tr - heat treatment

8/21/2019 TR - Heat Treatment

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39 RAININGREGULA IONS

AUTOMOTIVE MANUFACTURING SECTOR

TECHNICAL EDUCATION AND SKILLS DEVELOPMENT AUTHORITY

East Service Road, South Superhighwa, Taguig Cit, Metro Ma!i"a

HEAT TREATMENT NC II


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TABLE OF CONTENTS

AUTOMOTIVE SECTOR(AUTOMOTIVE MANUFACTURING SUB SECTOR)

HEA REA MEN NC II

Page No.

SECTION 1 HEAT TREATMENT NC II QUALIFICATION 1

SECTION 2 COMPETENC STAN!AR!S

Ba"#$ Co%&e'e$#e" 21*

Co%%o Co%&e'e$#e" 1+2,

Co-e Co%&e'e$#e" 233


SECTION 3 TRAINING STAN!AR!S

3.1 C/--#$/0/% !e"#g 3*3, 3.2 T-a##g !e0#e- 3 3.3 T-a#ee E'- Re/#-e%e'" 34 3.* L#"' o5 Too0"6 E/#&%e' a7 Ma'e-#a0" 3439 3.+ T-a##g Fa$#0#'#e" *8 3., T-a#e-" Q/a0#5#$a'#o" *8 3. I"'#'/'#oa0 A""e""%e' *8

SECTION * NATIONAL ASSESSMENT AN!CERTIFICATION ARRANGEMENTS

*1

ANNE: A; COMPETENC MAP *2

!EFINITION OF TERMS *3

AC


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________________________________________________________________________________________________________________TR - HEAT TREATMENT NC II Promulgated

3


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TRAINING REGULATIONS FOR


SECTION 1 HEAT TREATMENT NC II QUALIFICATION

The HEAT TREATMENT NC II Qualification consists of cometencies that a ersonmust achie!e to "e a"le to select the aroriate rocess of heat treatment to achie!e thedesired result# recording and maintaining the heat treatment information in the manufacture ofman$ other metals% It also co!ers heat treatment of ferrous and non-ferrous metals using a!ariet$ of e&uiment such as "o' t$e it t$e# "oggie t$e furnaces either gas# oil-fired orelectricall$ heated% Heat treatment techni&ues include annealing# case hardening#reciitation strengthening# temeringand &uenching%

This Qualification is ac(aged from the cometenc$ ma of the Automoti!e Industr$

)Manufacturing su"-sector* as sho+n in Anne' A%

The ,nits of Cometenc$ comrising this Qualification include the follo+ing

O!E NO. BASIC COMPETENCIES

.//3000/. Particiate in 1or(lace Communication

.//3000/2 1or( in Team En!ironment

.//3000/ Practice Career Professionalism

.//3000/4 Practice 5ccuational Health and 6afet$ Procedures

O!E NO. COMMON COMPETENCIES

A7T899/0 Read# Interret and Al$ Engineering :ra+ingsA7T3009/9 Perform Mensuration and Calculation

A7T939/3 Read# Interret and Al$ 6ecifications and Manuals

A7T939/. Perform 6ho Maintenance

O!E NO. CORE COMPETENCIES

A7T409304 6elect Heat Treatment Process

A7T40930; Perform Heat Treatment Process

A erson +ho has achie!ed this Qualification is cometent to "e

Hea' T-ea'e-


8
http://en.wikipedia.org/wiki/Annealing_(metallurgy)http://en.wikipedia.org/wiki/Case_hardeninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Temperinghttp://en.wikipedia.org/wiki/Quenchhttp://en.wikipedia.org/wiki/Annealing_(metallurgy)http://en.wikipedia.org/wiki/Case_hardeninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Temperinghttp://en.wikipedia.org/wiki/Quench


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SECTION 2 COMPETENC STAN!AR!S

This section gi!es the details of the contents of the "asic# common and core units ofcometenc$ re&uired in HEAT TREATMENT NC II%

BASIC COMPETENCIES

UNIT OF COMPETENC ; PARTICIPATE IN =OR


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RANGE OF VARIABLES

VARIABLE RANGE

0% Aroriate sources 0%0 Team mem"ers

0%9 6uliers0%3 Trade ersonnel

0%8 7ocal go!ernment

0%. Industr$ "odies

9% Medium 9%0 Memorandum

9%9 Circular

9%3 Notice

9%8 Information discussion

9%. @ollo+-u or !er"al instructions

9%2 @ace to face communication

3% 6torage 3%0 Manual filing s$stem

3%9 Comuter-"ased filing s$stem

8% @orms 8%0 Personnel forms# telehone message forms# safet$reorts

.% 1or(lace interactions .%0 @ace to face

.%9 Telehone

.%3 Electronic and t+o +a$ radio

.%8 1ritten including electronic# memos# instruction andforms# non-!er"al including gestures# signals# signsand diagrams

2% Protocols 2%0 5"ser!ing meeting

2%9 Comliance +ith meeting decisions

2%3 5"e$ing meeting instructions


2


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EVI!ENCE GUI!E

0% Critical asects ofcometenc$

Assessment re&uires e!idence that the candidate

0%0 Preared +ritten communication follo+ing standard

format of the organi?ation0%9 Accessed information using communication e&uiment0%3 Made use of rele!ant terms as an aid to transfer

information effecti!el$0%8 Con!e$ed information effecti!el$ adoting the formal or

informal communication

9% ,nderinning(no+ledge andattitudes

9%0 Effecti!e communication9%9 :ifferent modes of communication9%3 1ritten communication9%8 5rgani?ational olicies9%. Communication rocedures and s$stems9%2 Technolog$ rele!ant to the enterrise and the indi!iduals

+or( resonsi"ilities

3% ,nderinning s(ills 3%0 @ollo+ simle so(en language3%9 Perform routine +or(lace duties follo+ing simle +ritten

notices3%3 Particiate in +or(lace meetings and discussions3%8 Comlete +or( related documents3%. Estimate# calculate and record routine +or(lace

measures3%2 =asic mathematical rocesses of addition# su"traction#

di!ision and multilication3% A"ilit$ to relate to eole of social range in the +or(lace3%4 Bather and ro!ide information in resonse to +or(lace

