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Transfer Hose ProductsMaster Catalog

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Goodyear Rubber Products

Ordering products

Please call Goodyear Rubber Products to order products from this catalog 1-866-711-4673 toll free in the USA. Email inquiries to: [email protected]

2 EATON Boston Transfer Hose Products Master Catalog B-HYOV-MC001-E December 2003

Table ofContents

Application DataSafety Information........................ ........................................3Technical Information ............ ............................................5Hose Quick Reference Chart........ ........................................6General Hose Information............ ......................................12Chemical Compatibility Chart....... ......................................21Charts & Conversions................... ......................................31Technical Torque Specifications..... ......................................36Coupling Thread Data & Flange Size ..................................37

HoseAir & Multi-Purpose Hose .... ..........................................38

High Working PressureConcord Yellow Jack® ..........................................39Bulldog Gold® ......40 Contractors Air® ................41

Medium Working PressureConcord Air® ........42 Mineforce® ........................43

Low Working PressurePerfection 300® ....44 Easy Couple® ....................45Ultraforce® ............46 Polyforce II® ......................47Shock Safe® ..........48 Marathoner® ......................49Performer II® ........50

General Air and WaterBosflex® A/W ......51 Industrial® A/W ................52

Cleaning Service .................. ..........................................53Supraforce® ..........54Pressure Washer® 55 Concord Sandblast® ..........56

Water Suction and Discharge ..........................................57Suction & Discharge

Royalflex® 1196 ....58 Otter® Water ......................59Flexbilt® K-10 ........60

DischargeLeader® Water ....61 Flexbilt K-50 ......................62

General PurposeContrac-Force® ....63 Green Garden Hose ..........64Contractors Water® .. ..........................................65

Material Handling .................. ..........................................66Dry Bulk Transfer

Lynx® Softwall Dry Material ....................................67Lynx HD® Softwall Dry Material..............................68Sabertooth® Dry Material........................................69

Hot AirWildcat® Hot Air ...... ..........................................70

Specialty Service .................. ..........................................71Hot Tar Pumping ..72 Chemforce® ......................73Hydrocarbon Drain74 Nitrogen Service................75Kelly Power® ........76 Nyall® ................................77Blackcat® Hot Tar ..78 Blackcat® Hot Tar Corrugated79Bulldog® Fuel Oil ..80 Black Line® Liquid Petroleum81Chemical Booster® 82

Food Industry & Food Transfer ..........................................83Food Preparation

Clear Vinyl Tubing..84 Clearforce® ........................85Aquaforce®............86

Food Clean-UpCreamery/Packing 87 Washdown 1000® ..............88Washdown 1250® 89

Liquid Bulk TransferGrey Food Transfer 90 Lion Food® Transfer ............91

Dry Bulk TransferDry Bulk Discharge .. ..........................................92

Hose (Continued)Chemical Service .................. ..........................................93

Acid SuctionTiger ....................95 Cheetah ............................96

Acid DischargeLeopard ................97

Chemical TransferPanther Chemical Transfer ......................................98Panther RCT ........99 Green Cross Link ............100Green Cross Link Corrugated................................101Chemcat ............102 Chemcat Corrugated........103Armorcat ............104 Armorcat Corrugated ......105Marauder ............106

Hot Liquid TransferAlleycat ..............107 Cougar CPE......................108

Petroleum Service ................ ........................................109Light Duty

Light Duty Petroleum 110 Bobcat LT Light Weight 111Medium Duty

Puma ..................112Heavy Duty

Jaguar Heavy Duty113 Royalflex 1193 ..................114Steam Service ...................... ........................................115

200 L.L. ..............119 Concord 250 ....................120Concord 250 O.R. .... ........................................121Concord Standard Steam Spiral Stripe ................122

CouplingsBoston Wolf® Series .............. ........................................123General Hose Coupling Information ..................................126Field Attachable 100 ‘B’ Series Hose Ends ......................134Coll-O-Crimp® ‘E’ Series Hose Ends..................................137Coll-O-Crimp ‘M’ Series Hose Ends ..................................139Coll-O-Crimp 265 ‘P’ Series Hose Ends ............................141Coll-O-Crimp ‘U’ Series Hose Ends ..................................143Coll-O-Crimp 430 ‘U’ Series No Skive Hose Ends ............146

Equipment & Crimping ProceduresColl-O-Crimp T-605VS Variable Crimp System....................147Coll-O-Crimp Portable T-465....... ........................................149Coll-O-Crimp Portable T-460 & T-462 ..................................152Coll-O-Crimp Portable T-480....... ........................................155Coll-O-Crimp I, T-400................... ......................................162Coll-O-Crimp SUPER I, T-420...... ......................................165Coll-O-Crimp II Plus, T-440......... ........................................167Coll-O-Crimp Collet Kits............. ........................................170Coll-O-Crimp Spacer Rings......... ......................................173Coll-O-Crimp Air & Hydraulic Pumps..................................174Conversion Tooling........................ ....................................179Hose Cutting Equipment............... ....................................181Cabinets & Tool Boxes.................. ....................................183Field Attachable Assembly Equipment ..............................185

ChartsConversion Chart........................... ....................................186Hose End & Tool Selector .... ........................................188

Glossary............................................................................193Index ............................................... ..............................198Hose Selection Worksheet ........................................204Product Warranty... .............. .........................................207

3EATON Boston Transfer Hose Products Master Catalog B-HYOV-MC001-E December 2003

Read this page beforeusing any of the infor-mation in this catalog.This catalog is designed tobe used as a guide in select-ing the proper hose for theapplications listed herein. Itcontains many cautions,warnings, guidelines, anddirections for the safe andproper use of Boston hose.All these directions and foot-notes should be read andunderstood before specify-ing or using any of thesehoses.

Throughout this catalog,potentially harmful situationsare highlighted with the fol-lowing symbols.

This symbol is used toindicate imminently

hazardous situations which,if not avoided, will result inserious injury or death.

This symbol is used toindicate potentially

hazardous situations which,if not avoided, could result inserious injury or death.

This symbol is used toindicate potentially

hazardous situations which,if not avoided, may result inproperty or equipment dam-age.

Some of the most commonproblems in the chemicalhose industry result fromimproper hose and coupling

selection, improper assem-bly techniques, failure to cor-rectly inspect and test hoseassemblies, and impropercleaning practices and hoseassembly storage tech-niques.

In turn, these situations canlead to material leakage,spraying, spattering, endblow-offs, explosions, andother situations that mayresult in serious personalinjury and property damage.

Personal injuries caused byimproper hose assemblyspecification, installation,and usage could includecuts and abrasions, seriousburns, irreparable eye dam-age, or even death.Therefore, for your safetyand the safety of othersworking around you, Eatonstrongly urges you to readand comply with all safetyinformation printed in thispublication.

WARNING: Failure toproperly follow the

manufacturer’s recommend-ed procedures for the care,maintenance and storage ofa particular hose may resultin its failure to perform inthe manner intended andmay result in serious injury,death, and damage to prop-erty.

WARNING: Testing canbe dangerous and

should be done only bytrained personnel usingproper tools and procedures.Failure to follow such proce-dures might result in seriousinjury, death, or damage toproperty.

Consult the coupling manufacturer to make sure you choose the correct coupling and proper assembly for theapplication, or contactEaton Technical Support.

Before using any hoses inthis catalog, consult thesafety section in this catalog, and ChemicalCompatibility Chart on page 21 or Boston HoseChemical ResistanceGuidelines. If you do nothave the most recent copy, contact EatonCustomer Support at 1-888-258-0222.

Selection of Hose

Selection of the properBoston hose for an applica-tion is essential to the prop-er operation and safe use ofthe hose and related equip-ment. Inappropriate hoseselection may result in hoseleakage, bursting, or otherfailure which may causeserious bodily injury or prop-erty damage from spraying

fluids or flying projectiles. Toavoid serious bodily injury orproperty damage resultingfrom selection of the wronghose, you should carefullyreview the information inthis catalog. Some of thefactors to consider in properhose selection are:

• hose size

• hose length

• hose ends

• fluid conveyed

• bends

• temperature

• hose pressure

• static head pressure

• installation design

These factors and the sup-plemental information con-tained in this catalog shouldbe considered in selectingthe proper hose for yourapplication. If you have anyquestions regarding theproper hose for your applica-tion, please contact Eaton at 1-888-258-0222.

ApplicationDataImportant SafetyInformation


ApplicationDataImportant SafetyInformation

Proper Selection of Hose Ends

Selection of the properBoston hose end or couplingis essential to the properoperation and safe use ofhose assemblies and relatedequipment. Inadequateattention to the selection ofthe end fittings may result inhose leakage, bursting, orother failure which maycause serious bodily injuryor property damage fromspraying fluids or flying pro-jectiles. In order to avoidserious bodily injury or prop-erty damage resulting fromselection of an incompatiblehose end or coupling, youshould carefully review theinformation in this catalog.Some of the factors whichare involved in the selectionof the proper hose couplingsare:

• fluid compatibility

• temperature

• installation design

• hose size

• corrosion requirements

• fluid conveyed

The given hose and hose endselection factors and theother information containedin this catalog should be con-sidered by you in selectingthe proper hose end fittingfor your application.

If you have any questionsregarding the use ofhose/hose ends, please con-tact Eaton Technical Supportat 1-888-258-0222.

Hose Installation

Proper installation is essen-tial to the proper operationand safe use of the hoseassembly and related equip-ment.

Improper hose assemblyinstallation may result inserious injury or propertydamage caused by sprayingfluids or flying projectiles. Inorder to avoid serious bodilyinjury or property damageresulting from improperhose assembly installationcarefully review the informa-tion in this catalog. Some ofthe factors to be consideredwhen installing a hoseassembly are:

• hose elongation or contraction

• proper bend radius/hoserouting under pressure

• elbows and adapters torelieve strain

• protection from rubbingor abrasion high temper-ature sources

• protection againstexcessive movement

• twisting from pressurespikes/surges

These hose assembly instal-lation factors and the otherinformation in this catalogshould be considered by youbefore installing the hoseassembly. If you have anyquestions regarding properhose installation, please con-tact Eaton Technical Supportat 1-888-258-0222.

Hose Maintenance

Proper maintenance of thehose is essential to the safeuse of the hose and relatedequipment. Hose should bestored in a dry place. Hoseshould also be visuallyinspected. Any hose thathas a cut or gouge in thecover that exposes the rein-forcement should be retiredfrom service. Hoses shouldalso be inspected for kinkingor broken reinforcement. Ifthe outside diameter of thehose is reduced by 20% ormore, the hose should berepaired or removed fromservice. Inadequate atten-tion to hose maintenancemay result in hose leakage,bursting, or other failurewhich may cause seriousbodily injury or propertydamage from spraying flu-ids, flying projectiles, orother substances.

Coll-O-Crimp Hose, HoseEnds and AssemblyEquipment Compatibility

The Coll-O-Crimp EquipmentPackage, Coll-O-Crimp HoseEnds and Coll-O-Crimp Hosehave been engineered anddesigned as a completehose assembly system.Each component of the Coll-O-Crimp hose assembly sys-tem is compatible with otherColl-O-Crimp components towhich it relates. Componentcompatibility, along with theuse of quality components,insures the production ofreliable hose assemblieswhen assembled properly.The use or intermixing of fit-tings and hose not specifi-cally engineered anddesigned for use with eachother and Coll-O-Crimpequipment is not recom-mended and may result inthe production of unsafe orunreliable hose assemblies.This can result in hoseassembly leakage, hose sep-aration or other failureswhich can cause seriousbodily injury or propertydamage from spraying flu-ids, flying projectiles, orother substances.


ApplicationDataTechnicalInformation

www.hydraulics.eaton.com1-888-258-0222

Our “800” service is provided for your benefitand is available from 7:30 AM to 5:00 PMMonday through FridayCentral time.

The Technical Support Groupwill assist you with information relative to:

• Part number interchanges

• Boston part number verification

• Hose, hose ends, andfitting identificationbased on applicationinformation

• Identification of tubeand pipe fittings basedon description anddimensions

• Applications not listed incurrent catalogs

• Chemical resistance ratings

• Dimensions

• Coll-O-Crimp hosecrimper information,troubleshooting, andreplacement parts

• Selection of correct Coll-O-Crimp tooling

• Construction, materials,and properties of hose and fittings

• Eaton tools and acces-sories for Boston hose

• Hose assembly trou-bleshooting and prob-lem solving

• Referral to a BostonDistributor or Area SalesManager


ApplicationDataHose QuickReference Chart

AIR & MULTI-PURPOSE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesHIGH WORKING PRESSUREConcord H6008 39 Nitrile RMA Neoprene/ Wire 400- 1/2” Yellow Class A oil resistant tube. Yellow Jack Class A Pinpricked Braid 1500 thru MSHA approved. Pin-

4” pricked cover. Continuous permanent brand.

Bulldog Gold H6009 40 Nitrile RMA Carboxylated Wire 400- 3/4” Black Class A oil resistant tube. Class A Nitrile/Pin Braid 1500 thru Superior abrasion

Pricked 4” resistance. Continuouspermanent brand.

Contactor's Air H9622 41 Nitrile RMA Neoprene/ Wire 500- 1/2” Yellow Class A oil resistant tube. Class A Pinpricked Braid 1000 thru Pinpricked cover.

2” Continuous permanent brand.

MEDIUM WORKING PRESSUREConcord Air H6002 42 Nitrile Nitrile/ Fiber 300- 1/2” Red Excellent weather and

Pinpricked Braid/ 400 thru abrasion resistance. Ply 2” Pinpricked cover.

Mineforce H1571 43 Modified PVC/Nitrile Fiber 400 1/2” Yellow Light weight. Flexible. Vinyl Blend Spiral thru Abrasion, age, and

1” ozone resistant.LOW WORKING PRESSUREPerfection 300 H1776 & 44 Nitrile RMA Vinyl Nitrile Fiber 325 1/4” Red Abrasion, oil, and

H1777 Class A Braid thru weather resistant.1-1/2”

Easy Couple H201 45 Nitrile RMA Neoprene/ Fiber 250 1/4” Black, Push-On Hose Ends, Class A Vinyl Nitrile Braid thru Blue, Black color

3/4” Gray MSHA approved.Ultraforce H265 46 Modified Thermoplastic Fiber 350 1/4” Blue, Nonconductive. Abrasion

Vinyl Spiral thru Red Resistant. Non-marking 2” pinpricked cover.

Polyforce II H275 47 PVC PVC Fiber 125- 3/16” Red, Light weight. Abrasion,Pinpricked Spiral 250 thru Blue, age, and ozone resistant.

2” Yellow Flexible.Shock Safe H9949 48 Nitrile Vinyl Nitrile Fiber 275 1/4” Red Nonconductive. Abrasion,

Braid thru 1” oil, and weather resistant.Marathoner H1979-H1983 49 Blended Neoprene/ Fiber 200- 1/4” Red, Longer lengths. Abrasion

Nitrile Pinpricked Spiral 300 thru Green, and oil resistant. 1” Yellow, Variety of colors.

BlackPerformer II H115 & H116 50 Nitrile Vinyl Nitrile Fiber 225- 1/4” Red Abrasion, oil, and

Braid 300 thru weather resistant.1-1/2”

GENERAL PURPOSE AIR AND WATERBosflex A/W H105 & H106 51 EPDM EPDM Fiber 200- 1/4” Red Pinpricked cover.

Spiral 300 thru Abrasion, age, and1” heat resistant.

Industrial A/W H1812 52 EPDM EPDM Fiber 250- 1/4” Red Abrasion, age, and heat Braid 275 thru resistant. Excellent cou-

1-1/2” pling retention for impulse applications.



WATER SUCTION & DISCHARGE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesSUCTION & DISCHARGERoyalflex 1196 H1196 58 Thermoplastic Thermoplastic 100% 200-300 1-1/2” Blue Long lengths available.

Vinyl Nitrile Vinyl Nitrile Polyester thru 4” Crush and kink resistant.and Heli- No delamination. Longcal Wire service life.

Otter Water H0364 59 EPDM EPDM Fiber 75-125 1-1/4” Black Abrasion, weather andSuction and Spiral/Ply thru 8” diluted agriculturalDischarge chemical resistant.Flexbuilt K-10 H0100 60 PVC PVC Rigid 35-65 1-1/2” Green Light weight and Water Suction Vinyl thru 6” abrasion resistant.

HelixDISCHARGELeader Water H0378 & 61 EPDM EPDM Fiber 80-150 1-1/2” Black Heavy duty. Resistant Discharge H0379 Spiral thru 8” to diluted chemicals.Flexbuilt K-50 H0500 62 PVC PVC Woven 35-75 1-1/2” Blue Folds flat. Light weight.Water Synthetic thru 6”Discharge YarnGENERAL PURPOSEContrac-Force H1719 63 PVC PVC Fiber 150 5/8” Black Lightweight and flexible.

Spiral and Abrasion and weather3/4” resistant. 50’ coupled

assemblies and 500’uncoupled reels.

Green H8679 64 Synthetic Synthetic Fiber 100 5/8” Green Cut and gouge resistant.Garden Hose Rubber Rubber Spiral and Light weight and flexible.

3/4”Contractors H1987 65 EPDM EPDM/ Fiber 150 5/8” Black Abrasion, age, heat, Water Pinpricked Spiral and and weather resistant.

3/4”

CLEANING SERVICE HOSES

Hose Name Product # Page Cover Rein. WP (PSI) Size Color FeaturesSupraforce H1531 54 Thermoplastic Fiber 300-400 1/4” Yellow Nonconductive.

Spiral thru 1” Light weight. Flexible.Pressure H345 55 Vinyl Nitrile 1 Wire 3,000 1/4” Blue High pressure. Non-marking. Washer Braid thru 1/2” MSHA approved.Concord H0034 56 SBR Fiber 100-150 1/2” Black Static dissipating tube.Sandblast Braid/Ply thru Weather and ozone resistant.

1-1/2”



MATERIAL HANDLING HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesDRY BULK TRANSFERLynx Softwall H0319 67 Natural SBR Fiber 50 4” Black Natural Rubber tube is static dissi-Dry Material Rubber/SBR Spiral pating. Abrasion, age, and weather

Blend resistance. Discharge only.Lynx HD H0521 68 Natural SBR Fiber 50 4” Black 1/4” thick heavy wall tube for extend-Softwall Dry Rubber/SBR Spiral and ed service life. Natural Rubber Material Blend 5” tube is static dissipating. Abrasion,

age, and weather resistance. Discharge only.

Sabertooth H0347 69 Natural SBR Fiber 100 3” Black Natural rubber tube is static Dry Material Rubber/SBR Spiral and dissipating. Hard wall for higher

Blend with 4” pressures. Abrasion, age, and Helical weather resistance. Suction or Wire discharge service.

HOT AIRWildcat H0349 70 EPDM EPDM/ Fiber 100- 3” Brown Hot air blower hose for hot, dry, oil-Hot Air Pin Spiral/ 150 and free applications. Heat resistance

Pricked Ply with 4” +300°F. Age and weather resistant. Helical Poor resistance to petroleum.Wire

SPECIALTY SERVICE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesHot Tar H9603 72 Nitrile CPE/Pin Wire 250 1” Black Ozone and weather resistant. Pumping Pricked Braid Handles intermittent temperatures

of up to 400˚F.Chemforce H1560, 73 PVC/ PVC Fiber 250, 3/8” Green, Compatible with hydrocarbon-based

H1561 & Polyurethane Spiral 600, thru Yellow, aromatic chemicals. Excellent for H1562 Blend or 800 3/4” Blue pest control and lawn service.

Hydrocarbon H9690 74 Nitrile CPE/Pin Wire 250 3/4” Blue High temp (up to 350˚F), oil, andDrain Pricked Braid abrasion resistant.Nitrogen H8811 75 Nitrile Neoprene/ Fiber 300 1/2”and Yellow, Pinpricked cover. Abrasion, age, Service Pinpricked Spiral 3/4” Blue and oil resistant.Kelly Power H0377 76 Neoprene Neoprene Wire 3000 2” Black Abrasion, oil, and weather resistant.

SpiralNyall H1941 & 77 Nylon Neoprene Fiber 500- 1/4” Black, Excellent chemical compatibility.

H1942 (Black), Vinyl Braid 750 thru Red Easy to clean. Low coefficient ofNitrile (Colors) 1” friction. Paint and adhesive transfer.

Black Cat H0372 78 Nitrile Neoprene Fiber- 200 2” Black Heat and oil resistant. Light weight.Hot Tar & Ply glass thru Handles intermittent temperatures

H0616 Braids 4” of hot tar up to +400˚F. w/Helical (corrugated also available)Wire

Bulldog Fuel H901 80 Nitrile RMA Vinyl Nitrile Fiber 250 1-1/4” Red RMA Class A nitrile tube. Oil Delivery Class A Braid thru Smooth, non-marking cover.

1-1/2” Lightweight/Flexible.Black Line H900 81 Nitrile Vinyl Nitrile/ Fiber 100/1 1/4” Black UL 21 approved for LP Gas transfer.LPG Pinpricked Braid, Natural thru Abrasion resistant.

1” Built Gas 1”with SS Static Wires

Chemical 82-5751 82 Rubber Rubber Textile 800 3/4” Red Abrasion, ozone and weather Booster 82-5752 Braid thru resistant.

1”



FOOD INDUSTRY SERVICE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesFOOD PREPARATIONClear Vinyl H1602- 84 PVC PVC None 20-60 1/8” Clear FDA approved materials. NSF-51Tubing H1632 thru 2” certified. Non-conductive.Clearforce H285 85 PVC PVC Fiber 75-250 3/16” Clear FDA approved materials. NSF-51

Spiral thru 2” certified. Light weight. Flexible. Flow or blockage readily visible.

Aquaforce H1592 86 Clear PVC PVC/Pin Fiber 150 1/2” Red FDA approved materials. Pricked Spiral thru 1” Temporary potable water lines.

FOOD CLEAN UPCreamery/ H1066 87 Nitrile Vinyl Nitrile/ Fiber 200 3/4” White Abrasion, animal fat, oil, and weatherPacking Pinpricked Braid resistant. Heat resistant. Pin- House pricked cover, non-marking cover.Washdown H9610 88 Nitrile Vinyl Nitrile Wire 1000 3/8” Yellow, Abrasion, animal fat, vegetable oil,1000 Braid thru Grey and weather resistant. Heat and

3/4” detergent resistant.Washdown H9673 89 Nitrile Vinyl Nitrile Fiber 1250 3/8” Grey Abrasion, animal fat, vegetable oil,1250 Braid thru and weather resistant. Heat and

3/4” detergent resistant.LIQUID BULK TRANSFERGrey Food H0384 90 Vinyl Nitrile Vinyl Nitrile Fiber 150 1-1/2” Light FDA approved materials. Abrasion,Transfer with thru Grey animal fat, and weather resistant.

Helical 4” Suction or discharge service. Wire Easy to clean.

Lion Food H0350 91 Vinyl Nitrile Vinyl Nitrile Fiber 250 1-1/2” White FDA approved materials. Abrasion,Transfer with thru animal fat, and weather resistant.

Helical 4” Suction or discharge service. Wire Easy to clean.

DRY BULK TRANSFERDry Bulk Food H0413 92 White Natural Fiber 50 4” Grey FDA approved materials. DischargeDischarge Natural Rubber/SBR Braid of dry bulk food products.

Rubber Blend with SS Abrasion and weather resistant.Static Dual static grounding wires forWires electric charge dissipation.



CHEMICAL SERVICE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesACID SUCTIONTiger H0345 95 EPDM EPDM Fiber 150 1-1/2" Yellow Excellent chemical and ozone

Spiral/ thru resistance. Continuous branding Ply w/ 6” with caution label. Suction/discharge.Helical Flexible.Wire

Cheetah H0423 96 Hypalon Neoprene Fiber 150 1-1/2” Yellow Excellent chemical and ozoneSpiral thru resistance. Continuous print with 4” brand w/caution label. Helical Suction/discharge. Flexible.Wire

ACID DISCHARGELeopard H0346 97 EPDM EPDM Fiber 100- 1-1/2” Yellow Discharge only. Excellent

Spiral 150 thru chemical and ozone resistance.4” Continuous print brand with

caution label. Flexible.CHEMICAL TRANSFERPanther H8359 98 Clear EPDM Fiber 150- 1” Yellow Chemical and solvent resistant.Chemical Cross Link Braid/ 200 thru Easy to clean. Low coefficient ofTransfer* Polyethylene Ply w/ 4” friction - rapid fluid flow.

(XLPE) Helical Continuous impression branding.Wire

Panther H0643 99 FEP Teflon EPDM Fiber 250- 1/2” Yellow High temperature resistant tube - upRC Teflon®* FDA Ply w/ 500 thru to 300°F. Chemical, abrasion, ozone,

Approved Dual 3” and weather resistant cover. Pre-Material Helical mium chemical resistant Teflon

Wire tube. Flexible and light weight.Green H0378 & 100 Clear EPDM Fiber 100- 1” Green Chemical and solvent resistant. Cross-Link H0615 Cross Link Braid/ 150 thru Easy to clean. Low coefficient of

Polyethylene Ply 4” friction - rapid fluid flow. Continuous(XLPE) with impression branding. (corrugated

Helical also available)Wire

Chemcat H0523 & 102 UHMW FDA EPDM Fiber 150- 3/4” Purple, Abrasion, chemical, and ozoneH0599 Approved Braid/ 200 thru Green, resistance. Rated for open-end

Material Ply w/ 6” Blue steam cleaning. Easy to clean. Helical (corrugated also available)Wire

Armorcat H0554 & 104 UHMW FDA EPDM Wire 300 1-1/2” Red Crush, abrasion, chemical, andH0060 Approved Braid thru ozone resistance. Rated for open-end

Material w/SS 4” steam cleaning. Dual ground wiresStatic to dissipate static charge. Wires (corrugated also available)

Maurader H068132 106 UHMW FDA EPDM Fiber 200 2” Blue, Abrasion, chemical, and ozoneHO68140 Approved Braid/ thru Green resistance. Chemical, petroleum andHO68148 Material Ply w/ 3” solvent resistant. Easy to clean.

HelicalWire

HOT LIQUID TRANSFERAlleycat H9699 107 Synthetic EPDM Wire 500 1-1/2” Yellow Temperature resistance up to +300°F.

Rubber Braid thru High pressures up to 500PSI. Wire w/SS 3” braid resistance to crushing. Ground-Static ing wires for static dissipation. Wires Rated for open-end steam cleaning.

Abrasion, chemical, and ozone resistant.

Cougar CPE H0661 108 CPE EPDM Fiber 150 1-1/2” Brown Abrasion, chemical, and ozone resis-Ply w/ thru tant. Long hose life. Petroleum, acid, Helical 3” heat and alcohol resistant. Wires Corrugated for greater flexibility.

*MTO-Made To Order Teflon is a registered trademark of E.I. DuPont.



PETROLEUM SERVICE HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color FeaturesLight Duty H0436 110 Vinyl Vinyl Nitrile Fiber 4 100 1-1/2" Black Animal fat, abrasion, oil, and weatherPetroleum Nitrile Spiral thru resistant. Impression branded.

with 4”HelicalWire

Bobcat LT H0369 111 Vinyl Vinyl Nitrile Fiber 100 2” Red, Light weight and flexible (corrugated)Light Weight Nitrile (Red), 2 Ply thru Black - easy to handle. Abrasion, oil, and Tank Truck Neoprene with 4” weather resistant. Continuous brand.

(Black) HelicalWire

Medium DutyPuma H0363 112 Vinyl Vinyl Nitrile Fiber 150 1” Red, Abrasion, oil, and weather resistant.

Nitrile with thru Black Continuous brand.Helical 8”Wire

Heavy DutyJaguar H0327 113 Vinyl Vinyl Nitrile Fiber 250 1-1/2" Orange Meets OSHA color requirements forHeavy Duty Nitrile 2 Ply thru (6” w/ flexible pipe systems. Oil, abrasion,

with 6” Black and weather resistant.Helical VinylWire Nitrile

Cover)

Royalflex 1193* H1193 114 Nitrile Nitrile 100% 200- 1-1/2” Black Best crush and kink resistance (more Poly. 300 thru turns of helical wire per inch). Light& Helical 4” weight and flexible. Tube and cover Wire through polyester injected sock

(homogeneous)- no delamination.

STEAM HOSES

Hose Name Product # Page Tube Cover Rein. WP (PSI) Size Color Features200 L.L. H6027 119 EPDM EPDM/ 1 Wire 200 3/8” Black Heat, age, ozone and weather resistant.

Pin Braid thru Excellent heat resistance.Pricked 3/4”

Concord 250 H9568 120 EPDM EPDM/Pin 2 Wire 250 1/2” Black, Heat, age, ozone and weather resistant.Pricked Braid thru Red Excellent heat resistance.

1”Concord 250 H9682 121 EPDM Special Oil 2 Wire 250 1/2” Black, Oil resistant. Excellent heat resistance.O.R. Resistant Braid thru Red

Compound/ 1”Pinpricked

Concord H0084 122 Patrex EPDM/ 2 Wire 250 1/2” Black Heat, age, ozone and weather resistant.Standard Steam (Chlorobutyl) Pinpricked Braid, 2 thru and Red Excellent heat resistance.Spiral Stripe SS Static 2” Spiral

Wires Stripe*MTO - Made To Order


ApplicationDataGeneral HoseInformation

Hose Construction

A hose consists of threecomponents including thetube, reinforcement, andcover. Each componentserves an important functionin contributing to the overallperformance of the hose.

Components of a hose:

Tube functions:

• Conveys media

• Temperature resistant

• Protects reinforcementand cover

• Dissipates static electricity

Reinforcement functions:

• Supports pressure/vacuum

• Supports tube

• Controlselongation/shrinking ofhose OD/ID

• Helps fitting retention

Reinforcement types:

1) Braid - carbon steel or fiber

2) Spiral - carbon steel or fiber

3) Helical - carbon steel

Cover functions:

• Protects reinforcementfrom external environ-ment

• Provides weather, abra-sion, chemical, tempera-ture, and ozone resist-ance

Hose Selection

Selecting the proper hosefor an application is criticalto ensure safety of peopleand property, as well as longhose life. Therefore, it isimportant to understand thefactors involved.

These factors are:

• Application

• Pressure and/or suction

• Environment

• Compatibility with material conveyed

• Temperature

• Size

• Flexibility

• Bend radius

• Weight

Application

The first step in properlyselecting a hose is to identi-fy the application and mate-rial to be transferred. Thenconsider the hoses availablefor that type of service.Boston hose is intended forspecific applications andmaterials.

WARNING Hose useand care: Never use ahose to transfer

material it is not specifical-ly meant to transfer. Doingso could deteriorate thehose and result in leaking,hose bursting, or endblow-offs.This could leadto serious personal injuryor death. Always transfermaterial in a hose that isdesigned specifically totransfer that material.

A special application consid-eration, especially in gases,petroleum-based liquids,volatile solvents, and drymaterial transfer applica-tions, is whether the veloci-ty of the material beingtransferred will cause staticbuildup. This, in turn, cancause an explosion.

According to RubberManufacturers Association(RMA) Hose Handbook lP-2 1996:

Electrical engineers differ inopinion on the effects ofstatic electricity and themeans of dissipating it. Inhandling gasoline and otherpetroleum-based liquids, rec-ognized national associa-tions and companies haveconflicting opinions on theneed for conductive hoses.

Until a consensus is reachedamong all associations, labo-ratories and users and astandard practice is estab-lished, it is essential that theuser determine the need fora static bonded hose basedon (a) the intended use ofthe hose, (b) instructions

from the company’s SafetyDivision, (c) the ensurer, and(d) the laws of the States inwhich the hose will be used.

Some types of hose includea body reinforcing wire. Thiswire can be used for electri-cal continuity provided thatproper contact is madebetween it and the hosecoupling. This can be doneby extending the body wireto the ends of the hose, orby attaching a light staticwire to the outermost coilsof the body wire. This lighterwire is led through the endsof the hose and attached tothe couplings. In nonwirereinforced hose, a staticwire can be included in thehose body.

The tendency has beentoward a grounding connec-tion completely separatefrom the hose or to have thetube or cover of the hoseconducting. Examples wouldbe sand blast hose with con-ducting tube or aircraft fuel-ing hose with a conductingcover.

An internal static wire couldbreak or lose contact withthe couplings and not bedetected visually. This couldoccur from an unusualstress imposed on the hose.

Finally, be aware that manyindustries have governingagencies that issue manda-tory or suggested guidelinesfor the use of hose in cer-tain applications.

Braid reinforcement

Spiral reinforcement

Helical reinforcement



Pressure & Suction

The selected hose and cou-pling must be able to contin-ually withstand the maxi-mum pressure that will begenerated in the application.

WARNING Hose useand care: Consider

both working pressure andpressure surges whendetermining “maximum”pressure. Failure to selecta hose that meets boththese requirements couldlead to end blow-offs,hose leakage, and hosebursting.The result couldbe serious injury or death.The Boston hose youchoose must meet orexceed the required work-ing pressure, and musthave a safety factor toallow for surge pressure.

It may be reassuring toknow that every length ofBoston chemical transferhose is pressure tested to 1-1/2 times the working pres-sure before it is packagedand shipped. Equally reas-suring is the fact thatBoston chemical hose has a 4:1 safety factor.** This means the burst pres-sure is a minimum of fourtimes greater than the work-ing pressure.

CAUTION In suctionapplications, suction

(or vacuum) considera-tions are as critical to hoselife as pressure considera-tions. Hoses in theseapplications are vulnerableto crushing forces becausethe atmospheric pressureoutside the hose is greaterthan the pressure insidethe hose. A hose not hav-ing the proper suction rat-ing for your applicationsmay collapse and result inequipment failure.

Boston suction hoses havehelical wire reinforcementand are rated for full vacu-um. “Inches of mercury” isthe standard of measure-ment for vacuum. Full vacu-um is equal to 29.92 inchesof mercury.

Environment &Compatibility

Environment refers to boththe external environmentand the internal environmentin which the hose will beworking. Different compo-nents of the hose will beaffected by these two typesof environment.

Most hoses consist of threecomponents: an inner tube,a reinforcement, and anouter cover.

Elastomers are the basicingredient of all rubber com-pounds. However, be awarethat when specifying tubeand cover compounds, sig-nificant application differ-ences may exist betweentwo compounds listed ashaving the same basic elas-tomer.

For example, Boston’s Tigerand Otter hoses list innertubes made from EPDM,but recommended use foreach of these hoses is quitedifferent.

These differences occurbecause compounds containmany materials in addition toelastomers. Some of thesematerials include processingaids, carbon black, vulcaniza-tion agents, accelerators,age resistors, and otheringredients. Before makingassumptions about the suit-ability of a particular hosefor a given application,always read the“Applications” informationfor each specific hose listedin this catalog.

The first hose component,the inner tube, conveys thematerial being transferred.The tube must be compati-ble with these materials.This is the hose’s internalenvironment. Whenever youspecify a Boston hose, referto the chemical resistancechart in this catalog.

DANGER Nevertransfer material in

an inner tube that is notcompatible with thatmaterial. Likewise, neveruse hose at temperatures,pressures, or chemicalconcentrations abovethose recommended byEaton. Doing so will weak-en or deteriorate the hose,leading to leakage, hosebursting, or end blow-offs.Personal injury or deathcan result.

The next hose component,the reinforcement, is thestrength member of thehose. Reinforcement usuallyconsists of fiber, thermo-plastic, carbon steel, orstainless steel spirals, braidsand coils. The helical coil isused in all hardwall hosesand is required in vacuumand suction applications. Thecoil is necessary to help thehose withstand atmosphericpressure that is greater thanthe internal pressure of thehose to prevent the hosefrom collapsing. It is usuallymade of steel or thermo-plastic monofilament.

**Boston Otter and Boston Leader waterhoses are rated 3:1 and can be used insome light chemical applications.



The final hose component isthe outer cover. The outercover protects the reinforce-ment from the external envi-ronment. It is usually rubber,thermoplastic, fiber, ormetal. The hose outer covermust protect against weath-ering, abrasion, chemicals,extreme temperatureranges, ozone, and otheradverse conditions.

The “Elastomers” chart inthis catalog (page 31) con-tains a listing of generalcharacteristics of some common elastomers andtheir physical properties asthey relate to specific serv-ice needs. When applicationquestions arise, contactEaton Technical Support at 1-888-258-0222.

Heat can be a catalyst forchemical reaction. Whenselecting a Boston hose,consider both the ambienttemperature and the tem-perature of the materialbeing conveyed.

WARNING Do notuse a hose at tem-

peratures that exceed thehose temperature rating.Doing so could deterioratethe hose, leading to leaks,hose bursting, and endblow-offs.This could resultin serious personal injuryor death.

Cold temperatures areanother consideration. Hosemust be flexible and be ableto withstand temperatureswell below 0°F in someapplications.

Be aware that rated hosetemperatures do not implythat a hose can handle allmaterials within the listedtemperature range and con-centration.

For specific application information and hose temperature ratings, alwaysfollow the guidelines in this catalog, or contactEaton Technical Support at 1-888-258-0222. All chemicals listed in thechart are rated at 70°Funless otherwise stated.

Size

Size can refer to the lengthof the hose, the inner diam-eter (I.D.), and the outerdiameter (O.D.). To deter-mine the correct length ofhose for an application,always remember to sub-tract the cut-off factor foreach end fitting or couplingfrom the overall length ofthe assembly. For example,if the total length of theassembly needs to be 20feet, and each end extendspast the hose three inches,the cut-off factor is threeinches at each end, or sixinches total. Twenty feetminus six inches yields ahose length of 19-1/2 feet.

Remember to subtract thecut-off factor for each endfitting when preparing hose.

Inner diameter is importantin relation to volume transferrequirements. The larger thehose inner diameter, thegreater the volume of mate-rial that can be transferred ina given time.

WARNING Be awarethat if you replace a

hose with one having adifferent I.D. than the origi-nal hose, material velocitycould increase ordecrease, possibly creatingstatic electricity.This couldlead to an explosion caus-ing serious injury or death.

Temperature vs. PressureTable for Reinforced PVCHose

The table below has beenprepared to demonstrate theeffects of temperature vs.working pressure on rein-forced PVC hose products.Working pressures for PVChoses are tested at 68°F(20°C).

Example:

2-Spiral hose has statedworking pressure of 250 PSIat 68°F (20°C)

At 104°F (40°C) workingpressure = 250 PSI x 56% =140 PSI.

