothing Industry · Chemicals · Printing
Industry · Vehicle Manufacturers · Food ·
Glassmaking · Timber Industry · Plastics
Processing · Engineering · Medical Engineering ·
Metal and Cast-Iron Industry · Furniture
Industry · Pharmaceuticals · Stone Quarries ·
Textile Manufacturing · Packing Industry
gbo datacomp GmbH
Kleiststraße 6 Phone +49 (0) 6253 808500
D-64668 Rimbach Fax +49 (0) 6253 808300
Schertlinstraße 12a Phone +49 (0) 821 597010
D-86159 Augsburg Fax +49 (0) 821 581793
[email protected] www.gbo-datacomp.de