Re&uirements

8% Resourceimlications

8%0 @a' machine

8%9 Telehone

8%3 1riting materials

8%8 Internet

.% Method of

assessment

.%0 :irect 5"ser!ation

.%9 5ral inter!ie+ and +ritten test

2% Conte't ofassessment

2%0 Cometenc$ ma$ "e assessed indi!iduall$ in the actual+or(lace or through accredited institution



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UNIT OF COMPETENC; =OR< IN TEAM ENVIRONMENT

UNIT CO!E ; +8831118,

UNIT !ESCRIPTOR ; This unit co!ers the s(ills# (no+ledge and attitudes to identif$role and resonsi"ilit$ as a mem"er of a team%

ELEMENTPERFORMANCE CRITERIA

Italicized terms are ela"orated in the Range of


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RANGE OF VARIABLES

VARIABLE RANGE

0% Role and o"ecti!eof team

0%0 1or( acti!ities in a team en!ironment +ith enterrise orsecific sector

0%9 7imited discretion# initiati!e and udgment ma$"edemonstrated on the o"# either indi!iduall$ or in a teamen!ironment

9% 6ources ofinformation

9%0 6tandard oerating and>or other +or(lace rocedures

9%9 Do" rocedures

9%3 Machine>e&uiment manufacturers secifications and

instructions9%8 5rgani?ational or e'ternal ersonnel

9%. Client>sulier instructions

9%2 Qualit$ standards

9% 5H6 and en!ironmental standards

3% 1or(lace conte't 3%0 1or( rocedures and ractices

3%9 Conditions of +or( en!ironments

3%3 7egislation and industrial agreements

3%8 6tandard +or( ractice including the storage# safehandling and disosal of chemicals

3%. 6afet$# en!ironmental# house(eeing and &ualit$guidelines


;


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EVI!ENCE GUI!E



0%0 5erated in a team to comlete +or(lace acti!it$

0%9 1or(ed effecti!el$ +ith others

0%3 Con!e$ed information in +ritten or oral form

0%8 6elected and used aroriate +or(lace language

0%. @ollo+ed designated +or( lan for the o"

0%2 Reorted outcomes

9% ,nderinning(no+ledge andattitude

9%0 Communication rocess

9%9 Team structure

9%3 Team roles

9%8 Brou lanning and decision ma(ing

3% ,nderinning s(ills 3%0 Communicate aroriatel$# consistent +ith the culture ofthe +or(lace


The follo+ing resources MUST "e ro!ided

8%0 Access to rele!ant +or(lace or aroriatel$ simulateden!ironment +here assessment can ta(e lace

8%9% Materials rele!ant to the roosed acti!it$ or tas(s

.% Method of

assessment

Cometenc$ ma$ "e assessed through

.%0 5"ser!ation of the indi!idual mem"er in relation to the+or( acti!ities of the grou

.%9 5"ser!ation of simulation and or role la$ in!ol!ing thearticiation of indi!idual mem"er to the attainment oforgani?ational goal

.%3% Case studies and scenarios as a "asis for discussion ofissues and strategies in team+or(


2%0 Cometenc$ ma$ "e assessed in +or(lace or in asimulated +or(lace setting

2%9 Assessment shall "e o"ser!ed +hile tas( are "eingunderta(en +hether indi!iduall$ or in grou


0/


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UNIT OF COMPETENC; PRACTICE CAREER PROFESSIONALISM

UNIT CO!E ; +8831118

UNIT !ESCRIPTOR ; This unit co!ers the (no+ledge# s(ills and attitudes in romotingcareer gro+th and ad!ancement%


Italicized terms are ela"orated in the Range of


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RANGE OF VARIABLES

VARIABLE RANGE

0% E!aluation 0%0 Performance Araisal0%9 Ps$chological Profile

0%3 Atitude Tests

9% Resources 9%0 Human9%9 @inancial9%3 Technolog$

9%3%0 Hard+are

9%3%9 6oft+are

3% Trainings and careeroortunities

3%0 Particiation in training rograms 3%0%0 Technical 3%0%9 6uer!isor$ 3%0%3 Managerial 3%0%8 Continuing Education3%9 6er!ing as Resource Persons in conferences and +or(shos

8% Recognitions 8%0 Recommendations8%9 Citations8%3 Certificate of Areciations8%8 Commendations8%. A+ards

8%2 Tangi"le and Intangi"le Re+ards

.% 7icenses and>orcertifications

.%0 National Certificates

.%9 Certificate of Cometenc$

.%3 6uort 7e!el 7icenses

.%8 Professional 7icenses


09


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EVI!ENCE GUI!E


Assessment re&uires e!idence that the candidate0%0 Attained o" targets +ithin (e$ result areas )RAs*

0%9 Maintained intra - and interersonal relationshi in the courseof managing oneself "ased on erformance e!aluation

0%3 Comleted trainings and career oortunities +hich are "asedon the re&uirements of the industries

0%8 Ac&uired and maintained licenses and>or certificationsaccording to the re&uirement of the &ualification

9% ,nderinning(no+ledge Fattitudes

9%0 1or( !alues and ethics )Code of Conduct# Code of Ethics#etc%*

9%9 Coman$ olicies9%3 Coman$ oerations# rocedures and standards

9%8 @undamental rights at +or( including gender sensiti!it$9%. Personal h$giene ractices

3% ,nderinning s(ills 3%0 Aroriate ractice of ersonal h$giene3%9 Intra and Interersonal s(ills3%3 Communication s(ills


The follo+ing resources MUST"e ro!ided8%0 1or(lace or assessment location8%9 Case studies>scenarios

.% Method ofassessment

Cometenc$ ma$ "e assessed through.%0 Portfolio Assessment

.%9 Inter!ie+.%3 6imulation>Role-la$s

.%8 5"ser!ation

.%. Third Part$ Reorts

.%2 E'ams and Tests


2%0 Cometenc$ ma$ "e assessed in the +or( lace or in asimulated +or( lace setting


03


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UNIT OF COMPETENC ; PRACTICE OCCUPATIONAL HEALTH AN! SAFETPROCE!URES

UNIT CO!E ; +88311184

UNIT !ESCRIPTOR ; This unit co!ers the outcomes re&uired to coml$ +ithregulator$ and organi?ational re&uirements for occuationalhealth and safet$%


