tra 047 field weld, erection, loading, unloading, transportation, punch list modification &...

TASK RISK ASSESSMENT

Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/0..... Date : ...th .... 2011

ADCO”s Team Members

TRA Member /Team Leader TRA Member / A.A. TRA Member/HSE TRA Member / J.O. TRA Member/I.A 1 1 1 1

2 2 2 2

3 3 3 3

Signature1 1 1 1

2 2 2 2

3 3 3 3Team Members

Contractor HSE Construction Team Construction Team Job Performer Job Performer

Names

1 PIL 1 1 1 1

2 2 2 2 2

3 3 3 3 3

4 4 4 4 4

5 5 5 5 5

6 6 6 6 6

Signature

1 1 1 1 1

2 2 2 2 2

3 3 3 3 3

4 4 4 4 4

5 5 5 5 5

6 6 6 6 6

Work Location : Zone 0/1 Zone 2 Unclassified Zone

Activity

Tools & equipment UsedReferences: Method statement for

TRA Team Leader Signature

______________________ High Risk Authorisation Signature

_______________________ JP Signature

________________________ IA signature

_________________________

(All pages) (First page Only) I have checked that all controls stated in the TRA are in place & conducted TBT

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Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010

#Job Step

Sequence of working activities

HazardThe potential to

cause harm (Health, Injury,

Property damage, environment etc)

CAUSE(Possible

causes that will potentially release a hazard)

Consequences

(The harm which could

possibly occur).

Potential RiskH / M / L(With no controls in place)

Existing Barrier / ControlDescribe all existing barriers /

controls for each hazardRecommended Controls Action By

Residual RiskH / M /

L(with

controls in place

ALARP Demonstrated(Yes / No)

Completion Date

1Travel and mobilization

VehicleMovement.

Unsafe Driving. Fatigue

Vehicle Crash. Collision. Working for

Long hours. Over loads. Environmental

impact

Fatality. Injury. Property

Damage. Fire/

Explosion.

H Driver should possess Valid UAE

Driver’s Licence. Driver should have a Valid ADSD

Card. Vehicle should be Equipped with

IVMS and approved by ADCO. Driver and passengers should wear

seat belt. Maintain a Daily maintenance

checklist. Follow Road Signs and speed limits. Deflate tire pressure while going on

sand road. No Driving while low visibility

condition. Compliance to journey management

system. Compliance to ADCO road safety

Manual 10/3. Trained/ competent banks men must

be assigned to control vehicle/equipment movement on site.

Desert Safety Box made available in Vehicle. Spare tire and tools shall be available. First Aid Box available. Personnel should be trained and aware on ADCO

Emergency Procedure. Desert box should be periodically inspected No one allowed to drive under the influence of alcohol

or drugs Emergency control room no. 02-6044600.

JP /SUPVR./

SO

L YES

2Site Survey using Auto level and Total station.Leveling ,Grading and compaction

Battery Device

EquipmentMovement.

Equipment might hit worker during fill/removal of soil

Lack of supervision

Spark Explosion Blind spot Poor visibility Dust

generated from fill materials/gatch

Wrong guidance to reverse/forward movement

Fire Personne

l injury Property

damage Fatality

H Use explosion proof/intrinsically

safe equipment. Certified and experienced

Technicians shall be deployed. Fire extinguisher shall be

available Valid 3rd party calibration

certificate shall be available at work site.

Banks man to guide the equipment movement

All workmen to be positioned away from operating area

Revolving beacon to be kept on. Use warning lights and back up

horn.

Intrinsically safe equipment/ certificate from 3rd party made available

Compliance to ADCO road safety Manual 10/3. Proper supervision

JP /SUPVR./

SO

L YES

TRA Team Leader Signature (All pages)

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Spray water to reduce dust. Sign board to be posted Only ADCO approved

competent/certified operator to be allowed.

Area to be cordoned and sign board to be placed

Do not allow to enter any unauthorised persons

Operators must worn seat belt.