Example:

4-Spiral hose has statedworking pressure of 400 PSIat 68°F (20°C)

At 140°F (60°C) workingpressure = 400 PSI x 43% =172 PSI.

NOTE: WORKING PRES-SURE DECREASES ASTEMPERATURE INCREAS-ES. HOSE MUST BE PROP-ERLY COUPLED TOOBTAIN THE SPECIFIEDPRESSURE RATING.

TEMPERATURE ALLOWABLE PERCENT OF ORIGINALWORKING PRESSURE

°C °F Clear Tubing and 2-Spiral 4-Spiral20 68 100% 100%25 77 86% 90%30 86 75% 81%35 95 65% 73%40 104 56% 66%45 113 47% 59%50 120 40% 53%55 131 33% 47%60 140 27% 43%65 149 23% 40%70 158 20% 38%75 167 17% 37%80 176 15% 35%



Hose Maintenance

Hose has a limited life basedon the severity and type ofchemical contact, environ-ment or exposure to heatand petroleum products.Eaton recommends the fol-lowing maintenance proce-dure to determine whenhose should be replaced.

General Test andInspection Procedures forHose

An inspection and hydrostatic test should bedone periodically to ensurehose is suitable for contin-ued service.

A visual inspection of thehose should be made forloose covers, kinks, bulges,or soft spots which mightindicate broken or displacedreinforcement. The cou-plings or fittings should beclosely examined and, ifthere is any sign of move-ment of the hose from thecouplings, the hose shouldbe removed from service.

The periodic inspectionshould include a hydrostatictest for one minute at 150percent of the recommend-ed working pressure of thehose. An exception to thiswould be woven jacketed fire hose. During the hydro-static test, the hose shouldbe straight, not coiled or in akinked position. Water is theusual test medium and, following the test, the hosemay be flushed with alcoholto remove traces of mois-ture. A regular schedule fortesting should be followedand inspection records maintained.

Hose Inspection

Hose assemblies shall beinspected and tested imme-diately after the hose is sub-jected to abnormal abusesuch as: severe end pull, flat-tening or crushing or sharpkinking. As you inspect ahose assembly, rememberthat most hose failures occurbetween the coupling andthe first three feet along thehose length. Pay close atten-tion to this area. Any hosethat has been recoupledshall be proof-tested for oneminute at 150 percent of therecommended working pres-sure of the hose, andinspected before beingplaced in service.

SAFETY WARNING:Before conducting

any pressure tests onhose, provision must bemade to ensure the safetyof the personnel perform-ing the tests and to pre-vent any possible damageto property. Only trainedpersonnel using propertools and proceduresshould conduct any pres-sure tests.

The following guidelinesshould be adhered to dur-ing testing and/or inspec-tion:

1. Air or any other com-pressible gas mustnever be used as thetest medium because ofthe explosive action ofthe hose should a failureoccur. Such a failuremight result in possibledamage to property andserious bodily injury.

2. Air should be removedfrom the hose by bleed-ing it through an outletvalve while the hose isbeing filled with the testmedium.

3. Hose to be pressuretested must berestrained by placingsteel rods or strapsclose to each end and atapproximate 10 foot(3m) intervals along itslength to keep the hosefrom “whipping” if fail-ure occurs; the steelrods or straps are to beanchored firmly to thetest structure but insuch a manner that theydo not contact the hosewhich must be free tomove.

4.The outlet end of hoseis to be bulwarked sothat a blown-out fittingwill be stopped.

5. Provisions must bemade to protect testingpersonnel from theforces of the pressuremedium if a failureoccurs.

6.Testing personnel mustnever stand in front ofor in back of the ends ofa hose being pressuretested.

7. If liquids such as gaso-line, oil, solvent, or otherhazardous fluids areused as the test fluid,precautions must betaken to protect againstfire or other damageshould a hose fail andthe test liquid besprayed over the sur-rounding area.

Woven jacket fire hoseshould be tested in accor-dance with the service testprovisions contained in thecurrent edition of NationalFire Protection AssociationBulletin No. 1962—Standardfor the Care, Use andService Testing of Fire Hose,Chapter 5.

Visual Inspection

1. Hose

Any cuts, gouges or tears inthe cover which do notexpose the reinforcementshould be repaired beforethe hose is returned to serv-ice. If the reinforcement isexposed, retire the hosefrom service.

Covers may show surfacecracking or crazing due toprolonged exposure to sun-light, ozone, or high temper-ature during soak tank clean-ing. Such deterioration,which does not expose rein-forcing materials, is notcause for retirement.

Check for signs of softspots, blisters, and kinking.If soft spots exist, pressuretest the hose assembly anddetermine whether it is nec-essary to discard it.

WARNING If coverblisters exist, be care-

ful not to pop them. If thehose was damaged insuch a way that materialwas allowed to leakbetween the cover andinner tube, the blistersmay contain this material.If the material is haz-ardous and splatters whenthe blisters are popped, itcould cause serious physi-cal injury.



Look for any indication ofkinking or broken reinforce-ment as evidenced by anypermanent distortion, longi-tudinal ridges, or bulges.

According to RMA lP-11-7Chemical Hose Bulletin,crushed or kinked spotswhere the hose O.D. isreduced by 20 percent ormore of the normal O.D.indicate the hose probablyhas internal damage. Thehose assembly must beremoved from service toensure the safety of peoplein the work area.

WARNING: Kinks cancause hose to burst,

leading to bodily harm.

Hose containing kinked orcrushed spots where thehose O.D. is reduced by 20percent may be used if thehose passes the hydrostatictests. Use a caliper to meas-ure the hose outer diameterat several places around thediameter to determine anyO.D. reduction. An inspec-tion mirror and a flashlightcan be used to inspect theinner tube for abuse, wear,and/or chemical attack.

2. Couplings

All metals are subject toattack by various chemicals.Check with the manufactur-er to make sure that suitableend fittings, appropriate toboth the hose and thechemical being handled, arebeing used.

Exposed surfaces of cou-plings, flanges and nipplesshall be examined for cracksor excessive corrosion.Either condition shall causethe hose assembly to beretired from service. Anyevidence of coupling or nip-ple slippage on the hose iscause for removing the hoseassembly from service.

The Rubber ManufacturersAssociation (RMA) has pub-lished a series of technicalbulletins which detail main-tenance, testing, and inspec-tion recommendations.

Because the life expectancyof the hose is limited, theuser must be alert to signsof impending failure, particu-larly when the conditions ofservice include high workingpressures and/or the con-veyance or containment ofhazardous materials. Theperiodic inspection and test-ing procedures describedhere provide a schedule ofspecific measures whichconstitute a minimum levelof user action to detectsigns indicating hose deteri-oration or loss of perform-ance before conditions lead-ing to malfunction or failureare reached.

SAFETY WARNING:Failure to properly

follow the manufacturer’srecommended proceduresfor the care, maintenanceand storage of a particularhose might result in its

failure to perform in themanner intended andmight result in possibledamage to property andserious bodily injury.

Hydrostatic Pressure Test

For large-bore hose beingused in dock service, aninspection card whichdescribes the hose, manu-facturer, date received, pur-chase order number, anddate of installation should bemaintained for each hose.The inspection card shouldbe used to record the testresults and condition of thehose.

Eaton recommends that newhose assemblies be hydro-statically tested before beingplaced in service. Hydrostatictesting should be done atperiodic intervals to deter-mine if a hose is suitable forcontinued service. The hydro-static test and examinationshall be conducted in the fol-lowing manner.

Hose to be pressure testedmust be restrained byplacing steel rods orstraps close to each endand at approximate 10foot (3m) intervals alongits length to keep the hosefrom “whipping” if failureoccurs; the steel rods orstraps are to be anchoredfirmly to the test structurebut in such a manner thatthey do not contact thehose which must be freeto move.

1. Hose shall lie in a straightand horizontal positionsupported on rollers topermit easy movementwhen under the test pres-sure.

2. Water should be used asthe test liquid. Neverpressure test with sol-vents, corrosive liquids, orwith compressed gases.

3. Fill the hose with waterwith the outlet end raisedand the outlet valve opento ensure the completeremoval of air. When allthe air has been expelled,close the outlet valve andlower the raised end.

4. For new hose, raise thepressure to 2 times therated working pressure ofthe hose and hold for 5minutes. During this holdperiod, the hose shall beexamined for leaks at thecouplings, fitting slippage,or for any indication ofweakness in the hosestructure.

5. For used hose, test with apressure of 1-1/2 timesthe rated working pres-sure of the hose for oneminute and examine asabove.

6. Completely relieve testpressure from the systemprior to releasing hosefrom test equipment.

7. Thoroughly drain thewater from the hose aftercompletion of the hydro-static test.

Electrical Continuity

When required by the user,electrical continuity betweenthe fittings shall be testedusing an ohm meter. Thehose must be clean and dryfor this test.



General Care andMaintenance of Hose

Hose should not be subject-ed to any form of abuse inservice. It should be handledwith reasonable care. Hoseshould not be dragged oversharp or abrasive surfacesunless specifically designedfor such service. Careshould be taken to protecthose from severe end loadsfor which the hose or hoseassembly was not designed.Hose should be used at orbelow its rated workingpressure; any changes inpressure should be madegradually so as to not sub-ject the hose to excessivesurge pressures. Hoseshould not be kinked or berun over by equipment. Inhandling large size hose, dol-lies should be used whenev-er possible; slings or han-dling rigs, properly placed,should be used to supportheavy hose used in oil suc-tion and discharge service.

Hose Repair

There are some circum-stances in which chemicalhoses can be repaired. Forexample, if a hose has beenkinked near the coupling anda close inspection of theassembly reveals that this isthe only damage, theassembly can be repaired.

WARNING Wear safe-ty glasses, gloves,

and protective clothingwhen cutting hose.Theywill help protect your eyesand skin from flyingdebris. When recoupling aused hose assembly, beginby cutting the hose farenough beyond the shank toeliminate the possibility of

cutting into the shank. Whencutting out a kink, cutbehind the kink far enoughso that the ID/OD of theremaining hose is round. Usecalipers to confirm round-ness. Make sure to cut thehose squarely. Next wipe theinner tube of the cut end witha clean rag.

Before recoupling the hose,make sure to carefullyinspect the tube. This isimportant because it is easyto see the condition of thetube and reinforcement ofthe hose when the couplingis cut off. Look for any evi-dence of deterioration of thehose tube. If there are signsof deterioration, remove thehose assembly from service.If after close inspection noneof these signs is present, thehose may be recoupled.

Any hose that has beenused to convey an abrasivematerial, such as plastic pel-lets and powders, shouldnot be recoupled due to theinherent thickness reductionthat results from the trans-fer of abrasive materials.

Finally, pressure test and tagany recoupled assembly asrecommended.

Storage

Proper storage conditionscan enhance and extendsubstantially the ultimate lifeof hose products. Rubberhose products in storagecan be affected adversely bytemperature, humidity,ozone, sunlight, oils, sol-vents, corrosive liquids andfumes, insects, rodents andradioactive materials. Theappropriate method for stor-ing hose depends to a greatextent on its size (diameter

and length), the quantity tobe stored, and the way inwhich it is packaged. Hoseshould not be piled orstacked to such an extentthat the weight of the stackcreates distortions on thelengths stored at the bot-tom. Since hose productsvary considerably in size,weight, and length, it is notpractical to establish definiterecommendations on thispoint. Hose having a verylight wall will not support asmuch load as could a hosehaving a heavier wall orhose having a wire rein-forcement. Hose which isshipped in coils or balesshould be stored so that thecoils are in a horizontalplane.

Storage Do's:

• Whenever feasible, rubberhose products should bestored in their originalshipping containers whichprovide some protectionagainst the deterioratingeffects of oils, solvents,and corrosive liquids; ship-ping containers also affordsome protection againstozone and sunlight.

• Certain rodents andinsects will damage rubberhose products, and ade-quate protection fromthem should be provided.Be sure ends are cappedto keep out insects,rodents, and other contaminants that candamage the hose.

• Hose shipped in coils orbales should be stored sothe coils are in a horizontalplane.

• Store items on a first-in,first-out basis. Rememberthat even under the bestof conditions, an unusuallylong shelf life will deterio-rate certain rubber prod-ucts. Inspect and test thehose assembly beforeplacing it in service.Usually, any wear or dam-age will be apparent dur-ing inspection or testing.

• The ideal temperature forthe storage of rubber prod-ucts ranges from 50° to70°F (10-21°C) with a max-imum limit of 100°F(38°C). If stored below32°F (0°C), some rubberproducts become stiff andwill require warmingbefore being placed inservice.

• Storage areas should berelatively cool and dark,and free of dampness andmildew. Items should bestored on a first-in, first-out basis, since evenunder the best of condi-tions, an unusually longshelf life could deterioratecertain rubber products.

Storage Don’ts:

• Don't pile or stack hose tosuch an extent that theweight of the stack dis-torts the lengths stored onthe bottom. Rememberthat hose having a verylight wall will not supportas much load as a hosehaving a heavier wall orwire reinforcement.



• Don't store rubber prod-ucts near heat sourcessuch as radiators and baseheaters, or near electricalequipment that mightgenerate ozone. Also donot store hose for longperiods in geographicalareas of known highozone concentration.Ozone ages rubber.

• Don't expose hose todirect or reflected sunlightduring storage. This agesrubber

• Don't store uncoveredhose under fluorescent ormercury lamps. They gen-erate light waves harmfulto rubber.

• Don't hang hose assem-blies on hooks, nails, orother devices which couldcut or damage hose.

The Rubber ManufacturersAssociation has publishedseparately a series of HoseTechnical Information bul-letins describing hosesdesigned for different appli-cations which detailMaintenance, Testing andInspection recommenda-tions. Refer to the RMACatalog of Publications,issued annually, to deter-mine the availability of thelatest edition. Bulletins pub-lished include the following:

Publication No.

lP 11—1— Steam Hose

lP 11—2 — AnhydrousAmmonia Hose

lP 11—4— Oil Suction andDischarge Hose

lP 11—5— Welding Hose

lP 11—6— Fire Hose

lP 11—7— Chemical Hose

lP 11—8— Fuel DispensingHose

Rubber ManufacturersAssociation

1400 K Street, N.W.

Washington, D.C. 20005

RMA Publications orderdesk: (800) 325-5095

Proper Used Hose Storage

Before placing used hose instorage, completely drain itand flush out any potentiallyexplosive vapors or corrosiveresidues.

Also make sure you disposeof waste in a manner thatcomplies with federal, state,and local environmental reg-ulations.

WARNING:Takeextreme care when

flushing out a chemicalhose with water. Somechemicals, such as concen-trated acids, may reactwith water and causespattering.These materialscan cause serious personalinjury or death if they getinto eyes or onto skin.Wear safety glasses,gloves and other protec-tive clothing to help guardagainst this.

Continue by laying the hoseassembly on a solid support,allowing air to circulatethrough it. This helps extendthe hose life. Further, storethe hose in a cool, dark, dryplace at a temperature ideal-ly between 50°F and 70°F.

Proper Hose Handling

Proper hose handling canhelp preserve hose assem-bly life and work environ-ment safety. Therefore, con-sider the following pointswhen handling hose assem-blies.

• Avoid crushing or kink-ing the hose. This cancause severe damage tothe reinforcement thatisn't always obviouswhen looking at thecover.

• Do not drag the hose orlift a large bore hosefrom the middle of itslength with the endshanging down. Doing socan cause kinking, covercuts, hose reinforce-ment damage, and cou-pling damage.

• Limit the curvature ofthe hose to the mini-mum bend radius rec-ommended by the man-ufacturer. Also avoidsharp bends at the endfittings and at manifoldconnections.

• Do not exceed pressureand temperature limitsbecause this could dam-age the hose and ulti-mately result in seriousbodily injury or propertydamage. Monitor pres-sure and temperatureduring hose use.

• Never allow chemicals,solvents, or any otherhazardous materials todrip onto ground.Always comply withenvironmental laws.

• Never allow chemicalsto drip on the exterior ofa hose or allow hose tolay in a pool of chemi-cals. The hose covermay not have the chemi-cal resistance of thetube. If a corrosivematerial comes into con-tact with the hose rein-forcement, the resultcould be early hose fail-ure.

• Avoid extreme flexing ofthe hose near the cou-pling. If necessary, useelbows in the pipingsystem to assure astraight line connectionwith the hose.

• Protect hose from heat,flame, cutting, andtwisting. Use shields orclamps to do this.

• Support hose to avoidmechanical strain oncouplings.

• Be aware that droppingor dragging the assem-bly, chemical incompati-bility, exposure to tem-perature extremes, orextensive internal cou-pling abrasion can causeleaks and reduce cou-pling retention.

WARNING: Do notuse damaged hose.

Doing so could result inserious personal injury ordeath.



Cleaning Hose Assemblies

Cleaning of hose assembliesshould be done at a facilitywith the means of disposingof wastes and hazardousmaterials properly. All waterand/or cleaning solutionsused should be retained anddisposed of in a way thatcomplies with applicablelaws.

Boston does not recommendthat distributors handle hoseassemblies that have notbeen cleaned properly.

When you clean a tank orchange the materials to betransferred, clean the hoseassemblies. Three methodscan be used: the soak tank,the closed loop system, orthe rotating brush. The mostappropriate method willdepend on the hose use and location.

WARNING: Use ofpressure wands to

clean hose is not recom-mended.The high concen-tration of heat and pres-sure in a confined area candamage the hose innertube and lead to hosebursting, leakage, spray-ing, or end blow-offs.Thiscould cause serious per-sonal injury or death.

WARNING: Alwayswear safety glasses,

gloves, and protectiveclothing when cleaninghose, no matter whichhose cleaning method youuse. Otherwise, burns,blisters, eye damage orother injuries could occur.

If you choose the soak tankmethod, the cleaning solu-tion usually caustic soda andwater- should be no morethan 150°F. Gently lay thehose in the cleaning solutionto prevent it from splashing.

Soak the hose no more than15 minutes to prevent thehose from becoming brittlewith a shortened servicelife. Flush the hose thor-oughly with clean water.After making sure that allthe water is drained fromthe hose, store the hose in acool, dry place. Once thehose has cooled (approxi-mately 45 minutes), cap theends to keep contaminantsout.

The second method ofcleaning is the closed-loopsystem. With this method,the caustic solution used toclean the tank is alsopumped through the hoseand back to the tank.Typically, fluid is 180°F andis pumped through the sys-tem until the tank is clean.

When the cleaning processis complete, flush the hosethoroughly with water. Storethe hose in a cool, dry place.Cap the ends to keep con-tamination out.

WARNING: Strongacids should be thor-

oughly drained prior toand after cleaning to avoidan exothermic reaction.

RMA Class Oil Resistance

Rubber hose is used to con-vey petroleum products bothin the crude and refinedstages. The aromatic con-tent of refined gasoline isoften adjusted to control theoctane rating. The presenceof aromatic hydrocarbons inthis fuel generally has agreater effect on rubbercomponents than do aliphat-ic hydrocarbons. Aromaticmaterials in contact withrubber tend to soften it andreduce its physical proper-ties. For long lasting service,the buyer of gasoline hoseshould inform the hose man-ufacturer of the aromaticcontent of the fuel to behandled so that the propertube compound can be rec-ommended for the specificapplication.

The effects of oil on rubberdepend on a number of fac-tors that include the type ofrubber compound, the com-position of the oil, the tem-perature and time of expo-sure. Rubber compoundscan be classified as to theirdegree of oil resistancebased on their physical prop-erties after exposure to astandard test fluid. In thisRMA classification, the rub-ber samples are immersedin IRM 903 oil at 100°C for70 hours. (See ASTMMethod D-471 for a detaileddescription of the oil and thetesting procedure.) As aguide to the user of thehose in contact with oil, theoil resistance classes and acorresponding descriptionare listed.

PHYSICAL PROPERTIES AFTER EXPOSURE TO OIL

Volume TensileChange StrengthMaximum Retained

Class A +25% 80%(High oil resistance)Class B +65% 50%(Medium-High oil resistance)Class C +100% 40%(Medium oil resistance)



WARNING: Selectionof the proper hose

for the application isessential to the properoperation and safe use ofthe hose and relatedequipment. Inadequateattention to selection ofhose for the applicationcan result in serious bodi-ly injury or property dam-age. In order to avoid seri-ous bodily injury or prop-erty damage resultingfrom selection of thewrong hose, you shouldcarefully review the infor-mation in this catalog.

Hose failures can becaused by conditions suchas excessive pressures,fluid incompatibility,extreme temperatures andmany more. Eaton hasillustrated below some ofthe more common fail-ures. If the conditions youare experiencing are notlisted, please contactTechnical Support at 1-888-258-0222.

1. Problem: The hose hasexposed reinforcementand a loose cover. Thiscould be caused by anabrasive environment orthe life of the hose hasbeen exceeded.

Solution: Route hose prop-erly to avoid excessive abra-sion. Some hoses are madewith materials that handleabrasion better.

2. Problem: Cracks in thehose cover can be causedby prolonged exposure tosunlight, ozone or hightemperatures.

Solution: Store hose in cooldark areas when possible. Do not store or use the hosewhere the recommended tem-perature rating is exceeded.

3. Problem: Cuts, gouges, ortears in hose tube can becaused by improper clean-ing with high-pressurewater wand.

Solution: Do not use highpressure water wand toclean hoses. Instead, threecleaning methods are com-monly used: the soak tank,the closed loop system orthe rotating brush. The mostappropriate method willdepend on the hose use andlocation.

4. Problem: Bubbling andflaking of the tube materialcaused by the tube notbeing compatible with thechemical being conveyed.

Solution: Check the chemi-cal resistance guidelines tomake sure the hose you areusing is compatible with thechemical(s) being transferred.Also, make sure the hosecan handle the applicationtemperatures.

5. Problem: Deterioration ofthe hose tube has causedthe reinforcement to beexposed. This may becaused by abrasive materi-al being conveyed througha hose not made for thisabrasive material or hoselife has been exceeded.

Solution: Make sure that thehose can handle the materialbeing conveyed. Possibly usea hose with a thicker tube.

6. Problem: Hose is kinkeddue to exceeding the mini-mum bend radius of thehose. The result is dam-aged reinforcement.

Solution: To avoid this prob-lem, check the minimumbend radius of the hose androute the hose so the mini-mum bend radius is notexceeded.

7. Problem: Improperlybanded shank may createa possible leak path.

Solution: Make sure thecoupling is secured tightlyand according to manufac-turer’s specifications. Bandsshould be placed inside ofthe barbs on the couplingshank, toward the couplingside. The band farthest fromthe hose end should betightened first. If two bandsare present, Eaton suggestsrotating the clamp buckles180° from each other.

8. Problem: Overtightenedband could cause leaks,spraying and end blow-offs. Band was appliedwith excessive pressureand cut the cover of thehose causing reinforce-ment to be exposed.

Solution: Do not attachbands at pressures that aretoo high. Apply the bands tothe manufacturer’s recom-mended settings.

9. Problem: The steam hosehas developed cracks inthe cover due to heat inthe application.

Solution: Steam hose has alimited service life. It shouldbe inspected before everyuse. Any crack that exposesthe reinforcement is a rea-son for the hose to beremoved from service.

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ApplicationDataChemicalCompatibilityChart

These tables alphabeticallylist commonly used materi-als of various chemical com-position. After each fluid list-ing you will find the basichose tube and fitting materi-als rated according to theirchemical resistance to eachindividual fluid. All ratings areat 70˚F. The chart is intendedto be used as a guide only.Consult Eaton TechnicalSupport at 1-888-258-0222for further information.

WARNING – Selectionof Hose: Selection of

the proper hose for the appli-cation is essential to theproper operation and safeuse of the hose and related

equipment. Inadequateattention to selection of thehose for your application canresult in serious bodily injuryor property damage fromspraying fluids or flying pro-jectiles. In order to avoidserious bodily injury or prop-erty damage resulting fromselection of the wrong hose,you should carefully reviewthe information in this cata-log.

WARNING – ProperSelection of Hose

Fittings: Selection of theproper fittings for the hoseand application is essentialto the proper operation andsafe use of the hose and

related equipment.Inadequate attention to theselection of the fittings foryour application can result inserious bodily injury or prop-erty damage resulting fromspraying fluids or flying pro-jectiles. In order to avoidserious bodily injury or prop-erty damage resulting fromselection of the wrong fit-ting, you should carefullyreview the information in thiscatalog.

WARNING – The fol-lowing list of chemicals

is offered as a guide to thechemical resistance proper-ties of the tube material ofthe hoses shown. It should

be used as a guide only, asthe degree of resistance ofany elastomer to a particularfluid depends upon such vari-ables as temperature, con-centration, pressure condi-tions, velocity of flow, dura-tion of exposure, aeration,stability of the fluid, etc.

Therefore, when in doubt, itis advisable not to use thehose. If this is not practical,tests should be devised thatsimulate actual service con-ditions as nearly as possible.Eaton offers additional tech-nical assistance.

FLUID HOSE MATERIAL METALS

UHMW XLPE PVC Nitrile Vinyl Neo- Teflon Teflon Nylon EPDM Hypa- Natural Hytrel Poly- CPE Brass Steel 316 Nitrile prene (PTFE) (FEP) 6/66 lon Rubber/ urethane Stain-

SBR lessAcetaldehyde G G X X X X G G F G F X X X — X X GAcetic Acid G G X X X X G G X G X X X X G X X G(Concentrated) Acetic Acid G G F X X F G G X G F X G X G X X G(Dilute) Acetic G G X G G X G G X G F X X X G X F FAnhydride Acetone G G X X X X G G F G F X F X G G G GAcrylonitrile G G G X X X G G — X X X — X G — G GAir G G G G G G G G G G G G G G G G G GAlcohols:

Amyl Alc. G G X G G F G G G G G G G X G G F FButyl Alc., G G X G G G G G G G G G — X G G G GButanol Ethyl Alc., G G F G G G G G G G G G G X G G F GEthanolIsopropyl G G G G G G G G G G G G G X G G G GAlcohol, IsopropanolMethyl G G X G G G G G G G G G G X G G F GAlcohol, Methanol

Aluminum G G G G G G G G X G G G G G G X X FChloride Aluminum G G G G G F G G X G G G — G X X X XFluoride Aluminum G G G G G G G G G G G G — G G X F GHydroxide G - Good F - Fair X - Not Recommended — - Insufficient Information





SBR lessAluminum G G G G G G G G F G G G — X — X X GNitrate Aluminum G G G G G G G G F G G G G G G X X GSulfate Alums G G G G G G G G G G G G X G G X X FAmmonia, — — — — — — G — — — — — — — — X F GAnhydrousAmmonia G G G G G F G G X G G F X X X X G GSolution (10%)Ammonium G G G G G G G G X G G G G F G X G FChloride Ammonium G G X F F F G G X G G F X X G X F GHydroxide Ammonium G G G G G G G G G G G G G X G — — GNitrate Ammonium G G F G G G G G G G G G G F G X X GPhosphate Ammonium G G G G G G G G G G G G G G G X X FSulfate Amyl Acetate G G X X X X G G G F X X F X X G F GAmyl Alcohol G G X G G F G G G G G G G X G G F FAniline G G X X X X G G X X X X X X X X G GAniline Dyes G G X F F F G G X G F F X X X X X FAnimal Oils G G G G G X G G — F F X G X F G G Gand Fats Anti—Freeze G G G G G G G G — G G G G X G G G G(Glycol Base)Aqua Regia X X X X X X G F X X X X X X X — X XAromatic G* G* X X X X G G G X X X X X X G G GHydrocarbons Asphalt X X X G X X G G — X X X G X F G G GEmulsion Barium G G G G G G G G — G G G G G G X F GChlorideBarium G G G G G G G G G G G G G X G X G GHydroxideBarium G G G G G G G G G G G G X G X G G GSulfateBarium G G G G G G G G — G G G X G G X X GSulfideBeet Sugar G G G G G G G G G X G G — X G X G GLiquorsBenzaldehyde G G X X X X G G G F X X X X X F F GBenzene, G* G* X X X X G G G X X X X X F G G GBenzolBenzoic Acid G G X X X G G G X X X X X X G F X FBlack Sulfate G F X F F G G G X G F X G X X X G GLiquor G - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only





SBR lessBleach F F F X X X G G X G F X F F G X X GSolution Borax G G G F F G G G — G G G G G G G G GSolution Boric Acid G G G G G G G G G G G G G G X X X GBrake Fluid G G X X X F G G — G X X — X G G G G(Glycol EtherBase)Brine G G G G G G G G — G G G G X G — X FBromine X X X X X X G X X X X X X X X X X XButyl Acetate G G X X X X G G — F X X F X F G G GButyl Alcohol, G G X G G G G G G G G G G X G G G GButanolCalcium G G G G G G G G X G G G X G X X X XBisulfite Calcium G G G G G G G G X G G G G G G X F FChlorideCalcium G G G F F G G G G G F G G X G F G GHydroxideCalcium G G G F F F G G X G F X F X G F X FHypochloriteCane Sugar G G G G G G G G — G G G G X G F G GLiquorsCarbon G G G G G G G G G G G F G G G G G GDioxide (Dry)Carbon G G G G G G G G G G G F — G — F G GDioxide (Wet)Carbon Disul- F X X X X X G G X X X X X G X G G Gfide (Bisulfide) Carbon — — X F F F G G X F G X G F G X F GMonoxide (Hot) Carbon G* G* X X X X G G G X X X F X X G G GTetrachlorideCarbonic Acid G G G G G G G G — G G G X G X X X FCastor Oil G G G G G F G G — F G X F F G G G GCellosolve G G X X X X G G — F F X X X X X X GAcetateChlorinated G* G* X X X X G G G X X X X X X G G FSolventsChloroacetic G G X X X X G G X F X X X X X X X FAcid Chloro- G* G* X X X X G G X X X X X X — F F GbenzeneChlorine X X X X X X G X X X X X X X X F F GGas (Dry) Chlorine X X X X X X G X X X X X X X X X X XGas (Wet)Chloroform G* G* X X X X G G G X X X X X X G G GChlorosul- F* F* X X X X G G X X X X X X X X F Xfonic Acid G - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only





SBR lessChromic Acid G X F X X X G G X G G X X X X X X G(under 25%Chromic Acid G X X X X X G G X G G X X X X X X F(25-40%)Citric Acid G G G F F G G G F G G G G X X X X GCoke Oven X X X X X X G G — X X X — X X F G GGasCopper G G G G G F G G X G G G G G X X X GChloride Copper G G G G G F G G G G G G — G — X X GCyanideCopper G G G G G G G G G G G G G G G X X GSulfateCorn Syrup G G G G G F G G — G F F G G — — G G(Non-food)Cottonseed G G F G G X G G — F F X G G G G G GOil Creosote G G X F F X G G X X F X X F F F — GCresol G G X X X X G G X X X X X X G — G GCyclohexanol G G X F F F G G G G G F — — G G F GDextrose G X X X X X G G X X X X X X X — — G(Food Grade)Dichloro- G* G* X X X X G G — X X X X X X — — Gbenzene Diesel Fuel G G X G G X G G — X F X F F G G G GDiethanol- G G X F X X G G — G X F X X — X G Gamine Diethylene- G G X F X X G G X G X F — X — — — —triamine Dowtherm A — — X X X X G G X X X X X — X X F GEnamel G G X F F X G G — X X X G — G G — G(Solvent Base) Ethanolamine G G X F F X G G — G X G — X — X G GEthers G G X X X X G G — X X X X X G G G G(Ethyl Ether) Ethyl Alcohol G G F G G G G G G G G G G G G F G GEthyl Acetate G G X X X X G G G G X X F X F G G GEthyl Acrylate G G X X X X G G — F X X — X F — G GEthyl G G X X X X G G — F X X — X F — G GMethacrylate Ethylamine G G X X X X G G X F X X — X — G — GEthyl G G X F F F G G — F F G — F G F G FCelluloseEthyl Chloride G* G* X X X X G G — X X X X F X F F GEthylene- G G X F X G G G X G F G — X — G G Gdiamine Ethylene G G X X X X G G — X X X — X — — — —DibromideG - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only





SBR lessEthylene G* G* X X X X G G — X X X X X X G X XDichlorideEthylene G G G G G G G G G G G G G F G F G GGlycolEthylene G G X X X X G G — X X X G X X X F FOxide Fatty Acids G G G F F X G G G F X X G — F F F GFerric G G G G G G G G G G G G — F G X X XChloride 5% Ferric Sulfate G G G G G G G G G G G G G — G X X FFertilizer G G G F F F G G — G G G — — — — — GSalts SolutionFormaldehyde G G X F F F G G G G X F F X G F X GFormic Acid G G X F F F G G X G X X X X G F X GFreon 12** — — — — — — G — — — — — — — — G G GFreon 134a** — — — — — — G — — — — — — — — — G GFuel Oil G G F G G F G G — X X X — F G F G GFurfural G G X X X X G G X F F X — — F F G GGasoline G G X F F X G G G X X X G F G G G G(Refined)Gasoline G G X G G X G G G X F X X X G G G G(Unleaded)Gasoline G G X G G X G G G X X X X X — G G G(10% Ethanol)Gasoline G G X F F X G G G X X X X X — G G G(10% Methanol)Glucose G G G G G G G G G G G G G G G G G G(Non-food)Glycerine, G G G G G G G G G G G G G X G G G GGlycerol (Non-food)Greases G G G G G F G G G X F X G G G G G GGreen G G G F F F G G X G G G X G X X X GSulfate LiquorHeptane G G X G G F G G G X F X G F G G G GHexane G G X G G F G G G X F X G F G G G GHoughto Safe G G F G G G G G — G — F — X G G G G273 to 640Houghto G G G G G G G G — X X X G X G G G GSafe 5046, 5047FHoughto Safe G G X X X X G G — G X X — X — G G G1000 SeriesHydraulic Oils:

Straight G G G G G F G G G X F X G G G G G GPetroleum BaseWater Petro- G G — G G F G G — X F X G X G G G Gleum Emulsion Water Glycol G G X G G G G G G G X F X X G G G G

G - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose





SBR lessHydraulic Oils:

Straight G G X X X X G G G G X X — X G G G GPhosphate Ester

Phos. Ester/ G G X X X X G G G X X X — X G G G GPetroleum BlendPolyol Ester G G — G G X G G — X — X — G G G G G

Hydrobromic G G G X X X G G X G G X X X G X X XAcid (under 48%)Hydrochloric G G G X X X G G X G G X X X G X X XAcidHydrocyanic G G G F F X G G X F G X X — X X F GAcidHydrofluoric G G F X X X G G X F G X X X X X X GAcid (under 50%)Hydrofluoric G G X X X X G G X X G X X X X X X GAcid (over 50%)Hydrofluo- G G G F F X G G X G G X — — G X X Xsilicic AcidHydrogen — — — — — — — — — — — — — — — — — GHydrogen F F — X X X G G X F X X — — G X X GPeroxideHydrogen G G G X X X G G X X F X G — X F F FSulfideHydrolube G G G G G F G G — G — — F X — G G GIodine F F X F X X G G X G G X — X G X X XIsocyanates G X X X X X G — X X X X X X X — — —Isopropyl G G G G G G G G G G G G G X G G G GAlcohol, IsopropanolIsopropyl- G G X X X F G G — F X F — — — G — GamineIso-Octane G G X G G F G G G X F X G X G G G GJet Fuel G G X G G F G G G X X X G F G G F G(Transfer Only)Kerosene G G X G G F G G G X F X F G G G G GLacquer G G X X X X G G G X X X X X F G X GLacquer G G X X X X G G G X X X F X F G X GSolventsLactic Acid G G G X X G G G G F G X X X X F F GLime Sulfur G G G X X G G G F G F F — — — X — GLindol G G — X X X G G G G X X — X — F G GLinseed Oil G G G G G X G G G X F X F F G F G GLubricating G G G G G F G G G X F X G F G G G GOilsLye G G G F F G G G F G G G — X F F X GMagnesium G G G G G G G G G G G G — G G F F GChloride Magnesium G G G F F G G G G G F G — X G G G GHydroxideG - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose





SBR lessMagnesium G G G G G G G G G G G G — — G F G GSulfateMercuric G G F F F G G G X G G F — — X X X XChloride Mercury G G F G G G G G G G G F G G G X G GMethyl Alc., G G X G G G G G G G G G G F G F G GMethanolMethyl G G X X X X G G X F X X — X X G G GAcrylateMethyl X X X X X X G G F X X X X X X G G GBromideMethyl G* G* X X X X G G G X X X X X F G G GChlorideMethylene G* G* X X X X G G F X X X X X X G G GChlorideMethyl-t-Butyl G G X F F X G G G X X X — — G — G GEther (MTBE)Methyl Ethyl G G X X X X G G G F X X G X X G G GKetoneMethyl Iso- G G X X X X G G G F X X — X X G G Gbutyl KetoneMethyl Iso- G G X X X X G G G F X X — X X G G Gpropyl KetoneMethyl G G X X X X G G — X X X — X X — G GMethacrylateMineral Oil G G F G G F G G G X F X G G G G G GMineral G G X G G F G G G X X X G F G G G GSpirits Naphtha G G X F F F G G G X X X G F G F G GNapthalene G G X X X X G G G X X X F F G F G GNickel G G G X X G G G G G G G — X — G G GAcetate Nickel G G G G G F G G G G G G X X G X X FChlorideNickel Sulfate G G G G G F G G G G G G — F G X X GNitric Acid G F* G X X X G G X F F X X X X X X G(under 35%)Nitric Acid F X F X X X G G X X X X X X X X X G(35% to 60%) Nitric Acid X X X X X X G G X X X X X X X X X G(over 60%)Nitrobenzene G G X X X X G G — X X X X X X F G GNitrogen G G G G G G G G G G G G — G G G G GGasNitrous Oxide G G X X X X G G F X X G X X X G G GOleic Acid G G F F F X G G G F F X G F G F F GOleum X X X X X X G G X X X X X X X X F G(Fuming Sulfuric Acid)G - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose

Use Pinpricked hose for gas applications





SBR lessOxalic Acid G G G X X X G G X G X X X — G F X GOxygen (non- G G G F F G G G G G G F G G G G G Gbreathing,non-welding)Ozone F F X X X X G G X G G X X G G — F G(300 pphm) Paint G G X F F X G G G X X X — X — G G G(Solvent Base)Palmitic Acid G G F F F F G G G F X X G X G X F FPaper Mill G G X F F F G G X G F F X X — — — —Liquors Pentane G G X G G F G G — X F X G X G G G GPerchloro- G* G* X X X X G G G X X X X X X F G GethylenePetroleum G G X G F X G G G X X X — G G G G GEtherPetroleum G G G G G F G G G X F X G G G G G GOilsPhenol G G X X X X G G X X X X X — G F X FPhosphoric G G G X X F G G X G G F X X X X X FAcid (to 85%)Picric Acid X X X X X X G G X X F X X X X X X F(Molten)Picric Acid G G X F F X G G X F G X X F X X X F(Solution)Potassium G G G G G G G G G G G G — G G F X GChloridePotassium G G G G G G G G G G G G G G G X G GCyanide Potassium G G G X X X G G — G X X — G G X G GDichromate Potassium G G G F F F G G F G G G F X G F X GHydroxidePotassium G G G X X X G G X G G G X X — — — —PermanganatePotassium G G G G G G G G G G G G — G G F F GSulfatePropane — — — G — — — G — — — — — — — G G GLiquid***Propylene G G F G F G G G — G G G G — G F G GGlycolPyridine G G X X X X G G X F X X X X X F G GSea Water G G G G G G G G G G G G G X G G F GSilver Nitrate G G G G G G G G G G G G — G — X X FSkydrol G G X X X X G G G G X X — X G G G GSoap Solution G G G G G F G G G G G X G G G G G GSodium G G G G G G G G G G G G G G G F F GBicarbonateSodium G G G G G G G G G G G G X G G F F FBisulfateG - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose***Use Propane Approved Hose Only Use Pinpricked Hose for Gas Applications





SBR lessSodium G G G G G G G G G G G G G G G F X GBisulfiteSodium G G G G G G G G G G G G G G — G G GBorateSodium G G G G G G G G G G G G G G G X G GCarbonateSodium G G G G G G G G G G G G G G G X F GChlorideSodium G G G G G G G G G G G G G G G X F GCyanideSodium G G G F F G G G F G G G — X F F X GHydroxideSodium G G G X X X G G X G G X G X F X X FHypochloriteSodium G G G G G F G G G G G G G F G F G GNitrateSodium G G G G G X G G F G X G G X X F F GPerborateSodium G G X F F F G G X G F X G X X X F GPeroxideSodium G G G G G F G G G G G G G G X F F FPhosphatesSodium G G G G G G G G G G G G G G G F F GSilicateSodium G G G G G G G G G G G G G G G F F GSulfateSodium G G G G G G G G G G G G G G G X X GSulfideSodium G G G G G G G G G G G G — G G X X GThiosulfateSoybean G G F G G F G G — F G X G G G G G GOil Stannic G G G G G X G G X G G G G G G X X XChlorideSteam 450°F X X X X X X G G X G X X X X X F F GStearic Acid G G F F F F G G G F F X G G G X X GStoddard G G X G G F G G G X X X G G G G G GSolvent Styrene G* G* X X X X G G G X X X X X X G G GSulfur 70°F G G F X X G G G G G G X G F G X X GSulfur 200°F X X X X X X G G X X G X X X X X X GSulfur G G X X X X G G X X F X X X G X X XChlorideSulfur Dioxide X X X X X X G G X G X X X X X X — GSulfuric Acid G G G X X X G G X G G X X X X X X X(under 50%)Sulfuric Acid G G G X X X G G X F G X X X X X X X(51% to 70%)G - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose***Use Propane Approved Hose Only Use Pinpricked Hose for Gas Applications





SBR lessSulfuric Acid G F X X X X G G X F F X X X X X X X(71% to 95%)Sulfuric Acid G X X X X X G G X X X X X X X X X X(96% to 98%)Tannic Acid G G G F F F G G X G G G G G G F X GTar X X X F F F G G G X X X G F F F F GTartaric Acid G G G G G F G G G G G G — G G F X FTetrachloro- G* G* X X X X G G — X X X X X X — — GethaneTetrahydro- G G X X X X G G — X X X — X — — — Gfuran (THF)Toluene G* G* X X X X G G G X X X X X X G G GTransmission G G G G G F G G G X F X G G G G G GOil (Petrol. Base)Trichloro- G* G* X X X X G G G X X X X X X G G GethaneTrichloro- G* G* X X X X G G G X X X X X X G G GethyleneTung Oil G G — G G F G G — X F X G F X F G GTurpentine G G X F F X G G G X X X F X F F G GUrea (Water G G G X X G G G G G G G G G G — G GSolution) Uric Acid G G G — — — G G G — — — X X — — — FVarnish G G X X X X G G G X X X — X F G G GVegetable G G F G G X G G G X G X — G — G G GOil (Non-food)Vinegar G G G F F G G G X G G F — X F X F GVinyl Acetate G G X X X X G G — F X X — X — F G GWater G G G G G G G G G G G G G G G F F G(non-potable)Water— G G X G G G G G G G X F X X G G G GGlycol MixtureWater— G G — G G F G G G X F X G X G G G GPetroleum MixtureXylene G* G* X X X X G G G X X X F X X G G GZinc Chloride G G G G G G G G X G G G X G X X X XZinc Sulfate G G G G G G G G G G G G — G X X X GG - Good F - Fair X - Not Recommended — - Insufficient Information *For Intermittent Transfer Only **Use Approved Freon Hose***Use Propane Approved Hose Only Use Pinpricked Hose for Gas Applications


ApplicationDataElastomer Chart

ASTM DESIGNATION COMMON NAME COMPOSITION GENERAL PROPERTIES

CR Neoprene Chloroprene •Good abrasion•Good weathering resistance•Good oil resistance•Flame retarding

NBR Nitrile (Buna-N) Acrylonitrile-butadiene •Excellent oil resistance•Moderate resistance to aromatics

IIR Butyl Isobutylene-isoprene •Excellent ozone resistance•Good resistance to fire resistant fluids•Good heat resistance•Low permeability•Poor resistance to petroleum fluids

CIIR Chlorinated Butyl Chloro-isobutylene isoprene •Same as ButylSBR SBR Styrene-butadiene •Good abrasion resistance

•Poor resistance to petroleum fluidsEPDM EPDM Ethylene-propylene •Excellent ozone resistance

diene terpolymer •Good chemical resistance•Good temperature resistance•Poor resistance to petroleum fluids

XLPE Cross-Linked Polyethylene & •Excellent chemical resistancePolyethylene cross linking agents

PA Nylon Polyamide •Good abrasion resistance•Good chemical resistance•Low coefficient of friction

CSM Hypalon Chloro-sulfonated •Excellent ozone resistancePolyethylene •Good abrasion resistance

•Good heat resistance•Fair petroleum qualities

NR Natural Rubber Polyisoprene •Excellent abrasion resistance•Acid resistance•Not oil resistant

V-NBR Vinyl Nitrile PVC/NBR •Good ozone resistance•Good resistance to animal fats & oils•Good petroleum resistance

UHMWPE Ultra-high Polyethylene •Excellent chemical resistancemolecular weight •Moderate heat resistancepolyethylene •FDA-accepted material

CM CPE Chlorinated Polyethylene •Excellent ozone resistance•Excellent weathering resistance•Good abrasion resistance•Good heat resistance•Good resistance to petroleum oils

XNBR Carboxylated Carboxylated •Excellent abrasion resistanceNitrile Acrylonitrile-butadiene •Excellent oil resistance

•Excellent weather resistancePTFE Teflon Polytetrafluoroethylene •Excellent temperature resistance

•Excellent chemical resistance•FDA accepted material•Low coefficient of friction for

high flow rates and easy cleaning•Excellent resistance to thermocycling

PVC PVC Polyvinylchloride •Resistant to many chemicals•Good Flexibility

FEP Teflon Fluorinated •Excellent temperature resistanceEthylene •Excellent chemical resistancePropylene •FDA accepted material

•Low coefficient of friction forhigh flow rates and easy cleaning

•Excellent resistance to thermocycling

The chart below shows the general characteristics ofsome of the common rubber compounds. Elastomers are

mixed with various chemicals to provide a wide range ofphysical properties for specific service needs.


ApplicationDataMass EquivalentsChart

MASS EQUIVALENTS TABLE

Pounds (lb) Grams (g) Kilograms (kg) Tons Ounces (oz)1 453.5930 0.4536 0.0005 1610 4535.9300 4.5359 0.0050 16020 9071.8600 9.0719 0.0100 32030 13607.7900 13.6078 0.0150 48040 18143.7200 18.1437 0.0200 64050 22679.6500 22.6797 0.0250 80060 27215.5800 27.2156 0.0300 96070 31751.5100 31.7515 0.0350 112080 36287.4400 36.2874 0.0400 128090 40823.3700 40.8234 0.0450 1440100 45359.3000 45.3593 0.0500 1600120 54431.1600 54.4312 0.0600 1920130 58967.0900 58.9671 0.0650 2080140 63503.0200 63.5030 0.0700 2240150 68038.9500 68.0390 0.0750 2400160 72574.8800 72.5749 0.0800 2560170 77110.8100 77.1108 0.0850 2720180 81646.7400 81.6467 0.0900 2880190 86182.6700 86.1827 0.0950 3040200 90718.6000 90.7186 0.1000 3200210 95254.5300 95.2545 0.1050 3360220 99790.4600 99.7905 0.1100 3520230 104326.3900 104.3264 0.1150 3680240 108862.3200 108.8623 0.1200 3840250 113398.2500 113.3983 0.1250 4000260 117934.1800 117.9342 0.1300 4160270 122470.1100 122.4701 0.1350 4320280 127006.0400 127.0060 0.1400 4480290 131541.9700 131.5420 0.1450 4640300 136077.9000 136.0779 0.1500 4800310 140613.8300 140.6138 0.1550 4960320 145149.7600 145.1498 0.1600 5120330 149685.6900 149.6857 0.1650 5280340 154221.6200 154.2216 0.1700 5440350 158757.5500 158.7576 0.1750 5600360 163293.4800 163.2935 0.1800 5760370 167829.4100 167.8294 0.1850 5920380 172365.3400 172.3653 0.1900 6080390 176901.2700 176.9013 0.1950 6240400 181437.2000 181.4372 0.2000 6400

Mass = 1 kg = 0.001 metric ton = 2.20462 lbm = 35.27392 oz1 lbm = 16 oz = 5 x 10 -4 ton = 453.593 g = 0.53593 kg

Length = 1 m = 100 cm = 1000 mm = 10 6 microns (µm) = 10 10 angstroms (Å)= 39.37 in = 3.2808 ft = 1.0936 yd = 0.0006214 mile


ApplicationDataTemp. &PressureConversionChart

Degrees Degrees DegreesF (Fahrenheit) K (Kelvin) C (Celsius)-40 233.15 -40.00-20 253.15 -28.890 273.15 -17.7820 293.15 -6.6740 313.15 4.4460 333.15 15.5680 353.15 26.67100 373.15 37.78120 393.15 48.89140 413.15 60.00160 433.15 71.11180 453.15 82.22200 473.15 93.33220 493.15 104.44

Temperature Conversions Chart

Degrees Degrees DegreesF (Fahrenheit) K (Kelvin) C (Celsius)240 513.15 115.56260 533.15 126.67280 553.15 137.78300 573.15 148.89320 593.15 160.00340 613.15 171.11360 633.15 182.22380 653.15 193.33400 673.15 204.44420 693.15 215.56440 713.15 226.67460 733.15 237.78480 753.15 248.89500 773.15 260.00

PSI (lbs/ kPa (kilo bar atm mm Hgsquare inch) pascals)0 0.00 0.00 0.00 0.0010 68.95 0.69 0.68 517.1520 137.89 1.38 1.36 1034.3030 206.84 2.07 2.04 1551.4440 275.79 2.76 2.72 2068.5950 344.73 3.45 3.40 2585.7460 413.68 4.14 4.08 3102.8970 482.63 4.83 4.76 3620.0380 551.58 5.52 5.44 4137.1890 620.53 6.21 6.12 4654.33100 689.47 6.89 6.80 5171.48110 758.42 7.58 7.49 5688.62120 827.37 8.27 8.17 6205.77130 896.31 8.96 8.86 6722.92140 965.26 9.65 9.53 7240.07150 1034.21 10.34 10.21 7757.21160 1103.16 11.03 10.89 8274.36170 1172.10 11.72 11.57 8791.50180 1241.05 12.41 12.25 9308.66190 1309.99 13.10 12.93 9825.80200 1378.95 13.79 13.61 10342.95210 1447.89 14.48 14.29 10860.10220 1516.84 15.17 14.98 11377.25230 1585.79 15.86 15.66 11894.39240 1654.74 16.55 16.33 12411.54Pressure = 1 atm = 1.01325 x 10 5 N/m 2 (Pa2) = 101.325 kPa = 1.01325 bars

= 1.01325 x 10 6 dynes/cm 2

= 760 mm Hg at 0°C (torr) = 10.333 m H2O at 4°C=14.696 lbf/in.2 (psi) = 33.9 ft H2O at 4°C= 29.921 in Hg at 0°C

PSI (lbs/ kPa (kilo bar atm mm Hgsquare inch) pascals)250 1723.68 17.25 17.01 12928.69260 1792.63 17.93 17.69 13445.84270 1861.58 18.62 18.37 13962.98280 1930.53 19.31 19.05 14480.13290 1999.47 19.99 19.73 14997.28300 2068.42 20.68 20.41 15514.43310 2137.37 21.37 21.09 16031.57320 2206.31 22.06 21.77 16548.72330 2275.26 22.75 22.46 17065.87340 2344.21 23.44 23.14 17583.01350 2413.16 24.13 23.82 18100.16400 2757.89 27.58 27.22 20685.90450 3102.63 31.03 30.62 23271.64500 3447.37 34.47 34.02 25857.381000 6894.73 68.95 68.05 51714.751250 8618.41 86.18 85.06 64643.441500 10342.10 103.42 102.07 77572.121750 12065.78 120.66 119.08 90500.812000 13789.47 137.90 136.09 103429.502250 15513.15 155.13 153.10 116358.192500 17236.83 172.37 170.11 129286.882750 18960.52 189.60 187.13 142215.573000 20684.20 206.84 204.14 155144.264000 27578.93 275.79 272.18 206859.015000 34473.67 344.74 340.23 258573.76

Pressure Conversions Chart


ApplicationDataArea &CircumferenceChart

Dia. Area Circumference(inches) (sq. inches) (inches)1/32 0.00077 0.098131/16 0.00307 0.196253/32 0.00690 0.294381/8 0.01227 0.392505/32 0.01917 0.490633/16 0.02760 0.588757/32 0.03756 0.686881/4 0.04906 0.785009/32 0.06209 0.883135/16 0.07666 0.9812511/32 0.09276 1.079383/8 0.11039 1.1775013/32 0.12956 1.275637/16 0.15025 1.3737515/32 0.17249 1.471881/2 0.19625 1.5700017/32 0.22155 1.668139/16 0.24838 1.7662519/32 0.27674 1.864385/8 0.30664 1.9625021/32 0.33807 2.0606311/16 0.37104 2.1587523/32 0.40553 2.256883/4 0.44156 2.3550025/32 0.47913 2.4531313/16 0.51822 2.5512527/32 0.55885 2.649387/8 0.60102 2.7475029/32 0.64471 2.8456315/16 0.68994 2.9437531/32 0.73670 3.041881 0.78500 3.140001/32 0.83483 3.238131/16 0.88619 3.336253/32 0.93909 3.434381/8 0.99352 3.532505/32 1.04948 3.630633/16 1.10697 3.728757/32 1.16600 3.826881/4 1.22656 3.925009/32 1.28866 4.023135/16 1.35229 4.1212511/32 1.41745 4.21938

AREA & CIRCUMFERENCE OF CIRCLES FOR GIVEN CIRCLE DIAMETERS

Dia. Area Circumference(inches) (sq. inches) (inches)3/8 1.48414 4.3175013/32 1.55237 4.415637/16 1.62213 4.5137515/32 1.69342 4.611881/2 1.76625 4.7100017/32 1.84061 4.808139/16 1.91650 4.9062519/32 1.99393 5.004385/8 2.07289 5.1025021/32 2.15338 5.2006311/16 2.23541 5.2987523/32 2.31897 5.396883/4 2.40406 5.4950025/32 2.49069 5.5931313/16 2.57885 5.6912527/32 2.66854 5.789387/8 2.75977 5.8875029/32 2.85252 5.9856315/16 2.94682 6.0837531/32 3.04264 6.181882 3.14000 6.280001/32 3.23889 6.378131/16 3.33932 6.476253/32 3.44127 6.574381/8 3.54477 6.672505/32 3.64979 6.770633/16 3.75635 6.868757/32 3.86444 6.966881/4 3.97406 7.065009/32 4.08522 7.163135/16 4.19791 7.2612511/32 4.31213 7.359383/8 4.42789 7.4575013/32 4.54518 7.555637/16 4.66400 7.6537515/32 4.78436 7.751881/2 4.90625 7.8500017/32 5.02967 7.948139/16 5.15463 8.0462519/32 5.28112 8.144385/8 5.40914 8.2425021/32 5.53870 8.3406311/16 5.66979 8.43875

Dia. Area Circumference(inches) (sq. inches) (inches)23/32 5.80241 8.536883/4 5.93656 8.6350025/32 6.07225 8.7331313/16 6.20947 8.8312527/32 6.34823 8.929387/8 6.48852 9.0275029/32 6.63034 9.1256315/16 6.77369 9.2237531/32 6.91858 9.321883 7.06500 9.420001/32 7.21295 9.518131/16 7.36244 9.616253/32 7.51346 9.714381/8 7.66602 9.812505/32 7.82010 9.910633/16 7.97572 10.008757/32 8.13288 10.106881/4 8.29156 10.205009/32 8.45178 10.303135/16 8.61354 10.4012511/32 8.77682 10.499383/8 8.94164 10.5975013/32 9.10799 10.695637/16 9.27588 10.7937515/32 9.44530 10.891881/2 9.61625 10.9900017/32 9.78874 11.088139/16 9.96275 11.1862519/32 10.13831 11.284385/8 10.31539 11.3825021/32 10.49401 11.4806311/16 10.67416 11.5787523/32 10.85584 11.676883/4 11.03906 11.7750025/32 11.22381 11.8731313/16 11.41010 11.9712527/32 11.59792 12.069387/8 11.78727 12.1675029/32 11.97815 12.2656315/16 12.17057 12.3637531/32 12.36452 12.46188


ApplicationDataArea &CircumferenceChart

Dia. Area Circumference(inches) (sq. inches) (inches)4 12.56000 12.560001/32 12.75702 12.658131/16 12.95557 12.756253/32 13.15565 12.854381/8 13.35727 12.952505/32 13.56042 13.050633/16 13.76510 13.148757/32 13.97131 13.246881/4 14.17906 13.345009/32 14.38834 13.443135/16 14.59916 13.5412511/32 14.81151 13.639383/8 15.02539 13.7375013/32 15.24081 13.835637/16 15.45775 13.9337515/32 15.67624 14.031881/2 15.89625 14.1300017/32 16.11780 14.228139/16 16.34088 14.3262519/32 16.56549 14.424385/8 16.79164 14.5225021/32 17.01932 14.6206311/16 17.24854 14.7187523/32 17.47928 14.816883/4 17.71156 14.9150025/32 17.94538 15.0131313/16 18.18072 15.1112527/32 18.41760 15.209387/8 18.65602 15.3075029/32 18.89596 15.4056315/16 19.13744 15.5037531/32 19.38045 15.601885 19.62500 15.700001/32 19.87108 15.798131/16 20.11869 15.896253/32 20.36784 15.994381/8 20.61852 16.092505/32 20.87073 16.190633/16 21.12447 16.288757/32 21.37975 16.386881/4 21.63656 16.485009/32 21.89491 16.583135/16 22.15479 16.68125

AREA & CIRCUMFERENCE OF CIRCLES FOR GIVEN CIRCLE DIAMETERS CONT.

Dia. Area Circumference(inches) (sq. inches) (inches)11/32 22.41620 16.779383/8 22.67914 16.8775013/32 22.94362 16.975637/16 23.20963 17.0737515/32 23.47717 17.171881/2 23.74625 17.2700017/32 24.01686 17.368139/16 24.28900 17.4662519/32 24.56268 17.564385/8 24.83789 17.6625021/32 25.11463 17.7606311/16 25.39291 17.8587523/32 25.67272 17.956883/4 25.95406 18.0550025/32 26.23694 18.1531313/16 26.52135 18.2512527/32 26.80729 18.349387/8 27.09477 18.4475029/32 27.38377 18.5456315/16 27.67432 18.6437531/32 27.96639 18.741886 28.26000 18.840001/32 28.55514 18.938131/16 28.85182 19.036253/32 29.15002 19.134381/8 29.44977 19.232505/32 29.75104 19.330633/16 30.05385 19.428757/32 30.35819 19.526881/4 30.66406 19.625009/32 30.97147 19.723135/16 31.28041 19.8212511/32 31.59088 19.919383/8 31.90289 20.0175013/32 32.21643 20.115637/16 32.53150 20.2137515/32 32.84811 20.311881/2 33.16625 20.4100017/32 33.48592 20.508139/16 33.80713 20.6062519/32 34.12987 20.704385/8 34.45414 20.8025021/32 34.77995 20.90063

Dia. Area Circumference(inches) (sq. inches) (inches)11/16 35.10729 20.9987523/32 35.43616 21.096883/4 35.76656 21.1950025/32 36.09850 21.2931313/16 36.43197 21.3912527/32 36.76698 21.489387/8 37.10352 21.5875029/32 37.44159 21.6856315/16 37.78119 21.7837531/32 38.12233 21.881887 38.46500 21.980001/32 38.80920 22.078131/16 39.15494 22.176253/32 39.50221 22.274381/8 39.85102 22.372505/32 40.20135 22.470633/16 40.55322 22.568757/32 40.90663 22.666881/4 41.26156 22.765009/32 41.61803 22.863135/16 41.97604 22.9612511/32 42.33557 23.059383/8 42.69664 23.1575013/32 43.05924 23.255637/16 43.42338 23.3537515/32 43.78905 23.451881/2 44.15625 23.5500017/32 44.52499 23.648139/16 44.89525 23.7462519/32 45.26706 23.844385/8 45.64039 23.9425021/32 46.01526 24.0406311/16 46.39166 24.1387523/32 46.76959 24.236883/4 47.14906 24.3350025/32 47.53006 24.4331313/16 47.91260 24.5312527/32 48.29667 24.629387/8 48.68227 24.7275029/32 49.06940 24.8256315/16 49.45807 24.9237531/32 49.84827 25.021888 50.24000 25.12000


ApplicationDataTechnical TorqueSpecifications

SAE 37° AND 45° FLARE FITTINGSFOR ZINC PLATED STEEL WITHOUT THREAD SEALANT OR LUBRICATION

Inch- Foot- Meter- Additional TurnsSize Fraction Decimal Pounds Pounds Newtons of Hex-Flats**- 04 1/4” 0.250 130-150 11-12 15-17 2- 05 5/16” 0.312 165-195 14-16 19-22 2- 06 3/8” 0.375 235-265 20-22 27-30 1-1/4- 08 1/2” 0.500 525-575 44-48 59-65 1- 10 5/8” 0.625 600-700 50-58 68-79 1- 12 3/4” 0.750 950-1050 79-88 107-119 1- 16 1” 1.000 1400-1500 117-125 158-170 1- 20 1-1/4” 1.250 1900-2100 158-175 215-237 1- 24 1-1/2” 1.500 2250-2550 188-213 254-288 1- 32 2” 2.000 3000-3400 250-283 339-384 1

**Additional Turns of Hex-Flats required after finger tightening. THIS IS THE RECOMMENDED METHOD OF TIGHTENING BOTH 37° SWIVELS & 45° FLARE FITTINGS.

STRAIGHT THREAD O-RING FITTINGSFOR ZINC PLATED STEEL WITHOUT SEALANT OR LUBRICATION

Size Fraction Decimal Inch-Pounds Foot-Pounds Meter-Newtons- 04 1/4” 0.250 156-180 13-15 18-20- 05 5/16” 0.312 204-228 17-19 23-26- 06 3/8” 0.375 264-288 22-24 30-33- 08 1/2” 0.500 480-516 40-43 54-58- 10 5/8” 0.625 516-576 43-48 58-65- 12 3/4” 0.750 816-900 68-75 92-102- 16 1” 1.000 1344-1476 112-123 152-167- 20 1-1/4” 1.250 1752-1932 146-161 198-218- 24 1-1/2” 1.500 1848-2040 154-170 209-231- 32 2” 2.000 2616-2880 218-240 296-325

FOR-SEAL® FITTINGS FOR ZINC PLATED STEEL WITHOUT THREAD SEALANT OR LUBRICATION

FOR-SEAL O-Ring BossSwivel Nut Fitting Straight Thread O-Ring LocknutInch- Foot- Meter- Inch- Foot- Meter-

Size Fraction Decimal Pounds Pounds Newtons Pounds Pounds Newtons- 04 1/4” 0.250 120-144 10-12 14-16 168-192 14-16 19-22- 06 3/8” 0.375 216-240 18-20 24-27 288-312 24-26 33-35- 08 1/2” 0.500 384-420 32-35 43-48 600-720 50-60 68-81- 10 5/8” 0.625 552-600 46-50 62-68 864-960 72-80 98-109- 12 3/4” 0.750 780-840 65-70 88-95 1500-1620 125-135 170-183- 16 1” 1.000 1104-1200 92-100 125-136 2400-2640 200-220 271-298- 20 1-1/4” 1.250 1500-1680 125-140 170-190 2520-3360 210-280 285-380- 24 1-1/2” 1.500 1800-1980 150-165 203-224 3240-4320 270-360 366-488

TORQUE VALUE CONVERSION CHART

Inch - Pounds = 0.0833 Foot - Pounds Foot - Pound = 12 Inch - PoundsInch - Pounds = 0.1131 Meter - Newtons Foot - Pounds = 1.357 Meter - Newtons

Meter - Newtons = 8.8430 Inch - Pounds Meter - Newtons = 0.7369 Foot - PoundsNOTE: Please consult Eaton for other material torque ratings.


ApplicationDataCoupling ThreadData & FlangeSize

Compatible Thread

THREADS SYSTEM NAME SEAL METHOD FEMALE MALE

IPT Iron Pipe Thread. The generic name for all pipe threads — — —NPT American Standard “tapered” pipe thread Thread fit NPT NPT

(with sealer) NPTFNPTF* American Standard tapered “dryseal” pipe thread Thread fi t NPTF NPT

Thread fit NPTF NPTF(with sealer)

NPSM American Standard “straight” pipe thread for Washer NPSM NPSMmechanical joints NPT

NPTF

Mechanical NPSM NPSM(metal to metal) NPT

NPTFNPSH American Standard “straight” pipe thread for hose coupling Washer NPSH NPSH

and nipples*When NPTF threads are once used, they require sealing compound for future use.


HoseAir & Multi-Purpose Intro

Important Air & Multi-Purpose Hose SafetyInformation!




manufacturer’s recommend-ed procedures for the care,maintenance, and storage ofa particular hose may resultin its failure to perform in themanner intended and mayresult in serious injury, death,or damage to property.

WARNING: Consultwith the Coupling

Manufacturer to make sureyou choose the correct cou-pling and proper assemblyfor the application. Suchmatching of hose and cou-plings, and assembling ofcouplings, should be per-formed only by trained per-sonnel using proper toolsand procedures. Failure tofollow manufacturer’sinstructions or failure to usetrained personnel may resultin serious bodily injuryand/or property damage.

WARNING: Never usea hose to transfer

material it is not specificallymeant to transfer. Doing socould deteriorate the hoseand result in leaking, hosebursting, or end blow-offs.This could lead to seriouspersonal injury or death.Always transfer material in ahose that is designed specif-ically to transfer that materi-al. This information is listedin this catalog.

WARNING: Considerboth working pressure

and pressure surges whendetermining “maximum”pressure. Failure to select ahose that meets both theserequirements could lead toend blow-offs, hose leakage,and hose bursting. Theresult could be serious injuryor death. The Boston hoseyou choose must meet orexceed the required workingpressure, and must have asafety factor to allow forsurge pressure.

WARNING: Be awarethat if you replace a

hose with one having a dif-ferent I.D. than the originalhose, material velocity couldincrease or decrease, possi-bly creating static electricity.This could lead to an explo-sion causing serious injuryor death.

WARNING: Selectionof the proper hose for

the application is essential tothe proper operation and safeuse of the hose and relatedequipment. Inadequate atten-tion to selection of hose forthe application can result inserious bodily injury or prop-erty damage. In order toavoid serious bodily injury orproperty damage resultingfrom selection of the wronghose, you should carefullyreview the information in thiscatalog.

AIR & MULTI-PURPOSEHOSE BENEFITS

4:1 Safety Factor (Burst:Working Pressure)

• Safer operation.

• Longer hose life.

• Full range of sizes andstyles.

• Boston multi-purposehoses are designed tomatch capability with thejob you need to do.Boston brand productsoffer a well-roundedchoice of hose styles forservices ranging fromhigh pressure use inheavy construction to eco-nomical hose for lightduty agricultural andindustrial applications.

Every Hose is EasilyIdentified

• Every foot of hose is easi-ly identified by means ofpermanent branding. Thismakes hose selection onthe job quicker, easier andsafer, and buying hose iseasier too—because youcan tell at a glance thatyou're getting exactly thehose you ordered.

Multi-Purpose Hose forSpecialized Uses

• Eaton calls them "MULTI-PURPOSE" hoses, mean-ing they'll do a tremen-dous variety of jobs. Inmany cases one Bostonhose can replace severaldifferent "special purpose"styles. This helps keepexpenses low.

Brand Name Identity (andthe quality that goesbehind it)

• With the Boston brandname on the hose youbuy, you are assured maximum value and consistent quality. With over 100 yearsworth of reputation atstake, we wouldn't have it any other way.

Features:

• Neoprene cover

• Nitrile tube (RMA Class A)

• Continuous permanentbrand

• Wide range of sizes

Advantages:

• Abrasion, oil, and weatherresistant

• Good oil resistance

• Easy identification

• Many applications

Markets:

• Construction Industry

• Oil Field Equipment

• Drilling Equipment

• Mining

Applications:

• Provide power to air- operated constructionequipment. (Bull lines,jackhammer, etc.)

• Power air-operated drills,boring, and mining equipment

HoseHigh WorkingPressure

APPROX.PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H600808 1/2 12.7 1 31/32 24.6 40 1,500 50H600808-100 100H600808-150 150H600812 3/4 19.1 1 1-1/4 31.8 62 1,200 50H600812-100 100H600812-150 150H600816 1 25.4 1 1-1/2 38.1 80 1,000 50H600816-100 100H600816-150 150H600820 1-1/4 31.8 1 1-13/16 46.0 122 650 50H600820-100 100H600820-150 150H600824 1-1/2 38.1 2 2-1/8 53.9 143 600 50H600824-100 100H600824-150 150H600832 2 50.8 2 2-21/32 67.4 216 600 50H600832-100 100H600832-150 150H600840 2-1/2 63.5 2 3-5/32 80.1 240 400 50H600840-100 100H600840-150 150H600848 3 76.2 2 3-23/32 94.4 310 400 50H600848-100 100H600848-150 150H600864 4 101.6 3 5 127.0 579 400 50H600864-100 100H600864-150 150

Boston Concord Yellow Jack Tube: Nitrile (RMA Class A)

Reinforcement: Wire, 1, 2, or 3 Braid

Cover: Neoprene/Pinpricked MSHA Approved

Color: Yellow

Temperature Range: -40°F To +200°F

Type Of Branding: Impression

Working Pressure: 400-1500 PSI

Type Of Coupling: 430 'U' Series, Swaged/Crimped,Interlocking, or Steel Nipple. Clamps —Interlocking.

Branding: Boston Concord Yellow Jack Air


Refer to warnings and safety infor-mation on pages 3-4 and page 38.

Features:

• Carboxylated Nitrile cover



Advantages:

• Excellent abrasion, oil, andweather resistant

• Excellent lube oil resist-ance and high tempera-ture resistance


Markets:




• Mining

• All Markets

Applications:

• Provide power to air-oper-ated construction equip-ment. (Bull lines, jackham-mer, etc.)

• Power air-operated drills,boring, and mining equip-ment

• Use when you need areinforced hose forextremely abusive applications



APPROX. PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H600912 3/4 19.1 1 1-1/4 31.8 64 1,200 2,100 50H600912-100 100H600912-150 150H600916 1 25.4 1 1-1/2 38.1 80 1,000 1,500 50H600916-100 100H600916-150 150H600920 1-1/4 31.8 1 1-13/16 46.0 120 800 — 50H600920-100 100H600920-150 150H600924 1-1/2 38.1 2 2-1/8 53.9 134 600 — 50H600924-100 100H600924-150 150H600932 2 50.8 2 2-21/32 67.4 197 600 — 50H600932-100 100H600932-150 150H600940 2-1/2 63.5 2 3-5/32 80.1 250 600 — 50H600940-100 100H600940-150 150H600948 3 76.2 2 3-23/32 94.4 315 600 — 50H600948-100 100H600948-150 150H600964 4 101.6 3 5 127.0 532 500 — 50H600964-100 100H600964-150 150*MTO–Made To Order

Boston Bulldog Gold Tube: Nitrile (RMA Class A)

Reinforcement: Wire, 1, 2, or 3 Braid

Cover: Carboxylated Nitrile/Pinpricked

Color: Black


Type Of Branding: Printed Strip


Type Of Coupling: 430 'U' Series, Non-Reattachable(Swaged), Interlocking, or Steel Nipple.Clamps —Interlocking.


Features:

• Neoprene cover




Advantages:




• Many applications

Markets:




• Mining

Applications:

• Provide power to air- operated constructionequipment. (Bull lines,jackhammer, etc.)

• Power air-operated drills,boring, and mining equip-ment



APPROX.PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H962208 1/2 12.7 1 15/16 23.8 34 1,000 50H962208-100 100H962208-150 150H962212 3/4 19.1 1 1-3/16 30.2 44 1,000 50H962212-100 100H962212-150 150H962216 1 25.4 1 1-1/2 38.1 61 850 50H962216-100 100H962216-150 150H962220 1-1/4 31.8 1 1-23/32 43.7 81 500 50H962220-100 100H962220-150 150H962224 1-1/2 38.1 2 2-1/8 53.9 150 500 50H962224-100 100H962224-150 150H962232 2 50.8 2 2-21/32 67.4 204 500 50H962232-100 100H962232-150 150

Boston Contractors Air Tube: Nitrile (RMA Class A)

Reinforcement: Wire, 1 or 2 Braid

Cover: Neoprene/Pinpricked

Color: Yellow


Type Of Branding: Ink Print


Type Of Coupling: 430 'U' Series, Non-Reattachable(Swaged), Interlocking, or Steel Nipple.Clamps —Interlocking.


Features:

• Neoprene cover

• Nitrile tube


• Two textile braids or ply

Advantages:




• Easy to handle

• Kink resistant

Markets:


• Forest Industry

• Metal Working

• Mining

Applications:

• Provide power to air-operated constructionequipment

• Transfer air and water

• Power air-operated drills,boring, and mining equipment


HoseMedium WorkingPressure

APPROX.PRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H600208 1/2 12.7 2 Br 29/32 23.0 31 400 — 50H600208-100 100H600208-150 150H600212 3/4 19.1 2 Br 1-3/16 30.2 46 400 — 50H600212-100 100H600212-150 150H600216 1 25.4 2 Br 1-1/2 38.1 67 400 — 50H600216-100 100H600216-150 150H600220 1-1/4 31.8 2 Ply 1-13/16 46.0 86 400 — 50H600220-100 100H600220-150 150H600224 1-1/2 38.1 2 Ply 2-1/16 52.4 99 400 — 50H600224-100 100H600224-150 150H600232 2 50.8 2 Ply 2-5/8 66.7 127 300 — 50H600232-100 100H600232-150 150H600248 3 76.2 2 Ply 3-9/16 90.49 192 200 600 50H600248-100 100H600248-150 150*MTO–Made To Order

Boston Concord Air Tube: Nitrile

Reinforcement: Fiber, 2 Braid or 2 Ply

Cover: Neoprene 1/2", 3/4" & 1" Pinpricked Vinyl Nitrile 1-1/4", 1-1/2", 2" & 3" Pinpricked

Color: Red




Type Of Coupling: 'U' Series or 430 'U' Series,Interlocking, Non-Reattachable(Swaged), Quick Acting, Long Shank,Steel Nipple. Clamps —Interlocking orBands.


Features:

• Light weight

• Flexible

• Bright yellow cover

• Modified vinyl tube

• Rubber modified thermoplastic cover

• Packaged in 50 & 100 foot lengths

• Factory tested to exceedminimum electrical resis-tivity of one megohm perinch at 1000 volts D.C.

Advantages:

• Easy to handle

• Easy to route

• Very visible; safety

• Moderate oil resistance

• Abrasion, age, ozone andmoderate oil resistance

• Exact lengths; no waste

Markets:

• Mining

• Construction

• Ship Building

• Paper/Pulp Processing

• Food processing

Applications:

• High pressure air tools


• Water supply

• Water washdown


HoseMedium WorkingPressure

APPROX. PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H157108 1/2 12.7 4 5/16 7.9 30 400 5,000 50H157108-100 100H157112 3/4 19.1 4 1-3/16 30.2 40 400 — 50H157112-100 100H157116 1 25.4 4 1-15/32 37.3 55 400 5,000 50H157116-100 100Stated working pressures are tested at 68°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure andtemperature for reinforced PVC hose.*MTO–Made To Order

Boston Mineforce Tube: Modified Vinyl

Reinforcement: Fiber, 4 Spiral

Cover: PVC/Nitrile Blend Wrapped Impression Finish

Color: Yellow



Working Pressure: 400 PSI

Type Of Coupling: 'U' Series with 3/4", Interlocking, Non-Reattachable Quick Acting, Long Shank,or Steel Nipple. Clamps —Interlocking,(Swaged). Do not use internal expanded couplings.