Italicizedterms are ela"orated in the Range of


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RANGE OF VARIABLES

VARIABLE RANGE

0% 6afet$ regulations Ma$ include "ut are not limited to0%0 Clean Air Act0%9 =uilding code0%3 National Electrical and @ire 6afet$ Codes0%8 1aste management statutes and rules0%. Philiine 5ccuational 6afet$ and Health 6tandards0%2 :57E regulations on safet$ legal re&uirements0% ECC regulations

9% Ha?ards>Ris(s Ma$ include "ut are not limited to9%0 Ph$sical ha?ards G imact# illumination# ressure# noise#

!i"ration# temerature# radiation9%9 =iological ha?ards- "acteria# !iruses# lants# arasites# mites#

molds# fungi# insects9%3 Chemical ha?ards G dusts# fi"ers# mists# fumes# smo(e# gasses#

!aors9%8 Ergonomics

Ps$chological factors G o!er e'ertion> e'cessi!e force#

a+(+ard>static ositions# fatigue# direct ressure# !ar$ing

meta"olic c$cles

Ph$siological factors G monoton$# ersonal relationshi# +or(out c$cle

3% Contingenc$measures

Ma$ include "ut are not limited to3%0 E!acuation3%9 Isolation3%3 :econtamination3%8 )Calling designed* emergenc$ ersonnel

8% PPE Ma$ include "ut are not limited to8%0 Mas(8%9 Blo!es8%3 Boggles8%8 Hair Net>ca>"onnet8%. @ace mas(>shield8%2 Ear muffs8% Aron>Bo+n>co!erall>um suit8%4 Anti-static suits


0.


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VARIABLE RANGE

.% Emergenc$-relateddrills and training

.%0 @ire drill

.%9 Earth&ua(e drill

.%3 =asic life suort>CPR

.%8 @irst aid

.%. 6illage control

.%2 :econtamination of chemical and to'ic

.% :isaster rearedness>management

2% 5H6 ersonalrecords

2%0 Medical>Health records2%9 Incident reorts2%3 Accident reorts2%8 5H6-related training comleted


02


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EVI!ENCE GUI!E


Assessment re&uires e!idence that the candidate0%0 E'lainedclearl$ esta"lished +or(lace safet$ andha?ard

control ractices and rocedures

0%9 Identified ha?ards>ris(s in the +or(lace and its corresondingindicators in accordance +ith coman$ rocedures

0%3 Recogni?ed contingenc$ measures during +or(laceaccidents# fire and other emergencies

0%8 Identified terms of ma'imum tolera"le limits "ased onthreshold limit !alue- T7ris(s in +or(lace

0%2 ,sed Personal Protecti!e E&uiment )PPE* in accordance+ith coman$ 5H6 rocedures and ractices

0% Comleted and udated 5H6 ersonal records in accordance

+ith +or(lace re&uirements

9% ,nderinning(no+ledge andAttitudes

9%0 5H6 rocedures and ractices and regulations9%9 PPE t$es and uses9%3 Personal h$giene ractices9%8 Ha?ards>ris(s identification and control9%. Threshold 7imit ris(s identification and control s(ills3%3 Interersonal s(ills3%8 Communication s(ills


The follo+ing resources MUST"e ro!ided8%0 1or(lace or assessment location8%9 5H6 ersonal records8%3 PPE8%8 Health records

.% Method ofassessment

Cometenc$ MUST"e assessed through.%0 Portfolio Assessment.%9 Inter!ie+.%3 Case 6tud$>6ituation


2%0Cometenc$ ma$ "e assessed in the +or( lace or in asimulated +or( lace setting


0


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COMMON COMPETENCIES

AUTOMOTIVE MANUFACTURING

UNIT TITLE REA!6 INTERPRET AN! APPL ENGINEERING !RA=INGS

UNIT CO!E; ALT*2281

UNIT !ESCRIPTOR This unit deals +ith identif$ing# interreting and al$ing secificationfrom engineering "lue rints or dra+ings that ro!ides themeasurements of the roduct and attern that is to "e roduced%

ELEMENT PERFORMANCE CRITERIA



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RANGE OF VARIABLES

VARIABLE RANGE

0% Engineering dra+ings inds of dra+ings0%0 Casting dra+ing0%9 Machining dra+ing0%3 Proect lan0%8 Technical dra+ing

9% :ata :ata includes "ut not limited to9%0 Material secifications9%9 Process secifications9%3 6ecial instructions9%8 Machining locating oints9%. Claming oints

9%2 Amount of draft9% 6urface finish


0;


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EVI!ENCE GUI!E

0%Critical asects of

cometenc$


0%0 Identified and accessed dra+ings>secification0%9 Interreted dra+ings0%3 Alied information in dra+ings0%8 6tored dra+ings

9%,nderinning(no+ledge andattitudes

9%0 T$es of dra+ings used in automoti!e manufacturing industr$9%9 Identification of s$m"ols used in the dra+ings9%3 Identification of units of measurements9%8 ,nit con!ersion9%. Attention to details# Perse!erance# Honest$

3% ,nderinnings(ills

3%0Reading and comrehension s(ills re&uired to identif$ andinterret engineering dra+ings and secifications

3%9 Accessing information and data


The follo+ing resources MUST"e ro!ided8%0All dra+ings>engineering secifications relati!e to automoti!e

manufacturing8%9Do" order# re&uisitions8%3 Product samle

. Method ofassessment

Cometenc$ MUST"e assessed through

.%05"ser!ation +ith &uestioning.%9Inter!ie+

2 Conte't ofassessment

2%0 Assessment must "e underta(en in accordance +iththe endorsed TE6:A assessment guidelines

2%9 Assessment ma$ "e conducted in the +or(lace or asimulated en!ironment%


9/


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UNIT OF COMPETENC; PERFORM MENSURATION AN! CALCULATION

UNIT CO!E; ALT311282

UNIT !ESCRIPTOR; This unit includes identif$ing# caring for# handling# using andmaintaining measuring instruments%




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RANGE OF VARIABLES

VARIABLE RANGE

0% Measuringinstruments

Measuring instruments includes

0%0 Multitester0%9 Micrometer )In-out# deth*0%3


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EVI!ENCE GUI!E

0% Critical asectof cometenc$

Assessment re&uires e!idence that the candidate0%0 6elected measuring instruments0%9 Carried-out measurements and calculations%