3Manual handling

Heavy Load. Untrained

worker/New worker.

Wrong Posture Improper

access Lack of

training/awareness

Personal injury H

Conduct TBT on manual handling before commencing the work.

Use proper PPE Seek assistance if required, use

correct manual handling techniques (Bending at the knees, keeping back straight and lifting with arm and leg muscles, clear access ways etc)

Eyes on path and remove obstructions before moving, check for sharp edges and splinters JP /

SUPVR./SO

L YES

4Using Crane./ Hiab, and trailer for Loading and Unloading and stacking of Pipes ,

Damage nearby structure/existing lines

Suspended load / Swinging of load

Failure of lifting gears

Crane tips over Incompetent

/untrained operators/ riggers

Falling materials.

Defective/unsuitable equipment Unstable ground

condition. Improper

positioning of crane.

Caught in-between

Unauthorized entry

Poor/Damaged lashing strap/slings

Inadequate support.

Personal Injury

FatalityAsset Damage

H Conduct TBT before commencing

the work. Inspect the crane and ensure all are

suitable and in good condition. Check equipment sticker of

ADCO/PIL. Operator having valid UAE

driving /Operator License. Check the capacity of crane & lifting

tackles and ADCO approved TPI certificate.

Proper supervision. Only certified, trained and

experienced operator and rigger shall be used.

Swing radius should be barricaded with warning tape and sign board to be posted.

Use two Tag lines to control the movement of the load.

Any employee, whether supervisor or craftsman, has the responsibility to stop a lift operation when it becomes apparent that something is not safe.

Awareness training on emergency procedure for working crew.

Not allow to travel anyone on crane or above the trailer. Trained Banks man should be stationed to control the

equipment movement ADCO checklist to be followed No crane movement while outriggers extended All crane movement should be escorted All cranes should be travelled by designated route only. Color code system should be followed. Lifting perimeter must be barricaded and provided with

warning sign boards place in conspicuously area. Use proper stacking and storage techniques. Support and “chock” all pipes and fittings. Leave clearways around stored pipes and space to

adequately rig heavy items so as to avoid double

JP /SUPVR./

SO

L YES


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Lifting activities shall be suspended during strong wind speed 17 knots and above.

Ensure out riggers are fully extended.

In case of Fog / poor visibility / sand storm / rain etc Job to be stopped.

Out rigger pad should be 1.2 x 1.2 meter.

Crane hook blocks secured during travel

Ensure crane is set up within its capacity (Lifting radius)

Ensure crane is set up as indicated in the layout plan.

Ensure cranes are not set close to excavations

Assess the load/ lifting tackles not to be overloaded beyond its SWL.

Softeners to be provided at sharp corners of load to be lifted.

Load test certificates for all lifting/rigging devices with SWLs clearly marked and available in the crane cabin.

Follow the Lift plan/simple lift plan/checklist.

handling.Do not bring any excess material at RDS’s.Crane TPI certificate from ADCO 3rd party.

5Rigging & Lifting of pipes

Heavy Lift Tandem lift Damage nearby

structure/existing lines

Suspended load / Swinging of load

Failure of lifting gears

Crane tips over Incompetent

/untrained operators/ riggers

Uncertified crane and operator

Defective crane Inadequate

ground compaction / Soft ground

Wrong positioning of cranes

Cranes set up incorrectly

Serious injuries to personnel.

Multiple fatalities

Asset Damage

H Rigging Supervisor/Project

engineer is responsible to see that all lifts are executed in accordance with this practice and the “Site Specific Rigging Specifications”.

CM is full responsibility for the site preparation and safe execution of all heavy lift/tandem lift operations.

Verify with the Operator that the crane is set up correctly and is at the correct operating radius.

Execute all lifts in accordance with the “Site Specific Heavy Lift Dozier”

The weight of all auxiliary handling devices such as hoist blocks, headache balls, hooks and rigging shall be considered as part of the total load. Additionally, the weight of all items added to the load at the site must be determined and added to the total weight.