Features:

• Vinyl nitrile cover



• Multi-purpose hose

• High working pressure

• Braided reinforcement

Advantages:




• Wide variety of applications

• Rugged; long life

• Better coupling retentionfor impulse applications

Markets:

• Assembly/Manufacturers


• Forest Industry

• Metal Working

• Mining

• Ship Building

Applications:

• Pneumatic tools on pro-duction line; convey airand water

• Provide power to air operated equipment

• Convey air and water


HoseLow WorkingPressure

APPROX. PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H177704-500R 1/4 6.3 1 1/2 12.7 11 325 500H177604-500R 1/4 6.3 2 19/32 15.1 15 325 500H177705-500R 5/16 7.9 1 5/8 15.9 17 325 500H177706-500R 3/8 9.5 1 21/32 16.7 17 325 500H177606-500R 3/8 9.5 2 23/32 18.3 20 325 500H177708-500R 1/2 12.7 1 13/16 20.6 24 325 500H177608-500R 1/2 12.7 2 7/8 22.2 31 325 500H177610-500R 5/8 15.9 2 1 25.4 36 325 500H177612-500R 3/4 19.1 2 1-5/32 29.4 44 325 500H177616-300R 1 25.4 2 1-7/16 36.5 46 325 300H177620-300R 1-1/4 31.8 2 1-3/4 44.5 65 325 300H177624-300R 1-1/2 38.1 2 2 50.8 82 325 300

Boston Perfection 300 Tube: Nitrile (RMA Class A)

Reinforcement: Fiber, 1 or 2 Braid

Cover: Vinyl Nitrile

Color: Red




Type Of Coupling: 'U' Series or 430 'U' Series, LongShank, Standard Serrated Nipple orSteel Nipple. Clamps —Interlocking orBands.


Features:

• Neoprene coverVinyl nitrile cover



• Six colors

• Light weight & flexible

• Easily coupled

• Braid reinforcement

Advantages:




• Color code air systems

• Easy to handle

• Use push-on couplings; noneed for clamps


Markets:


• Mining


• Plastic Molding

Applications:

• Pneumatic tools on pro-duction line; convey air,water, oils, etc.; transferlubricated air to valvesand cylinders; low pres-sure hydraulics

• Black hose cover only hasbeen accepted by MSHA(2G-13C) for undergrounduse in lube oil lines, pneu-matic, and low pressurehydraulics



APPROX. PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING MIN. BEND STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) RADIUS (IN.) LENGTH (FT)

H20104 1/4 6.3 1 1/2 12.7 8 250 3 50(GY,BU,RD,GN,YW,BK)H20104-250R 250(GY,BU,RD,GN,YW,BK)H20104-500R 500(GY,BU,RD,GN,YW,BK)H20106 3/8 9.5 1 21/32 16.7 13 250 3 50(GY,BU,RD,GN,YW,BK)H20106-250R 250(GY,BU,RD,GN,YW,BK)H20106-500R 500(GY,BU,RD,GN,YW,BK)H20108 1/2 12.7 1 3/4 19.1 15 250 5 50(GY,BU,RD,GN,YW,BK)H20108-250R 250(GY,BU,RD,GN,YW,BK)H20108-500R 500(GY,BU,RD,GN,YW,BK)H20110-250R 5/8 15.9 1 15/16 23.8 20 250 6 250(GY,BU,RD,GN,YW,BK)H20112-250R 3/4 19.1 1 1-1/16 27.0 26 250 7 250(GY,BU,RD,GN,YW,BK)

Boston Easy Couple Tube: Vinyl Nitrile (RMA Class A)

Reinforcement: Fiber, 1 Braid

Cover: Neoprene MSHA approved (BK), Vinyl Nitrile(BU,GY,RD,YW,GN)

Color: Black (BK), Gray (GY), Blue (BU), Red (RD), Green (GN) & Yellow (YW)




Type Of Coupling: 100 'B' Series, Barbed Inserts, QuickActing, Long Shank, or Push onCouplings (clamps not required).Clamps—Interlocking, Bolt, or Band.


Features:

• Light weight

• Flexible

• Modified vinyl tube


• 95% one piece reels andcoils



Advantages:

• Easy to handle

• Easy to route

• Medium-high oil resist-ance


• Economical; less waste


• Safety

Markets:


• Light Chemical Processing

• Construction

• Food processing

• Metal Working

• Mining

• Oil Industry


• Plywood/Chip BoardManufacturing

• Ship Building

Applications:


• Air tools

• Water supply

• Robotics

• Water washdown



MAX. MINAPPROX. WORKING MTO* BEND

PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT PRESSURE MIN. STANDARD RADIUSNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. (PSI) ORDER QTY. REELS (FT) (IN.)

H26504 1/4 6.4 2 1/2 12.7 9 350 50(BU,RD) 3/4H26504-600R 600*(BU,RD)H26506 3/8 9.5 2 41/64 16.3 12 350 50(BU,RD) 1-1/4H26506-600R 600*(BU,RD)H26508 1/2 12.7 2 25/32 19.8 17 300— 50(BU,RD) 2H26508-500R 500*(BU,RD)H26510-500R 5/8 15.9 2 7/8 22.2 20 250 5,000 500*(BU,RD)H26512 3/4 19.1 2 1-1/16 26.9 26 250 50(BU,RD) 2-1/2H26512-500R 500*(BU,RD)H26514-200R 7/8 22.2 2 1-1/8 28.6 27 225 5,000 200**(BU,RD) 3-1/2H26516 1 25.4 2 1-5/16 33.3 35 200— 50(BU,RD)H26516-200R 200**(BU,RD)H26520-100 1-1/4 31.8 2 1-11/16 42.9 61 150 100**(BU,RD)H26524-100 1-1/2 38.1 2 1-15/16 49.2 73 150 100**(BU,RD)H26532-100 2 50.8 2 2-1/2 63.5 105 125 100**(BU,RD)Stated working pressures are tested at 68°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure and temperature for reinforced PVC hose.*MTO–Made To Order

Boston Ultraforce Tube: Modified Vinyl


Cover: Rubber Modified, Non-Marking Thermoplastic/Pinpricked

Color: Blue (BU) & Red (RD) (Other colors made on a Made To Order basis)




Type Of Coupling: 'E' Series, 265 'P' Series, Barbed Inserts, Quick Acting, Short or Long Shank. Clamps—Bolt, Brass Collar, or Band. Do not use internal expanded couplings.


Features:

• Light weight

• Flexible

• PVC tube

• PVC cover

• 95% one piece reels andcoils



Advantages:

• Easy to handle

• Easy to route





Markets:


• Light Chemical Processing

• Construction

• Food processing

• Metal Working

• Mining

• Oil Industry


• Plywood/Chip BoardManufacturing

• Ship Building

Applications:


• Air tools

• Water supply

• Robotics

• Water washdown

• Lubricated air



APPROX. PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H27503-600R* 3/16 4.8 2 27/64 10.7 6 250 6,000 600*(RD)H27504 1/4 6.4 2 1/2 12.7 7 250 — 50(RD,BU,YW)H27504-600R 600*(RD,BU,YW)H27505-600R* 5/16 7.9 2 33/64 13.1 8 250 6,000 600*(RD)H27506 3/8 9.5 2 5/8 15.9 12 250 — 50(RD,BU,YW)H27506-600R 600*(RD,BU,YW)H27508 1/2 12.7 2 3/4 19.1 15 250 — 50(RD,BU,YW)H27508-500R 500*(RD,BU,YW)H27510-500R 5/8 15.9 2 57/64 22.6 21 250 — 500*(RD)H27512 3/4 19.1 2 1-1/32 26.2 23 250 — 50(RD)H27512-500R 500*(RD)H27516 1 25.4 2 1-5/16 33.3 34 200 — 50(RD)H27516-200R 200**(RD)H27520-100 1-1/4 31.8 2 1-11/16 42.9 52 200 — 100**(RD)H27524-100 1-1/2 38.1 2 1-15/16 49.2 61 200 — 100**(RD)H27532-100 2 50.9 2 2-1/2 63.5 91 125 — 100*(RD)Stated working pressures are tested at 68°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure andtemperature for reinforced PVC hose.*MTO–Made To Order

Boston Polyforce II Tube: PVC


Cover: PVC/Pinpricked

Color: Red (RD), Blue (BU), Yellow (YW)




Type Of Coupling: 'E' Series, 265 'P' Series, Barbed Inserts,Quick Acting or Long Shank.Clamps—Single Bolt, Brass Collar or Band.Do not use internal expanded couplings.




Boston Shock-Safe Tube: Nitrile (non-conductive)


Cover: Vinyl Nitrile (non-conductive)

Color: Red




Type Of Coupling: 'U' Series, Barbed Inserts, QuickActing, Long Shank, or Steel Nipple.Clamps—Brass Collar, Interlocking,Single Bolt, Band or Wire.

Features:


• Nitrile tube


• Non-conductive

• Each reel factory tested to exceed minimum electrical resistivity of one megaohm per inch at 1000 volts D.C.

Advantages:


• Medium oil resistance


• Suitable for use aroundelectrical equipment

• Safety

Markets:

• Metal Working

• Utility Company

• Aluminum Industry

Applications:

• Use as general purposeair/water hose wherehoses must be non-conductive

APPROX. PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) REELS (FT)

H994904-500R 1/4 6.3 2 19/32 15.1 15 275 500H994906-500R 3/8 9.5 2 23/32 18.3 19 275 500H994908-500R 1/2 12.7 2 7/8 22.2 27 275 500H994912-500R 3/4 19.1 2 1-5/32 29.4 41 275 500H994916-300R 1 25.4 2 1-7/16 36.5 64 275 300


Features:

• Neoprene cover

• Blended nitrile tube


• Longer lengths

Advantages:

• Abrasion, oil, and waterresistant

• Medium oil resistant



Markets:


• Lumber/Woodworking

• Plywood Mfg.


• Metal Working

Applications:

• Pneumatic tools on production line




APPROX. PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) REELS (FT)

H198104-600R 1/4 6.3 2 1/2 12.7 10 200 600(RD)H198204-600R 1/4 6.3 4 5/8 15.9 13 300 600(RD)H198105-600R 5/16 7.9 2 5/8 15.9 12 200 600(RD)H198205-600R 5/16 7.9 4 11/16 17.3 13 300 600(RD)H198106-600R 3/8 9.5 2 11/16 17.3 15 200 600(RD)H198206-600R 3/8 9.5 4 3/4 18.3 18 300 600(RD)H198108-600R 1/2 12.7 2 13/16 20.6 19 200 600(RD)H198208-600R 1/2 12.7 4 7/8 25.4 23 300 600(RD)H198210-600R 5/8 15.9 4 1-1/32 26.2 25 300 600(RD)H198112-250 3/4 19.1 4 1-3/16 30.2 37 225 5-50’s(RD)H198112-600R 3/4 19.1 4 1-3/16 30.2 37 225 600(RD)H198212-250 3/4 19.1 4 1-3/16 30.2 37 300 5-50’s(RD)H198212-600R 3/4 19.1 4 1-3/16 30.2 37 300 600(RD)H198216-450R 1 25.4 4 1-7/16 36.5 64 200 450(RD)

Boston Marathoner Tube: Blended Nitrile

Reinforcement: Fiber, 2 or 4 Spiral


Color: Red (RD), Green (GN), Yellow (YW), Black (BK)




Type Of Coupling: 'U' Series, Barbed Inserts, Quick Acting or Long Shank. Clamps—Bolt, Band or Wire.


Features:




• Multi-purpose hose

• High working pressure


Advantages:


• High oil resistance


• For many applications


Markets:



• Forest Industry

• Metal Working

• Mining

• Ship Building

• Plastic Molding

Applications:

• Pneumatic tools on production line

• Provide power to air operated equipment





H11604-550R 1/4 6.3 1 1/2 12.7 10 225 550H11504 1/4 6.3 2 19/32 15.1 15 300 50H11504-550R 550H11605-550R 5/16 7.9 1 5/8 15.9 14 225 550H11505 5/16 7.9 2 21/32 15.9 14 300 50H11505-550R 550H11606-550R 3/8 9.5 1 21/32 16.7 15 225 550H11506 3/8 9.5 2 3/32 18.3 19 300 50H11506-550R 550H11608-550R 1/2 12.7 1 13/16 20.6 21 225 550H11508 1/2 12.7 2 7/8 22.2 27 300 50H11508-550R 550H11512 3/4 19.1 2 1-5/32 29.4 41 300 50H11512-550R 550H11516 1 25.4 2 1-7/16 36.5 46 250 50H11516-300R 300H11520 1-1/4 31.8 2 1-3/4 44.5 65 225 50H11520-300R 300H11524 1-1/2 38.1 2 2 50.8 82 225 50H11524-300R 300

Boston Performer II Tube: Nitrile



Color: Red




Type Of Coupling: 'U' Series, 430 'U', Barbed Inserts, Quick Acting, Long Shank,Series or Steel Nipple.

Clamps—Interlocking, Bolt, Band or Wire.


Features:

• EPDM cover

• EPDM tube


• Longer lengths

Advantages:

• Abrasion, age, and waterresistant

• Heat resistant



Markets:

• Agriculture


• Construction

• Food Industry

• Metal Working

• Mining

• Oil Industry

• Paper/Pulp

• Ship Building

Applications:

• Spraying and conveyingwater based liquid fertilizers and pesticides



APPROX. PRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. REELS (FT)

H10604 1/4 6.3 2 Sp 1/2 12.7 10 200 — 50(BK,RD)H10604-600R 600(BK,RD)H10504 1/4 6.3 4 Sp 5/8 15.9 14 300 — 50(RD)H10504-600R 600 (RD)H10605-600R 5/16 7.9 2 Sp 19/32 15.1 13 200 10,000 600(BK)H10505-600R 5/16 7.9 4 Sp 11/16 17.5 14 300 — 600 (RD)H10606 3/8 9.5 2 Sp 11/16 17.5 15 200 — — 50(BK,RD)H10606-600R 600(BK,RD)H10506 3/8 9.5 4 Sp 3/4 19.1 18 300 — 50(RD)H10506-600R 600 (RD)H10608 1/2 12.7 2 Sp 13/16 20.6 19 200 — 50(BK,RD)H10608-600R 600(BK,RD)H10508 1/2 12.7 4 Sp 7/8 22.2 23 300 — 50(RD)H10508-600R 600(RD)H10610-600R 5/8 15.9 2 Sp 31/32 24.6 28 200 — 600(BK)H10510-600R 5/8 15.9 4 Sp 1-1/32 26.2 30 300 — 600(RD)H10612-250 3/4 19.1 4 Sp 1-3/16 30.2 40 300 — 5-50’S(RD)H10612-600R 600 (RD)H10512 3/4 19.1 4 Sp 1-3/16 30.2 37 225 — 50(BK,RD)H10512-250 5-50’s(BK,RD)H10512-600R 600(BK,RD)H10516 1 25.4 4 Sp 1-7/16 36.5 60 200 — 50(BK,RD)H10516-400R 400(RD)H10516-450R 400(BK)H10520-300R 1-1/4 31.8 2 Br 1-3/4 44.5 65 200 — 300(BK)H10524-300R 1-1/2 38.1 2 Br 2 50.8 82 200 — 300(BK)*MTO–Made To Order

HoseGeneral Air & Water

Boston Bosflex A/W Tube: EPDM

Reinforcement: Fiber, 2 or 4 Spiral, or 2 Braid

Cover: EPDM/Pinpricked

Color: Red (RD), Black (BK)




Type Of Coupling: 'U' Series, Barbed Inserts, Quick Acting,Short or Long Shank. Clamps—Interlocking, Bolt, Band orWire.




H181204-500R 1/4 6.3 2 19/32 15.1 16 275 500H181205-500R 5/16 7.9 2 21/32 16.7 17 275 500H181206-500R 3/8 9.5 2 23/32 18.3 19 275 500H181208-500R 1/2 12.7 2 7/8 22.2 27 250 500H181210-500R 5/8 15.9 2 1 25.4 36 250 500H181212-500R 3/4 19.1 2 1-5/32 29.4 41 250 500H181216-300R 1 25.4 2 1-7/16 36.5 46 250 300H181220-300R 1-1/4 31.8 2 1-3/4 44.5 65 250 300H181224-300R 1-1/2 38.1 2 2 50.8 82 250 300

HoseGeneral Air & Water

Boston Industrial A/W Tube: EPDM


Cover: EPDM

Color: Red




Type Of Coupling: 'U' Series, 430 'U', Barbed Inserts, Quick Acting, Long Shank, Series orSteel Nipple. Clamps—Interlocking,Bolt, Band or Wire.

Features:

• EPDM cover

• EPDM tube




Advantages:

• Age, heat, and ozoneresistant

• Heat resistant (limited oilresistance)

• Excellent coupling retention for impulseapplications


• For many applications

Markets:

• Agriculture


• Construction

• Food Industry

• Metal Working

• Mining

• Oil Industry

• Paper/Pulp Industry

• Ship Building

Applications:

• Spraying and conveyingwater based liquid fertiliz-ers and pesticides

• Transfer air and water;pneumatic tools



HoseCleaning Service Intro

Important Cleaning

Service Hose Safety

Information!


should be done only bytrained personnel usingproper tools and procedures.Failure to follow such procedures might result inserious injury, death, ordamage to property.







WARNING: Do not usehose at temperatures

that exceed the hose tem-perature rating. Doing socould deteriorate the hose,leading to leaks, hose burst-ing, and end blow-offs. Thiscould result in serious per-sonal injury or death.


the application is essential tothe proper operation and safeuse of the hose and relatedequipment. Inadequate atten-tion to selection of hose forthe application can result inserious bodily injury or prop-erty damage. In order toavoid serious bodily injury orproperty damage resultingfrom selection of the wronghose, you should carefullyreview the information in thiscatalog.

CLEANING SERVICE HOSEBENEFITS


• Safer operation. Longerhose life.

Job Related CleaningService

• Eaton makes a variety ofhose styles for cleaningand sandblast applica-tions. Each product ismanufactured to the spec-ifications required to makeit best suited for the job.

Every Hose is EasilyIdentified

• Every foot of hose is easilyidentified by means ofpermanent branding. Thismakes hose selection onthe job quicker, easier andsafer, and buying hose iseasier too—because youcan tell at a glance thatyou're getting exactly thehose you ordered.

Brand Name Identity

• With the Boston brandname on the hose youbuy, you are assured ofmaximum value and con-sistent quality. With over100 years worth of reputa-tion at stake we wouldn'thave it any other way.


HoseCleaning Service Hoses

Boston Supraforce Tube: Rubber Modified Thermoplastic


Cover: Rubber Modified Thermoplastic

Color: Yellow

Temperature Range: +10°F To +180°F



Type Of Coupling: Barbed Inserts. Clamps—Brass Collar.Do not use internal expanded couplings.

APPROX. MTO* PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MIN. BEND MIN. STD.NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) RADIUS (IN.) ORDER QTY. REELS (FT)

H153104-500R 1/4 6.3 4 1/2 12.7 9 400 3 5,000 500H153106-500R 3/8 9.5 4 11/16 17.5 15 400 4-1/2 5,000 500H153108-500R 1/2 12.7 4 25/32 19.8 17 400 6 5,000 500H153110-500R 5/8 15.9 4 1-1/2 25.4 28 400 7-1/2 5,000 500H153112-500R 3/4 19.1 4 1-1/8 28.6 32 400 9 — 500H153116-300R 1 25.4 4 1-7/16 36.5 48 300 12 5,000 300Stated working pressures are tested at 68°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure andtemperature for reinforced PVC hose.*MTO - Made to Order

Features:

• Light weight

• Flexible

• PVC tube



Advantages:

• Easy to handle

• Easy to route


• Good age, abrasion,ozone, and oil resistance

• No electrical build-up

Markets:

• Food processing

• Meat Packing Plants

• Construction

Applications:

• High pressure spray

• Washdown

• High pressure air




APPROX. MAX M’ SERIESPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING NOM. CRIMP STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) DIAMETER REELS (FT)

H34504 1/4 16.3 1 1/2 12.7 13 3,000 .630 50H34504-100 100H34504-250R 250H34504-500R 500H34506 3/8 9.5 1 5/8 15.9 18 3,000 .765 50H34506-100 100H34506-250R 250H34506-500R 500H34508 1/2 12.7 1 25/32 19.8 25 3,000 .915 50H34508-100 100H34508-250R 250H34508-500R 500

Boston Pressure Washer Tube: Nitrile RMA Class A Oil Resistance

Reinforcement: Wire, 1 Braid

Cover: Vinyl Nitrile MSHA Approved

Color: Blue




Type Of Coupling: 'M' Series

Features:

• Neoprene cover

• Nitrile tube

• Flexible one-wire braid

Advantages:

• Non-marking

• Abrasion, heat, ozone, andweather resistant

• Heat and detergent resistant

• Easy to handle at3,000 PSI

Markets:

• Industrial CleaningMarkets

• Food Industry


• Marine

• Agricultural

Applications:

• Pressure was engines,equipment, tanks, build-ings, and roof cleaning,etc.

• Washdown of food pro-cessing facilities and equipment (not resistant to animal fats)

• High pressure cleaning and degreasing

• Boat cleaning

• Pressure wash engines,farm equipment, tanks and buildings




APPROX. PRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H003408 1/2 12.7 2 Br 1-1/16 27.0 40 150 50H003408-100 100H003408-150 150H003412 3/4 19.1 2 Br 1-1/2 38.1 70 150 50H003412-100 100H003412-150 150H003416 1 25.4 2 Br 1-15/16 49.2 110 150 50H003416-100 100H003416-150 150H003420 1-1/4 31.8 2 Ply 2-5/32 54.8 130 125 50H003420-100 100H003420-150 150H003424 1-1/2 38.1 2 Ply 2-25/64 60.7 140 100 50H003424-100 100H003424-150 150H003432 2 50.8 2 Ply 2-7/8 73.0 174 100 50H003432-150 150

Boston Concord Sandblast Tube: Natural Rubber

Reinforcement: Fiber, 2 Braid or 2 Ply

Cover: SBR

Color: Black




Type Of Coupling: Sandblast Couplings that attach toO.D. of hose.

Features:

• SBR cover

• Continuous, natural rubber tube

• Conductive tube


• Flexible

Advantages:

• Abrasion, age and weatherresistant

• Abrasion resistant

• Static dissipating


• Easy to handle

Markets:


• Metal Working

• Ship Building

Applications:

• Conveys sand from sandblast equipment toclean steel or concretebefore painting or sealing

• Conveys sand or shot for cleaning purposes



HoseWater Suction &Discharge Intro

Important Water Suction &Discharge Hose SafetyInformation!



WARNING: Failure toproperly follow the man-

ufacturer’s recommendedprocedures for the care,maintenance, and storage ofa particular hose may resultin its failure to perform in themanner intended and mayresult in serious injury, death,or damage to property.

WARNING: Never usea hose to transfer mate-

rial it is not specifically meantto transfer. Doing so coulddeteriorate the hose andresult in leaking, hose burst-ing, or end blow-offs. Thiscould lead to serious personalinjury or death. Always trans-fer material in a hose that isdesigned specifically to trans-fer that material. This informa-tion is listed in this catalog.



WARNING: Do notuse hose at tempera-

tures that exceed the hosetemperature rating. Doing socould deteriorate the hose,leading to leaks, hose burst-ing, and end blow-offs. Thiscould result in serious per-sonal injury or death.


the application is essential tothe proper operation and safeuse of the hose and relatedequipment. Inadequate atten-tion to selection of hose forthe application can result inserious bodily injury or prop-erty damage. In order toavoid serious bodily injury or

property damage resultingfrom selection of the wronghose, you should carefullyreview the information in thiscatalog.

WATER SUCTION & DIS-CHARGE HOSE BENEFITS

4:1 Safety Factor (Burst:Working Pressure) or3:1 Safety Factor onContractors Water, GreenGarden Hose, Otter, andLeader.


• Longer hose life

Job Related ConstructionService

• Eaton makes a wide vari-ety of hose styles forwater suction and dis-charge applications. Eachproduct is manufacturedutilizing the componentsand construction whichmakes it best suited forthe job to be performed.

Pressure and VacuumRated

• Eaton manufactures braid-ed and spiral hoses usingthe latest technology inwire and synthetic yarns.As a result, Boston hosesare pressure and vacuumresistant, as well as flexi-ble and easy to handle.

Quality Assured

• Value through design andquality control assuresyou of maximum perform-ance from Boston prod-ucts.


HoseSuction &Discharge

Boston Royalflex 1196 Tube/Cover: Thermoplastic Vinyl NitrileMSHA Approved

Reinforcement: 100% Polyester and Helical Wire

Color: Blue



Suction: Full Vacuum

Working Pressure: 200-300 PSI (Depending on coupling)

Type Of Coupling: For permanently attached coupling, contact Boston. Long Shank, Cam and Groove or Interlocking. Clamps—Interlocking or Band.

APPROX. MAXIMUMPRODUCT NOMINAL I.D. NOMINAL O.D. WEIGHT WORKING PRESS. MIN. BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) (LBS./FT.) (PSI) (IN.) (MM) REELS (FT)

H119624 1-1/2 38.1 2 50.8 .81 300 6 152 50H119624-60 60H119624-100 100H119624-120 120H119632 2 50.8 2-1/2 63.5 1.09 300 8 203 50H119632-60 60H119632-100 100H119632-120 120H119640 2-1/2 63.5 3 76.2 1.32 300 10 254 50H119640-60 60H119640-100 100H119640-120 120H119648 3 76.2 3-1/2 88.9 1.94 250 12 305 50H119648-60 60H119648-100 100H119648-120 120H119664 4 102.0 4-1/2 115.9 2.72 200 16 406 50H119664-60 60H119664-100 100H119664-120 120Packaging is one 50, 60,100, or 120 foot length per box.Longer lengths available on special order.

Features:

• Thermoplastic vinyl nitrile homogeneous tube and cover

• Ribbed cover

• More turns of helical wireper inch

• Higher working pressures

• Light Weight

• Flexible

• Longer lengths

• MSHA approved

Advantages:

• Abrasion, some chemicaland heat resistance

• Sure grip

• More crush and kinkresistant

• 300 PSI applications

• Easy to handle

• Economical; eliminates couplings

Markets:

• Agriculture

• Construction

• Foundries

• Mining

• Oil Exploration/Drilling

• Paper Industry

• Petroleum/Petrochemical

• Tank Truck

• Waste Hauling

• Waste Treatment Plant

Applications:

• Transfer of water, liquiddiluted fertilizers and pesticides

• Pumping, suction, and discharge of water andslurries




APPROX. MAX. MINIMUM MTO*PRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS MINIMUM STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) ORDER QTY. LENGTH (FT)

H036420-150 1-1/4 31.8 2 Ply 1-51/64 45.6 85 125 6 152.4 — 150H036424-50 50H036424-100 1-1/2 38.1 4 Sp 2 50.8 87 125 5 127.0 — 100H036424-150 150H036432-50 50H036432-100 2 50.8 4 Sp 2-1/2 63.5 112 125 6 152.4 — 100H036432-150 150H036440-150 2-1/2 63.5 2 Ply 3-1/16 77.8 139 100 12 304.8 — 150H036448-100 3 76.2 4 Sp 3-9/16 90.5 168 100 12 304.8 — 100H036464-50 50H036464-100 4 101.6 4 Sp 4-9/16 115.9 219 75 14 355.6 — 100H036464-150 150H036480-150 5 127.0 2 Ply 5-3/4 146.1 384 100 — 300 150H036496-20 6 152.4 2 Ply 6-47/64 171.1 456 80 31 787.4 — 20H036496 50H036496-100 100H036496-150 150H03648A-20 8 203.2 4 Ply 8-53/64 224.2 662 80 32 812.8 — 20H03648A 50*MTO–Made To Order

Boston Otter Water Suction & Discharge Tube: EPDM

Reinforcement: Fiber, 4 Spiral, 2 or 4 Ply and Helical Wire

Cover: EPDM

Color: Black




Working Pressure: 75-125 PSI (Depending on coupling)3:1 Safety Factor

Type Of Coupling: Cam and Groove, Water Suction, Combination Nipple, or Swaged/Crimped.Clamps—Single Bolt, Double Bolt or Band.

Features:

• EPDM cover

• EPDM tube

• Longer lengths

Advantages:

• Abrasion and weatherresistant

• Resistant to diluted agri-cultural fertilizers

• Economical; eliminateswaste

Markets:

• Agriculture


• Equipment Rental

• Mining

• Ship Building


• Tank Truck

Applications:

• Transfer of water basedliquid fertilizers and pesti-cides

• Pumping, suction, and dis-charge of water and slur-ries

• Convey Water

• Transfer and haul saltwater (brine)




APPROX. MAX. WORKINGPRODUCT NOMINAL I.D. NOMINAL O.D. LBS. WEIGHT PRESS. (PSI) MIN. BEND STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. 72°F 150°F RADIUS (IN.) LENGTH (FT)

H010024-100 1-1/2 38.1 1-13/16 46.0 40 100 65 3.5 100H010032-100 2 50.8 2-3/8 60.3 57 85 45 5.0 100H010040-100 2-1/2 63.5 2-7/8 73.0 69 80 45 5.5 100H010048-100 3 76.2 3-7/16 87.3 94 75 40 9.5 100H010064-100 4 101.6 4-1/2 114.3 147 65 40 11.5 100H010096-20 6 152.4 6-9/16 166.6 290 50 35 25.0 20Stated working pressures are listed above at 72°F and 150°F. Working pressure decreases as temperature increases.

Boston Flexbilt K-10 Suction & Discharge Tube: Polyvinyl Chloride (PVC)

Reinforcement: Rigid Vinyl Helix

Color: Green


Suction: Full Vacuum at 120°F; 27" of mercury at 150°

Working Pressure: 50-100 PSI at 72°F; 35-65 PSI at 150°F

Type Of Coupling: Cam and Groove, Water Suction, or Combination Nipple. Clamps—Double Bolt or Band.

Features:

• PVC construction

• 100’ Lengths

• Rigid vinyl helix

Advantages:

• Light weight



• Offers suction and discharge

Markets:

• Construction


• Mining, Liquid Waste

Applications:

• Pumping, suction, and dis-charge of water



HoseDischarge

APPROX.PRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

Light DutyH030724-100 1-1/2 38.1 2 Sp 1-13/16 46.0 57 100 100H030732-100 2 50.8 2 Sp 2-5/16 58.7 73 100 100H030740-150 2-1/2 63.5 2 Ply 2-7/8 73.0 90 100 150H030748-100 3 76.2 2 Sp 3-13/32 84.1 110 100 100H030764-100 4 101.6 2 Sp 4-13/32 109.5 145 100 100H030780-150 5 127.0 2 Ply 5-3/8 136.5 179 100 150H030796-150 6 152.4 2 Ply 6-3/8 161.9 214 80 150H03078A-150 8 203.2 2 Ply 8-25/64 213.1 283 80 150Heavy DutyH037924-100 1-1/2 38.1 4 Sp 21/16 52.4 64 150 100H037932-100 2 50.8 4 Sp 2-9/16 65.1 85 150 100H037940-150 2-1/2 63.5 2 Ply 2-29/32 73.8 104 150 150H037948-100 3 76.2 4 Sp 3-9/16 90.5 123 150 100H037964-100 4 101.6 4 Sp 4-9/16 115.9 161 150 100H037980-150 5 127.0 2 Ply 5-13/32 137.3 207 150 150H037996-150 6 192.4 2 Ply 6-29/64 163.9 255 150 150H03798A-150 8 203.2 2 Ply 8-13/32 213.5 313 100 150

Boston Leader Water Discharge Tube: EPDM

Reinforcement: Fiber, 2 or 4 Spiral, 2 Ply

Cover: EPDM

Color: Black



Working Pressure: 80-150 PSI3:1 Safety Factor

Type Of Coupling: Cam and Groove, Combination Nipple.Clamps—Double Bolt or Band.

Features:

• EPDM cover

• EPDM tube


• Available in longer lengths

Advantages:


• Resistant to diluted chemi-cals



Markets:

• Construction


• Mining

• Ship Building

• Tank Truck

• Agricultural

Applications:

• Water discharge

• Heavy duty with 150 PSI

• Mild chemicals only



HoseDischarge

Boston Flexbilt K-50 Water Discharge Tube & Cover: Polyvinyl Chloride (PVC)

Reinforcement: Woven Synthetic Yarn

Color: Blue




Type Of Coupling: Cam and Groove, Water Suction, or Combination Nipple.Clamps—Double Bolt, Band or Wire.

APPROX.PRODUCT NOMINAL I.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H050024-300 1-1/2 38.1 17 75 300H050032-300 2 50.8 22 60 300H050040-300 2-1/2 63.5 29 60 300H050048-300 3 76.2 40 50 300H050064-300 4 101.6 53 45 300H050096-300 6 152.4 82 35 300Stated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship the relationship between work-ing pressure and temperature for reinforced PVC hose.

Features:

•PVC construction

•Soft wall

• Smooth cover

Advantages:

• Light weight


• Folds flat for easy storage

• Easy to move

• Easy to clean

Markets:

• Construction


• Mining

Applications:

• Open-end water discharge



HoseGeneral Purpose

Boston Contrac-Force Tube: Polyvinyl Chloride (PVC)


Cover: Polyvinyl Chloride (PVC)

Color: Black



Working Pressure: 150 PSI3:1 Safety Factor

Type Of Coupling: Machined brass hex head GHT.

APPROX.PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H171910-50C 5/8 15.9 2 53/64 21.0 18 150 100 pieces 5-50’sH171910-500 5,000 500H171912-50C 3/4 19.1 2 1-3/64 26.6 24 150 — 5-50’sH171912-500 5,000 500Stated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure andtemperature for reinforced PVC hose.*MTO - Made to Order

Features:


• PVC tube and cover



Advantages:

• Easy to handle and route

• Abrasion, age and ozoneresistant

• Easy Identification

Markets:

• Construction

Applications:

• Water transfer and washdown



HoseGeneral Purpose

Boston Green Garden Hose Tube: Synthetic Rubber


Cover: Synthetic Rubber

Color: Green


Working Pressure: 100 PSI3:1 safety factor

Type Of Coupling: Machined brass hex head GHT.

PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H867910-600R 5/8 15.9 2 29/32 23.0 19 100 600H867910C-250 5/8 15.9 2 29/32 23.0 19 100 5-50’s

Features:


• Synthetic rubber tube and cover

Advantages:

• Easy to handle

• Cut and gouge resistant

Markets:

• All

Applications:

• Low pressure water transfer



HoseGeneral Purpose

Boston Contractors Water Tube: EPDM



Color: Black



Working Pressure: 150 PSI3:1 Safety Factor

Type Of Coupling: Machined brass hex head GHT.Short Shank or Barbed Inserts.Clamps—Brass Collar, Single Bolt orBand.

APPROX.PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H198710 5/8 15.9 2 15/16 24.6 23 150 50H198710-600R 600H198712 3/4 19.1 2 1-3/32 28.6 30 150 50H198712-600R 600H198710-50C 5/8 15.9 2 15/16 24.6 23 150 5-50’sH198712-50C 3/4 19.1 2 1-3/32 28.6 30 150 5-50’s

Features:

• EPDM cover

• EPDM tube


Advantages:

• Abrasion, age, heat, andweather resistant

• Heat resistant


Markets:

• Construction

Applications:

• Water transfer and washdown



HoseMaterial Handling Intro

Important MaterialHandling Hose SafetyInformation!


should be done only bytrained personnel usingproper tools and procedures.Failure to follow such proce-dures might result in seriousinjury, death, or damage to property.










tures that exceed the hosetemperature rating. Doing socould deteriorate the hose,leading to leaks, hose burst-ing, and end blow-offs. Thiscould result in serious per-sonal injury or death.

MATERIAL HANDLINGHOSE BENEFITS


• Safer operation. Longerhose life

Environmental Resistance

• The tube and cover materi-als of the Boston "BigCats" are designed toassure maximum life andtop value. They are sophis-ticated hoses for demand-ing jobs.

Built to Make Work Faster,Easier and Safer

• Moving and connectinghose several times a dayisn't easy work. Each ofthe "Big Cats" is designedto be as easy to handle assafety and job perform-ance will allow.

Honest Value

• There is only one way tomake hose cost less—build it cheaper. You won'tfind compromises in the"Big Cats." That's why weput the Boston brandname on them.

Job Related ConstructionService

• Eaton makes a variety ofhose styles for materialhandling applications.Each product is manufac-tured utilizing the compo-nents and constructionwhich make it best suitedfor the job to be per-formed.


HoseDry Bulk Transfer

Boston Lynx Softwall Dry Material Tube: Natural Rubber/SBR Blend (3/16" tube thickness)Static Dissipating


Cover: SBR

Color: Black



Working Pressure: 50 PSI (Depending on coupling)

Type Of Coupling: Cam and Groove, or CombinationNipple. Clamps—Band.

APPROX.PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H031964-100 4 101.6 2 4-5/8 117.5 225 50 100

Features:

• SBR cover

• Natural rubber/SBR blendtube 3/16” thick

• Conductive tube

• Continuous printed brand


• Soft wall hose

Advantages:






Markets:

• Tank Truck

• In-plant Transfer

• Bottling Plant

• Coal Plant

Applications:

• Transfer of dry bulk(cement, sand, lime, etc.);discharge of any abrasivematerials

• Transfer of bottle caps

• Transfer of cleaning agents




Boston Lynx HD Softwall Dry Material Tube: Natural Rubber/SBR Blend (1/4" tube thickness)Static Dissipating


Cover: SBR

Color: Black





APPROX.PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H052164-100 4 101.6 2 4-13/16 122.2 300 50 500 100H052180-150 5 127 2 5-7/8 149.2 320 50 — 150

*MTO - Made to Order

Features:

• SBR cover

• Natural rubber/SBR blendtube 1/4” thick

• Conductive tube



• Soft wall hose

Advantages:






Markets:

• Tank Truck


• Bottling Plant

• Coal Plant

Applications:

• Transfer of dry bulk(cement, sand, lime, etc.);discharge of any abrasivematerials






Boston Sabertooth Dry Material Tube: Natural Rubber/SBR BlendStatic Dissipating

Reinforcement: Fiber, 4 Spiral and Helical Wire

Cover: SBR

Color: Black






APPROX.PRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT MAX. WORKING MIN. BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H034748-100 3 76.2 4 4 101.6 320 100 9 228.6 100H034764-100 4 101.6 4 5 127.0 440 100 11 279.4 100

Features:

• SBR cover

• Natural rubber/SBR blendtube

• Conductive tube



Advantages:





Markets:

• Tank Truck


• Bottling Plant

• Coal Plant

Applications:

• Transfer of dry bulk(cement, sand, lime, plas-tics, animal feed, etc.);suction/discharge of anyabrasive materials





HoseHot Air Transfer

Boston Wildcat Hot Air Tube: EPDM

Reinforcement: Fiber, 4 Spiral or 2 Ply and Helical Wire


Color: Brown

Temperature Range: +300°F





APPROX. MINIMUMPRODUCT NOMINAL I.D. REINF. O.D. LBS. WEIGHT MAX. WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH

H034948-100 3 76.2 4 Sp 3-47/64 94.9 230 150 9 228.6 100H034964 4 101.6 2 Ply 4-39/64 117.1 290 100 11 279.4 50H034964-100 100H034964-150 150Heat resistant (intermittent service to 350°F).