0%3 Maintained measuring instruments


9%0 T$es of Measuring instruments and its uses9%9 6afe handling rocedures in using measuring instruments9%3 @our fundamental oeration of mathematics9%8 @ormula for


24/48

UNIT TITLE REA!6 INTERPRET AN! APPL SPECIFICATION AN! MANUALS%

UNIT CO!E; ALT23283

UNIT !ESCRIPTOR This unit deals +ith identif$ing# interreting and al$ing ser!ice

secification manuals# maintenance rocedure manuals and eriodicmaintenance manual%

ELEMENT PERFORMANCE CRITERIA



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RANGE OF VARIABLES

VARIABLE RANGE

0% Manualsinds of manuals9%0 Manufacturers secification manual9%9 Reair manual9%3 Maintenance Procedure Manual9%8 Periodic Maintenance Manual


9.


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EVI!ENCE GUI!E

0%Critical asects ofcometenc$

Assessment re&uires e!idence that the candidate0%0 Identified and accessed manual>secification

0%9 Interreted manuals0%3 Alied information in manuals0%8 6tored manuals


9%0 T$es of manuals used in automoti!e industr$9%9 Identification of s$m"ols used in the manuals9%3 Identification of units of measurements9%8 ,nit con!ersion

3% ,nderinnings(ills

3%0%Reading and comrehension s(ills re&uired to identif$ andinterret automoti!e manuals and secifications

3%9% Accessing information and data

8 ResourceImlications

The follo+ing resources must "e ro!ided8%0 All manuals>catalogues relati!e to Automoti!e8%9 Do" order# re&uisitions8%3 Actual !ehicle or simulator

. Method ofassessment

Cometenc$ must "e assessed through.%05"ser!ation +ith &uestioning.%9Inter!ie+

2 Conte't ofassessment

2%0 Assessment must "e underta(en in accordance +iththe endorsed TE6:A assessment guidelines

2%9 Assessment ma$ "e conducted in the +or(lace or asimulated en!ironment%


92


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,NIT 5@ C5MPETENC PERFORM SHOP MAINTENANCE

,NIT C5:E ALT2328+

,NIT :E6CRIPT5R This unit deals +ith insecting and cleaning of +or( area

including tools# e&uiment and facilities% 6torage and chec(ingof tools> e&uiment and disosal of used sulies>materials arealso incororated in this cometenc$%


Italicizedtermsare ela"orated in the Range of e&uiment 8%0 Comlete in!entor$ of tools>e&uiment is maintained8%9 :amaged tools>e&uiment>facilities are identified and

reair recommendation is gi!en

8%3 Reorts reared has no error>discreanc$


9


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RANGE OF VARIABLES

VARIABLE RANGE

0% 1or( area 1or( areas include

0%01or(sho areas for ser!icing>reairing light and>or hea!$!ehicle and>or lant transmissions and>or outdoor o+ere&uiment

0%9 5en +or(sho>garage and enclosed# !entilated office area

0%3 5ther !aria"les ma$ include +or(sho +ith

Mess hall

1ash room

Comfort room

9% Cleaning

re&uirement

9%0 Cleaning sol!ent

9%9 In!entor$ of sulies# tools# e&uiment# facilities9%3 7ist of mechanics>technicians

9%8 Rags

9%. =room

9%2 Mo

9% Pail

9%4 ,sed oil container

9%; 5iler

9%0/ :ust>+aste "in

3% Manuals 3%0 lant manufacturer secifications

3%9 Coman$ oerating rocedures3%3 Industr$>1or(lace Codes of Practice

3%8 Product manufacturer secifications

3%. Customer re&uirements

3%2 Industr$ 5ccuational Health and 6afet$

8% Coman$ standardoerating rocedure

1earing of Personal rotecti!e e&uiment include

8%0 Blo!es

8%9 Aron

8%3 Boggles

8%8 6afet$ shoes


94


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EVI!ENCE GUI!E

0% Critical asectsof cometenc$


0%0 Cleaned +or(sho tools>facilities

0%9 Maintained e&uiment# tools and facilities

0%3 :isosed +astes and used lu"ricants>fluid as er re&uiredrocedure


9%0 . 6 or TQM

9%9 6er!ice rocedures

9%3 Rele!ant technical information

9%8 6afe handling of e&uiment and tools

9%.


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CORE COMPETENCIES

UNIT OF COMPETENC ; SELECT HEAT TREATMENT PROCESS

UNIT CO!E ; ALT412314

UNIT !ESCRIPTOR This unit co!ers selecting the aroriate rocess toachie!e the desired result# recording and maintaining theheat treatment information%




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RANGE OF VARIABLE

VARIABLE RANGE

0% Heat-treatmentrocess

0%0 Preheating0%9 6oa(ing0%3 Quenching )air# +ater# oil*0%8 Temering0%. Annealing0%2 Normali?ing0% Car"uri?ing0%4 sintering

9% Metal comosition 9%0 High9%9 7o+ car"on steel

3% E&uiment 3%0 6alt "aths3%9


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EVI!ENCE GUI!E

0% Critical asect ofCometenc$

Assessment re&uires e!idence that the candidate0%0 :etermined o" re&uirements

0%9 Identified and selected aroriate heat treatment rocess0%3 Tested materials and recorded and maintained heat treatment

information

9% ,nderinningno+ledge andattitudes

9%0 Metal chemical comosition%9%9 :ifferent heat-treatment rocesses# e&uiment and

alication%9%3 Heat-treatment faults and counter-measures%9%8 :estructi!e and non-destructi!e testing of metals%9%. Mechanical > h$sical roerties of metals%9%2 Time# temerature diagram of metals%

9% ,se of ersonal rotecti!e unit%9%4 6afe +or( ractices and rocedures%

3% ,nderinning

s(ills3%0 6electing aroriate heat-treatment e&uiment and rocess%3%9Identif$ing and rectif$ing heat-treatment faults )e&uiment and

rocess*%3%3Reading# interreting and follo+ing information on +ritten o"

instructions# secifications# standard oerating rocedures#manufacturers manual and instructions# chart# list# dra+ingsand alica"le reference documents%