Tools and small materials shall be kept securely to avoid possible fall and hitting personnel working below.

Using man basket/man lift (check the TPI certificate)

Provide separate life line from hook of the crane

JP /SUPVR./

SO

L YES


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Falling materials. Responsible Personnel - The crane operator, and the qualified field rigger, are jointly responsible for determination of the load weight and placement of the crane so that it is set up within the operating radius selected. The rigging supervisor has final responsibility for all operations.

All lifts under eighty (80) percent of the capacity chart of the crane for the boom length and radius being used or under ninety (90) percent if the crane has an operational load indication device with an overload cut-off.

Each crane will be inspected by a competent person for mechanical defects upon its arrival, before its use on the project, and Checklist will be completed.

Tendem lift controlled by one rigger/Supervisor

Only trained/authorized personnel are allowed to operate boom/man lifts.

A 100% fall protection at all times while in boom lifts, tie off only to designed anchor points.

Secure all loose materials in basket. Ensure that the weight of all material and occupants does not exceed the rated capacity of the man lift. Red white barricade tape off work area.

Any employee, whether supervisor or craftsman, has the responsibility to stop a lift operation when it becomes apparent that something is not safe.

6Transportation of Materials

Movement of Vehicle / Equipment

Poor visibility Sand Storm High Wind

Fatality Personal

Injury

H Ensure personnel involved in

rigging operations are using full PPE including hand gloves.

Designated route to be followed for the transportation.

Escort to be provided.JP /

SUPVR./L YES


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Unsecured loads

Speed Raining Loads falling

off during movement of trailer.

Uneven road potholes

Asset Damage.

Riggers to be briefed on potential pinch, crush points.

Ensure that a visual inspection is conducted by the riggers prior to using the gears to secure the loads.

Gears used to secure the loads not to be over tensioned.

Softeners to be provided at sharp corners of load which is secured to the trailer.

Trailer should not be subjected to negotiate sharp bends in site.

Route used for travel to be pre checked to ensure that the route is safe for travel

Ensure that all materials are properly secured before moving off trailer.

Excavations along the side of the road in which trailer travels to have a physical barricade.

Spotter to accompany trailer at all times with red& green flag, whistle.

Riggers to be provided jacket/vest SO

7Scaffolding erection and dismantling

Working at height.

Slip/Trip Collapse

Improper access

Falling object Person falling

from height. Lack of fall

protection. Instability Over Loading lack of

knowledge of operational SCAFFTAG system

Personnel injury

Fatality Property

Damage

H Obtain ADCO PTW prior to work

start Conduct TBT before

Commencing the work. Only qualified and certified

ADCO approved 3rd party Scaffolders to erect scaffolding.

Ensure the base is compacted and leveled

Scaffolding to be tagged and scaff tag system to be strictly followed.

Scaffolding materials should be stored properly in allocated area and barricaded.

Working area should be barricaded and provide warning sign board

Use proper tools lifting bag, rope & Pulley etc. Throwing is not allowed Training should be carried out for all personnel Once the scaffold is completed, it will be inspected by

a qualified and competent person. a green scafftag insert will be completed by the competent person.

All scaffolders must use the proper access.

Scaffolding register to be maintained. Scaffolding should be inspected in weekly basis Provide proper access and egress. Prior to dismantling a scaffold, the scaffold shall be

inspected and safe procedure for dismantling

JP /SUPVR./

SO

L YES


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All scaffolding materials should be as per ADCO manual volume part 16/BS 1139/2482

Proper platform and access to be made

Scaffolding to be inspected by qualified and certified supervisor before starting the work

Scaffolding shall not to be used to support heavy loads

Proper platform and all guards are in place

Ensure that no personnel are under the area where scaffold erection takes place

Personnel must have attended the ‘Work at heights training’.

100% Tie off to be maintained and double lanyard to be used

Use fire retardant laminated scaffolding planks and must be pre approved from PIL/ADCO

Use non-sparking hammer (brass) (For work inside RDS).