Features:

• EPDM cover

• EPDM tube

• Continuous printedbrand/brown color

• Longer lengths

• Pin pricked

Advantages:

• Abrasion, heat and weather resistant

• Heat resistant (intermittentservice to 350˚F)



• Hot air permeation

Markets:

• Tank Trucks


• Construction

Applications:

• Hot air blower hose; hot,dry, non-oily air applica-tions



HoseSpecialty ServiceIntro

Important SpecialtyService Hose SafetyInformation!

WARNING: Testingcan be dangerous and

should be done only bytrained personnel usingproper tools and proce-dures. Failure to follow suchprocedures might result inserious injury, death, ordamage to property.


manufacturer’s recom-mended procedures for thecare, maintenance, andstorage of a particular hosemay result in its failure toperform in the mannerintended and may result inserious injury, death, ordamage to property.

WARNING: Do notuse chemical hose at

temperatures or pressuresabove those recommendedby the manufacturer. Alloperators must be thor-oughly trained in the careand use of this hose andmust at all times wear pro-tective clothing. A hose orsystem failure could causethe release of a poisonous,corrosive or flammablematerial.




material it is not specificallymeant to transfer. Doing socould deteriorate the hoseand result in leaking, hosebursting, or end blow-offs.This could lead to seriouspersonal injury or death.Always transfer material in ahose that is designedspecifically to transfer thatmaterial. This information islisted in this catalog.


and pressure surges whendetermining “maximum”pressure. Failure to select ahose that meets both theserequirements could lead toend blow-offs, hose leakage,and hose bursting. Theresult could be seriousinjury or death. The Bostonhose you choose must meetor exceed the requiredworking pressure, and musthave a safety factor to allowfor surge pressure.


tures that exceed the hosetemperature rating. Doingso could deteriorate thehose, leading to leaks, hosebursting, and end blow-offs.This could result in seriouspersonal injury or death.


the application is essentialto the proper operation andsafe use of the hose andrelated equipment.Inadequate attention toselection of hose for theapplication can result in seri-ous bodily injury or propertydamage. In order to avoidserious bodily injury or prop-erty damage resulting fromselection of the wronghose, you should carefullyreview the information inthis catalog.

Speciality Services HoseBenefits


• Safer operation. Longerhose life

Remove theGuesswork fromSelecting, Buying andUsing CriticalApplication Hose

• When you're handling easily contaminated orhazardous material, it iscritical to select the prop-er hose. The high visibilitybranding and color codingof Boston removes theguesswork for hoseselection.

EnvironmentalResistance

• The tube and cover materi-als of Boston hose prod-ucts are designed toassure maximum hoselife at a superior value tothe customer. Specialtyservice Boston hoses aresophisticated transferproducts for demandingjobs. Exceptional aging,weathering and heatresistant properties keepthe hose flexible and easyto use.

Permanent Branding forEasy Identification

• The name of the hose andthe working pressure aremolded into the hosecover...can’t rub off. Thismakes hose selection onthe job quicker, easier andsafer.

The Boston Reputationfor Quality

• Your assurance of depend-able performance.


Tube: Nitrile (RMA Class A)


Cover: CPE/Pinpricked

Color: Black




Type Of Coupling: Wolf Coupling, 430 'U' Series,Interlocking or Steel Nipple.Clamps—Interlocking

Features:

• CPE cover

• Nitrile tube

• Continuous permanentbrand/black cover

Advantages:

• Abrasion, oil, heat, andweather resistant

• Oil and heat resistant; handles intermittent temperatures of hot tar up to 400˚F


• Assures proper use

Markets:

• Road Construction

• Roof Construction

Applications:

• Convey hot tar/asphalt inroad projects

• Convey hot tar

HoseSpecialty ServiceHoses

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H960316 1 25.4 2 19/16 39.7 90 250 12 304.8 50H960316-100 100H960316-150 150

Boston Hot Tar Pumping



Tube: PVC/Polyurethane Blend

Reinforcement: Fiber, 2 or 4 Spiral

Cover: PVC

Color: Yellow (YW), Green (GN) or Blue (BU)

Temperature Range: +15°F to +160°F

Type Of Branding: Unbranded

Working Pressure: 250, 600, 800 PSI

Type Of Coupling: Barbed Inserts. Clamps—Brass Collar. Do not use internalexpanded couplings.


Boston Chemforce

Features:

• Polyurethane/PVC blendtube

• Durable non-marking PVCcover

• Light weight

• Color availability

• Non-conductive


Advantages:

• Compatible with hydrocar-bon based aromaticchemicals for pest control

• Excellent abrasion resistance

• Good ozone resistance

• Easy to handle and store

• Easy identification forcolor coded applications

Markets:

• Agriculture

• Nursery

• Orchard

• Landscape

• Lawn Care Services

Applications:

• Weed and pest controlspraying; suitable for usewith aromatic basedhydrocarbons

APPROX. MAXIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. COILS (FT)

H156006-300R 3/8 9.5 2 13/20 16.5 13 250 3,000 300(GN)H156008-300R 1/2 12.7 2 21/25 21.3 17 250 3,000 300(GN)H156012-300R 3/4 19.1 2 1-1/40 26.0 35 250 3,000 300(GN)H156106-300R 3/8 9.5 4 13/20 16.5 13 600 — 300(YW)H156108-300R 1/2 12.7 4 21/25 21.3 17 600 — 300(YW)H156110-300R 5/8 15.9 4 39/40 24.8 27 600 3,000 300(YW)H156112-300R 3/4 19.1 4 1-7/50 29.0 35 600 — 300(YW)H156206-300R 3/8 9.5 4 13/20 16.5 14 800 3,000 300(BU)H156208-300R 1/2 12.7 4 21/25 21.3 21 800 — 300(BU)H156212-300R 3/4 19.1 4 1-7/50 29.0 36 800 3,000 300(BU)Stated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure

and temperature for reinforced PVC hose.* MTO - Made to Order



HoseSpecialtyService Hoses



Cover: Chlorinated Polyethylene (CPE)/Pinpricked

Color: Blue




Type Of Coupling: Wolf Coupling or Interlocking. Clamps—Interlocking.

Boston Hydrocarbon Drain

Features:

• CPE cover

• Nitrile tube

• Blue cover

Advantages:

• Temperature, oil, and abrasion resistant

• Oil resistant

• Easy identification in colorcode systems

Markets:

• Petroleum

Applications:

• Hydrocarbon drain service

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) LENGTH (FT)

H969012-150 3/4 19.1 2 1-5/16 34.1 60 250 150




Tube: Nitrile



Color: Yellow (YW), Blue (BU)

Temperature Range: Ambient (70°F)



Type Of Coupling: 'U' Series, Barbed Inserts, LongShank. Clamps—Interlocking, Band.

Boston Nitrogen Service

Features:

• Neoprene cover

• Nitrile tube


• Flexible

Advantages:

• Abrasion, age, and oilresistant

• Abrasion and oil resistant


• Easy to handle

Markets:

• Chemical/PetroleumIndustry

Applications:

• Transfer of nitrogen atambient temperatures

APPROX. MAXIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)

H881108-250 1/2 12.7 4 7/8 22.2 23 300 40 pieces 5-50’s(YW)H881112-250 3/4 19.1 4 1-3/16 30.2 38 300 — 5-50’s(YW, BU)H881112-600R 600 (BU)*MTO - Made to Order



Features:

• Neoprene cover

• Neoprene tube

• Patch brand

Advantages:

• Abrasion, oil and weatherresistant



Markets:

• Oil Exploration

• Drilling

Applications:

• Rotary drilling on portabledrilling rigs, work overrigs, and slim hole rigs


APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER` (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H037732 2 50.8 4 2-21/32 67.5 310 3,000 25 635 50**150's available on request.


Reinforcement: Wire, 4 Spiral

Cover: Neoprene

Color: Black

Temperature Range: -40°F to +250°F


Working Pressure: 3000 PSI 4:1 Safety Factor

Type Of Coupling: 430 'U' Series.

Boston Kelly Power



Features:

• Neoprene coverVinyl Nitrile cover

• Nylon tube


• High working pressuremulti-purpose hose

Advantages:


• Compatible with many fluids (See ChemicalResistance Chart)

• Excellent flow rate

• No swelling

• Easy to clean


• Wide variety of applications

Markets:

• Agriculture




• Lumber/Paper/PulpIndustry

• Food Processing Industry

• Construction

• Ship Building

Applications:

• Fertilizer and pesticidesspray

• General service applica-tion; convey air, water,oils, paints, etc.

• Transfer of chemicals, sol-vents, paints, glues, andpetroleum products (SeeChemical ResistanceChart)

• Paint spray

• Convey air, water, andfuels; paint spray


APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARD NUMBER` (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) REELS (FT)

H194104-500R 1/4 6.3 1 1/2 12.7 10 500 500(RD, BK)H194105-500R 5/16 7.9 1 9/16 14.3 13 500 500(BK)H194106-500R 3/8 9.5 1 11/16 17.5 15 500 500(RD, BK)H194108-500R 1/2 12.7 1 25/32 19.8 19 500 500(RD)H194208-500R 1/2 12.7 2 7/8 22.2 26 750 500(RD, BK)H194212-500R 3/4 19.1 2 1-3/16 30.2 40 750 500(RD)H194216-300R 1 25.4 2 1-1/2 38.1 56 500 300(RD)

Tube: Nylon


Cover: Neoprene (BK), Vinyl Nitrile (RD)

Red—RMA Class B Oil Resistance

Color: Black (BK), Red (RD)




Type Of Coupling: 'U' Series, Barbed Inserts, QuickActing or Steel Nipple.Clamps—Interlocking, Band.

Boston Nyall




APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. PLY NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H037232-150 2 50.8 2 2-15/16 74.6 234 200 7 177.8 150H037240-150 2-1/2 63.5 2 3-7/16 87.3 285 200 10 254.0 150H037248-150 3 76.2 2 3-15/16 97.6 333 200 10 254.0 150H037264-150 4 101.6 2 4-31/32 126.2 453 200 12 304.8 150Handles intermittent temperature of hot tar and asphalt up to +400°F.

*Please contact Eaton Technical Support for applications at continuous elevated temperatures above 250°F.

Tube: Nitrile

Reinforcement: 2 Fiberglass Plys and Helical Wire

Cover: Neoprene

Color: Black




Working Pressure: 200 PSI (Depending on Coupling)*

Type Of Coupling: Cam and Groove or Swaged/Crimped.Clamps—Interlocking or Band (only forpressures up to 50 PSI).

Boston Blackcat Hot Tar & Asphalt

Features:

• Neoprene cover

• Nitrile tube

• Continuous printed brandand caution label everyten feet

• Fiberglass braid

Advantages:


• Heat and oil resistant

• Handles intermittent tem-peratures of hot tar up to+400˚F

• Light weight

• Easy to handle

• Longer life



Markets:

• Tank Trucks

• Construction

• Oil Field

• Manufacturing Plants

Applications:

• Loading or unloading,pumping, suction, or grav-ity flow discharge; trans-fer of hot tar

• Transfer of asphalt in roof-ing shingle plant



Tube: Nitrile

Reinforcement: 2 Fiberglass Plys and Helical Wire

Cover: Neoprene

Color: Black




Working Pressure: 200 PSI (Depending on Coupling)*

Type Of Coupling: Cam and Groove, CombinationNipple, or Swaged/Crimped.Clamps—Interlocking or Band (onlyfor pressures up to 50 PSI).

Features:

• Neoprene cover

• Nitrile tube



Advantages:




• Light weight

• Easy to handle

• Longer life



Markets:

• Tank Trucks

• Construction

• Oil Field


Applications:





H061632 2 50.8 2 3 76.2 234 200 5 127 50H061632-100 100H061632-150 150Handles intermittent temperature of hot tar and asphalt up to +400°F.

*Please contact Eaton Technical Support for applications at continuous elevated temperatures above 250°F.

Boston Boston Blackcat Hot Tar & AsphaltCorrugated



Features:

• Neoprene cover

• Nitrile tube



Advantages:




• Light weight

• Easy to handle

• Longer life



Markets:

• Tank Trucks

• Construction

• Oil Field


Applications:







Color: Red


Type Of Branding: White Ink Print


Type Of Coupling: Internally Expanded PermanentPetroleum Couplings or ReattachableFuel Oil Couplings

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 (FT) PRESS. (PSI) LENGTH (FT)

H90120-150 1-1/4 31.8 2 1-3/4 44.5 65 250 150H90122-150 1-3/8 34.9 2 1-55/64 47.0 75 250 150H90124-150 1-1/2 38.1 2 2 50.8 85 250 150

Boston Bulldog Fuel Oil Delivery




Tube: Nitrile

Reinforcement: Fiber Braid (1" has 2 Stainless Steel Static Wires)

Cover: Vinyl Nitrile, Pinpricked

Color: Black

Temperature Range: -40°F to +140°F (Hose is capableof this rating. LP-Gas should neverbe elevated above 100°F)

Standards: UL 21 Approved LP-Gas/Natural Gas


Working Pressure: LP-Gas 350 PSIG Max WP Natural Gas 1 PSIG Max WP 5:1 Safety Factor on 350 PSIG

Type Of Coupling: Boston 'U' Series.

Boston Black Line Liquid Propane Gas (LPG)

Features:

• Neoprene cover

• Nitrile tube



Advantages:




• Light weight

• Easy to handle

• Longer life



Markets:

• Tank Trucks

• Construction

• Oil Field


Applications:



APPROX. MAXIMUM MIN. BENDPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARD RADIUSNUMBER (IN.) (MM) (IN.) (MM) PER 100 (FT) PRESS. (PSIG) REELS* (FT) (INCH)

H90004-500R 1/4 6.3 1 37/64 14.7 12 350/1 500 3H90006-500R 3/8 9.5 1 23/32 18.3 17 350/1 500 4.5H90008-500R 1/2 12.7 1 29/32 23.0 24 350/1 500 6H90012-500R 3/4 19.1 2 1-15/64 31.4 41 350/1 500 9H90016-150 1 25.4 2 1-1/2 38.1 52 350/1 150 12H90016-500R 500*All lengths on reels are in 50' increments.

WARNING: Natural gastransfer applications:

• Hose should only be used inopen, well ventilated areas.

• Maximum working pressureshould not exceed 1 PSIG (UL Specification).

• Not for use in vehicles usingcompressed natural gas.




Chemical Booster Tube: Synthetic Rubber

Reinforcement: Textile, 2 Braid

Cover: Synthetic Rubber

Color: Red


Type Of Branding: White Ink Print


Type Of Coupling: Spanner Hole Type - Chrome PlatedAluminum or Polished Brass

Features:

• Synthetic rubber cover

• Synthetic rubber tube


Advantages:

• Abrasion, ozone andweather resistant.

• Resistant to fire fightingchemicals.

• Best coupling retention forsafe, high pressure serv-ice.

Markets:

• Fire Fighting Equipment

Applications:

• Pressure booster hose onfire fighting equipment.

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 (FT) PRESS. (PSI) LENGTH (FT)

82-5751-22 3/4 19.1 2 1-1/4 31.8 56 800 5082-5751-42 3/4 19.1 2 1-1/4 31.8 56 800 10082-5751-82 3/4 19.1 2 1-1/4 31.8 56 800 20082-5752-22 1 25.4 2 1-19/32 40.5 81 800 5082-5752-42 1 25.4 2 1-19/32 40.5 81 800 10082-5752-62 1 25.4 2 1-19/32 40.5 81 800 15082-5752-82 1 25.4 2 1-19/32 40.5 81 800 200

WARNING:Consult the cou-pling manufacturer

to make sure you choosethe correct coupling andproper assembly for theapplication.

Before using this hose,consult the chemical resist-ance chart or Boston HoseChemical ResistanceGuidelines.

If you do not have a mostrecent copy, contact Eaton.

Consult the coupling man-ufacturer to make sure youchoose the correct cou-pling and proper assemblyfor the application or con-tact Technical Support.



HoseFood Industry &Transfer Intro




manufacturer’s recommend-ed procedures for the care,maintenance, and storage ofa particular hose may resultin its failure to perform inthe manner intended andmay result in serious injury,death, or damage to proper-ty.

WARNING: Consultwith the coupling

manufacturer to make sureyou choose the correct cou-pling and proper assemblyfor the application. Suchmatching of hose and cou-plings, and assembling ofcouplings, should be per-formed only by trained per-sonnel using proper toolsand procedures. Failure tofollow manufacturer’sinstructions or failure to usetrained personnel may resultin serious bodily injuryand/or property damage.


and pressure surges whendetermining “maximum”pressure. Failure to select ahose that meets both theserequirements could lead toend blow-offs, hose leakage,and hose bursting. Theresult could be seriousinjury or death. The Bostonhose you choose must meetor exceed the requiredworking pressure, and musthave a safety factor to allowfor surge pressure.


tures that exceed the hosetemperature rating. Doingso could deteriorate thehose, leading to leaks, hosebursting, and end blow-offs.This could result in seriouspersonal injury or death.

WARNING:Selection of the prop-

er hose for the application isessential to the proper oper-ation and safe use of thehose and related equipment.Inadequate attention toselection of hose for theapplication can result in seri-ous bodily injury or propertydamage. In order to avoidserious bodily injury or prop-erty damage resulting fromselection of the wrong hose,you should carefully reviewthe information in this cata-log.

FOOD INDUSTRY &TRANSFER HOSE BENEFITS



• Longer hose life.

Remove the Guessworkfrom Selecting, Buyingand Using CriticalApplication Hose

• When you are handlingeasily contaminated orhazardous material it iscritical to select the prop-er hose. The high visibili-ty branding and color cod-ing removes the guess-work from hose selection.


• The tube and cover materi-als of the Boston "BigCats" are designed toassure maximum life andtop value. They aresophisticated hoses fordemanding jobs.

Built to Make WorkFaster, Easier and Safer

• Moving and connectinghose several times a dayisn't easy work. Each ofthe "Big Cats" is designedto be as easy to handle assafety and job perform-ance will allow.

Honest Value

• There is only one way tomake hose cost less—build it cheaper. Youwon't find compromisesin the "Big Cats". That'swhy we put the Bostonbrand name on them.




HoseFoodPreparation

MAXIMUMPRODUCT NOMINAL I.D. NOMINAL O.D. WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PRESS. (PSI) LENGTH (FT)

H160204-100 1/8 3.2 1/4 6.4 65 100*H160305-100 3/16 4.7 5/16 7.9 55 100*H160406-100 1/4 6.4 3/8 9.5 55 100*H160408-100 1/4 6.4 1/2 12.7 60 100*H160507-100 5/16 7.9 7/16 11.1 50 100*H160608-100 3/8 9.5 1/2 12.7 45 100*H160609-100 3/8 9.5 9/16 14.3 50 100*H160610-100 3/8 9.5 5/8 15.9 55 100*H160810-100 1/2 12.7 5/8 15.9 30 100*H160811-100 1/2 12.7 11/16 17.3 40 100*H160812-100 1/2 12.7 3/4 19.1 45 100*H161013-100 5/8 15.9 13/16 20.6 35 100*H161014-100 5/8 15.9 7/8 22.2 40 100*H161216-100 3/4 19.1 1 25.4 35 100*H161418-100 7/8 22.2 1-1/8 28.6 30 100**H161620-100 1 25.4 1-1/4 31.8 25 100**H162024-100 1-1/4 31.8 1-1/2 38.1 20 100**H162430-100 1-1/2 38.1 1-7/8 47.6 25 100**H162432-100 1-1/2 38.1 2 50.1 35 100**H163240-100 2 50.1 2-1/2 63.5 35 100**Stated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressureand temperature for reinforced PVC hose.* Standard length pattern in boxes. ** Standard length pattern in coils.

Material: Clear PVC, FDA approved material,NSF-51 Certified

Color: Clear

Tolerance: +.005°F I.D. and O.D.



Type Of Coupling: Barbed Inserts with Outer Sleeve, Ferrule or Clamps.

Boston Clear Vinyl Tubing

Features:• Clear PVC tube

• Clear PVC Non-markingcover

• Constructed from FDAapproved materials


Advantages:• Moderate oil resistance

• Abrasive, age, and ozoneresistance, won’t markwhite surfaces; flow orblockage is readily visible

• Acceptable in food mar-kets

Markets:• Food Processing

• Industrial

Applications:• Potable water, food and

beverage dispensing; bot-tling plants, ice makingmachines

• Air-conditioning drainage,refrigeration drainage, fur-nace drainage



HoseFood Preparation

Tube: Clear PVC, FDA approved materials, NSF-51Certified


Cover: Clear PVC, FDA approved materials, NSF-51 Certified

Color: Clear

Tolerance: +.005°F I.D. and O.D.




Type Of Coupling: 'E' Series, 265 'P' Series, BarbedInserts, Quick Acting, Short or LongShank. Clamps—Band, Brass Collars,or Single Bolt. Do not use internalexpanded couplings.

Boston Clearforce

Features:

• Light weight

• Flexible

• Clear PVC tube


• 95% one piece coils




Advantages:

• Easy to handle

• Easily routed

• Moderated oil resistance

• Abrasion, age, and ozoneresistant, won’t markwhite surfaces; flow orblockage is readily visible


• Easily identifiable

• Acceptable in food markets

Markets:

• Agriculture

• Food Processing

• Marine

• Industrial

Applications:

• Spraying and conveyingfertilizer and pesticides

• Potable water, food andbeverage dispensing;powdered food manufac-turing; bottling plants;dish washer manufactur-ers

• Water and bilge lines;washdown hose, etc.

• In-plant air and waterservice

APPROX. MAXIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) COILS (FT)*

H28503-300 3/16 4.7 2 3/8 9.5 5 250 300H28504 1/4 6.4 2 29/64 11.5 7 250 50H28504-300R 300H28505-300R 5/16 7.9 2 17/32 13.5 8 250 300H28506 3/8 9.5 2 19/32 15.1 9 225 50H28506-300R 300H28508 1/2 12.7 2 3/4 19.1 15 200 50H28508-300R 300H28510-300R 5/8 15.9 2 7/8 22.2 17 200 300H28512 3/4 19.1 2 1-1/32 26.2 23 150 50H28512-300R 300H28516 1 25.4 2 1-5/16 33.3 32 125 50H28516-200R 200H28520-100 1-1/4 31.8 2 1-11/16 42.9 58 100 100H28524-100 1-1/2 38.1 2 1-15/16 49.2 69 100 100H28532-100 2 50.1 2 2-1/2 63.5 100 75 100Stated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressureand temperature for reinforced PVC hose.* 95% one piece coils.

Refer to warnings and safety information on pages 3-4 and

page 83.


HoseFood Preparation

APPROX. MAXIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARDNAME (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. LENGTH (FT)**

H159208-300R 1/2 12.7 2 3/4 19.1 15 200 3,000 300H159212-300R 3/4 19.1 2 1-1/32 26.2 23 150 — 300H159216-200R 1 25.4 2 1-5/16 33.3 32 125 3,000 200*MTO - Made to Order ** 95% one piece coilsStated working pressures are tested at 70°F. Working pressure decreases as temperature increases. See chart on page 14 showing the relationship between working pressure andtemperature for reinforced PVC hose.

Tube: Clear PVC, FDA approved materials, NSF-51 Certified


Cover: PVC/Pinpricked

Color: Red




Type Of Coupling: Barbed Inserts, Quick Acting, Short orLong Shank.Clamps—Single Bolt, Brass Collar, orBand. Do not use internal expanded cou-plings.

Boston Aquaforce

Features:

• Clear PVC tube




Advantages:


• Abrasive, age, and ozoneresistance, won’t markwhite surfaces; flow orblockage is readily visible

• Acceptable in food markets

Markets:

• Food Processing

• Industrial

Applications:

• Potable water, food andbeverage dispensing; bot-tling plants, ice makingmachines

• Air-conditioning drainage,refrigeration drainage, fur-nace drainage


page 83.


HoseFood Clean-Up

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) COILS (FT)

H106612-500 3/4 19.1 2 1-1/4 31.8 52 200 500H1066RN 3/4 19.1 Molded rubber nozzles available on request.

Tube: Nitrile


Cover: Vinyl Nitrile/Pinpricked

Color: White




Type Of Coupling: 'U' Series, Barbed Inserts, QuickActing, Short or Long Shank.Clamps—Band.

Boston Creamery/Packing

Features:


• Nitrile tube


• White color

• Pin pricked

Advantages:

• Abrasion, animal fat, oil,and weather resistant

• Heat resistant


• Non-marking

• Convey hot water to 180˚F

Markets:

• Food Industry

• Meat Packing & Rendering

• Chicken Processing

• Dairies

• Canneries

• Syrup Manufacturing

Applications:

• Washdown of food pro-cessing facilities andequipment


page 83.


HoseFood Clean-Up

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. PER WORKING BEND MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) 100 FT. PRESS. (PSI) RADIUS (IN.) ORDER QTY. COILS (FT)

H961006-350R 3/8 9.5 1 11/16 17.5 25 1,000 5 — 350(YW)H961008-350R 1/2 12.7 1 27/32 21.4 32 1,000 7 — 350(YW)H961012-350R 3/4 19.1 1 1-5/32 29.4 46 1,000 9-1/2 — 350(YW)H962706-350R 3/8 9.5 1 11/16 17.5 25 1,000 5 4,800 350(GR)H962708-350R 1/2 12.7 1 27/32 21.4 32 1,000 7 3,600 350(GR)Reels will vary from 300 to 400 feet with maximum of 3 pieces per reel, no piece less than 50 feet.


Tube: Nitrile



Color: Yellow (YW), Grey (GR)



Working Pressure: 1,000 PSI

Type Of Coupling: 'M' Series, 'U' Series, 430 'U' Seriesor Interlocking. Clamps—Interlocking.

Boston Washdown 1000®

Features:


• Nitrile tube


• Longer lengths

Advantages:

• Abrasion, animal fat, veg-etable oil, and weatherresistant

• Heat resistant

• Detergent resistant



Markets:

• Food Industry

• Poultry Processing



Applications:


• Transfer of hot detergenttype solutions for cleaningequipment, tanks, build-ings, etc.; maximum tem-perature of +180˚F



page 83.


HoseFood Clean-Up

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARD NUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) ORDER QTY. REELS** (FT)

H967306-350R 3/8 9.5 1 45/64 17.8 16 1,250 — 350H967308-350R 1/2 12.7 2 55/64 22.9 23 1,250 — 350H967312-350R 3/4 19.1 2 1-11/64 29.8 30 1,250 3,200 350*MTO - Made to Order ** Reels will vary from 300 to 400 feet with maximum of 3 pieces per reel, no piece less than 50 feet.

Tube: Nitrile

Reinforcement: Fiber, 1 and 2 Braid


Color: Grey



Working Pressure: 1,250 PSI

Type Of Coupling: 'U' Series, Steel Nipple orInterlocking. Clamps—Interlocking.

Boston Washdown 1250®

Features:


• Smooth cover

• Nitrile tube

• Continuous permanentbrand/grey cover

• Longer lengths

Advantages:

• Abrasion, animal fat, veg-etable oil, and weatherresistant

• Easy to clean

• Heat resistant

• Detergent resistant



Markets:

• Food Industry

• Poultry Processing



Applications:


• Transfer of hot detergenttype solutions for cleaningequipment, tanks, build-ings, etc.; maximum tem-perature +180˚F



page 83.


HoseLiquid BulkTransfer

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H038424-100 1-1/2 38.1 4 2-1/8 54.0 120 150 4 101.6 100H038432-100 2 50.8 4 2-5/8 66.7 145 150 5 127.0 100H038448-100 3 76.2 4 3-5/8 92.1 220 150 9 228.6 100H038464-100 4 101.6 4 4-5/8 117.5 315 150 11 279.4 100White cover available as a made-to-order.

Tube: Vinyl Nitrile, FDA Approved Materials

Reinforcement: Fiber, 4 Spiral and Helical Wire


Color: Grey





Type Of Coupling: Cam and Groove, Combination Nippleor Swaged/Crimped/InternalExpanded. Clamps—Band.

Boston Grey Food Transfer

Features:


• Vinyl nitrile tube


• Grey cover

• Smooth bore

Advantages:

• Abrasion, animal fat, oiland weather resistant

• Animal and vegetable oilresistant


• Meets FDA requirements

• Rapid fluid flow

• Easy to clean

Markets:

• Food Industry

• Tank Truck

• Rail Car

• In-plant

Applications:

• Transfer by pumping, suc-tion, and discharge ofnon-dairy food products

• Transfer of bulk liquid,sugar, syrups, and veg-etable oils from tanktrucks to candy manufac-turers, bottling plants,processors, etc.


page 83.


HoseLiquid BulkTransfer


H035024-150 1-1/2 38.1 2 2-1/8 54.0 130 250 4.0 101.6 150H035032-150 2 50.8 2 2- 5/8 66.7 160 250 5.0 127.0 150H035048-150 3 76.2 2 3-5/8 92.1 213 250 12.5 317.5 150H035064-150 4 101.6 2 4-21/32 118.3 352 250 12.5 317.5 150

Tube: Vinyl Nitrile, FDA Approved Materials

Reinforcement: Fiber, 2 Ply and Helical Wire


Color: White


Type Of Branding: Printed strip



Type Of Coupling: Cam and Groove, Combination Nippleor Swaged/Crimped/InternalExpanded. Clamps—Band.

Boston Lion Food Transfer

Features:



• Printed strip brand everyten feet

• White tube and cover

• Smooth bore

Advantages:


• Animal and vegetable oilresistant


• Meets FDA requirements


• Easy to clean

Markets:

• Food Industry

• Tank Truck

• Rail Car

Applications:

• Transfer by pumping, suc-tion, and discharge ofnon-dairy food products

• Transfer of bulk liquid,sugar, syrups, and veg-etable oils from tanktrucks to candy manufac-turers, bottling plants,processors, etc.


page 83.


HoseDry BulkTransfer


H041364-100 4 101.6 2 4-3/4 120.7 225 50 11 279.4 100

Tube: White Natural Rubber, FDA Approved Materials

Reinforcement: 2 Ply Fiber with Dual Stainless SteelStatic Wires

Cover: Natural Rubber/SBR Blend

Color: Grey



Discharge: Dry Bulk Food Discharge


Type Of Coupling: Cam and Groove. Clamps—Band.

Boston Dry Bulk Food Discharge

Features:

• Grey SBR/natural rubbercover

• 7/32” natural rubber tube(white)


• Longer lengths

• Minimum 4-to-1 safety factor

• Dual static wire

Advantages:


• Abrasion resistant for drybulk food; FDA approvedmaterials



• Meets industry standards

• Ground to coupling forincreased static dissipa-tion

Markets:

• Food Industry

• Plastic Industry

• Tank Truck Industry

Applications:

• Transfer of dry bulk foodproducts

• Transfer of plastic pellets

• Transfer of bulk sugar,flour, rice, corn starch,and plastic pellets.


page 83.


HoseChemical ServiceIntro

Important ChemicalService Hose SafetyInformation!

WARNING: A failureof chemical hose in

service can result in seriousinjury, death, or damage toproperty. All chemical hosemanufacturers recommendspecific hose constructionsto handle various chemi-cals. IF AFTER CAREFULREVIEW OF THE CHEMI-CAL RESISTANCE CHARTFOUND IN THIS CATALOG,YOU HAVE ANY QUES-TIONS ABOUT PROPERSELECTION OF THE HOSE,DO NOT USE OR RECOM-MEND THE HOSE WITHOUTFIRST CONSULTING EATONFOR TECHNICAL ASSIS-TANCE. IF YOU DO NOTHAVE A MOST RECENTCOPY, CONTACT CUS-TOMER SUPPORT AT 1-888-258-0222.

The chemical resistancechart lists the more com-monly used materials, chem-icals, solvents, oils, etc. Therecommendations are basedon room temperature andpressure conditions normallyrecommended for the partic-ular type of hose beingused. Where conditionsbeyond this can be metreadily, they have been soindicated; where conditionsare not normal and cannotbe readily met, Bostonshould always be consulted.The chart does not implyconformance to the Food &Drug Administration require-ments or Federal or StateLaws when handling foodproducts.

The list of chemicals isoffered as a guide to thechemical resistance proper-ties of the tube material ofthe hoses shown. It shouldbe used as a guide only, asthe degree of resistance ofany elastomer with a partic-ular fluid depends uponsuch variables as tempera-ture, concentration, pres-sure conditions, velocity offlow, duration of exposure,aeration, stability of thefluid, etc. Therefore, whenin doubt, it is advisable notto use the hose and youshould contact your Bostonrepresentative for assis-tance.

Do not use chemical hose attemperatures or pressuresabove those recommendedby the manufacturer. Alloperators must be thorough-ly trained in the care and useof this hose and must at alltimes wear protective cloth-ing. A hose or system failurecould cause the release of apoisonous, corrosive or flam-mable material.

WARNING: If coverblisters exist, be care-

ful not to pop them. If thehose was damaged in sucha way that material wasallowed to leak between thecover and inner tube, theblisters may contain thismaterial. If the material ishazardous and splatterswhen the blisters arepopped, it could cause seri-ous physical injury.


manufacturer’s recommend-ed procedures for the care,maintenance, and storage ofa particular hose may result inits failure to perform in themanner intended and mayresult in serious injury, death,or damage to property.



Chemical HoseBenefits





• When you’re handling easi-ly contaminated or haz-ardous material it is criti-cal to select the properhose. The high visibilitybranding and color codingremoves the guess workfor hose selection.


• The tube and cover materi-als of Boston hose prod-ucts are designed toassure maximum hose lifeat a superior value to thecustomer. Specialty serv-ice Boston hoses aresophisticated transferproducts for demandingjobs. Exceptional aging,weathering and heatresistant properties keepthe hose flexible and easyto use.


• Moving and connectinghose several times a dayisn't easy work. Each ofthe "Big Cats" is designedto be easy to handle assafety and job perform-ance will allow.

Honest Value

• There is only one way tomake hose cost less—build it cheaper. Youwon't find compromisesin the "Big Cats." That'swhy we put the Bostonbrand name on them.


HoseChemical ServiceIntro

Chemical ServiceHose Maintenance,Testing and Inspection

Foreword

The object of the followingprocedures is to detect anyweakness in a hose assem-bly before the weaknesscauses failure of a hose inservice. While these testingand inspection proceduresmay be applied to any hose,the periodic testing andinspection procedures out-lined herein are mandatoryfor all hoses.

Rules for proper selection,handling, use and storage ofhose are to be carefully fol-lowed. It is imperative thathose, while in storage or inservice, not be subjected toany form of abuse such askinking, exposure to an envi-ronment involving extremesof temperature, corrosive oroxidizing fumes or liquids,oils and solvents, ozone, etc.The procedures outlined inthe RMA Hose Handbook,Chapter IX, Care,Maintenance and Storage ofHose should be followedcarefully.

Scope

This procedure is intended asa guide for the inspection,maintenance, and testing ofchemical hose. It covershose containing carcass rein-forcements of woven fiberfabric; fiber cords; fiber orwire braids; flat, oval orround wire helix; spiral wireor cable; or any combinationsof these reinforcements.Chemical hose is availablewith various types of endsor, where specified, suitablemetal fittings.

Handling

Crushing or kinking of thehose can cause severe dam-age to the reinforcement.Care should be exercised toprevent mishandling.

Do not drag the hose or liftlarge bore hose from themiddle of its length with theends hanging down. Limitthe curvature of the hose tothe bend radius recommend-ed by the manufacturer andavoid sharp bends at the endfittings and at manifold con-nections.

Operation

Important: Personnelinvolved in an operationusing chemical hose mustuse safety precautions suchas wearing eye or face pro-tection, rubber gloves, boots,and other types of protectiveclothing.

Pressures and temperaturesare to be monitored to seethat the hose is not exposedto conditions above specifiedlimits. Exceeding specifiedlimits could injure the hoseand result in damage to prop-erty and serious bodily harm.

Never allow chemicals to dripon the exterior of a hose orallow hose to lay in a pool ofchemicals since the hosecover may not have thechemical resistance of thetube. Should a corrosivematerial come in contactwith the reinforcing material,early failure could result.

If kinking or crushing occurs,examine the hose carefully,and, if the outside diameteris reduced 5% to 20%, thehose must be immediatelysubjected to the HydrostaticPressure Test andExamination. If the reductionin diameter is more than

20%, retire the hose fromservice.

Care must be taken whendifferent chemicals are con-veyed in the same hose; thechemicals may react andshorten the service life ofthe hose. When it is impracti-cal to disconnect the hoseline after use, drain anyremaining chemical from thehose.

Storage

Before placing chemical hosein storage, the hose must becompletely drained and anypotentially explosive vaporsor corrosive residues flushedout.

WARNING: EXTREMECARE MUST BE

TAKEN WHEN FLUSHINGOUT A CHEMICAL HOSEWITH WATER; SOMECHEMICALS, SUCH ASCONCENTRATED ACIDS,MAY REACT WITH WATERAND CAUSE SPATTERINGWHICH COULD RESULT INSERIOUS INJURY TO EYESOR OTHER AREAS OF THEBODY.

When flushing a hose, dis-posal of the effluent must bemade in such a manner thatenvironmental problems arenot created.

Chemical hose should bestored so that air can circu-late through it. This proce-dure helps extend the life ofthe hose. Hose should bestored in a cool, dark, dryplace at a temperature lessthan 100°F (38°C).

Frequency of Inspectionand Pressure Testing

When chemical hose is usedin bulk transfer service, itshall be visually inspecteddaily and hydrostatically test-ed every 90 days. The detailsof the examination and test-ing are listed in this catalog.An inspection card andrecording system should beadopted for chemical hoseused in dock applications.

WARNING: Consultwith the coupling man-

ufacturer to make sure youchoose the correct couplingand proper assembly for theapplication. Such matching ofhose and couplings, andassembling of couplings,should be performed only bytrained personnel using prop-er tools and procedures.Failure to follow manufactur-er’s instructions or failure touse trained personnel mayresult in serious bodily injuryand/or property damage.