3%8Accomlishing ro-forms and standard +or(lace form usingroutine and familiar information3%.Perform standard metal hardness tests%3%2 Chec( and clarif$ tas(s selected information%


The follo+ing resources MUST"e ro!ided8%0 Manuals>catalogues relati!e to heat treatment8%9 Do" order# re&uisitions sli for materials8%3 Materials# tools and e&uiment rele!ant to the acti!it$

.% Method of

assessment

Cometenc$ MUST"e assessed through

.%0 5"ser!ation +ith &uestioning

.%9 Portfolio

.%3 Third Part$ Reort


Assessment ma$ "e conducted in the +or(lace or a simulateden!ironment%


39


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UNIT OF COMPETENC ; PERFORM HEAT TREATMENT PROCESS

UNIT CO!E ; ALT412319

UNIT !ESCRIPTOR ; This unit co!ers heat treatment of ferrous and non-ferrous

metals# selecting the aroriate rocess to achie!e thedesired result using a !ariet$ of e&uiment such as "o't$e# it t$e# "oggie t$e furnaces either gas# oil-fired orelectricall$ heated%


Italicizedterms are ela"orated in the Range of or manufacturers instructions

0%8Personal rotecti!e e&uiment>de!ices are used inaccordance +ith occuational health and safet$ )5H F 6*re&uirements

9% 7oad> arrangematerials

9%0,aterialis iece- or "atch-loaded and unloaded inaccordance +ith standard oerating rocedures%

9%9@i'tures are used to a!oid >minimi?e damage to the materialduring handling and heating or cooling%

9%3E&uiment aroriate to the situation is alied accordingto standard oerating rocedure%

3% 5erate and monitorheating e&uiment

3%0@urnace start-u is erformed as er standard oeratingrocedures and safet$ re&uirements%

3%9Information related +ith e&uiment and rocess is recordedas er standard rocedures%

3%3Re&uired heating temerature# soa(ing time and cooling

time is alied and maintained according to standardoerating rocedure%

3%8Ha?ards are identified and control measures areimlemented to maintain a safe +or( en!ironment%

3%.5timum furnace oeration re&uirement is maintained as erstandard oerating rocedures%

3%2@urnace atmoshere is maintained as er standardoerating rocedures

3%Temerature distri"ution inside the furnace is monitored andadusted# if necessar$# in accordance +ith standardoerating rocedures%


33


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8% Heat treat materials 8%0Quenching medium >tan( is reared as re&uired "$ therocess%

8%9Air "last for air cooling is reared# if re&uired "$ therocess%8%3Material is remo!ed from the furnace as er standard

oerating rocedures and safel$ re&uirements8%8Materials is heat treated to achie!e re&uired result in

accordance +ith standard oerating rocedures andcustomer re&uirements

.% 6hut do+n furnace .%0@urnace is shut do+n as er standard oerating rocedures.%9Routine maintenance is erformed on thermo-coules and

temerature meter as er standard oerating rocedures


38


35/48

RANGE OF VARIABLE

VARIABLE RANGE

0% HeatingE&uiment

Heating e&uiment include gas# oil fired and electric furnaces#such as

0%0 it furnace0%9 "o' t$e furnace0%3 "oggie )car t$e* furnace or0%8 muffle furnace%

9% Heat treatmentrocess

9%0 6tress relie!ing9%9 Annealing

9%3 Normali?ing9%8 Quenching )air# +ater# oil*9%. Temering

3% Materials 3%0 Cast iron3%9 Car"on steels3%9 Allo$ steels3%8 Aluminum allo$s%


3.


36/48

EVI!ENCE GUI!E

0% Critical asect ofCometenc$

Assessment re&uires e!idence that the candidate0%0 :etermined o" re&uirements0%9 6et-u heat treatment e&uiment

0%3 7oaded > arranged the materials0%8 5erated and monitored heating e&uiment0%. Heat treated materials0%2 6hut do+n furnace

9% ,nderinningno+ledge andattitudes

9%0 Metal chemical comosition%9%9 :ifferent heat-treatment rocesses# e&uiment and

alication%9%3 Heat-treatment faults and counter-measures%9%8 :estructi!e and non-destructi!e testing of metals%9%. Mechanical > h$sical roerties of metals%

9%2 Time# temerature diagram of metals%9% ,se of ersonal rotecti!e unit%9%; 6afe +or( ractices and rocedures%

3% ,nderinning

s(ills3%0 6electing aroriate heat-treatment e&uiment and rocess%3%2Identif$ing and rectif$ing heat-treatment faults )e&uiment and

rocess*%3%Reading# interreting and follo+ing information on +ritten o"

instructions# secifications# standard oerating rocedures#manufacturers manual and instructions# chart# list# dra+ings

and alica"le reference documents%3%4Entering routine and familiar information into ro-forms andstandard +or(lace form%

3%;Perform standard metal hardness tests%3%2 Chec( and clarif$ tas(s selected information%


The follo+ing resources MUST"e ro!ided2%0 Manuals>catalogues relati!e to heat treatment2%9 Do" order# re&uisitions sli for materials2%3 Materials# tools and e&uiment rele!ant to the acti!it$

% Method ofassessment

Cometenc$ MUST"e assessed through%0 5"ser!ation +ith &uestioning%9 Portfolio%3 Third Part$ Reort


Assessment ma$ "e conducted in the +or(lace or a simulateden!ironment%


32


37/48

SECTION 3 TRAINING STAN!AR!S

These guidelines are set to ro!ide the Technical and

0% Particiate in+or(lacecommunication

0%0 5"tain and con!e$ +or(lace information%0%9 Comlete rele!ant +or(

related documents%0%3 Particiate in +or(lace

meeting and discussion%

Brou

discussion

Interaction

7ecture

Reortorial

1ritten test

Practical>erfo

rmance test

Inter!ie+

9% 1or( in a teamen!ironment

9%0 :escri"e and identif$team role andresonsi"ilit$ in a team%

9%9 :escri"e +or( as a team mem"er%

Brou

:iscussion >Interaction

Case studies

6imulation

1ritten test

5"ser!ation

6imulation

Role la$ing

Case studies

3% Practice careerrofessionalism

3%0 Integrate ersonalo"ecti!es +ithorgani?ational goals%

Brou

:iscussion

Interaction

6imulation

Role la$

Inter!ie+

1ritten

e'amination


3
http://en.wikipedia.org/wiki/Annealing_(metallurgy)http://en.wikipedia.org/wiki/Case_hardeninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Temperinghttp://en.wikipedia.org/wiki/Quenchhttp://en.wikipedia.org/wiki/Annealing_(metallurgy)http://en.wikipedia.org/wiki/Case_hardeninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Precipitation_strengtheninghttp://en.wikipedia.org/wiki/Temperinghttp://en.wikipedia.org/wiki/Quench