Scaffold shall not obstruct existing access ways / ladders.

Provide RED Tag during erection or when not completed scaffold.

Personnel shall not access a scaffold if the “Scaffold insert” has been removed or if the Scafftag itself is not in place.

Erect hand rails and mid rails to prevent persons fall off the scaffolding

Erect toe boards to prevent tools fall from a height.

The erection sequence of the scaffold shall ensure that at no time will the scaffold reach an

established by the foreman or supervisor If dismantling has reached the stage at which a critical

members has to be removed, the stability of the scaffold shall be ensured by fixing a similar component in place lower down the scaffold.

During scaffolding erection no other activity nearby. In case of bad weather all activities to be stopped at

site & re inspect the scaffold. Maintain the scaffold clean & dry.


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unstable condition All modification to existing

scaffolding shall be carried out in such a way that the stability of the scaffolding is not impaired.

8Fabrication & fit up pipes Welding, Grinding and Gas cutting.

Welding Grinding Cutting

operations Working at

height. Falls. Falling pipe

spools. Caught in

between/crushed by pipes.

Shattering of grinding disc.

Hot Metal Slag

High Intensity of Light

Flying of grinding particles.

Fumes Burn Damage of

Cable. Electrocution

s Movement of

Man lift/equipments.

Unsecured tools.

Failure of tie off.

Inadequate pipe supports.

Unexpected collapse of fabricated pipes or supports.

Poor quality of Grinding or cutting disc.

Personal injury

Affect Vision

Fire /Explosion

Fatality Property

damage

H Valid PTW will be obtained prior

to start of work at site. Approved Method Statement

will be followed. TBT to be conducted and all the

hazards discussed & each crew member responsibility to be defined.

Welding area will have a booth covered by using Fire Proof Tarpaulin.

Welding Generator will be earthed properly. Check for cable and insulation damage, if any, rectification should be done immediately.

Only competent person will be deployed on the job.

Welding machine installed with ELCB/GFCI

Fire extinguishers & fire watchman must be in place

Ensure there are no flammables in the vicinity of the operation, including flammable liquids (paints etc) or other waste materials.

Qualified Welders will be deployed.

Whilst grinding activity JP to ensure face shield is used by the welder for any slag removal

Double eye protection and ensure Dead man switch for grinding machine

Inspect all equipment prior to use especially noting RPM of grinder disc must have higher rated RPM.

Job Performer will have close monitor on the activity.

All welding leads to be as short as possible. Ensure all equipment is correctly earthed and that

the return lead is clamped as close as possible to the work piece.

Close valves on all cylinders after use Provide checklist that may be used prior to work

commencing Cover/seal any drains/catch basin within a radius of

15 meter from the welding area Ensure access is good for men and materials but

also for emergency purposes Ensure no other conflicting tasks are taking place

within the vicinity of the proposed work Prior to start the work tool box talk to be

conducted emphasizing the hazards associated with the job as well as the preventive, precautionary measures to be taken up

Do not place fingers or hande where it can be caught in between pipes during fit up.

Adequate pipe supports & chocks to be provided. Only steel pipe supports to be employed. All grinding tools must have proper guards correctly

fitted. Grinding/cutting disc must be suitable for the job and the correct speed rated ginder to be used.

Goggles with face shield to be used. Never use cutting wheels for grinding. Trained fire watch must be present at site. All welding machines inspected & certified. All gas cylinders should be taken put of RDS’s.

JP /SUPVR./

SO

L YES


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Availability of Flash Back Arrestor on Oxy/Acetylene cylinder to be ensured by the User/Job Performer.

Job Performer to ensure the Cylinders are secured in proper position before beveling operation commences.

Job Performer will have close supervision on the activity.

All compressed gas cylinders should be stored and handled as per the procedure and tested for leakage each time before use.

All combustible and flammable products removed from area.

Ignition of oxy-acetylene or propane torches must only be made using the ‘Gas Lighters’ (flint lighters) which are supplied for this purpose.