WARNING: Never use ahose to transfer materi-al it is not specifically

meant to transfer. Doing socould deteriorate the hoseand result in leaking, hosebursting, or end blow-offs.This could lead to seriouspersonal injury or death.Always transfer material in ahose that is designed specifi-cally to transfer that material.This information is listed inthis catalog.

WARNING: Kinks cancause hose to burst,leading to bodily harm.

This information taken from the RubberManufacturers Association, HoseTechnical Information Sub Committee, IP-11-7 Chemical Hose, Copyright 1979,Revised 1987. (202) 682-1338


HoseAcid Suction

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H034524-100 1-1/2 38.1 4 Sp 2-1/8 60.3 155 150 4 101.6 100H034532-100 2 50.8 4 Sp 2-5/8 73.0 192 150 5 127.0 100H034548-150 3 76.2 4 Sp 3-5/8 100.0 286 150 9 228.6 150H034564-150 4 101.6 4 Sp 4-43/64 125.4 369 150 11 279.4 150H034596-150 6 152.4 4 Ply 7-7/32 183.4 782 150 30 762.0 150

Tube: EPDM

Reinforcement: Fiber, 4 Spiral or 4 Ply and Helical Wire

Cover: EPDM

Color: Yellow





Type Of Coupling: Cam and Groove orSwaged/Crimped. Clamps—Interlocking or Band.

Boston Tiger Acid Suction

Features:

• EPDM cover

• EPDM tube


• Yellow cover

• Flexible

Advantages:

• Chemical and ozoneresistant; longer hose life.

• Acid and chemical resist-ant


• Color coded for flexiblepipe systems

• Easy to handle

Markets:

• Chemical Industry

• Mining Industry

• Foundries


• Plywood Mfg.

• Pulp/Paper Processing

• Food Processing

• Tank Truck

• Railroad Tank Car

• Metal Working

Applications:

• Transfer of acids andchemicals through pump-ing, suction, and dis-charge.

• Transfer of chemicals andacids for processing prod-ucts.

• Loading and unloading,pumping, suction, or grav-ity flow discharge

• Etching; cleaning.


pages 93-94.


HoseAcid Suction


H042324-150 1-1/2 38.1 2 2-3/8 60.3 155 150 6 152.4 150H042332-150 2 50.8 2 2-7/8 73.0 192 150 9 228.6 150H042348-150 3 76.2 2 3-15/16 100.0 286 150 20 508.0 150H042364-150 4 101.6 2 4-15/16 125.4 369 150 30 762.0 150Hypalon® is a registered trademark of DuPont Dow Elastomers.

Tube: Hypalon®


Cover: Neoprene

Color: Yellow





Type Of Coupling: Cam and Groove or Swaged/Crimped.Clamps—Interlocking or Band.

Boston Cheetah Acid Suction

Features:

• Neoprene cover

• Hypalon tube


• Yellow cover

• Flexible

• Transfer of acids andchemicals

Advantages:

• Age, chemical and ozoneresistant; longer hose life.



• Meets OSHA colorrequirements for flexiblepipe systems

• Easy to handle

• Flexibility of applications

Markets:



• Plywood Mfg.

• Pulp Processing

• Tank Truck


• Metal Working

Applications:


• Transfer of chemicals forprocessing products.

• Loading and unloading,pumping, or gravity flowdischarge



pages 93-94.


HoseAcid Discharge

APPROX. MAXIMUM MAXIMUMPRODUCT NOMINAL I.D. SPIRAL NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS MTO*MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) ORDER QTY.LENGTH (FT)

H034624-100 1-1/2 38.1 4 2-17/64 57.4 120 150 6 152.4 — 100H034632-100 2 50.8 4 2-3/4 69.9 150 150 9 228.6 — 100H034648-100 3 76.2 4 3-3/4 98.0 210 100 20 508.0 — 100H034664 4 101.6 4 4-55/64 123.4 260 100 30 762.0 500 50*MTO - Made to Order

Tube: EPDM


Cover: EPDM

Color: Yellow





Boston Leopard Acid Discharge

Features:

• EPDM cover

• EPDM tube


• Yellow cover

• Flexible

Advantages:




• Color coded for flexiblepipe systems

• Easy to handle


Markets:


• Mining Industry

• Foundries


• Plywood Mfg.


• Food Processing

• Tank Truck


• Metal Working

Applications:


• Transfer of chemicals andacids for processing prod-ucts.




pages 93-94.


HoseChemical Transfer

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) ORDER QTY. LENGTH (FT)

H835916-150 1 25.4 2 Br 1-17/32 38.9 72 200 5 127.0 1,650 150H835920-150 1-1/4 31.8 2 Ply 1-7/8 47.6 86 200 8 203.2 1,350 150H835924-150 1-1/2 38.1 2 Ply 2-1/8 54.0 89 200 8 203.2 1,200 150H835932-150 2 50.8 2 Ply 2-5/8 66.7 113 200 9 228.6 900 150H835940-150 2-1/2 63.5 2 Ply 3-1/8 79.4 140 150 12 304.8 750 150H835948-150 3 76.2 2 Ply 3-5/8 92.1 164 150 16 406.4 600 150H835964-150 4 101.6 2 Ply 4-11/16 119.1 239 150 21 533.4 450 150*MTO - Made to Order

Tube: Clear Cross-Linked Polyethylene (XLPE)

Reinforcement: Fiber, 2 Braid or 2 Ply and Helical Wire

Cover: EPDM

Color: Yellow






Boston Panther Chemical Transfer

Features:

• EPDM cover

• Clear cross-linked polyethylene tube

• Printed strip brand andcaution label every tenfeet

• Smooth bore

• Every length serialized

Advantages:

• Chemical and ozone resist-ant; longer hose life.

• Chemical, petroleum, andsolvent resistant; won’tcontaminate, or discolorfluids


• Safety

• High visibility


• Easy to clean

• Safety and maintenancerecords

Markets:



• Plywood Mfg.


• Tank Truck


Applications:

• Transfer of acids, chemi-cals, solvents, and petro-leum products.

• Transfer of chemicals andsolvents for processingproducts.

• Loading and unloading,pumping, suction, or gravity flow discharge


pages 93-94.



MINIMUMPRODUCT NOMINAL NOMINAL MAX. WORKING BEND MTO* MIN STANDARDNUMBER I. D. (IN) PLY O.D. (IN) PRESS. (PSI) RADIUS (IN.) ORDER QTY LENGTH (FT)

H064308-100 1/2 2 .950 500 3 500 100H064312-100 3/4 2 1.230 500 3 500 100H064316-100 1 2 1.520 450 4 500 100H064320-100 1-1/4 2 1.730 350 8.5 500 100H064324-100 1-1/2 2 2.120 300 9 500 100H064332-100 2 2 2.671 250 10.5 500 100H064340-100 2-1/2 2 3.200 200 16.5 500 100H064348-100 3 2 3.880 200 20 500 100H064364-100 4 2 4.968 150 30 500 100*MTO - Made to OrderMeets ozone resistance of 50 pphm when tested to ASTM D-622 Procedure 9.

Tube: FEP Teflon FDA Approved Materials

Reinforcement: Fiber 2 Ply with Dual Helical Wires

Cover: EPDM

Color: Yellow

Temperature Range: -45°F to +300°F (Decrease workingpressure 1% for every 2°F above212°F)




Type Of Coupling: Permanently Attached CouplingsRecommended.

Boston Panther RC Teflon

Features:

• EPDM cover

• FEP Teflon FDA Approved Materials

• Printed strip brand andcaution label every tenfeet

• Smooth bore

• Every length serialized

Advantages:




• Safety

• High visibility


• Easy to clean


Markets:


• Lumber/WoodworkingPlywood Mfg.


• Tank Truck



Applications:




• Food Transfer


pages 93-94.



APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)

H037816-150 1 25.4 2 Br 1-17/32 38.9 72 200 5 127.0 150H037820-150 1-1/4 31.8 2 Ply 1-7/8 47.6 86 200 8 203.2 150H037824-150 1-1/2 38.1 2 Ply 2-1/8 54.0 89 200 8 203.2 150H037832-150 2 50.8 2 Ply 2-5/8 66.7 113 200 9 228.6 150H037848-150 3 76.2 2 Ply 3-5/8 92.1 164 150 16 406.4 150H037864-150 4 101.6 2 Ply 4-11/16 119.1 239 150 21 533.4 150


Reinforcement: Fiber, 2 Braid or 2 Ply and Helical Wire

Cover: EPDM

Color: Green






Boston Green Cross-Link

Features:

• EPDM cover

• Clear cross-linked polyeth-ylene tube

• Continuous impressionbrand

• Green cover

• Smooth bore

• Serialized lengths

Advantages:





• Easy to clean


Markets:



• Plywood Mfg.


• Tank Truck

• Railroad Tank Car\

• Waste Hauling

Applications:





pages 93-94.




Reinforcement: Fiber, Ply and Helical Wire

Cover: EPDM

Color: Green

Temperature Range: -45°F to +150°




Type Of Coupling: Cam and Groove orSwaged/Crimped.Clamps—Interlocking or Band.

Boston Green Cross-Link Corrugated

Features:

• EPDM cover

• Clear cross-linked polyeth-ylene tube


• Green cover

• Smooth bore

• Serialized lengths

Advantages:





• Easy to clean


Markets:



• Plywood Mfg.


• Tank Truck


• Waste Hauling

Applications:




APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. PLY NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) ORDER QTY. LENGTH (FT)

H061532-150 2 50.8 2 2-5/8 66.7 113 200 7 152.4 — 150H061548-150 3 76.2 2 3-5/8 92.1 164 150 12 304.8 — 150*MTO - Made to Order


pages 93-94.




H052312-150 3/4 19.1 2 1-13/64 30.6 31 200 4 152.4 150(PR)H052316-150 1 25.4 2 1-17/32 38.9 55 200 5-1/2 152.4 150(PR)H052320-150 1-1/4 31.8 2 1-7/8 47.6 67 200 6 152.4 150(PR)H052324-150 1-1/2 38.1 2 2-1/8 54.0 89 200 7-1/2 152.4 150(PR)H052332-150 2 50.8 2 2-5/8 67.0 116 200 8 152.4 150(PR,GN,&BU)H052340-150 2-1/2 63.5 2 3-1/8 79.4 142 200 8 203.2 150(PR)H052348-150 3 76.2 2 3-5/8 92.2 168 200 9 229.0 150(PR,GN,&BU)H052364-150 4 101.6 2 4-43/64 118.7 226 150 15 381.0 150(PR)H052396-150 6 152.4 4 7 177.8 721 150 30 762.0 150(PR)†Contact Eaton Technical Support at 1-888-258-0222 for higher temperature applications

Tube: Ultra High Molecular Weight Polyethylene(U.H.M.W.) FDA Approved Materials

Reinforcement: Fiber, 2 Ply or 4 Ply and Helical Wire (3/4"and 1" Dual Stainless Steel Static Wires)

Cover: EPDM

Color: Purple (PR), Green (GN), Blue (BU)

Temperature Range: -45°F to +160°F†





Boston Chemcat Petrochemical

Features:

• EPDM cover

• Clear U.H.M.W. polyethylene tube(FDA Approved Materials)

• Easy to maintain

• Continuous brand

• Ultra smooth tube

• Available in colors

Advantages:

• Abrasion, chemical andozone resistant; longerhose life.


• May be cleaned withsteam, open end dis-charge only


• Performance

• Easy to clean

• Color coded hose systems

Markets:



• Mixing Operations

• Forest Products


• Plywood Mfg.

• Pulp Processing

• Bulk Hauling

• Barges

• Tank Trucks


Applications:


• Transfer of chemicals andsolvents for processingwood products.


• Food Transfer


pages 93-94.



APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. PLY NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) ORDER QTY. LENGTH (FT)

H059916-150 1 25.4 2 1-17/32 38.9 55 200 3.0 76.2 1,650 150H059920-150 1-1/4 31.8 2 1-7/8 47.6 67 200 4.0 101.6 1,350 150H059924-150 1-1/2 38.1 2 2-1/8 54.0 89 200 4.0 101.6 — 150H059932-150 2 50.8 2 2-5/8 67.0 116 200 5.0 127.0 — 150H059948-150 3 76.2 2 3-5/8 92.2 168 200 6.5 165.1 — 150H059964-150 4 101.6 2 4-43/64 118.7 226 150 9.5 241.3 — 150†Contact Eaton Technical Support at 1-888-258-0222 for higher temperature applications *MTO - Made to Order

Tube: Ultra High Molecular WeightPolyethylene (U.H.M.W.) FDA Approved Materials


Cover: EPDM

Color: Purple






Boston Chemcat Petrochemical Corrugated

Features:

• EPDM cover





• Corrugated cover

Advantages:


• Chemical, petroleum, andsolvent resistant; won’tcontaminate, or discolorfluids;



• Performance

• Easy to clean

• Increased flexibility; light weight

Markets:




• Forest Products


• Plywood Mfg.

• Pulp Processing

• Bulk Hauling

• Barges

• Tank Trucks


Applications:




• Food Transfer


pages 93-94



APPROX. MAXIMUM INCHES MINIMUM MTO* MIN.PRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WGHT WORKING MERCURY BEND RADIUS ORDER STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) VACUUM (IN.) (MM) QTY. LENGTH (FT)

H055416-150 1 25.4 2 1-17/32 38.9 55 300 25 6 152.4 2,550 150H055424-150 1-1/2 38.1 2 2-1/16 52.4 97 300 25 8 203.2 — 150H055432-150 2 50.8 2 2-19/32 65.9 155 300 25 14 355.6 — 150H055448-150 3 76.2 2 3-5/8 92.1 231 300 25 22 558.8 — 150H055464-150 4 101.6 2 4-43/64 118.7 422 300 25 22 — — 150†Contact Eaton Technical Support at 1-888-258-0222 for higher temperature applications.*MTO - Made to Order


Reinforcement: Wire, 2 Braid, 2 Stainless Steel StaticWires in 1", 1-1/2" and 2". 3" & 4" hasHelical Wires.

Cover: EPDM

Color: Red






Boston Armorcat Petrochemical

Features:

• Two wire braids

• EPDM cover



• Dual stainless steelground wires


Advantages:

• Resistant to permanentcrushing




• Static dissipating for a safeconnection

• Easy to clean

Markets:



• Transportation Hoses


• Chemical Handling

• Forest Products


• Plywood Mfg.

• Pulp Processing

• Bulk Hauling

• Barges

• Tank Trucks

• Railroad Tank Cars

Applications:




• Food Transfer


pages 93-94.




Reinforcement: Wire, 2 Braid, 2 Stainless Steel StaticWires

Cover: EPDM

Color: Red






Boston Armorcat Petrochemical Corrugated

Features:

• Two wire braids

• EPDM cover



• Dual stainless steelground wires


Advantages:

• Resistant to permanentcrushing




• Static dissipating for asafe connection

• Easy to clean

Markets:



• Transportation Hoses



• Forest Products


• Plywood Mfg.

• Pulp Processing

• Bulk Hauling

• Barges

• Tank Trucks


Applications:




• Food Transfer

APPROX. MAXIMUM INCHES MINIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING MERCURY BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) VACUUM (IN.) (MM) LENGTH (FT)

H006032-150 2 50.8 2 2-19/32 65.9 155 300 25 12 304.8 150†Contact Eaton Technical Support at 1-888-258-0222 for higher temperature applications.


pages 93-94.



Tube: Modified Ultrahigh Molecular Weight Polyethylene(U.H.M.W.) FDA Approved Materials


Cover*: EPDM (H0683 Modified U.H.M.W. available with900 ft minimum order)

Color: Blue & Green (other colors available with 900 ftminimum order)

Temperature Range: -45°F to +250°F (depends onmedia being transferred, please contact technical supportat 1-888-258-0222 for temperatures above 160°F)


Working Pressure: 200 PSI (depends on coupling)

Type Of Coupling: Cam and Groove or Swaged/Crimped.

Clamps: Interlocking or Band.

*Modified U.H.M.W. cover wrap for superior abrasion resistance available with 900 ft minimum order.

Boston Marauder

Features:

• Superior flexibility

• Tight bend radius

• Light weight

• Easy to clean

• Available with modifiedU.H.M.W. cover wrap forsuperior abrasion resistance

• FDA approved materials

Advantages:

• 40% less force to bendthan Corrugated Chemcat

• Chemical, petroleum andsolvent resistant.

• Abrasion, chemical andozone resistant.

Markets:

• Bulk Hauling

• Barges

• Tank Trucks



• Transportation



Applications:


• Transfer of acids, chemi-cals and solvents.

• Food Transfer

APPROX. MAX. MIN.CATALOG NOMINAL I.D. NOMINAL O.D. WEIGHT (LBS) WORKING BEND STANDARDNUMBER (IN) (MM) PLY (IN) (MM) PER 100 FT PRESS. (PSI) RADIUS (IN) LENGTHS (FT)

H068132 2 50.8 2 2-5/8 67.0 116 200 5 150(GR,BU)H068140 2-1/2 63.5 2 3-1/8 79.4 142 200 6 150(GR,BU)H068148 3 76.2 2 3-5/8 92.2 168 200 6.5 150(GR,BU)


pages 93-94.


HoseHot LiquidTransfer

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. WIRE NOMINAL O.D. LBS. WEIGHT WORKING BEND MTO MIN. STANDARDNUMBER (IN.) (MM) BRAID (IN.) (MM) PER 100 FT. PRESS. (PSI) RADIUS (IN.) ORDER QTY. LENGTH (FT)

H969924 1-1/2 38.1 2 2-3/16 55.6 150 500 8 — 50H969924-150 150H969932 2 50.8 2 2-11/16 68.3 177 500 16 — 50H969932-150 150H969948 3 76.2 2 3-23/32 94.5 300 500 24 2850 50H969948-150 150

Tube: Synthetic Rubber Specially Compounded for HighTemperature Applications

Reinforcement: Wire Braid, 2 Stainless Steel Static Wires(1-1/2" and 2"). 2 Steel Helical Wires (3").

Cover: EPDM

Color: Yellow




Working Pressure: 500 PSI (Depending on coupling andclamp)

Type Of Coupling: Interlocking, Cam and Groove orSwaged/Crimped. Clamps—Interlocking, Swaged/Crimp Ferrule or Band.

Boston Alleycat


pages 93-94.

Features:

• Wire braid

• Dual stainless steel static

• EPDM cover

• Specially compoundedtube

Advantages:

• Permanent crush-resistant

• 500 psi in all sizes

• Abrasion, age- and ozone-resistant cover

• Handles up to 300˚F


• Safe transfer of hot clean-ing solution

Markets:

• Pulp and Pater Industry

• Industrial Cleaning

Applications:

• In-plant transfer of liquorsand cleaning solutions

• Tank Spinner

• Hot Caustics


HoseHot LiquidTransfer

Tube: Chlorinated Polyethylene (CPE)

Reinforcement: Fiber, 2 Ply Helical Wires

Cover: Corrugated EPDM

Color: Brown





Type Of Coupling: Swaged/Crimped, Cam and Groove.Clamps—Ferrule or Band.

Boston Cougar CPE Corrugated


pages 93-94.

Features:

• EPDM cover

• CPE tube


• Brown cover

Advantages:

• Abrasion, chemical, andozone resistant. Longerhose life.

• Chemical, petroleum, acidand alcohol resistant.Heat resistant.


• Color coded hose systems.

Markets:




• Forest Products


• Plywood Manufacturing

• Pulp Processing

• Bulk Hauling

• Barges

• Tank Trucks


Applications:

• Transfer of acids, chemi-cals, alcohols and petrole-um products.

• Transfer of chemicals, andacids for processing woodproducts.


APPROX. MAXIMUM MINIMUMCATALOG NOMINAL I.D. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN) (MM) BRAID (IN) (MM) PER 100 FT PRESS. (PSI) (IN.) (MM) LENGTHS (FT)

H066124-150 1-1/2 38.1 2 2-1/8 54.0 89 150 6 152.4 150H066132-150 2 50.8 2 2-5/8 67.0 116 150 6 152.4 150H066148-150 3 76.2 2 3-5/8 92.2 168 150 9 229.0 150


HosePetroleumService Intro

Important PetroleumService Hose SafetyInformation!




manufacturer’s recommend-ed procedures for the care,maintenance, and storage ofa particular hose may resultin its failure to perform inthe manner intended andmay result in serious injury,death, or damage to proper-ty.



WARNING: Neveruse a hose to transfer

material it is not specificallymeant to transfer. Doing socould deteriorate the hoseand result in leaking, hosebursting, or end blow-offs.This could lead to seriouspersonal injury or death.Always transfer material in ahose that is designedspecifically to transfer thatmaterial. This information islisted in this catalog.

WARNING: If coverblisters exist, be care-

ful not to pop them. If thehose was damaged in sucha way that material wasallowed to leak between thecover and inner tube, theblisters may contain thismaterial. If the material ishazardous and splatterswhen the blisters arepopped, it could cause seri-ous physical injury.

WARNING: Kinkscan cause hose to

burst, leading to bodilyharm.

PETROLEUM HOSE BENEFITS

4:1 Safety Factor (Burst: Working Pressure)




• The tube and cover materi-als of the Boston "BigCats" are designed toassure maximum life andtop value. They aresophisticated hoses fordemanding jobs.


• When you are handlinghazardous material, it iscritical to select the prop-er hose. Boston products’high visibility brandingand color coding removesthe guesswork for hoseselection.


• Moving and connectinghose several times a dayisn't easy work. Each ofthe "Big Cats" is designedto be easy to handle assafety and job perform-ance will allow.




HoseLight DutyPetroleum

APPROX. MAXIMUM MINIMUMCATALOG NOMINAL I.D. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN) (MM) SPIRAL (IN) (MM) PER 100 FT PRESS. (PSI) (IN.) (MM) LENGTHS (FT)

H043624-100 1-1/2 38.1 4 2 50.8 106 100 5 127.0 100H043632-100 2 50.8 4 2-1/2 63.5 128 100 6 152.4 100H043648-100 3 76.2 4 3-9/16 90.5 192 100 12 304.8 100H043664-100 4 101.6 4 4-9/16 115.9 267 100 14 355.6 100

Tube: Vinyl Nitrile

Reinforcement: Fiber, 4 Spiral and Helical Wires


Color: Black





Type Of Coupling: Cam and Groove or CombinationNipple.Clamps—Band.

Boston Light Duty Petroleum

Features:




• Minimum 4-to-1 safetyfactor

Advantages:



• Meets R.M.A. require-ments

Markets:

• Petrochemical/PetroleumIndustry


• Oil Exploration and Drilling

• Ship Building

Applications:

• Transfer of petroleumproducts

• Transfer of crude oil, saltwater, fresh water, andslurries.


page 109.


HoseLight DutyPetroleum

APPROX. MAXIMUM MINIMUMCATALOG NOMINAL I.D. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN) (MM) PLY (IN) (MM) PER 100 FT PRESS. (PSI) (IN.) (MM) LENGTHS (FT)

H036932-150 2 50.8 2 2-1/2 63.5 119 100 3 76.2 150 (RD,BK)H036948-150 3 76.2 2 3-1/2 88.9 188 100 5 127.0 150 (RD,BK)H036964-150 4 101.6 2 4-1/2 114.3 240 100 7 177.8 150 (RD,BK)H036832-150 2 50.8 2 2-1/2 63.5 119 150 3 76.2 150 (RD,BK)H036848-150 3 76.2 2 3-1/2 88.9 188 150 5 127.0 150 (RD)

Tube: Vinyl Nitrile

Reinforcement: Fiber, 2 Ply and Helical Wires

Cover: Vinyl Nitrile (RD), Neoprene (BK)

Color: Red (RD) or Black (BK)




Working Pressure: 100 PSI (Depending on coupling andclamps)

Type Of Coupling: Cam and Groove, Combination Nippleor Swaged/Crimped. Clamps—Band.

Boston Bobcat LT Light Weight Petroleum


page 109.

Features:



• Continuous printed brandwith caution label everyten feet

• Light weight and flexible

Advantages:



• Safety

• Easy to route; easy to handle

Markets:



• Tank Trucks

• Gasoline Drop

• Waste Hauling

Applications:

• Transfer and blending ofpetroleum products

• Transfer of crude oil, saltwater, fresh (non-potable)water, and slurries.

• Loading or unloading,pumping, suction, or grav-ity flow discharge


HoseMedium DutyPetroleum

APPROX. MAXIMUM MINIMUMPRODUCT NOMINAL I.D. REINF. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT. PRESS. (PSI) (IN.) (MM) LENGTH (FT)*

H036316-150 1 25.4 2 Ply 1-31/64 37.7 75 150 6 152.4 150(BK)H036320-150 1-1/4 31.8 2 Ply 1-25/32 45.2 85 150 6 152.4 150(BK)H036324-50 50H036324-100 1-1/2 38.1 4 Sp 2-1/16 52.4 98 150 5 127.0 100(BK)H036324-150 150H036332-50 50H036332-100 2 50.8 4 Sp 2-9/16 65.1 115 150 6 152.4 100(BK,RD)H036332-150 150H036340-150 2-1/2 63.5 2 Ply 3-1/32 77.0 140 150 9 228.6 150(BK)H036348-100 3 76.2 4 Sp 3-9/16 90.5 166 150 12 304.8 100(BK,RD)H036364-50 50H036364-100 4 101.6 4 Sp 4-9/16 115.9 224 150 14 355.6 100(BK)H036364-150 150H036396-25 6 152.4 2 Ply 6-55/64 174.2 514 150 30 762.0 25(BK)H036396-100 100(BK)H036396-150 150(BK)H03638A-25 8 203.2 4 Ply 8-55/64 225.0 674 150 — — 25(BK)H03638A 50(BK)*150 foot lengths available upon request.

Tube: Vinyl Nitrile

Reinforcement: Fiber, 2 Braid, 2 or 4 Ply and HelicalWires


Color: Red (RD) or Black (BK)





Type Of Coupling: Cam and Groove, Combination Nippleor Swaged/Crimped. Clamps—Band.

Boston Puma Petroleum

Features:




Advantages:



Markets:




• Ship Building

• Tank Trucks


• Waste Hauling

Applications:


• Transfer of crude oil, saltwater, fresh (non-potable)water, and slurries.

• Loading or unloading,pumping, suction, or grav-ity flow discharge


page 109.


HoseHeavy DutyPetroleum

APPROX. MAXIMUM MINIMUMCATALOG NOMINAL I.D. NOMINAL O.D. LBS. WEIGHT WORKING BEND RADIUS STANDARDNUMBER (IN) (MM) PLY (IN) (MM) PER 100 FT PRESS. (PSI) (IN.) (MM) LENGTHS (FT)

H032724-150 1-1/2 38.1 2 2-1/16 52.4 99 250 4.0 101.6 150H032732-150 2 50.8 2 2-9/16 65.1 124 250 5.0 127.0 150H032740-150 2-1/2 63.5 2 3-1/32 77.0 161 250 7.5 190.5 150H032748-150 3 76.2 2 3-9/16 90.5 200 250 8.0 203.2 150H032764-150 4 101.6 2 4-9/16 115.9 292 250 12.5 317.5 150H032796 6 152.4 4 7-1/4 184.2 721 250 30.0 762.0 50H032796-100 100H032796-150 150H03278A 8 203.2 4 9-1/8 231.8 909 250 32.0 812.0 50H03278A-100 100H03278A-150 150

Tube: Vinyl Nitrile

Reinforcement: Fiber, 2 or 4 Ply and Helical Wires


Color: Orange (6" & 8" Jaguar has a black Vinyl Nitrilecover)





Type Of Coupling: Cam and Groove, Combination Nippleor Swaged/Crimped.Clamps—Band.

Boston Jaguar Heavy Duty Petroleum

Features:




• Orange cover

Advantages:




Markets:

• Tank Trucks


• Waste Hauling


Applications:

• Loading and unloading,pumping, suction

• Bottom loading, gravityflow discharge



page 109.


HoseHeavy DutyPetroleum

APPROX MAXIMUM MINIMUMPRODUCT NOMINAL I.D. NOMINAL O.D. WEIGHT W/O FITTINGS WORKING PRESS. BEND RADIUS MTO MIN. STANDARDNAME (IN.) (MM) (IN.) (MM) (LB/FT) (KG/M) (PSI) (BAR) (IN.) (MM) ORDER QTY. LENGTH (FT)

H119324 1-1/2 38.1 2 50.8 .80 1.191 300 20.68 6 152 1,000 50H119324-60 60H119324-100 100H119324-120 120H119332 2 50.8 2-1/2 63.5 1.10 1.652 300 20.68 8 203 1,000 50H119332-60 60H119332-100 100H119332-120 120H119340 2-1/2 63.5 3 76.2 1.34 1.994 300 20.68 10 254 1,000 50H119340-60 60H119340-100 100H119340-120 120H119348 3 76.2 3-1/2 88.9 2.00 2.992 250 17.24 12 305 1,000 50H119348-60 60H119348-100 100H119348-120 120H119364 4 102.0 4-1/2 114.3 2.72 4.084 200 13.79 16 406 1,000 50H119364-60 60H119364-100 100H119364-120 120

Tube: Nitrile

Reinforcement: 100% Polyester and Helical Wires

Color: Black




Type Of Coupling: For permanently attached coupling,contact Eaton. Cam and Groove,Long Shank, Interlocking or Swaged.Clamps—Interlocking, Band or DixonHoledall II.

Boston Royalflex 1193 Petroleum

Features:

• Nitrile tube and cover

• More turns of helical wireper inch

• Higher working pressure

• Light weight

• Flexible

• Longer lengths

Advantages:


• More crush and kinkresistant

• 300 PSI applications

• Easy to handle

• Economical; eliminatescouplings

Markets:

• Tank Trucks

• Industrial Cleaning

• Petroleum/Petrochemical

• Refineries

• Tank car

• Storage Tanks


• Waste Hauling

Applications:

• Transfer of petroleum andchemicals


page 109.


HoseSteam ServiceHose Intro

Important Steam HoseSafety Information!

WARNING: Exposureto steam is hazardous.

If not properly controlled,steam can cause propertydamage, serious bodilyinjury, or death. In order toavoid property damage, seri-ous injury, or death, youmust select the propersteam hose for the givenapplication. Also, properinstallation, usage and main-tenance of the steam hoseyou select will contribute toincreased operator safety.


manufacturer's recommend-ed procedures for the care,maintenance and storage ofa particular hose may resultin its failure to perform inthe manner intended andmay result in serious injury,death, and damage to prop-erty.

WARNING: Only spe-cially trained persons

should engage in applica-tions or testing proceduresthat require particular skills.Failure to do so may resultin damage to the hose prod-ucts or to other propertyand more importantly, mayresult in serious injury.

WARNING: Steamheat is hotter than

212°F (boiling water) andincreases in temperature aspressure increases. Seesafety information in thiscatalog.

STEAM HOSE BENEFITS

10:1 Safety Factor (Burst: Working Pressure)

• Safer operation


Heat Resisting Patrex orEPDM Tubes

• Boston products’ exclusiveelastomers with superiorheat resistance provide forlonger service life...and willresist flaking rubber parti-cles (popcorning) and willhandle most steam cleanerdetergents.

Hi-Strength Steel WireBraided Reinforcement

• Keeps the hose limber andeasy to handle. Adds versatility...hot watercleaning to high pressureprocess steam service.

EPDM or Oil Resistant

• Stand up to the dragging,scuffing and abuse foundin many applications.

Covers

• Ensures maximum servicelife and value. Exceptionalaging, weathering, andheat resisting propertieskeep the hose flexible andeasy to use.

Permanent Branding forEasy Identification

• The name of the hose andthe working pressure aremolded into the hosecover...can’t rub off. Thislets the operator knowthat the hose is for steamservice.

The Boston BrandReputation for Quality



HoseSteam ServiceSafety Tips

Make Your Selection WithSafety in Mind

• Be sure to select a hoseidentified as steam hose.

• Hose identification shouldbe in the form of perma-nent branding on thehose outer cover, not juston the package.

• You must identify the typeof service the steam hoseis required to accomplish.

a) Is the hose manuallyhandled?

b) What is the anticipat-ed frequency of use?

c) What is the actualpressure of thesteam service?

d) Is it subject to surgesor peak pressures?

e) What is the tempera-ture of the steam?

f) Saturated (wet) orsuperheated (dry)steam?

g) What are the externalconditions in the areawhere the hose willbe used?

• You should recognize thatspillage or accumulationsof corrosive chemicals orpetroleum based materi-als externally can have adeteriorating effect on thehose cover.

Making Sure the Hose isInstalled Properly

• Be certain to use hosecouplings designed forsteam hose service.Follow the coupling manu-facturer’s instruction forcoupling attachment.Check tightness witheach use.

• Avoid extreme flexing ofthe hose near the cou-pling. If necessary useelbows in the piping sys-tem to assure a straightline connection with thehose.

• Installing and using a shut-off valve between thesteam source and thehose will maximize serv-ice life and operator safe-ty, and we consider sucha value mandatory forsafe operation.

• The use of spring guardscan relieve some of theacute flexing encounteredin heavy manual handlingapplications.

• Provide a suitable meansof storing the hose whennot in use. A permanentrack or tray will minimizethe damage to the hosein storage. Do not hangthe hose on a hook, nail,or other device whichcould cut or damage thehose.

Common Sense withSteam Hose

• Provide operators withadequate safety clothing.Include gloves, rubberboots, full length protec-tive clothing and eye pro-tection. The objective is toprovide protection fromscalding burns resultingfrom splash back ofsteam or hot water.

• Ensure that the work areais free of tripping hazardsand other clutter.

• Check the tightness of thecoupling with each use.

• Do not allow the hose toremain pressurized whennot in service. Turning offthe pressure can providedramatic increases insteam hose service life.

• Periodic maintenance ofsteam hose can pay bigdividends. All steamhoses are expected towear out in time. It isimportant to continuallybe on the lookout forhose that has deterio-rated to the point whereit can no longer providesafe service. The follow-ing guidelines can help inthat determination.

Operators should beaware of the obvioussigns of trouble.

They include:

• Cover blisters or lumps

• Cuts or gouges in the out-side of the hose whichexpose the reinforcement

• Hardened or inflexiblehose

• Steam leakages at thecoupling ends or any-where along the length ofthe hose

• Flattened or kinked areaswhich have damaged thehose

• A reduction of steam flowindicating that the tube isswelling

When any of the aboveabnormalities appear it isgood safety sense to imme-diately remove the hosefrom service. Onceremoved, the hose can becarefully inspected beforefurther use. Steam hose fail-ures occur near the endsdue to flexing and strain atthe couplings. In thosecases the hose can fre-quently be cut back andrecoupled, providing addi-tional service life. Hoseused in continuous highpressure/ temperature serv-ice should be inspectedperiodically for signs of tubehardening. In most cases itis necessary to remove acoupling for tube inspection.


Selection Factors

There are many facts thathave to be known about anapplication before a steamhose can be specified.Some of the most importantconsiderations are:

• Steam pressure

• Steam temperature

• Whether the steam issuperheated or saturated

• Magnitude of surges intemperature or pressure

• External conditions wherethe hose will be used

• How often the hose willbe used

• Duration of each use

• How long the hose willbe idle

• Whether manual handlingwill be required

It is helpful to read the layline on steam hose. Everyhose designed for steamuse should be marked withthe manufacturer's name,hose type and operatingpressure. If this information

is not visible on the lay line,don't use the hose forsteam. Many steam hosesare also date-coded with thedate of manufacture. Thisinformation helps spothoses that should bereplaced due to age. Whilemany industrial hoses havea built-in safety factor of 4:1(they can withstand pres-sures four times greaterthan the rating on thecover), steam hoses have aminimum safety factor of10:1, per standards of theRubber ManufacturersAssociation. This factoremphasizes the extremedangers present with steamuse. A hose should never beused to carry pressureshigher than it is rated tohandle, in spite of the safetyfactor.

Hose couplings areextremely important whensteam is being handled. Thepotential for serious injury issignificant if a couplingblows off under pressure.High temperatures and pres-sures inside steam hose act

like a pressure cooker andcause the inside and outsidediameters to shrink duringuse. Couplings must bespecifically designed tocombat this effect. Onlycouplings designed forsteam hose should be used,because they include sever-al crucial features:

• Proper material for steam,usually plated steel

• Bite-the-wire permanentlyattached coupling or Bolt-on clamp which can beretorqued repeatedly

• Ground-joint connectionto avoid static chargebuildup

• Strength to resist slip-page due to hose shrink-age

HoseSteam ServiceSafety Tips


HoseSteam HoseRecommendations

The Boston WolfCoupling offers signifi-cant advantages over thetraditional bolt-stylesteam hose end. TheWolf ferrule is designedto grip the hose rein-forcement to providelong-lasting couplingretention. This designavoids the problem of“cold flow” by involvingthe reinforcement as partof the coupling retentionmethod rather than rely-ing on the compressionof the rubber cover by abolt-style coupling.By using the WolfPermanent AttachCoupling, the require-ment for periodically re-tightening a bolt-styleclamp is avoided.Additionally, there are noclamps to get hung upon obstacles in the plant.

1 Install an OSHA approvedsafety cable on the hoseat every junction to pre-vent whipping of the endif the coupling should dis-connect.

2 Ensure continuous staticgrounding of the hose ateach coupling.

3 If the clamps are a bolt-onstyle, tighten them to thecorrect torque before use.Use calibrated torquewrenches, not impact orother types.

4 Repairs on steam hosesand couplings should bedone only by fully quali-fied distributors or fabrica-tors.

5 All workers near the hoseshould wear full protec-tive safety gear includinggloves, safety shoes, full-length protective clothingand protective glasses orgoggles.

6 Perform a complete safe-ty check before the steamis turned on. Inspect thearea and remove allunnecessary objects anddebris. Inspect the hosefor gouges, kinks, wornareas, loose couplings andother potential safetyproblems.

7 Install a shut-off valvebetween the source ofsteam and hose assem-bly.

8 Use spring guards to pro-tect the hose from kinkingwhen handling of thehose is required.

9 Avoid excessive flexing ofthe hose, particularly nearcouplings. Flexing canweaken the assembly.

10 Examine connections tothe steam source. Usestraight connectionsinstead of bending thehose. Install pipe elbowsto ensure either straightvertical connectionspointing downward, or a45° downward angle thatallows the hose to gentlycontact the ground with-out too much flexing.

11 Be aware of the dangerof hammer effect andtake steps to prevent it.Hammer effect is causedby spikes of extremepressure; it can damagehose assemblies andbreak couplings free. Theusual causes are block-age, pinched-off flow orvalves being opened orclosed too fast. Makepersonnel aware of boththe danger and causes,and urge them to avoidactions that can causethe hammer effect.