38/48

3%9 6et and meet +or(riorities%

3%3 Maintain rofessionalgro+th and de!eloment%

:emonstration

6elf-aced

instruction

6tructured

acti!it$ @ilm !ie+ing

Portfolio

assessment

8% Practiceoccuationalhealth and safet$

8%0Identif$ ha?ardous ris(s8%9 E!aluate ha?ard and ris(s8%3 Control ha?ards and ris(s8%8 Maintain occuational

health and safet$a+areness

Interacti!e-

lecture

6imulation

6$mosium

Brou

d$namics

@ilm !ie+ing

6ituation

anal$sis

6elf-aced

instruction

6ituation

anal$sis

Inter!ie+

Practical

e'amination

1ritten

e'amination

Portfolio

assessment

COMMON COMPETENCIES

U#' o5Co%&e'e$

Lea-#g O/'$o%e" Me'>o7o0ogA""e""%e'

A&&-oa$>

0% Read# Interretand Al$Engineering

:ra+ings

0%0 Identif$ and accessengineering dra+ings>secification

0%9%Interret dra+ings0%3%Al$ information in the

dra+ings F secifications0%8 6tore dra+ings

7ecture>

:emonstration

:ual training

:irect

o"ser!ation

Inter!ie+

9% PerformMensuration andCalculation

9%0% 6elect measuringinstrument and

9%9 Carr$ out measurementand calculations%

9%3% Maintain measuringinstruments

7ecture>

:emonstration

6imulation

E'ercises

1ritten test

5ral

&uestioning

:irect

o"ser!ation

3% Read# Interretand Al$6ecificationsand Manual

8%0% Identif$>accessedmanuals and interretdata and secification

8%9 Al$ informationaccessed in manual

8%3 6tore manual

7ecture>:emonstration

:ual training

:istance

7earning

1ritten test :irect

o"ser!ation

Proect method

Inter!ie+

8% Perform 6hoMaintenance

8%0Insect>clean tools and+or( area

8%96tore>arrange tools andsho e&uiment

8%3:isose +astes>usedlu"ricants

7ecture>

:emonstration

:ual training

6elf aced

)modular*

1ritten test

:irect

o"ser!ation

:emonstration

Inter!ie+


34


39/48

8%8Reort damagedtools>e&uiment

6imulation

CORE COMPETENCIES

U#' o5 Co%&e'e$ Lea-#g O/'$o%e" Me'>o7o0ogA""e""%e'

A&&-oa$>

0% 6elect HeatTreatmentProcess

0%0 :etermine o"re&uirements

0%9 Identif$ and selectaroriate heattreatment rocess

0%3 Test materials# recordand maintain heattreatment information

7ecture :uali?ed

training

:istance

learning

5"ser!ation+ith&uestioning

Portfolio

Third art$

reort

9% Perform HeatTreatmentProcess

9%0 :etermine o"re&uirements

9%9 6elect aroriate

e&uiment andaccessories

9%3 Conduct aroriatematerial loading

9%8 5erate the furnace9%. Insect > test the roduct

7ecture

:uali?ed

training

:istance

learning

5"ser!ation

+ith&uestioning

Portfolio

Third art$

reort


3;


40/48

3.2 TRAINING !ELIVER

The deli!er$ of training should adhere to the design of the curriculum% :eli!er$should "e guided "$ the 0/ "asic rinciles of cometenc$-"ased T


41/48

3.3 TRAINEE ENTR REQUIREMENTS

This section secifies the &ualifications of trainees and educational

e'erience% 5ther re&uirements li(e health and h$sical re&uirements are alsostated% Passing entr$ +ritten e'aminations ma$ also "e indicated if necessar$%

1ith e'erience in "asic machining

Can communicate "oth orall$ and in +ritingJ and

Ph$sicall$ and mentall$ fit

3.* LIST OF TOOLS6 EQUIPMENT AN! MATERIALS HEAT TREATMENT NC II

Recommended list of tools# e&uiment and materials for the training of 9. trainees forHeat Treatment NC II

TOOLS EQUIPMENT MATERIALS

QT QT QT

9 sets 1ire roe Kharness# 09mmdia roe '0/meters long

0 unit =o' t$efurnace

9 cs Cold rolled steel G 9. dia6AE 0/3/ 9//mm long

8 sets Tongs 0 unit =ogie t$e

furnace

9 cs Cold rolled steel G ./ dia

6AE 0/3/ 9//mm long0 set 6oc(et +rench 0 unit Muffle t$e

furnace8 cs Mild steel late )9//mm

long ' 0//mm +ide* 09mmthic(

0 set 5en +rench 0 unit 5!er-headcrane

8 cs Mild steel late )9//mmlong ' 0//mm +ide* 9/mmthic(

9 cs =all einhammer3//mm long

0 unit A-crane 8 cs Mild steel late )9//mmlong ' 0//mm +ide* 2mmthic(

0/ sets Toogle clam 0 unit Quenchingtan(

. gallon Quenching oil

0/ sets =olt 8 units =lo+er fan 9 cs Cold rolled steel 6AE-0/8/>808/ 0//mm long G9.dia