Personnel engaged in welding, cutting, chipping and grinding operations must wear the appropriate protective clothing/equipment provided, e.g. goggles, face shields, welding helmets, welding screens, gloves, leather chrome aprons, etc.

Working area to be Barricaded to warn passerby / workers.

Maximum weight a support can hold will be displayed.

ADCO approved fire blanket will be installed properly & adequately to contain all welding slag & grinding sparks in the work area.

PWHT Electric power Damage Fatality. All heating elements shall be Before a Heat Treatment is switched on particular TRA Team Leader Signature (All pages)

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9 sources. Over heat Burns

Electrical wire/ Chord.

High Voltage Power source

Failure. Improper

method Personnel within

the heating area

Personal Injury

Fire Property

damage

H thoroughly examined before use in order to ensure that the element wire is not exposed.

Examination to be also made for broken beads in both the heater pad and the element tails.

Twist-lock connection shall also be examined to ensure that the insulation is sound and that a good electrical joint is made.

All cable connections shall be properly insulated.

The component surface shall be free of contaminants

All PWHT equipment must have a valid current calibration certificate.

Working area must be barricaded off warn workers/passerby

attention shall be paid to the work area to ensure that there are no combustible materials present which can be affected by the heated zone.

Fire watch and Fire extinguishers are made available.

MSDS to be available on site & follow precautions. Barricade the area & sign boards to be posted.

JP /SUPVR./

SO

L YES

10

Non Destructive Test (NDT)RTMPIPT

X-Ray radiation.

Gamma Ray Chemicals

Misuse of radioactive Source.

Exposure to X-Ray radiation.

Chemical exposure

Acute health problem

Personal injury.

Fire. Property

Damage.

H Comply with ADCO Work Permit

Requirements. Only ADCO approved NDT

service personnel to conduct radiographic tests.

Advance coordination with Plant Operations required for X-ray work in the RDS’s.

Radiation area roped off and manned by designated watchman.

Safe distance established with a survey meter.

Radiographers are wearing pocket dosimeter and film badge.

Warning notices i.e. “Danger, Radiation Area” to be installed.

Prior coordination with all affected personnel / other

Certified and trained technicians being used. Storage as per Ministry rules. Strict control & handling Before commencing the radiography supervisor

shall ensure that nobody are in the area of radiation.

During transportation of radiography source extreme care shall be taken and vehicle shall have sign boards.

Radiography source shall only be stored at designated places.

No person allowed 100 meter surrounding area. Barricading & sign boards to be placed. MSDS to be made available at site & precautions to be

followed.

JP /SUPVR./

SO

L YES


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contractors (if any) required. Conduct radiographic tests after

regular hours or during knock-off time.

11

Blasting & Painting Operations

Medically Unfit Persons

Chemicals Toxic Fumes Personnel

unsuitable for blasting operations.

Production of hazardous dust during blasting

Blasting hoses whiplashes

Static charges Slips, trips and

falls

Poor breathing air

Flying particles causing injury.

Toxic airborne dust

Excessive Noise

Failure of blasting equipment causing hap hazard operations

Respiratory Hazard

ENV Impact

Fire Fatality Injury &

Poison. Irritations Itching

H Ensure that all personnel tasked

to perform blasting operations have already completed a pre employment check up including chest x ray and medically fit.

Personnel involved in blasting and painting should undergo the ‘Respirator Fit Test’ program and to complete the required questionnaire with the assistance of a qualified physician.

Ensure that the CO Monitor is set to trigger off at 10 PPM and monitors the quality of air supplied to the blasting personnel.

Ensure that all open areas are screened off to prevent the airborne particles from coming into contact with personnel in the vicinity.

Provide adequate ventilation within the enclosed area where blasting activities take place to ensure a positive supply of fresh air.

Ensure that all personnel working near the blasting area are wearing a proper pair of ear plugs.

Ensure that all pneumatic couplings are properly secure with whiplash arrestors.