12 When finished usingsteam, always close thepressure valve from thesteam source. In addi-tion to providing an extrasafety margin, thisaction can extend theworking life of the hose.

13 Add an extra measure of safety by ensuringthat all steam hose con-nections are incompati-ble with other hoses inthe plant or by color-cod-ing for different applica-tions. Manufacturerscan often cooperate withthese requests and sug-gest good color-codingsystems.

14 Train workers to look for signs of problems during usage, such assteam leakage, looseclamps, hose shrinkage,cover damage or exposed reinforcement.


HoseSteam ServiceHose

APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT PRESS. (PSI) ORDER QTY. LENGTH (FT)

H602706-350R 3/8 9.5 1 13/16 20.6 25 200 3,000 350H602708-350R 1/2 12.7 1 15/16 23.8 28 200 — 350H602712-350R 3/4 19.1 1 1-3/16 30.2 40 200 3,000 350Not to be used as a pressure washer hose


Tube: EPDM



Color: Black



Working Pressure: 200 PSI (Depending on coupling) 10:1 Safety Factor

Type Of Coupling: Boston Wolf Permanent CrimpCouplings or Interlocking.Clamps—Interlocking, (2 Bolt, 4 Bolt).

Boston 200 L.L.

Features:

• EPDM cover

• EPDM tube

• Continuous ink print anddate code


• Long lengths

Advantages:

• Heat, age, ozone andweather resistant.

• Excellent heat resistance

• Handles most steamcleaning detergents


• Meets safety standards ofRMA

• Economical

• Fewer couplings

Markets:




• Plywood Manufacturing

• Pulp Processing

• Ship Building

• Food Industry

Applications:

• Transfer of steam for pro-cessing products andcleaning equipment

• Transfer of steam forcleaning of equipment,tanks, buildings, etc.

• Transfer of hot water andsteam


pages 115-118.



APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARDNUMBER` (IN.) (MM) (IN.) (MM) PER 100 FT PRESS. (PSI) LENGTH (FT)

H956808 1/2 12.7 2 1-1/32 26.2 46 250 50(BK,RD)H956812 3/4 19.1 2 1-11/32 34.1 70 250 50(BK,RD)H956816 1 25.4 2 1-9/16 39.7 96 250 50(BK,RD)Not to be used as a pressure washer hose

Tube: EPDM



Color: Black (BK), Available in Red (RD)



Working Pressure: 250 PSI (Depending on coupling)10:1 Safety Factor


Boston Concord 250

Features:

• EPDM cover

• EPDM tube



• Available with red cover(made-to-order)

• Date code

Advantages:






• Color coding

• Safety & maintenancerecords

Markets:



• Ship Building

• Food Industry


• Plywood Mfg./Cardboard

• Pulp Processing

Applications:


• Transfer of steam or hot200˚F detergent-typesolutions for cleaning ofequipment, tanks, build-ings, etc.

• Transfer of steam to meltglues, waxes, etc.


pages 115-118.



APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING MTO* MIN. STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT PRESS. (PSI) ORDER QTY. LENGTH (FT)

H968208 1/2 12.7 2 1-1/32 26.2 46 250 3000 50(BK,RD)H968212 3/4 19.1 2 1-11 /32 34.1 70 250 3000 50(BK,RD)H968216 1 25.4 2 1-9/16 39.7 96 250 3000 50(BK,RD)Not to be used as a pressure washer hose


Tube: EPDM


Cover: Special Oil Resistant Compound/Pinpricked

Color: Black (BK) or Red (RD)





Boston Concord 250 O.R.

Features:

• Special cover

• EPDM tube



• Date code

Advantages:

• Oil resistant.






Markets:



• Ship Building

• Food Industry



• Pulp Processing

Applications:





pages 115-118.



APPROX. MAXIMUMPRODUCT NOMINAL I.D. BRAID NOMINAL O.D. LBS. WEIGHT WORKING STANDARDNUMBER (IN.) (MM) (IN.) (MM) PER 100 FT PRESS. (PSI) LENGTH (FT)*

H008408 1/2 12.7 2 1-1/8 28.6 55 250 50(BK,RD)H008412 3/4 19.1 2 1-3/8 34.9 78 250 50(BK,RD)H008416 1 25.4 2 1-5/8 41.3 100 250 50(BK,RD)H008420 1-1/4 31.8 2 1-15/16 49.2 135 250 50(BK,RD)H008424 1-1/2 38.1 2 2-3/16 55.6 155 250 50(BK,RD)H008432 2 50.8 2 2-11/16 68.3 194 250 50(BK,RD)Not to be used as a pressure washer hose* 225 - 295 foot reels available as Made to Order

Tube: Patrex (Chlorobutyl)

Reinforcement: Wire, 2 Braid, 2 Stainless Steel StaticWires


Color: Black (BK), Black and Red Stripe (RD)




Type Of Coupling: Interlocking.Clamps—Interlocking, (2 Bolt, 4 Bolt).

Boston Concord Standard Steam & ConcordStandard Steam-Spiral Stripe

Features:

• EPDM cover

• Patrex (Chlorobutyl) tube

• Continuous impressionbrand and date code


• Built in separate static wire

• Barber pole striped cover(RD)

Advantages:







• Assures safe grounding

• Safety

• Color code system

Markets:



• Ship Building



• Pulp Processing

Applications:





pages 115-118.


CouplingsWolf Series

Wolf Series HoseCouplings Used WithAuthorized Boston Hose

Selection of the proper hoseand hose couplings needsto be made with specificapplications in mind.Inadequate attention toselection of hose and cou-plings can result in hoseleakage, bursting, or otherfailure which can result inserious bodily injury or prop-erty damage from steamdischarge or flying projec-tiles.

The following are factorswhich need to be consid-ered in the selection anduse of Wolf Series hosecouplings which aredesigned only to be usedwith Concord 250 Steam,Hot Tar Pumping andHydrocarbon Drain hose.

• Hose size

• Temperature

• Hose pressure

• Hose length

• Material conveyed

• Static head pressure

• Bends

• Installation design

• Corrosion requirements

Please review the crimpspecifications to determinethe correct tooling to beused when crimping WolfSeries hose couplings toBoston hose.

Boston Hoses and WolfCoupling Compatibility

The Wolf couplings andBoston hoses identified inthis literature have beenengineered and designed asa complete hose assemblysystem. Each component ofthe assembly is compatiblewith the other. Componentcompatibility, along with theuse of high quality compo-nents, ensures the produc-tion of reliable hose assem-blies. The practice of inter-mixing hose and couplingsnot specifically engineeredand designed for usetogether may result in theproduction of an unsafe andunreliable hose assembly.The Boston warranty is limit-ed to apply only when theWolf coupling and Bostonhoses are assembled to ourspecifications.

WARNING:Intermixing compo-

nents not specificallydesigned for use togethermay result in an unsafe andunreliable hose assembly,which can result in seriousbodily injury or propertydamage.

WARNING: Only spe-cially trained persons

should engage in applica-tions or testing proceduresthat require particular skills.Failure to do so may resultin damage to the hose prod-ucts or to other propertyand, more important, mayresult in serious bodilyinjury.

WARNING: Exposureto steam is hazardous.

If not properly controlled,steam can cause propertydamage, serious bodilyinjury, or death. In order toavoid property damage, seri-ous injury, or death, youmust select the propersteam hose for the givenapplication. Also, properinstallation, usage and main-tenance of the steam hoseyou select will contribute toincreased operator safety.



Wolf Series HoseCouplings Should ONLYBe Used With AuthorizedBoston Hose

If this is a new installation,please refer to your Coll-O-Crimp Set-Up and OperatingInstructions for installationprocedures. Refer to page154 of this catalog for safetyinformation.

After the initial setup of theColl-O-Crimp press, andpurging of the system, theram return stops may needto be repositioned.Thesestops are normally foundrotated to their “inward”position to allow for a fastercycle time, when usingother Coll-O-Crimp tooling.In order to easily accommo-date the tooling and crimpthe Wolf Series hose cou-plings, rotate the stops totheir “outward” position andproceed as follows.

1. Activate the pump bypulling the activating leveror turning on the switch.

2. During the downwardtravel of the ram, rotatethe stops to their outwardposition.

3. Release the activatinglever or switch that per-mits the ram to fullyretract into the press. Theproper Wolf Series toolingmay now be inserted intothe base plate.

4. Place the proper size WolfSeries hose end onto thehose making sure thehose is bottomed in thehose end.

5. Insert the hose assemblyfrom the bottom of thepress and through thecollet. The top surface ofthe collet should be posi-tioned slightly above theferrule shoulder. The sur-face of the crimp dieshould fully cover thecoupling shell for a “fullcrimp”. Hold and supportthe hose assembly frombelow the press whilecrimping to ensure thatthe hose remains com-pletely inserted and bot-tomed into the hose end.

6. Close the pusher halveson the T-440-1 and acti-vate the pump by turningon the switch. When thepusher contacts the baseplate (or spacer ring ifapplicable), the crimp iscomplete.

7 Release the lever orswitch and remove thehose assembly to inspect.

8. To ensure a proper crimphas been completed,measure the nominalcrimp diameter.

Nominal Crimp DiameterMeasurement:

Please place this catalognear your Coll-O-Crimpequipment for reference.

Measuring crimp diametersshould be a part of the nor-mal hose assembly proce-dure. To ensure a propercrimp diameter reading, fol-low these steps:

1 Measure the diameter inthe middle of crimped por-tion of the hose end.

2. Place the caliper ormicrometer in a positionto allow a measurementacross the pressed (flat)portion of the crimp.

3. See crimp diameters inthe Hose End & ToolSelector Chart on pages188-192.

Note:

Wolf Series hose couplingsare designed for use with1/2", 3/4” & 1” Concord 250Steam, 1” Hot Tar PumpingHose and 3/4" HydrocarbonDrain.


manufacturer’s recommend-ed procedures for the care,maintenance and storage ofa particular hose mightresult in its failure to per-form in the manner intend-ed and might result in possi-ble damage to property andserious bodily injury.

Full crimp

Nominalcrimpeddiameter

Measurehere



Typical Application: High Pressure and Temperature applica-tions such as steam, hydrocarbondrain, and hot tar transfer

Compatible Hose: Hot Tar Pumping, Concord 250, Concord250 O.R. and Hydrocarbon Drain

Pressure: Determined by maximum working pressure forhose size.

Material: Zinc Yellow Dichromate finish.

Advantages: Permanent attach coupling for steam hose service.

Ordering Information: Order individually by catalog number.

Assembly Instructions: See Hose End & Tool Seletor Chartfor Boston crimp specifications.

Refer to important safety information found on pages 3-4 ofthis catalog.

Male Pipe (NPTF) Rigid

Wing Nut Swivel

Female Spud

A

G

T

A

F

E M

Hose End Series:Wolf Series

THREAD HOSE CATALOG SIZE HOLE HEXI.D. NUMBER (NPTF) A DIA. E

1/2 87-0008-02 1/2—14 2.74 .36 .81 3/4 87-0012-02 3/4—14 3.68 .61 1-1/16 1 87-0016-02 1—11-1/2 4.05 .81 1-3/8

THREAD HOSE CATALOG SIZE HOLE T I.D. NUMBER (NPSM) A DIA. G NOM.

1/2 87-0008-01 1—11-1/2 2.76 .36 2.25 .95 3/4 87-0012-01 1-1/2—11-1/2 3.48 .61 3.51 1.06 1 87-0016-01 1-1/2—11-1/2 3.51 .81 3.51 1.06

THREAD THREAD HOSE CATALOG SIZE M SIZE F HOLE HEX I.D. NUMBER (NPSM) (NPTF) A DIA. E

3/4 87-0012-03 1-1/2—11-1/2 3/4—14 1.185 .61 2 1 87-0016-03 1-1/2—11-1/2 1—11-1/2 1.185 .81 2

Note: Refer to current pricelist for availability of cata-loged items. Configurationsand dimensions subject tochange without notice.


Field-attachable couplingsare usually secured by oneof the following methods;flat bands, single bolt, dou-ble bolt or interlockingclamps.

Band clamps are generallyused for applications requir-ing cam and groove stylecouplings (less than 150psi). Bolt clamps generallyoffer greater security thanbands and are therefore cho-sen more often for higherpressure applica-tions. Theycan also be retightened aftera hose has been in service.

Permanent couplings arealso used in applicationswhere you could see pres-sures greater than 150 psi.These end fittings areswaged, crimped or internal-ly expanded onto the hose.Internal expansion couplingsexist for full-flow applica-tions and allow easierassembly cleaning.

CouplingsGeneralInformation

Coupling Selection

This catalog lists the mostcommon type of couplingused for each hose.Consider the following itemswhen selecting couplingsfor your application. Consultyour coupling manufacturerand Eaton for further infor-mation about these items:

• Environment

• Temperature ranges -external environment yearround, temperature ofmaterial being conveyed,and temperature of clean-ing solution

• Maximum pressurerequirements

• Corrosive resistance andcompatibility with materialbeing conveyed

• Conductivity - especially inflammable applications(non-spark brass camlever arms)

• Gasket material required,if any, keeping in mindcompatibility with thematerial being conveyed

• Port or fitting the hoseassembly must be con-nected to

• Coating (if any) on cou-pling (i.e. zinc, etc.)

Cam and groove coupling

Flat band clamp Double bolt clamp. Single bolt clamp Interlocking clamps

King combination nipplecoupling or "KC"

Flange end

There are two general typesof couplings to consider,field-attachable and perma-nent. The most commontypes of field-attachable endfittings include cam andgroove, king combinationnipple and flange.



Swaged coupling

Crimped coupling

Internally expanded coupling

Some couplings have spe-cial coatings such as zinc ornickel plating. Always makecertain any coating is com-pat-ible with the materialbeing transferred and theexternal environment.Otherwise, contaminationand/or failure could occur.The coupling manufacturercan provide you with thisinformation.

To make certain you haveselected the right coupling foryour application, always con-sult the coupling manufac-turer. To help make couplingselection easier, Eatonincludes coupling thread dataand flange size information inthis catalog.

Measuring Couplings

To determine the size of acoupling, measure theshank outer diameter (O.D.)between the shank barbs.The shank is the portion of acoupling that is inserted intothe hose. A "three-inch" cou-pling will have a shank O.D.of three inches when theO.D. is measured betweenthe shank barbs.

In general, the length of thecoupling shank should beapproximately one and a halftimes the inner diameter ofthe hose. For example, ahose with a four-inch diame-ter would require a couplingwith a six-inch-long shank.

Installing Field-AttachableCouplings

Before installing a coupling,be sure the shank is free ofany burrs or sharp edges.This will make insertion intothe hose easier and will helpprevent inner tube hosedamage.

WARNING: Never alterthe shank of the cou-

pling beyond removing anyburrs. Altering the shank canreduce some of the couplingholding power or createsharp edges which could cutthe hose tube. The resultingspraying, leaking, or endblow-offs could result in per-sonal injury or death.

If the coupling will besecured by bands, hold thecou-pling near the hose anduse a marker to indicatewhere the bands are to belocated. A variety of shankdesigns is available, soalways follow the manufac-turer's recommen-dationsfor positioning bands.

Three common shank stylesinclude the two-barb cou-pling, the combination nip-ple which consists of multi-ple barbs of the same size,and the coupling which hastwo large barbs and twosmaller barbs.

To attach bands to the two-barb coupling, hold the cou-pling along side the hose.Make a mark on the hose-end side of each barb. Whenattaching the coupling, placethe bands just to the hose-end side of the marks.

Banding a two-barb coupling

To band a combination nip-ple coupling, place a markjust to the hose-end side ofthe last barb of the shank(farthest from the hoseend). Place a second markmidway between the firstmark you make and thehose end.



Banding a combinationnipple shank.

To attach bands to a cou-pling with two large barbsand multiple small barbs,place marks on the hose-end side of the two largebarbs 180° from each other.

Banding a coupling withtwo large barbs and twosmall barbs.

If two or more bands are tobe installed, the band far-thest from the end of thehose should be assembledat least half an inch from theend of the coupling shank.

Coat the coupling shankwith a mild soap and watersolu-tion. Keep the hose andcoupling shank aligned andpress them together.Aligning them will help pre-vent damage to the tubeand assure that the couplingreaches full insertion depth.Eaton recommends using ahydraulic or pneumatic pow-ered pusher during couplinginstallation to prevent innertube hose damage that canoccur when using a rubbermallet.

Align the hose and couplingto prevent tube and couplingdamage. Eaton recom-mends using an automaticcoupling inserter to helpachieve proper couplingalignment.

If the shank won't fit proper-ly into the hose, selectanother coupling and tryagain. There are minimumand maximum shank toler-ance dimensions for eachcoupling type. Consult eachcoupling manufacturer forspecifications. Make sureyou don't damage the tube.

Finally, secure the coupling.There are a variety of tools,securing mechanisms, andassembly procedures, soalways follow the manufac-turer's recommended proce-dures. Bands should beplaced inside of the marks,toward the hose end side.The band farthest from thehose end should be tight-ened first.

n situations where twobands are present, Eatonsuggests rotating the clampbuckles 180° from eachother when assemblingthem. Rotating the bucklesprevents possible leakpaths. Always tighten theband farthest from the endof the hose assembly first.

These illustrations showcorrect buckle position.

If three bands are present,space the clamp buckles120° apart. For more thanthree bands, contact yourclamp supplier.

Eaton also recommendstightening the clamps in thesame direction as the rota-tion of the wire helix (clock-wise) if one is present. Doingso will prevent the wire helixand the bands from workingagainst each other.



Tighten clamps in thesame direction as the helical wire.

Overtightened band

WARNING Do notovertighten coupling

securing mechanisms.Doing so can cut the hoseand cause leaks, spraying,and end blow-offs. Thiscould lead to personal injuryor death.

Installing PermanentCouplings

Permanent couplings areswaged, crimped or internal-ly expanded onto the hose.Eaton is currently testingvarious couplings withBoston hose in order tomake recommendationsregarding assembly pro-cedures. In the meantime,contact Eaton or the cou-pling and equipment manu-facturers, or refer to themanufacturer's literature forfurther information.

Coupling Repair

The following items can bereplaced on female cam andgroove couplings: cam arms(handles), pins, rings, gas-kets, and in some cases thering/clip lock. To determine ifthe ring/clip or locking mech-anism can be replaced,check with the couplingmanufacturer.

To replace a cam arm, startby placing the coupling in avise. Close the vise on thecoupling body so that thevise jaws contact the cou-pling just below the camarms. Make sure the camarms are in full open posi-tion. Snug the vise securely.

CAUTION Do nottighten the vise exces-

sively. Excessive vise pres-sure can distort the cou-pling.

Using a standard 1/4" roundpunch and a hammer or mal-let, tap the cam arm pinthrough the cam arm andboth lug holes. Holding ontothe cam arm, remove the1/4" round punch from camarm lugs and lift out camarm. Take the new cam armpin and place either end intothe cam arm lug hole. Usinga hammer or mallet, gentlytap the cam arm pin until itbegins to enter the openingbetween the two cam armlugs. Position the new camarm between the two camarm lugs and, with a ham-mer or mallet, gently tap thecam arm pin until it entersthe hole in the cam arm.After the pin has enteredthat cam arm hole, continuetapping the pin until it isflush with the cam arm lug.Make sure the cam armmoves freely on the pin andthat the pin fits snug in thelug holes.

Rings are replaced very easi-ly. To take a ring off a camarm, twist it off like youwould take a key off of a keyring. The new ring is put onto the arm in the same fash-ion. When replacing a gas-ket, pull the old gasket outof the coupling with needlenose pliers. Next wipe theinside of the coupling wherethe gasket seats with aclean rag. Select a newreplacement gasket that isthe proper size and willmeet the chemical compati-bility requirements of theapplication. Finally, place thenew gasket in the couplingso that it fits into the gasketrecess and is seated flushagainst the coupling face.

Pressure test and tag anyhose assembly that hasbeen repaired.



Safety Information

Choosing the correct cou-pling is important for maxi-mum hose efficiency andsafety. Couplings must beapplied properly. Incorrect orimproperly applied couplingscan result in shorter hoselife and hose failures. Thesefailures can result in seriousbodily harm or propertydamage.

Hose couplings have beencarefully engineered overthe years to meet specifi csafety requirements.

Some factors you shouldconsider when choosing theproper coupling for a particu-lar application are:

1. What is the material to behandled?

a) Is it dangerous?

b) Is it corrosive?

c) Is it abrasive?

2. What are the pressuresinvolved?

a) High pressure

b) Medium pressure

c) Low pressure

d) Suction

3. What means of connec-tion are required?

a) Threads

b) Special locking

c) Flanged ends

When selecting couplings,the end user should informthe distributor of the applica-tion and pressures involvedwhen ordering hose assem-blies, and it’s up to the dis-tributor to supply the righthose and coupling for thatapplication.

All hose assemblies shouldbe treated with respect aspotential hazards. Fittings,clamps or clips should bechecked on a regular basis,and removed from service ifdamaged.

Shank length of couplingshould be 1-1/2 times the

inside diameter of the hose.

Combination nipplesshould only be used forsuction and low pressuredischarge applications.



Short Shank

Long Shank

Service: Low pressure air and water service

Size Range: 3/16” to 1”

Description: Cast brass with serrated shank; GHT, NPSMor NPT male and NPSH female; washer seal

Attachment: Clamps or bands

Service: Medium pressure air, water, sanitary and liquids in suction or discharge service


Description: Machined steel or brass with serratedshank; NPT or NPSM male and female;thread seal to NPT and washer seal toNPSM female Attachment Bands or clamps


Barbed Insets

Interlocking

Quick Acting

Water Suction

Service: Low or medium pressure air, water and fluids


Description: Machined brass with serrated shank; NPT orNPTF male and rigid female, and NPSMswivel female; thread seal to NPT or NPTFfemale, and ball end or washer seal toNPSM female

Attachment: Bands or clamps

Service: High pressure air and water service, steam,high pressure spray, and LPG service


Description: Plated malleable iron; insert and spud maybe either steel or malleable iron; NPT maleand female with ground joint or washer sealAttachment Four bolt or two bolt interlockingclamps

Service: Low to medium pressure; air, water or oilservice where frequent and fast connectionsmust be made


Description: Plated malleable iron, stainless steel orbronze

Attachment: Interlocking clamps or bands

Service: Heavy duty water discharge and suction service

Size Range: 1” to 8”

Description: Malleable iron, aluminum and/or brass




Interlocking Clamp


Service: Heavy duty high pressure applications such as air, steam, water, spray, LPG service

Size Range: 9/16” to 7 3/16” hose O.D.

Description: Malleable iron, platedAttachment: Clamps bolted into position

Service: Low and medium pressure water, petroleumand chemical transfer where fast connectionsare needed; also used for suction service

Size Range: 1/2” to 8”Description: Aluminum, bronze, stainless steel, Monel,

malleable iron; washer seal with no threads Attachment: Clamps, bands, or crimp/swage ferrules

Service: For use on all types of hose where highpressures are used

Size Range: 1 1/4” to 8”Description: Couplings consist of swaged fittings having

serrated steel shanks with ferrules of platedsteel

Attachment: Swaging or crimping equipment

Service: Low or medium pressure suction and dis-charge of water, fluids, and material handling

Size Range: 1/2” to 12”Description: Tubular steel, stainless, malleable iron, alu-

minum or brass with serrated shank; NPTmale threads, grooved, or beveled for welding


Service: Medium to high pressure: wide variety ofapplications.

Size Range: 1/4” to 1”Description: Machined from cold drawn bar steel, heat

treated for toughness.Attachment: Interlocking clamps

Cam and Grove

Swaged or Crimped

Combination Nipple

Steel Nipple


Single Bolt Clamp

Double Bolt Clamp

Band Clamp

Wire Hose Clamp

Brass Ferule


Service: Low pressure, and suction service on shankcouplings, combination nipples, and pipenipples

Size Range: 7/8” to 5 1/4” hose O.D.Description: Cast malleable iron, plated.Attachment: Bolted on hose

Service: Low or medium pressure, and suction serv-ice with large sizes of combination nipples,or couplings

Size Range: 3 1/2” to 17 1/2” hose O.D.Description: Cast malleable iron, plated, and brassAttachment: Applied over hose and bolted into position

Service: Low or medium pressure, and suction service

Size Range: 3/4” to 6” hose O.D.Description: Pre-formed flat stainless steel, high carbon

steelAttachment: Special locking band tool

Service: Suitable for medium pressure, air, water orgeneral purpose hose; good for hose withhelical wire or corrugations; available in larg-er sizes for pin lug, serrated pipe nipple orcombination nipples

Size Range: 5/8” to 13 1/4” hose O.D.Description: Pre-formed round wire made of stainless

steel, galvanized steel, copper, bronze oraluminum

Attachment: Wire ends pulled and crimped with specialtool or machine

Service: Low or medium pressure air or water usinggeneral purpose hose and brass inserts

Size Range: 31/64” to 1 1/2” hose O.DDescription: Made from various gauge brass tubing;

stamped with Standard Industrial PartNumber

Attachment: Crimped on using either ribbed or plain die


CouplingsField Attachable100 ‘B’ SeriesBarb-TiteTM

Use Hose H201/Easy Couple

Note:Refer to current price list for availability of catalogeditems. Configurations anddimensions subject tochange without notice.

Assembly EquipmentSee page 185 for optionalAssembly Tools.

CAUTIONSealing integrity may

be damaged by the use ofclamps.

HOSE HOSE PIPE CATALOG THREAD CUT-OFF HOLE HEX I.D. SIZE NUMBER SIZE A FACTOR† DIA. E

1/4 1/8 10004B-102 1/8-27 1.29 .65 .172 7/161/4 1/4 10004B-104 1/4-18 1.52 .88 .172 9/165/16 1/8 10005B-102 1/8-27 1.36 .69 .234 1/25/16 1/4 10005B-104 1/4-18 1.57 .87 .234 9/16 3/8 1/8 10006B-102 1/8-27 1.46 .69 .297 1/23/8 1/4 10006B-104 1/4-18 1.65 .88 .297 9/16 3/8 3/8 10006B-106 3/8-18 1.65 .88 .297 11/16 1/2 3/8 10008B-106 3/8-18 1.85 .94 .391 11/16 1/2 1/2 10008B-108 1/2-14 2.10 1.19 .391 7/8 5/8 1/2 10010B-108 1/2-14 2.60 1.19 .484 7/8 3/4 3/4 10012B-112 3/4-14 2.66 1.25 .609 1-1/16


1/4 1/4 10004B-304 7/16-20 1.45 .81 .172 7/161/4 5/16 10004B-305 1/2-20 1.54 .94 .172 1/25/16 5/16 10005B-305 1/2-20 1.60 .94 .220 1/23/8 3/8 10006B-306 5/8-18 1.73 1.00 .297 5/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Male Pipe Rigid

SAE 45° Flare Male Rigid

A

E

A

E

Typical Application: Low pressure shop or service air lines. Often used for low pressurelube and oil lines.

Compatible Hose: H201/Easy Couple

Pressure: Determined by maximum working pressure for hose size.

Material: CA360 brass

Advantages: Easy to assemble – just push the fitting onto the hose. No clamps needed!Low cost and a wide selection of configurations and sizes.


Assembly Instructions:

1. Lubricate insert.

2. Hold hose at angle as shown and push on and up over first barb.

3. Continue to push straight on until hose is seated under protective plastic cap. (Keephand back from hose end area so that hose can expand.)

Disassembly Instructions:

1. Split hose as shown. Do not cut completely through hose. Sealing edge of barb could bedamaged.

2. Bend hose and remove with quick pull.

Refer to important safety information found on pages 3-4 of this catalog.

Label Set: FS-500

Hose End Series:100 ‘B’ Series


CouplingsField Attachable100 ‘B’ SeriesBarb-TiteUse Hose H201/Easy Couple

HOSE HOSE PIPE CATALOG THREAD CUT-OFF HOLE HEX I.D. SIZE NUMBER SIZE A FACTOR† DIA. F

1/4 3/16 10004B-B03 3/8-24 1.39 1.13 .109 3/81/4 1/4 10004B-B04 7/16-24 1.42 1.13 .172 7/161/4 5/16 10004B-B05 1/2-20 1.52 1.19 .188 1/25/16 1/4 10005B-B04 7/16-24 1.81 1.11 .184 7/165/16 5/16 10005B-B05 1/2-20 1.60 .80 .234 1/25/16 3/8 10005B-B06 5/8-18 1.60 1.19 .234 5/83/8 5/16 10006B-B05 1/2-20 1.64 1.19 .234 1/23/8 3/8 10006B-B06 5/8-18 1.70 .97 .297 5/81/2 1/2 10008B-B08 3/4-18 2.24 1.25 .391 3/4

Inverted Male Swivel(Steel Nut)


1/4 3/16 10004B-A03 3/8-24 1.12 .48 .172 1/21/4 1/4 10004B-A04 7/16-24 1.14 .50 .172 9/161/4 5/16 10004B-A05 1/2-20 1.18 .56 .172 5/85/16 5/16 10005B-A05 1/2-20 1.25 .56 .220 5/83/8 5/16 10006B-A05 1/2-20 1.32 .55 .297 5/83/8 3/8 10006B-A06 5/18-18 1.35 .63 .297 3/41/2 1/2 10008B-A08 3/4-18 1.73 .75 .391 7/8

Female InvertedRigid

HOSE HOSE PIPE CATALOG THREAD CUT-OFF HOLE HEX HEXI.D. SIZE NUMBER SIZE A FACTOR† DIA. E F

1/4 1/4 10004B-254 1/4-18 2.42 1.81 .172 3/4 5/83/8 3/8 10006B-256 3/8-18 2.77 2.00 .297 7/8 11/161/2 1/2 10008B-258 1/2-14 3.29 2.38 .391 1-1/8 7/8

Female Pipe Swivel

HOSE HOSE TUBE CATALOG THREAD CUT-OFF HOLE HEX I.D. SIZE NUMBER SIZE A FACTOR† DIA. F

1/4 1/4 10004B-604a 7/16-20 1.38 .74 .172 9/161/4 5/16 10004B-605a 1/2-20 1.42 .81 .172 5/85/16 5/16 10005B-605a 1/2-20 1.54 .83 .234 11/163/8 5/16 10006B-605a 1/2-20 1.60 .88 .297 11/163/8 3/8 10006B-406b 5/8-18 1.73 .94 .297 3/43/8 3/8 10006B-606c 9/16-18 1.66 .88 .297 11/161/2 1/2 10008B-608a 3/4-16 2.06 1.06 .391 7/85/8 5/8 10010B-610a 7/8-14 2.67 1.19 .484 13/4 5/8 10012B-610a 7/8-14 2.69 1.25 .511 13/4 3/4 10012B-412b 1-1/16–14 2.69 1.19 .609 1-1/43/4 3/4 10012B-612c 1-1/16–12 2.69 1.19 .609 1-1/4†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.a Swivel nuts are universal – both SAE 37° and 45° connections. b SAE 45° flare connection only. c SAE 37° flare connection only.

SAE 37° FemaleSwivel

A

F

A

F

A

FE

A

F


HOSE HOSE TUBE CATALOG THREAD CUT-OFF HOLE HEX I.D. SIZE NUMBER SIZE A FACTOR† DIA. F

3/8 3/8 10006B-406b 5/8-18 1.62 .88 .297 3/43/4 3/4 10012B-412b 1-1/16–14 2.66 1.25 .609 1-1/4

SAE 45° Flare FemaleSwivel

HOSE HOSE TUBE CATALOG TUBE CUT-OFF HOLE DIA.I.D. SIZE NUMBER DIA. A FACTOR† DIA. E

1/4 3/16 10004B-X03 .188 1.77 1.13 .172 13/321/4 /4 10004B-X04 .250 1.83 1.19 .172 13/321/4 5/16 10004B-X05 .312 1.85 1.25 .172 13/325/16 5/16 10005B-X05 .312 1.91 1.25 .228 7/163/8 3/8 10006B-X06 .375 2.04 1.27 .297 1/2

Straight Tube Rigid

HOSE HOSE CATALOG CUT-OFF HOLE HEX I.D. NUMBER A FACTOR† DIA. E

1/4 10004B-Y04 1.76 .50 .172 1/25/16 10005B-Y05 1.85 .44 .234 9/163/8 10006B-Y06 1.97 .44 .297 5/81/2 10008B-Y08 2.33 .50 .391 3/4

Hose Mender

HOSE HOSE PIPE CATALOG THREAD CUT-OFF HOLE SQUAREI.D. SIZE NUMBER SIZE A B FACTOR† DIA. E

5/16 1/8 10005B-C02 1/8-27 1.02 .94 .31 .228 1/25/16 1/4 10005B-C04 1/4-18 1.09 .94 .38 .228 9/163/8 1/8 10006B-C02 1/8-27 1.08 .94 .38 .297 1/23/8 1/4 10006B-C04 1/4-18 1.15 .94 .38 .297 9/16†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.b SAE 45° flare connection only.

Male Pipe Rigid 90˚Elbow

CouplingsField Attachable100 ‘B’ SeriesBarb-TiteUse Hose H201/Easy Couple

A

F

A

E

A

E

E

A

B


CouplingsColl-O-Crimp ‘E’ Series


3/16 1/8 03E-102 1/8-27 1.58 .75 .09 7/163/16 1/4 03E-104 1/4-18 1.83 1.00 .09 9/161/4 1/8 04E-102 1/8-27 1.60 .75 .16 7/161/4 1/4 04E-104 1/4-18 1.79 1.00 .16 9/161/4 3/8 04E-106 3/8-18 1.82 1.00 .16 11/165/16 1/4 05E-104 1/4-18 1.86 .94 .22 9/165/16 3/8 05E-106 3/8-18 1.89 1.00 .22 11/163/8 1/4 06E-104 1/4-18 1.90 1.00 .27 9/163/8 3/8 06E-106 3/8-18 1.93 1.00 .27 11/163/8 1/2 06E-108 1/2-14 2.17 1.25 .27 7/81/2 3/8 08E-106 3/8-18 2.02 1.00 .38 3/41/2 1/2 08E-108 1/2-14 2.27 1.25 .38 7/83/4 3/4 12E-112 3/4-14 2.51 1.31 .61 1-1/161 1 16E-116 1–11-1/2 2.95 1.63 .84 1-3/8


1/4 1/4 04E-J04 1/4-18 2.68 1.81 .16 5/8 13/165/16 1/4 05E-J04 1/4-18 2.75 1.81 .22 5/8 13/163/8 3/8 06E-J06 3/8-18 2.79 1.81 .27 11/16 7/81/2 1/2 08E-J08 1/2-14 3.03 2.00 .39 3/4 7/83/4 3/4 12E-J12 3/4-14 3.73 2.50 .61 1-1/4 1-1/4†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Male Pipe Rigid

Male Pipe Swivel

Note: Swivel for installa-tion purposes only. (Notfor temperatures above200°F.)

A

E

Hose End Series:‘E’ Series

Typical Application: General purpose low- and medium-pressure fluid transfer.

Compatible Hose: H265/Ultraforce, H275/Polyforce,H285/Clearforce

Pressure: Determined by maximum working pressure forhose size and hose end configuration whicheveris lesser.

Material: AISI/SAE 12L14 carbon steel

Plating: Zinc; yellow dichromate finish

Advantages: Wide selection of hose and end configurationsallowing for a diverse number of applicationswhere hose compatibility is a problem.


Assembly Instructions: See Hose End & Tool Seletor Chartfor crimp specifications.

Assemble With: T-400-1, T-410-1, T-420-1, T-440-1, T-460, T-462, T-465-1, T480.

Label Set: FS-1200

Refer to important safetyinformation found on pages3-4 of this catalog.



CouplingsColl-O-Crimp ‘E’ Series

HOSE HOSE TUBE CATALOG THREAD CUT-OFF HOLE HEX I.D. SIZE NUMBER SIZE A FACTOR† DIA. E

1/4 1/4 04E-504 7/16-20 1.78 .94 .16 1/21/4 5/16 04E-505 1/2-20 1.78 .94 .19 9/161/4 3/8 04E-506 9/16-18 1.82 1.00 .22 5/85/16 5/16 05E-505 1/2-20 1.86 .94 .22 9/163/8 3/8 06E-506 9/16-18 1.92 1.00 .22 5/83/8 1/2 06E-508 3/4-16 2.08 1.19 .33 13/161/2 1/2 08E-508 3/4-16 2.18 1.19 .38 13/161/2 5/8 08E-510 7/8-14 2.31 1.25 .42 15/163/4 3/4 12E-512 1-1/16–12 2.63 1.44 .61 1-1/81 1 16E-516 1-5/16–12 2.83 1.50 .84 1-3/8

SAE 37° Male Rigid

HOSE HOSE TUBE CATALOG THREAD CUT-OFF HOLE HEX HEXI.D. SIZE NUMBER SIZE A FACTOR† DIA. E F

3/16 1/4 03E-604a 7/16-20 1.89 1.00 .09 7/16 9/161/4 1/4 04E-604a 7/16-20 1.92 1.13 .16 7/16 9/161/4 5/16 04E-605a 1/2-20 2.00 1.19 .16 1/2 5/81/4 3/8 04E-606c 9/16-18 2.06 1.25 .16 9/16 11/165/16 5/16 05E-605a 1/2-20 2.07 1.19 .22 1/2 5/85/16 3/8 05E-406b 5/8-18 2.03 1.13 .22 9/16 3/45/16 3/8 05E-606c 9/16-18 2.12 1.19 .22 9/16 11/163/8 3/8 06E-406b 5/8-18 2.06 1.13 .27 9/16 3/43/8 3/8 06E-606c 9/16-18 2.19 1.25 .27 9/16 11/163/8 1/2 06E-608a 3/4-16 2.30 1.38 .27 3/4 7/81/2 1/2 08E-608a 3/4-16 2.39 1.38 .38 3/4 7/81/2 5/8 08E-610a 7/8-14 2.51 1.50 .38 7/8 13/4 3/4 12E-412b 1-1/16–14 2.76 1.56 .61 1 1-1/43/4 3/4 12E-612c 1-1/16–12 2.76 1.56 .61 1 1-1/41 1 16E-616c 1-5/16–12 3.05 1.75 .84 1-1/4 1-1/2†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.a Swivel nuts are universal b both SAE 37° and 45° connections. c SAE 37° flare connection only.