9 cs Mechanicallier

0 unit @or( lift 9 tons 9 cs Cold rolled steel 6AE-0/8/>808/ 0//mm long G./dia

0 c Electrical lier 8 units =as(et 7PB fuel

0 set Hac( sa+ 0 set Thermocoule :iesel fuel

9 cs Hac( sa+ "lade 9 sets Thermocoule

tis


80


42/48

9 sets Pie +rench 9inches

0 set Temeraturemeter G09//oC

9 rolls Teflon tae 0 set Temeraturereorder

0 c Triangular filemedium

0 set 1eldingmachine G 3//am

0 c @lat file medium 0 set Hardnesstester )=,N*

9 sets 6cre+ dri!er)lus > minus*

0 set Electricangulargrinder G0//mm

9/meters

long

6teel "ars G09mm dia

0 c Hard hat

9 cs Adusta"le+rench G3//mm

0 air 6afet$ shoes

3 cs Pentel enmar(er

9 sets E$e goggles

9 cs =all en 0 air 7eather glo!es

0 c Cli "oard 0 set Aron

0 set 7etter unch 0 air Arm "and

0 set Num"er unch

. sets 1ater container. galloncaacit$

0 c


43/48

3.+ TRAINING FACILITIES HEAT TREATMENT NC II

=ased on a class si?e of 9. students>trainees

SPACEREQUIREMENT

SI?E IN METERS AREA IN SQ.METERS

TOTAL AREA INSQ. METERS

=uilding )ermanent* 92%// ' 94%// 94%// 94%//

Trainee 1or(ing

6ace

3%./ ' 3%./ erstudent > trainee

0/%9. erstudent

093

7ecture room ;%// ' 0/%// ;/%// ;/%//

7earning resource

center

.%// ' 4%// 8/%// 8/%//

@acilities >

E&uiment >

Circulation area

- - 9;0%.

3., TRAINER@S QUALIFICATIONS FOR AUTOMOTIVE MANUFACTURING SUB SECTOR

HEAT TREATMENT NC IITRAINER Q,A7I@ICATI5N )TQ II*

Must "e a holder of HEAT TREATMENT NC II

Must ha!e undergone training on Training Methodolog$ II )TM II*1

Must "e comuter literate

Must "e h$sicall$ and mentall$ fit Must ha!e at least 9 $ears o">industr$ e'erience-

Must "e a ci!il-ser!ice eligi"le or holder of aroriate rofessional license issued "$

the Professional Regulator$ Commission )for go!ernment ositions

1 This shall "e changed to LMust "e a holder of Trainer Qualification 7e!el II )TQII* or e&ui!alentuon romulgation "$ the TE6:A =oard of the TQ>AQ training regulations

2 5tional% 5nl$ +hen re&uired "$ the hiring institution

Reference TE6:A =oard Resolution No% 9//8 /3

3. INSTITUTIONAL ASSESSMENT

Institutional assessment is underta(en "$ trainees to determine their achie!ementof units of cometenc$% A certificate of achie!ement is issued for each unit ofcometenc$%


83


44/48

SECTION * NATIONAL ASSESSMENT AN! CERTIFICATION ARRANGEMENTS

8%0To attain the National Qualification of HEAT TREATMENT NC II# the candidate mustdemonstrate cometence in all the units listed in 6ection 0% 6uccessful candidates shall "ea+arded a National Certificate signed "$ the TE6:A :irector Beneral%

8%9The &ualification of HEAT TREATMENT NC II ma$ "e attained through demonstration ofcometence through roect-t$e assessment co!ering all re&uired units of cometenc$ ofthe &ualification%

8%9%0 Pe-5o-% Hea' T-ea'%e' 5o- Fe--o/" Me'a0"

6elect Heat Treatment Process

Perform Heat Treatment Process

8%3Assessment shall focus on the core units of cometenc$% The "asic and common unitsshall "e integrated or assessed concurrentl$ +ith the core units%

8%8The follo+ing are &ualified to al$ for assessment and certification

8%8%0 Braduates of formal# non-formal and informal including enterrise-"asedtraining rograms%

8%8%9 E'erienced +or(ers )+age emlo$ed or self-emlo$ed*

8%. The guidelines on assessment and certification are discussed in detail in theProcedures Manual on Assessment and Certificationand Guidelines on theImplementation of the Philippine TVET Qualificationand Certification System(PTQCS!


88


45/48


ANNE: A


ANNE: A

CO

M

M

ON

CO

MP

ET

EN

CI

ES

Recei!e andresond +or(lace

communication

Particiate in+or(lace

communication

7ead in +or(lacecommunication

,tili?e secialistcommunication s(ills

1or( in teamen!ironment

:e!elo teamand indi!idual

6ol!e +or(lacero"lems relatedto +or( acti!ities

1or( +ith 5ther

7ead small Team

Apply problemsolving techniques

in the workplace

Plan andorgani?e +or(

BA

SIC

CO

MP

ET

EN

CI

ES

-

7egend

CO

RE

CO

MP

ET

EN

CI

ES

:emonstrate+or( !alues

Practice "asichouse(eeing

rocedures

Practice careerrofessionalism

Practice occuationalhealth and safet$

rocedures

:e!elo andractice negotiation

s(ills

,se mathematicalconcets andtechni&ues

,se rele!anttechnologies

Read F InterretEngineering :ra+ings

Perform Mensuration andCalculation

Read# Interret and Al$6ecifications and Manuals

Perform 6ho Maintenance

:e!elo and manufacture+ood attern

:e!elo and manufactureol$mer attern

:e!elo and manufactureassem"led lated attern

:e!elo and manufactureroduction attern

Perform general+ood+or(ing machine

oerations

,se and maintain measuringinstrument

Preare F mi' sand formetal molding

Produce molds "$ hand Produce cores "$ hand 5erate molding machine 5erate core-ma(ingmachine

Pour molten metal to molds,se and maintain measuring

instrument

5erate melting furnaces)non-electric*

5erate cuola meltingfurnace

5erate electric inductionmelting furnace

@ettle F trim metalcastings>forgings

Perform refractor$installation F reair

,se F maintain measuringinstrument

Melt Aluminum- 6iliconAllo$s for 6afet$ Tested

Castings

Melt Metals ,sing CorelessInduction @urnace

Melt Automoti!e Bra$ IronCastings in Cuola

Preare 6and Mi'ture forHea!$ Casting

Perform Hand Moldingto roduce Hea!$Castin

Pour Molten metal to Hea!$Castings

Manufacture andde!elo core"o' for

6hell Core =o':e!elo and Manufacture Bear#Con!e$or 6cre+ and Proeller

Pattens

:e!elo Bra!it$ :ieCasting Mold

COMPETENC MAPAUTOMOTIVE PARTS MANUFACTURING

Machine arts Perform recision assem"l$

6elect Heat TreatmentProcess

Perform Heat TreatmentProcess

89


46/48

!EFINITION OF TERMS (HEAT TREATMENT)