Ensure that all personnel involved in painting operations wear a proper NIOSH certified

Ensure that all waste generated from the blasting and painting activities are properly segregated and contained.

Ensure that sufficient fire extinguishers are placed within the vicinity of painting area.

Dead mans control Switch in working condition Waste materials to be disposed off through the

licensed waste collector. Waste materials to be disposed off in a separate

dedicated skip and should not be thrown into the main skips provided on site.

Waste materials should not be left to overflow and should be cleared on a periodic manner.

Waste disposal area to be properly barricaded to ensure that personnel are not allowed into this area.

Signage to the effect of ‘No Smoking” ‘No Hot Works’ should be provided.

Blasting painting sign boards to be placed & area barricaded.

JP /SUPVR./

SO

L YES


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mask capable of filtering off the airborne particulates. (To refer to MSDS of dust mask)

Ensure that all personnel involved in the painting operation wears proper PPE including chemical resistant gloves.

No hot works to be allowed within the area where painting works are being carried out.

12

Working at height using Man lift or man basket

Climbing ladders with equipment.

Personnel leaning over the scaffold platform structures.

Falling from height

Falling objects

Improper access

Fatality. Personal

Injury

H Personnel to maintain a

three point contact at all times when they climb the ladders.

Personnel on the structures to ensure that they are tied off at all times.

Materials are not to be hand carried and should be hoisted up to the required location.

Materials are to be placed on proper containers and housekeeping must be maintained at all times onto the permanent platforms.

Working area below the scaffold platforms to be barricaded with the red and white tape to ensure that unauthorized personnel are kept out.

Incomplete scaffolds and permanent platforms must be marked out and communicated to the night shift work force.

Works are not to be allowed on incomplete scaffolds and/or permanent

Only trained/authorized personnel are allowed to operate boom/man lifts.

A 100% fall protection at all times while in boom lifts, tie off only to designed anchor points.

Secure all loose materials in basket. Ensure that the weight of all material and occupants does not exceed the rated capacity of the man lift. Red white barricade tape off work area.

Those people working from man basket must wear and connected with safety harness to the crane hook.

Ensure the TPI certificate of man lift and Man basket/check the SWL.

Ensure TPI certificate for man lift/Maan basket & check SWL.

Two men only allowed to work on man lift/basket. Men / materials to be minimized in restricted /

hazardous area.

JP /SUPVR./

SO

L YES


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platforms. Incomplete scaffolds and

permanent platforms must be communicated to the workforce in the daily toolbox talks.

Personnel are not allowed to move from one point to the other by walking or sliding on pipes.

Personnel are only allowed to move on proper work platforms and 100 % tie off must be maintained at all times.

13

Hydro/ Leak testing of lines

High PressureLiquid / Chemical

Hose gave-off Piping

rupture Spillage ENV Impact

Personnel injury

Property damage

Fatality

H Provide Safe Work Permit from ADCO

and place in site permit box All involved personnel must be

competent and experience for the work to be carried out.

Prior to hydro-testing, all personnel involved in the activity must be inducted.

Hydro-testing equipment must be in good working condition and passed accordance with ADCO safety standard, and UAE government rules and regulations.

All pipes are properly supported All fittings, gauges, manifold, blinds

are in rated capacity Air compressor inspected and relief

valve 3rd party certified All hose connections to be provided

with whip lash arrestor Activity should be supervised by a

experienced / competent supervisor Striking on working equipment while

under pressure is prohibited Provide calibrated / certified

pressure gauges with the proper

Closed supervision Standby vehicle available First Aider available First Aid Kit available JP and crews should have awareness training on

Emergency Response Plan / Procedure Call ADCO Control Room in case of emergency MSDS in place Emergency Eye wash Goggles, PVC/Rubber gloves. Etc Ensure gauges shall be placed at visible location

from where pressure controller can see the gauges. Personnel not to work on pipe while it is under

pressure. On completion of the test, the pressure shall be

reduced gradually and under controlled conditions. When draining equipment, adequate vents at the

highest point must be opened or other precautions taken to avoid the possibility of drawing a vacuum. Consideration must be given to the possibility of test fluids being trapped behind non-return valves and it may be necessary to vent or drain the test fluid from more than one point

JP /SUPVR./

SO

L YES


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rating. Vent the air prior to hydro test Temporary test piping should meet

the designed test pressure Provide bleed valve on test piping Pressure during hydro test to be

increased gradually as per procedure Provide MPPE to all personnel. Install physical barrier & sign board

for the hydro-test. Provide shelter and designate safe

assembly point.

All roads leading to the test area to be closed off with physical barricades.

Air horn to be readily available to signal emergency to halt test and evacuate personnel.

Entry & Exit to test area to be controlled.

Pressure gauges having range 1.5 to 3 times the test pressure, Relief valve Set to 5% above test pressure,

Do not stand in front of Blind flanges/Components

Do not use old / used gaskets Release pressure before attempting

to Tighten the joints using a Bleed valve.

Only trained personnel to use pump

14

Cleaning & Flushing

Water & Foam pumping

Liquid / Chemical

Contact with chemical

Hose rupture Spillage ENV Impact

Injury & Poison.

Irritations Itching

H Ensure that all personnel

involved in the cleaning wear proper PPE including rubber apron, rubber boots, gloves, safety glass and full face shields as per MSDS recommendation.

Personnel to be briefed that they

Ensure that all waste generated from water/foam pumping activities are properly segregated and contained.

Waste materials to be disposed off through the licensed waste collector.

Waste materials should not be left to overflow and should be cleared on a periodic manner.

JP /SUPVR./

SO

L YES


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are not to handle the chemicals with bare hands.

Personnel exposed to direct contact with the chemical should be brought to the Medical Center for treatment.

Ensure that waste foam solution and water used to rinse off chemicals are properly contained for disposal

Ensure that a copy of the MSDS is readily available at the storage site to identify potential harmful mixtures.

Waste disposal area to be properly barricaded to ensure that personnel are not allowed into this area

15

Use of Hand Tools and Portable power electrical tools.

Electrocution/ electrical shock.

Defective Tools and Parts.

Improper Tools Damage

Electrical wire/ Chord.

Improper repairing or servicing tools

Tools Failure.

Fatality. Personal

Injury Fire

H Use of Proper PPE. Tools should be inspected prior to

use. Do not use defective Tools. Only trained and experienced to be

assigned on electrical hand Tools i.e. Grinders, Drill machine etc...

Portable Electrical Tools should have Dead man switch and properly grounded.

Use Industrial type electrical connectors.

Tools should be 110 volt. Power Generator should be properly

grounded. Fire extinguisher in place nearby. Make sure proper guards are in

place for all tools/equipments.

Emergency Procedures to be followed Make sure RPM of Grinding/buffing wheel greater

than the Machine ELCB/GFCI and Double insulated cable to be used All power cables and hand tools must be inspected

daily basis and prior to use

JP /SUPVR./

SO

L YES

16

Working in adjacent plot

Existing or underground or any other facility

Unauthorized entry of personal and equipment.

Unaware of hazard present

Property/asset damage

Personal injury

H No personnel shall enter any

nearby operating facility without communicating with the area supervisor or obtaining senior management permission.

Cutting short cuts through adjacent facility at any one time

All site personnel working in the area shall be fully and constantly familiar with the specific area and the task.

Individual extra awareness on the basics of emergency shall be maintained through TBT.

JP /SUPVR./

SO

L YES


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Completion Date

is strictly forbidden. Only designated access ways

shall be used Materials, tools and equipment

intended for work in an area shall be limited to as minimum as possible.

Only the quantity required for the particular work day shall be mobilized in and stored at the worksite

17

Welfare facilities

Lack of Toilet Lack of Rest

shelter

Non availability of toilet /unhygienic

Non availability of rest shelter

Non use of MPPE

inconvenience

Personal illness

Difficulty or discomfort

HObtain ADCO PTW prior to work startConduct TBT to brief all the crews

about hazards, and risk involved in the preparation activity before commencing the work.