1. Hea' T-ea'%e'A rocess in +hich metal in the solid state is su"ected to one or moretemerature c$cles to attain certain desired roerties%

2. Aea0#g Heating to and holding a"o!e the critical range follo+ed "$ controlledslo+-cooling in the furnace%

3. Q/e$>#gIs a hardening rocess% It in!ol!es heating to a temerature +ithin acritical temerature range follo+ed "$ &uenching in a medium +hichare li&uid or air medium% Quenching is a distinct oeration carried oute'ternal to the furnace%

*. T>e-%a0 $-#'#$a0-age

Metals ha!e its o+n distinct chemical comosition% The thermal criticalrange deends on the chemical comosition of the metal% Heatinga"o!e and "elo+ the critical temerature range changes in a solidstate constitution% 1hile maor constitutional change cannot occur"elo+ the lo+er limits some changes in microstructure are do so%

+. P-e$#'a'#o>a-7e#g%e'a0"

Hardening in metals caused "$ the reciitation of a constituent from asuersaturated solid solution% This occurs after &uenching of allo$seseciall$ the maraging steel grous and stainless steels%

,. !#55e-e'#a0>a-7e#g

6ome techni&ues allo+ different areas of a single o"ect to recei!edifferent heat treatments% This is called differential hardening% It is

common in high &ualit$ (ni!esand s+ords%The Chineseianis one ofthe earliest (no+n e'amles of this# and the Daanese (atanathemost +idel$ (no+n% The Nealese hu(uriis another e'amle%

. Fe--o/" %e'a0"The term ferrous is deri!ed from the latin +ordmeaning containingiron% This can include ure iron# such as +rought iron#or an allo$such as steel% @errous metals are often magnetic# "ut not e'clusi!el$%

4. A00oAn allo$ is a mi'ture of t+o or more elementsin solid solution in +hichthe maor comonent is a metal% Com"ining different ratios of metalsas allo$s modifies the roerties of ure metals to roduce desira"le

characteristics% The aim of ma(ing allo$s is generall$ to ma(e themless "rittle# harder# resistant to corrosion# or ha!e a more desira"lecolor and luster% E'amles of allo$s are steel )iron and car"on*# "rass)coerand ?inc*# "ron?e)coerand tin*# and duralumin)aluminiumand coer*% Allo$s seciall$ designed for highl$ demandingalications# such as et engines# ma$ contain more than tenelements%

9. Me'a0In chemistr$# a %e'a0)Bree(Metallo# "#$%&&'* is a chemical element+hose atoms readil$ lose electrons to form ositi!e ions)cations*# andform metallic "onds"et+een other metal atoms and ionic "onds

"et+een nonmetalatoms%


83
http://en.wikipedia.org/wiki/Differential_hardeninghttp://en.wikipedia.org/wiki/Knifehttp://en.wikipedia.org/wiki/Swordhttp://en.wikipedia.org/wiki/Jianhttp://en.wikipedia.org/wiki/Katanahttp://en.wikipedia.org/wiki/Khukurihttp://en.wikipedia.org/wiki/Latin_languagehttp://en.wikipedia.org/wiki/Wrought_ironhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Magnetismhttp://en.wikipedia.org/wiki/Chemical_elementhttp://en.wikipedia.org/wiki/Solid_solutionhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Ironhttp://en.wikipedia.org/wiki/Carbonhttp://en.wikipedia.org/wiki/Brasshttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Zinchttp://en.wikipedia.org/wiki/Bronzehttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Tinhttp://en.wikipedia.org/wiki/Duraluminhttp://en.wikipedia.org/wiki/Aluminiumhttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Jet_enginehttp://en.wikipedia.org/wiki/Chemistryhttp://en.wikipedia.org/wiki/Greek_languagehttp://en.wikipedia.org/wiki/Chemical_elementhttp://en.wikipedia.org/wiki/Ionhttp://en.wikipedia.org/wiki/Cationshttp://en.wikipedia.org/wiki/Metallic_bondhttp://en.wikipedia.org/wiki/Ionic_bondshttp://en.wikipedia.org/wiki/Nonmetalhttp://en.wikipedia.org/wiki/Differential_hardeninghttp://en.wikipedia.org/wiki/Knifehttp://en.wikipedia.org/wiki/Swordhttp://en.wikipedia.org/wiki/Jianhttp://en.wikipedia.org/wiki/Katanahttp://en.wikipedia.org/wiki/Khukurihttp://en.wikipedia.org/wiki/Latin_languagehttp://en.wikipedia.org/wiki/Wrought_ironhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Magnetismhttp://en.wikipedia.org/wiki/Chemical_elementhttp://en.wikipedia.org/wiki/Solid_solutionhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Ironhttp://en.wikipedia.org/wiki/Carbonhttp://en.wikipedia.org/wiki/Brasshttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Zinchttp://en.wikipedia.org/wiki/Bronzehttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Tinhttp://en.wikipedia.org/wiki/Duraluminhttp://en.wikipedia.org/wiki/Aluminiumhttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Jet_enginehttp://en.wikipedia.org/wiki/Chemistryhttp://en.wikipedia.org/wiki/Greek_languagehttp://en.wikipedia.org/wiki/Chemical_elementhttp://en.wikipedia.org/wiki/Ionhttp://en.wikipedia.org/wiki/Cationshttp://en.wikipedia.org/wiki/Metallic_bondhttp://en.wikipedia.org/wiki/Ionic_bondshttp://en.wikipedia.org/wiki/Nonmetal


47/48


88


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ACee0"

I$. (PA=I)

Too'a A/'o Pa-'" P>#0". I$.

Mem"ers of the TE6:A =oard

The MANABEMENT and 6TA@@ of the TE6:A 6ecretariatTE6:A EOC5M

Q/a0#5#$a'#o a7 S'a7a-7" O55#$e

F0o-a'e P. Io'/-a

Age" P. Pae%

Ae0 B. E0&e7e"

tr - heat treatment

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