Use proper MPPEAll employees should be familiar with

emergency planRest shelter should be providedAssembly point to identified and

installed by the consideration of wind direction

Wind sock to be installed

Toilet facility to be provided and sewage tank to be emptied regularly

Prior to start of work all vehicles and equipment inspected and approved by PIL/ADCO

JP /SUPVR./

SO

L YES

18

General Extreme Temperature/ Humid

H2S

Heavy physical work Dehydration

from heavy sweating

Bad weather condition

Inhalation Toxic Gas

Heat stroke

Heat stress.

Heat exhaustion

Poisonous

Fatality

H Personnel awareness training on

Heat stress. Availability of Cold water and

shaded rest area Use loose cloths. Continuous water and ice

distribution / replenishment in the field.

Drink plenty of cool water to replace the water loss. Drink about 1 cup (150 ml) every 15 minutes

H2S personal monitors and escape hood shall be available at all the employees during the course of work.

Standby vehicle available.

Schedule the heavy work during cooler part of the shift

Follow as per UAE ministerial decree no 587 for 2009. All crew shall be familiar with emergency procedure

JP /SUPVR./

SO

L YES


of 19



#Job Step





CAUSE(Possible


Consequences


possibly occur).





L(with

controls in place


Completion Date

19

House Keeping and waste Disposal.

Poor housekeeping

Slips & Trips

Improper cleaning

Improper material placement

Improper Disposal.

Personnel Injury

Fire Environm

ental impact.

H Working Area shall be kept in

High standard housekeeping. Refuse shall be kept in

designated bins. Waste Shall be disposed

properly Waste management procedure

shall be followed. Clear the un wanted materials

from the site time to time

Close supervision TBT on waste segregation and minimization. Proper signage of waste bin. ENV TBT to be conducted in weekly basis. All vehicles should carry plastics bags.

JP /SUPVR./

SO

L YES


of 19



PROBABILITY

SEVERITY PEOPLE ASSETS ENVIRONMENT REPUTATION

Has occurred in world-wide

industry but not in ADNOC

Has occurred in other ADNOC

Group Company

Has occurred in specific ADCNOC Group Company

Happens several times each year

in specific ADNOC Group

Company

Happens several times each year in same location or

operation

1. Catastrophic Multiple Fatality Extensive damage

Massive effect International impact

2. Severe Single Fatality or Permanent Disability

Major damage Major effect National impact HIGH

3. Critical Major Injury or Health Effects

Local damage Localised effect Considerable impact MEDIUM4. Marginal Minor Injury or

health effectsMinor damage Minor effect Minor impact (ALARP)

5. Negligible Single injury or health effects

Slight damage Slight effect Slight impact LOW

PROBABILITY

SEVERITY PEOPLE ASSETS ENVIRONMENT REPUTATION

Has occurred in world-wide industry but not in ADNOC

Has occurred in other ADNOC Group Company

Has occurred in specific ADCNOC Group Company

Happens several times each year in specific ADNOC Group Company

Happens several times each year in same location or operation

6. Catastrophic Multiple Fatality Extensive damage

Massive effect International impact

7. Severe Single Fatality or Permanent Disability

Major damage Major effect National impact HIGH

8. Critical Major Injury or Health Effects

Local damage Localised effect Considerable impact

MEDIUM

9. Marginal Minor Injury or health effects

Minor damage Minor effect Minor impact (ALARP)

10. Negligible Single injury or health effects

Slight damage Slight effect Slight impact LOW


of 19



HAZARD CHECKLIST


of 19

tra 047 field weld, erection, loading, unloading, transportation, punch list modification &...

Documents

safe equipment certificate

formcheckbox zone

lwith controls

potential risk h

h driver

aid box available

reverseforward movement

vehicleequipment movement