SAE 37° Female Swivel

(Exceptions Noted, Refer toFootnotes)

E

A

A

E F


CouplingsColl-O-Crimp ‘M’ Series


1/4 1/4 04M-104 1/4-18 2.26 1.00 .16 9/163/8 3/8 06M-106 3/8-18 2.38 1.06 .25 11/161/2 1/2 08M-108 1/2-14 2.60 1.31 .36 13/16


1/4 1/4 04M-J04 1/4-18 3.15 1.88 .16 5/8 13/163/8 3/8 06M-J06 3/8-18 3.25 1.94 .25 11/16 7/81/2 1/2 08M-J08 1/2-14 3.46 2.19 .36 13/16 7/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Male Pipe Rigid

Male Pipe Swivel


A

E

M

M

M

A

E F

Hose End Series:‘M’ Series

Typical Application: Pressure wash.

Compatible Hose: H345/Pressure Washer 3000

Material: AISI/SAE 12L14 carbon steel

Plating: Zinc; yellow dichromate finish

Advantages: Wide selection of hose and end configurationsallowing a diverse number of applications. Anideal series to introduce hydraulics.


Assemble With: T-400-1, T-410-1, T-420-1, T-440-1, T-460, T-462, T-465-1, T-480.

Label Set: FS-3400


CouplingsColl-O-Crimp ‘M’ Series

NPSM HOSE HOSE PIPE CATALOG THREAD CUT-OFF HOLE HEX HEXI.D. SIZE NUMBER SIZE A FACTOR† DIA. E F

1/4 1/4 04M-054 1/4-18 2.32 1.06 .16 1/2 11/163/8 3/8 06M-056 3/8-18 2.49 1.19 .25 11/16 7/81/2 1/2 08M-058 1/2-14 2.71 1.44 .36 13/16 1


1/4 1/4 04M-604a 7/16-20 2.38 1.13 .16 9/16 9/163/8 3/8 06M-606c 9/16-18 2.63 1.31 .25 11/16 11/163/8 1/2 06M-608a 3/4-16 2.73 1.44 .25 11/16 7/81/2 1/2 08M-608a 3/4-16 2.64 1.38 .36 13/16 7/8

Female Straight PipeSwivel

Note: Connects to male pipefittings with internal seat.


HOSE HOSE CATALOG THREAD CUT-OFF HOLE DIA.I.D. NUMBER SIZE A FACTOR† DIA. F

1/4 04M-6PW M22x1.5 2.40 1.12 .16 1-3/83/8 06M-6PW M22x1.5 2.49 1.19 .25 1-3/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.a Swivel nuts are universal. c SAE 37° flare connection only.

Pressure Washer

A

E F

M

A

E F

M

A

F

M


CouplingsColl-O-Crimp 265 ‘P’ Series

Componentry for 265 ‘P’ Series Hose Ends

1. Brass Collar

2. Brass Insert

Assembly Instructions for265 ‘P’ Series Hose Ends

1. Push collar onto hose untilbottomed.

2. Push insert into hose untilstep on insert (or hex) isflush with collar.

3. Check for bottoming bychecking collar movementalong insert. Hose is bot-tomed when collar cannotslide along insert.

4. Position top of collar sothat it is flush with the topof the collet. Follow rec-ommended Coll-O-Crimpoperating proceduresfound in the back of thiscatalog.

Hose End Series:265 ‘P’ Series

Typical Application: General purpose lowpressure air andwater lines.

Compatible Hose: H265/Ultraforce, H275/Polyforce,H285/Clearforce

Pressure: Determined by maximum working pressure forhose size.

Material: CA360 Brass

Advantages: One piece construction, easy to assemble,corrosion resistant..

Ordering Information: Order individually by catalog num-ber. To order replacement collaronly, use base number followed by“COO” suffix. (Example: 26504P-COO)

Assemble With: T-400-1, T-410-1, T-420-1, T-440-1, T-460, T-462, T-465-1, T-480.



CouplingsColl-O-Crimp 265 ‘P’ Series


1/4 1/8 26504P-102 1/8-27 1.56 .56 .18 7/161/4 1/4 26504P-104 1/4-18 1.63 .63 .18 9/161/4 3/8 26504P-106 3/8-18 1.75 .75 .18 11/163/8 1/8 26506P-102 1/8-27 1.56 .56 .25 7/163/8 1/4 26506P-104 1/4-18 1.75 .75 .31 9/163/8 3/8 26506P-106 3/8-18 1.74 .75 .28 11/163/8 1/2 26506P-108 1/2-14 1.94 1.00 .28 7/81/2 1/4 26508P-104 1/4-18 1.73 .75 .37 9/161/2 3/8 26508P-106 3/8-18 1.71 .75 .37 11/161/2 1/2 26508P-108 1/2-14 1.94 1.00 .37 7/81/2 3/4 26508P-112 3/4-18 1.94 1.00 .37 1-1/83/4 1/2 26512P-108 1/2-14 1.94 1.00 .37 1-1/83/4 3/4 26512P-112 3/4-14 1.92 1.00 .56 1-1/8


1/4 1/8 26504P-202 1/8-27 1.49 .50 .18 9/161/4 1/4 26504P-204 1/4-18 1.60 .63 .18 11/163/8 1/8 26506P-202 1/8-27 1.49 .50 .28 9/163/8 1/4 26506P-204 1/4-18 1.60 .63 .28 11/163/8 3/8 26506P-206 3/8-18 1.66 .69 .28 13/161/2 1/4 26508P-204 1/4-18 1.57 .63 .37 11/161/2 3/8 26508P-206 3/8-18 1.63 .69 .37 13/161/2 1/2 26508P-208 1/2-14 1.85 .88 .37 13/4 1/2 26512P-108 1/2-14 1.94 1.00 .37 1-1/83/4 3/4 26512P-112 3/4-14 1.92 1.00 .56 1-1/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Male Pipe Rigid

Female Pipe Rigid

A

E

A

F


CouplingsColl-O-Crimp ‘U’ Series


1/4 1/8 04U-102 1/8-27 2.31 .75 .16 9/161/4 1/4 04U-104 1/4-18 2.49 .94 .16 9/161/4 3/8 04U-106 3/8-18 2.52 1.00 .16 11/161/4 1/2 04U-108 1/2-14 2.77 1.06 .16 7/83/8 1/4 06U-104 1/4-18 2.52 1.00 .25 11/163/8 3/8 06U-106 3/8-18 2.52 1.00 .25 11/163/8 1/2 06U-108 1/2-14 2.77 1.25 .25 7/81/2 1/4 08U-104 1/4-18 2.56 .88 .28 13/161/2 3/8 08U-106 3/8-18 2.57 1.14 .36 3/41/2 1/2 08U-108 1/2-14 2.75 1.31 .36 13/161/2 3/4 08U-112 3/4-14 2.83 1.28 .36 1-1/165/8 3/8 10U-106 3/8-18 3.12 1.13 .48 15/165/8 1/2 10U-108 1/2-14 3.31 1.38 .48 15/165/8 3/4 10U-112 3/4-14 3.31 1.30 .48 1-1/163/4 1/2 12U-108 1/2-14 3.62 1.44 .61 13/4 3/4 12U-112 3/4-14 3.61 1.44 .61 1-1/163/4 1 12U-116 1–11-1/2 3.84 1.69 .61 1-3/81 3/4 16U-112 3/4-14 4.23 1.88 .81 1-1/41 1 16U-116 1–11-1/2 3.90 1.69 .81 1-3/81-1/4 1-1/4 20U-120 1-1/4–11-1/2 4.61 2.31 1.02 1-11/16


1/4 1/4 04U-J04 1/4-18 3.38 1.88 .16 5/8 13/163/8 1/4 06U-J04 1/4-18 3.40 1.94 .25 11/16 13/163/8 3/8 06U-J06 3/8-18 3.38 1.94 .25 11/16 7/83/8 1/2 06U-J08 1/2-14 3.60 2.13 .25 3/4 7/81/2 3/8 08U-J06 3/8-18 3.45 2.00 .36 13/16 7/81/2 1/2 08U-J08 1/2-14 3.60 2.19 .36 13/16 7/83/4 3/4 12U-J12 3/4-14 4.73 2.56 .61 1 1-1/41 1 16U-J16 1–11-1/2 5.06 2.88 .80 1-1/4 1-3/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Male Pipe Rigid

Male Pipe Swivel

Note: Swivel for installationpurposes only. (Not for tem-peratures above 200°F.)

A

E

A

E F

Hose End Series:‘U’ Series

Typical Application: General purpose low, medium, and high pressure fluid transfer.Compatible Hose: Use Hose H105 & H106/Bosflex, H1066/Creamery Packing, H115 &

H116/Performer II, H1571/Mineforce, H1776 & H1777/Perfection 300,H1812/Industrial A/W, H1941 & H1942/Nyall, H1981-H1983/Marathoner,H6002/Concord Air, H8811/Nitrogen Service, H900/Black Line,H9610/Washdown 1000, H9949/Shock Safe & H9673/Washdown 1250

Pressure: Determined by maximum working pressure for hose size and hose end configurationwhichever is lesser.

Material: Low Carbon Steel Plating: Zinc; yellow dichromate finishAdvantages: Wide selection of hose and end configurations allowing a diverse number of appli-

cations. An ideal series to introduce hydraulics.Ordering Information: Order individually by catalog number. Assemble With:T-400-1, T-410-1, T-420-1, T-440, T-460, T-462, T-465 and T-480.Label Set: FS-1100





1/4 1/4 04U-504 7/16-20 2.48 1.00 .16 1/21/4 5/16 04U-505 1/2-20 2.51 1.00 .16 9/161/4 3/8 04U-506 9/16-18 2.55 1.00 .16 5/83/8 3/8 06U-506 9/16-18 2.54 1.00 .25 11/163/8 1/2 06U-508 3/4-16 2.67 1.25 .25 13/163/8 5/8 06U-510 7/8-14 2.83 1.31 .25 15/161/2 1/2 08U-508 3/4-16 2.70 1.19 .38 13/161/2 5/8 08U-510 7/8-14 2.83 1.31 .36 15/161/2 3/4 08U-512 1-1/16–12 2.87 1.44 .36 1-1/85/8 1/2 10U-508 3/4-16 3.22 1.31 .39 15/165/8 5/8 10U-510 7/8-14 3.32 1.38 .48 15/165/8 3/4 10U-512 1-1/16–12 3.42 1.44 .48 1-1/83/4 5/8 12U-510 7/8-14 3.64 1.44 .43 13/4 3/4 12U-512 1-1/16–12 3.74 1.56 .61 1-1/163/4 7/8 12U-514 1-3/16–12 3.81 1.63 .61 1-1/43/4 1 12U-516 1-5/16–12 3.81 1.63 .61 1-3/81 7/8 16U-514 1-3/16–12 4.18 1.94 .72 1-1/41 1 16U-516 1-5/16–12 4.20 2.00 .81 1-3/81 1-1/4 16U-520 1-5/8–12 4.02 1.81 .81 1-11/161-1/4 1-1/4 20U-520 1- 5/8–12 4.60 2.31 1.02 1-11/16

SAE 37° Male Rigid


1/4 1/8 04U-202 1/8-27 2.20 .75 .16 5/81/4 1/4 04U-204 1/4-18 2.43 .94 .16 3/43/8 1/4 06U-204 1/4-18 2.46 1.06 .25 3/43/8 3/8 06U-206 3/8-18 2.57 1.13 .25 7/81/2 1/2 08U-208 1/2-14 2.82 1.38 .36 1-1/83/4 3/4 12U-212 3/4-14 3.71 1.56 .61 1-3/8


1/4 1/4 04U-254 1/4-18 3.52 2.06 .20 5/8 13/163/8 3/8 06U-256 3/8-18 3.61 2.19 .32 11/16 7/81/2 1/2 08U-258 1/2-14 3.85 2.38 .43 13/16 1-1/83/4 3/4 12U-262 3/4-14 4.81 2.63 .61 1 1-3/81 1 16U-266 1–11-1/2 5.26 3.06 .80 1-1/4 1-5/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.

Female Pipe Rigid

Female Pipe Swivel


A

E F

A

E




1/4 1/4 04U-054 1/4-18 2.55 1.06 .16 1/2 11/163/8 3/8 06U-056 3/8-18 2.65 1.19 .27 11/16 7/81/2 1/2 08U-058 1/2-14 2.85 1.44 .36 13/16 13/4 3/4 12U-062 3/4-14 3.77 1.63 .61 1 1-1/41 1 16U-066 1–11-1/2 4.34 2.13 .81 1-1/4 1-1/21-1/4 1-1/4 20U-070 1-1/4–11-1/2 4.76 2.44 1.08 1-11/16 1-7/8

Female Straight PipeSwivel (NPSM)(Connects to male pipe fitting with internal seat.)


1/4 1/4 04U-604a 7/16-20 2.61 1.13 .16 9/16 9/161/4 5/16 04U-605a 1/2-20 2.67 1.18 .16 9/16 5/81/4 3/8 04U-606c 9/16-18 2.72 1.25 .16 9/16 11/163/8 1/4 06U-604a 7/16-20 2.66 1.25 .16 11/16 9/163/8 3/8 06U-406 b 5/8-18 2.68 1.25 .25 11/16 3/43/8 3/8 06U-606c 9/16-18 2.77 1.31 .25 11/16 11/163/8 1/2 06U-608a 3/4-16 2.86 1.44 .25 11/16 7/83/8 5/8 06U-610a 7/8-14 3.00 1.56 .25 7/8 13/8 3/4 06U-612c 1-1/16–12 3.15 1.69 .25 1 1-1/41/2 3/8 08U-606c 9/16-18 2.68 1.25 .30 13/16 11/161/2 1/2 08U-608a 3/4-16 2.79 1.38 .36 13/16 7/81/2 5/8 08U-610a 7/8-14 3.00 1.56 .36 13/16 11/2 3/4 08U-612c 1-1/16–12 3.12 1.44 .36 1 1-1/41/2 1 08U-616c 1-5/16–12 3.17 1.75 .36 1-1/4 1-1/25/8 1/2 10U-608a 3/4-16 3.48 1.56 .39 15/16 7/85/8 5/8 10U-610a 7/8-14 3.53 1.63 .48 15/16 15/8 3/4 10U-612c 1-1/16–12 3.64 1.75 .48 1 1-1/43/4 5/8 12U-610a 7/8-14 3.75 1.56 .48 1 13/4 3/4 12U-412b 1-1/16–14 3.86 1.69 .61 1 1-1/43/4 3/4 12U-612c 1-1/16–12 3.86 1.69 .61 1 1-1/43/4 7/8 12U-614c 1-3/16–12 3.88 1.69 .61 1-1/8 1-3/83/4 1 12U-616c 1-5/16–12 4.07 1.88 .61 1-1/4 1-1/21 3/4 16U-612c 1-1/16–12 4.37 2.13 .61 1-1/4 1-1/41 7/8 16U-614c 1-3/16–12 4.35 2.13 .72 1-1/4 1-3/81 1 16U-616c 1-5/16–12 4.46 2.25 .81 1-1/4 1-1/21 1-1/4 16U-620c 1-5/8–12 4.30 2.19 .81 1-5/8 21-1/4 1-1/4 20U-620c 1-5/8–12 4.90 2.63 1.02 1-11/16 2


HOSE HOSE TUBE CATALOG THREAD CUT-OFF HOLE SQUARE HEXI.D. SIZE NUMBER SIZE A B FACTOR† DIA. E F

1/4 1/4 04U-554c 7/16-20 2.43 1.06 .95 .16 11/16 9/163/8 3/8 06U-556c 9/16-18 2.50 1.18 1.06 .25 11/16 11/161/2 1/2 08U-558c 3/4-16 2.75 1.35 1.31 .36 3/4 7/81/2 5/8 08U-560c 7/8-14 2.75 1.34 1.31 .36 3/4 13/4 5/8 12U-560c 7/8-14 4.15 1.54 2.00 .61 1-1/8 13/4 3/4 12U-562c 1-1/16–12 4.15 1.62 2.00 .61 1-1/8 1-1/43/4 7/8 12U-564c 1-3/16–12 4.15 1.68 2.00 .61 1-1/8 1-3/8†To determine the correct length of hose, subtract the cut-off factor for each end fitting from the overall length of assembly.a Swivel nuts are universal Low Carbon Steelb both SAE 37° and 45° connections. c SAE 37° flare connection only.

SAE 37° Female Swivel 90° Elbow

A

E F

A

E F

A

B

F

E



Couplings430 ‘U’ Series No Skive


1/2 1/2 43008U-108 1/2-14 3.56 1.69 .34 7/81/2 3/4 43008U-112 3/4-14 3.29 1.38 .34 1-1/163/4 3/4 43012U-112 3/4-14 3.68 1.69 .61 1-1/163/4 1 43012U-116 1–11-1/2 3.77 1.75 .61 1-3/81 3/4 43016U-112 3/4-14 3.86 1.81 .71 1-1/41 1 43016U-116 1–11-1/2 4.05 2.00 .81 1-3/81 1-1/4 43016U-120 1-1/4–11-1/2 4.08 2.06 .81 1-11/161-1/4 1-1/4 43020U-120 1-1/4–11-1/2 4.58 2.31 1.02 1-11/161-1/2 1-1/2 43024U-124 1-1/2–11-1/2 4.87 2.38 1.25 22 2 43032U-132 2–11-1/2 5.51 2.69 1.69 2-1/2


1/2 3/8 43008U-606c 9/16-18 3.56 1.69 .34 13/16 11/161/2 1/2 43008U-608a 3/4-16 3.67 1.75 .34 13/16 7/81/2 5/8 43008U-610a 7/8-14 3.72 1.81 .34 13/16 11/2 3/4 43008U-612c 1-1/16–12 3.76 1.88 .34 1 1-1/43/4 3/4 43012U-612c 1-1/16–12 4.08 2.06 .61 1 1-1/43/4 7/8 43012U-614c 1-3/16–12 3.90 1.88 .61 1-1/4 1-3/83/4 1 43012U-616c 1-5/16–12 4.01 2.00 .61 1-1/4 1-1/21 3/4 43016U-612c 1-1/16–12 4.19 2.19 .61 1-1/4 1-1/41 1 43016U-616c 1-5/16–12 4.28 2.25 .81 1-1/4 1-1/21 1-1/4 43016U-620c 1-5/8–12 4.12 2.06 .81 1-5/8 21-1/4 1-1/4 43020U-620c 1-5/8–12 4.87 2.63 1.02 1-11/16 21-1/4 1-1/2 43020U-624c 1-7/8–12 5.03 2.75 1.02 1-7/8 2-1/41-1/2 1-1/2 43024U-624c 1-7/8–12 5.29 2.81 1.25 2 2-1/42 2 43032U-632c 2-1/2–12 6.04 3.25 1.69 2-1/2 3†To determine the correct length of hose, subtract the cut-off factora Swivel nuts are universal c SAE 37° flare connection only.

Male Pipe (NPTF)Rigid

SAE 37° FemaleSwivel)


1/2 1/2 43008U-508 3/4-16 3.50 1.63 .34 7/81/2 5/8 43008U-510 7/8-14 3.30 1.38 .34 13/4 3/4 43012U-512 1-1/16–12 3.74 1.75 .61 1-1/83/4 7/8 43012U-514 1-3/16–12 3.81 1.81 .61 1-1/43/4 1 43012U-516 1-5/16–12 4.02 2.06 .61 1-3/81 1 43016U-516 1-5/16–12 4.02 2 .81 1-3/81 1-1/4 43016U-520 1-5/8–12 3.84 1.81 .81 1-11/161-1/4 1-1/4 43020U-520 1-5/8–12 4.57 2.31 1.02 1-11/161-1/2 1-1/2 43024U-524 1-7/8–12 4.95 2.50 1.25 22 2 43032U-532 2-1/2–12 5.57 2.75 1.69 2-5/8

SAE 37° Male Rigid

A

E

NO

SK

IVE

NO

SKIV

E

A

E

NO

SK

IVE

A

E F

SK

IVN

O

E

Hose End Series:‘U’ Series

Typical Application: General purpose low, medium, and high pressure fluid transfer.Compatible Hose: Use Hose H0377/Kelly Power, H115 & H116/Performer II,

H1777/Perfection 300, H1812/Industrial A/W, H6002/Concord Air,H6008/Yellow Jack, H6009/Bulldog Gold & H9622/Contractors Air.

Material: Low Carbon Steel Plating: Zinc; yellow dichromate finishAssemble With: T-410-1 Coll-O-Crimp II, T-420-1 Coll-O-Crimp Super I, T-440-1 Coll-OCrimp II

Plus or T-480.Advantages: Wide selection of hose and end configurations allowing a diverse number of appli-

cations. An ideal series to introduce hydraulics.Ordering Information: Order individually by catalog number. O-rings not supplied with split

flange hose ends. Label Set: FS-3100


EquipmentColl-O-Crimp T-605VS

Refer to safety infor-mation regarding Coll-

O-Crimp hose, hose fittingsand assembly equipment compatibility on pages 3-4.

Refer to pages 148 for Coll-O-Crimp tooling, toolingpackages and pumps.

The T-605VS is designed forhigh-speed productioncrimping of hydraulic andfluid transfer hose assem-blies. Equipped with Boston“bump-and-skirt” dies, the T-605VS produces OEM-quality crimps onEaton 'U', '430U' and 'E'series hose ends. Optionalflat-crimp dies allow crimp-ing of other Boston hoseends and Boston WolfCouplings.

Capacity: 3/16" I.D. fiber-braid through 2" 6-spiralhydraulic, pneumatic andfluid transfer hoses

Mounting: Tool Stand orBench Mount

Weight: 293 lbs.

Standard Voltage: 230three-phase

T-605VS-1 • Variable CrimpSystem ONLY!

T-605VS • T-605 Crimping System Package

Includes one each of the following:CATALOGNUMBER DESCRIPTION

T-605VS-1 Variable Crimp SystemT-605-CS QC Tool StandT-605-80FP Complete Set (17) Dies for Flat CrimpT-605-104U 'U' Series, 'S' Series and 265 'P' Series Die SetsT-605-430U 430 'U' Series Die Set

T-605VS-U • T-605 Crimping System Package


T-605VS-1 Variable Crimp SystemT-605-CS QC Tool StandT-605-104U 'U' Series, 'S' Series and 265 'P' Series Die SetsT-605-430U 430 'U' Series Die Set

T-605VS-B • T-605 Crimping System Package


T-605VS-1 Variable Crimp SystemT-605-CS QC Tool StandT-605-80FP Complete Set (17) Dies for Flat Crimp

Additional T-605 Crimping System Parts

CATALOGNUMBER DESCRIPTION

T-605-CS QC Tool StandT-605-TH Tool Holder - Wall or Floor MountedT-605-DH Quick Change Die HolderT-605-DP Set of retaining Pins for Dies

The Coll-O-Crimp powersource has the pressurerelief valve set at 10,000PSI. Damage to the presswill result if higher pres-sures are used and warran-ty will be voided.


EquipmentColl-O-Crimp T-605VS

T-605-104U • ‘U’ Series, 'S' Series & 265 'P' Series DieSet for Crimping System T-605VS

Kit includes one each of the following:CATALOGNUMBER DESCRIPTION

T-605-10404 Crimp dies for 04 'U', 04 'S', 26504 'P' & 26506 'P' hose ends

T-605-10406 Crimp dies for 06 'U', 06 'S' & 26508 'P' hose ends

T-605-10408 Crimp dies for 08 'U' & 08 'S' hose endsT-605-10410 Crimp dies for 10 'U' & 26512 'P' hose endsT-605-10412 Crimp dies for 12 'U' & 12 'S' hose endsT-605-10416 Crimp dies for 16 'U' & 16 'S' hose endsT-605-10420 Crimp dies for 20 'U' & 20 'S' hose ends

T-605-430U • 430 ‘U’ Series Die Set for Crimping System T-605VS


T-605-43008 Crimp dies for 43008 'U' hose endsT-605-43012 Crimp dies for 43012 'U' hose endsT-605-43016 Crimp dies for 43016 'U' hose endsT-605-43020 Crimp dies for 43020 'U' hose endsT-605-43024 Crimp dies for 43024 'U' hose endsT-605-43032 Crimp dies for 43032 'U' hose ends

Collets may be ordered individually.

T-605-80FP • Complete Set (17) Dies for Flat Crimp*


T-605-FP10 Crimp range 10-12mm (0.394"-0.472")T-605-FP12 Crimp range 12-14mm (0.472"-0.551")T-605-FP14 Crimp range 14-16mm (0.551"-0.629")T-605-FP16 Crimp range 16-19mm (0.629"-0.748")T-605-FP19 Crimp range 19-22mm (0.748"-0.866")T-605-FP22 Crimp range 22-26mm (0.866"-1.023")T-605-FP26 Crimp range 26-30mm (1.023"-1.181")T-605-FP30 Crimp range 30-34mm (1.181"-1.338")T-605-FP34 Crimp range 34-39mm (1.338"-1.535")T-605-FP39 Crimp range 39-45mm (1.535"-1.771")T-605-FP45 Crimp range 45-51mm (1.771"-2.007")T-605-FP51 Crimp range 51-57mm (2.007"-2.244")T-605-FP57 Crimp range 57-63mm (2.244"-2.480")T-605-FP63 Crimp range 63-69mm (2.480"-2.716")T-605-FP69 Crimp range 69-75mm (2.716"-2.953")T-605-FP74 Crimp range 74-80mm (2.913"-3.149")T-605-FP78 Crimp range 78-87mm (3.071"-3.425")* For use when a full length flat crimp is required (i.e., only for Boston 'M' Series hoseends and for crimping Boston industrial hose). Not recommended for 'U' Series hoseends. Please refer to the Hose End & Tool Selector Chart for nominal crimp diametersfor Boston industrial hoses with Boston 'U', 430 'U' and 'M' Series hose ends.

T-605-069E • 430 ‘U’ Series Die Set for Crimping System T-605VS


T-605-E1 Crimp dies for 04 'E' & 06904 'E' hose endsT-605-E2 Crimp dies for 05 'E' & 06905 'E' hose endsT-605-E3 Crimp dies for 06 'E' & 06906 'E' hose endsT-605-E4 Crimp dies for 08 'E' & 06908 'E' hose endsT-605-E5 Crimp dies for 06908 'E' & 06910 'E' hose endsT-605-E6 Crimp dies for 06910 'E' hose ends\T-605-E7 Crimp dies for 12 'E' & 06912 'E' hose endsT-605-E8 Crimp dies for 16 'E' & 06916 'E' hose endsT-605-E9 Crimp dies for 06920 'E' hose ends

Refer to safety informationregarding Coll-O-Crimp hose,

hose fittings and assembly equipmentcompatibility on pages 3-4.


EquipmentColl-O-Crimp Portable T-465

Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumps.Refer to safety information regardingColl-O-Crimp crimping procedures onpage 151.



The Portable Coll-O-Crimp isa completely PORTABLEhose assembly system. NOELECTRICAL POWERSOURCE IS NEEDED. Handpump powered, lightweight,vise or stand mounted, thiscrimper is ideal for yourportable crimping needs.

Capacity: 3/16" I.D. 1 fiberbraid through 1-3/8" I.D. 2wire hose

Mounting: Vise/Stand

Size: 12-1/2" high, 8-1/2"wide, 5-1/2" deep

Weight: 31 lbs. The vise bracket, die ring, pusher,decal and instruction kit are com-ponents of the T-465 Portable Coll-O-Crimp Press.Pump Required (sold separately): T-460-2

CAUTION

Use T-460-2 10,000 PSIhand pump only.

CAUTION

The Coll-O-Crimppower source has the

pressure relief valve set at10,000 PSI. Damage to thepress will result if higherpressures are used and war-ranty will be voided.

T-465-HP • Portable Coll-O-Crimp Package


T-465 Portable Coll-O-Crimp PressT-460-2 Hand Pump (10,000 PSI)T-450-3 Quick Disconnect Hose Assembly

T-465 HPU • Portable Coll-O-Crimp Package


T-465 Portable Coll-O-Crimp Press T-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-10 Black Spacer RingT-400-62 Yellow Spacer RingT-450-3 Quick Disconnect Hose AssemblyT-460-2 Hand Pump

T-465-HP80 • Portable Coll-O-Crimp Package


T-465-HP See above for contents.T-80 Coll-O-Cut® Portable Saw

T-465 HPU80 • Portable Coll-O-Crimp Package


T-465-HPU See above for contents.T-80 Coll-O-Cut Portable Saw

Portable Coll-O-Crimp



T-465 Portable Coll-O-Crimp Repair and Replacement Items


T-450-P PusherT-450-Q Quick Disconnect Coupling T-450-K Pusher and Retainer Plate Repair Kit.

Includes: T-450B Pusher bolt (1) T-450R Retainer plate (1) T-450S Retainer plate screw (2)

T-450-QK Includes: T-450-Q and T-450-KW-EQCR-TE011-E Shroud Decal

T-450-C • PortableColl-O-Crimp Stand

T-465-TB • PortableColl-O-Crimp ToolBoxes

The T-450-C Stand isdesigned specifically foryour Portable Coll-O-CrimpT-465 Press. This standallows you to use yourpress on a work bench orother flat surface withoutthe need of a vise. Simplybolt the press onto thestand with the suppliedbolts, and you’re ready tomake Coll-O-Crimp HoseAssemblies.

The T-465-TB tool boxes fea-ture convient press, pumpand collet storage whileoffering easy mobitiy ofyour hose assembly equip-ment. Supplied as a set, theT-465-TB tool boxes are anexcellent addition to theportable Coll-O-CrimpSystem.

Includes one each: CATALOGNUMBER DESCRIPTION

T-460-10B Small Tool Box Stores the T-465 and spacer rings. 15" x 9" x 8".

T-460-10BB Large Tool Box Stores the T-460-2 and collets. 25" x 10" x 8".




EquipmentT-465 CrimpingProcedure

1. Clamp the crimper into avise or mount to a workbench using the mountingbracket.

2. Remove pusher and insertproper size collet halves.

3. Select proper BostonColl-O-Crimp hose andend fitting. Insert hoseinto end fitting.

IMPORTANT: Make surehose is bottomed on endfitting.

4. Insert hose assemblyfrom below between thecollet halves. Align dim-ples on hose end withtop of collet. Whencrimping 229 ‘P’, 265 ‘P’,338 ‘P’ or H757 ‘E’Series hose ends, aligntop of collar on hose endwith top surface of collet.

5. Refer to Tool SelectorChart for proper spacerring. Place appropriatespacer ring, with properside up, on top of collet.

6. Replace pusher byHanging it from Ramplatewith bolt on top. Slide itback for centering. Closevalve on hand pump andstart pumping to crimp.

7. When spacer ring contactsdie ring, the crimp is com-plete. Open valve on handpump. Allow the ram andpusher to retract.

8. Remove pusher and spac-er ring. Remove crimpedassembly from belowthrough the collet halves.Visually inspect thecrimped end.

9. To insure a proper crimphas been completed,measure the nominalcrimp diameter. Refer toHose End and ToolSelector Chart in the backof this catalog for proce-dure and crimp diameters.

WARNING

You must hold thehose assembly in placefrom below throughout thecrimping operation. Do notplace fingers or hands atthe crimping point duringoperation. Failure to followthis procedure could resultin serious injury to yourhand or finger.


T-464 • Portable Coll-O-Crimp Package

Includes one each of the following: CATALOGNUMBER DESCRIPTION

T-460 Portable Coll-O-Crimp Press, Hand Pump & Hose Assembly Kit, and Instructions

T-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-10 Black Spacer RingT-400-62 Yellow Spacer RingT-460-M Instructions

Replacement Items:


T-460-M InstructionsT-460-P Pusher T-460-SPR Slide Pull RodT-460-SF Slide FlangeT-460-16 Hose AssemblyT-460-SP Slide PlateT-460-2 Hand PumpT-460-SPK Slide Pull KnobW-EQCR-TE009-E Shroud Decal

EquipmentColl-O-Crimp Portable T-460 & T-462

T-466 • Portable Coll-O-Crimp Package

Includes one each of the following:


T-462 Portable Coll-O-Crimp Press, Air/Hydraulic Pump & Hose Assembly Kit

T-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-10 Black Spacer RingT-400-62 Yellow Spacer RingT-460-M Instructions

Replacement Items:


T-460-M Instructions T-460-SPK Slide Pull KnobT-460-P Pusher T-460-SPR Slide Pull RodT-460-SF Slide Flange T-462-16 Hose AssemblyT-460-SP Slide PlateT-462-V Regulator

T-462-2 Air/Hydraulic PumpW-EQCR-TE010-E Shroud Decal

For T-460 Tool Box see page 184.Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumps.

Refer to safety informationregarding Coll-O-Crimp crimpingprocedures on pages 153-154.

For T-462 Tool Box see page 184.Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumps.

Refer to safety informationregarding Coll-O-Crimp crimpingprocedures on pages 153-154.



The T-460 is a completelyportable hose assemblysystem. Lightweight, handpump powered, and com-plete with a self-supportingbase, this crimping pressfeatures layback positioningup to a 45° angle. With amaximum crimping capacityto 1-3/8" I.D. 2 wire hose,you cannot afford to be inthe field without this sys-tem.

Capacity: 3/16" I.D. 1 fiberbraid through 1-3/8" I.D. 2wire hoseMounting: Free standingbaseSize: 15" high, 14" wide, 11-1/4" deep

Weight: 62 lbs.

This portable Coll-O-Crimpfeatures an air/hydraulicpump making it the idealsystem if you have the avail-ability of compressed air inyour shop or in the field viaa portable compressor.

Capacity: 3/16" I.D. 1 fiberbraid through 1-3/8" I.D. 2wire hoseMounting: Free standingbaseSize: 15" high, 14" wide, 11-1/4" deepWeight: 62 lbs.

T-466

T-464



1. Slide pusher to back ofmachine and insert prop-er size collet halves.

Note: Lubricate taperedcone seat with grease orequivalent before any crimp-ing is done. Continued peri-odic lubrication is recom-mended.

2. Select proper BostonColl-O-Crimp hose endfitting. Insert hose intoend fitting.

IMPORTANTMake sure hose is bot-tomed on end fitting.

3. Insert hose assemblyfrom below between the collet halves. Aligndimples on hose endwith top of collet. Whencrimping 229 ‘P’, 265 ‘P’,338 ‘P’ and 757 ‘E’Series hose ends, aligntop of collar on hose end with top surface ofcollet.

4. Refer to Tool SelectorChart for proper spacerring. Place appropriatespacer ring, with properside up, on top of collet.Hold uncrimped hoseassembly in placethroughout crimpingoperation.

5. Pull the pusher position-ing handle as far forwardas it will go. The pusherwill now be in the properposition for crimping.Close valve located onrear of hand pump andstart pumping to crimp.

6. When spacer ring contactsdie ring, the crimp is com-plete. Open control valveon hand pump. Allow theram and pusher to retract.Slide pusher clear andremove spacer ring.Remove crimped assem-bly from below throughthe collet halves. Visuallyinspect the crimped end.To insure a proper crimphas been completed,measure the nominalcrimp diameter. Refer toHose End and ToolSelector Chart in the backof this catalog for nominalcrimp diameters of fin-ished assemblies.

WARNING

You must hold thehose assembly in

place from below through-out the crimping operation.Do not place fingers orhands at the crimping pointduring operation. Failure tofollow this procedure couldresult in serious injury toyour hand or finger.





1. Slide pusher to back ofmachine and insert propersize collet halves.

Note: Lubricate taperedcone seat with grease orequivalent before any crimp-ing is done. Continued peri-odic lubrication is recom-mended.

2. Select proper BostonColl-O-Crimp hose endfitting. Insert hose intoend fitting.

IMPORTANTMake sure hose is bottomed on end fitting.

3. Insert hose assemblyfrom below between thecollet halves. Align dim-ples on hose end withtop of collet. Whencrimping 229 ‘P’, 265 ‘P’,338 ‘P’ and 757 ‘E’Series hose ends, aligntop of collar on hose endwith top surface of collet.

4. Refer to spacer ringselector chart located inthe back of this catalog.Place appropriate spacerring, with proper side up,on top of collet. Holduncrimped hose assem-bly in place throughoutcrimping operation.

5. Holding the uncrimpedhose assembly in placethroughout the crimpingoperation, pull the pusherpositioning handle as farforward as it will go. Thepusher will now be in theproper position for crimp-ing. Hold down on activa-tion button and startcrimping.

6. When spacer ring contactsdie ring, the crimp is com-plete. Hold the red leverdown to allow the pusherto retract. Slide pusherclear and remove spacerring. Remove crimpedassembly from belowthrough the collet halves.Visually inspect thecrimped end. To insure aproper crimp has beencompleted, measure thenominal crimp diameter.Refer to Hose End andTool Selector Chart in backof catalog for nominalcrimp diameters of fin-ished assemblies.

WARNING






Make factory-type hoseassembilies anywhere-any-time! Versatile and portable,this package offers the easeof use you are looking for ina Coll-O-Crimp hose assem-bly system. The T-480 Coll-O-Crimp Press packages areoffered in four options.Listed below arepress/power unit packages.

For cabinets see pages 183-184 (not included).

T-480-HP • Portable Coll-O-Crimp Press & Hand PumpPackage

Capacity: 3/16" I.D. 1 fiberbraid through 1-1/4" I.D. 6 spi-ral hose-Mounting: Free StandingBaseSize: 22-1/2" high, 14" long,10-1/2" wideTotal Weight: 112 lbs.

Pump Specifications:Dimensions: 7-3/16" high,22" long, 4-3/4" widePressure: 0-10,000 psiOutlet Port Size: 3/8" NPTHydraulic Oil: EnerpacReservoir Capacity:55 cu. in.

Includes T-480-68 blue pusher extension ring. Referto page 158 for instructionson the use of this ring.

This ring is to be used withT-480 portable Coll-O-Crimpand the T-420 collets ONLY.


T-480-AH • Portable Coll-O-Crimp Press &Air/Hydraulic PumpPackage

Capacity: 3/16" I.D. 1 fiberbraid through 1-1/4" I.D. 6 spi-ral hoseMounting: Free StandingBaseSize: 22-1/2" high, 14" long,10-1/2" wideTotal Weight: 124 lbs.

Pump Specifications:Dimensions: 5" high, 15-1/2"long, 5-5/8" widePressure: 0-10,000 psiOutlet Port Size: 3/8" NPTInlet Port: 1/4" NPTAir Pressure: 60-100 psiHydraulic Oil: EnerpacReservoir Capacity:36 cu. in.

Includes T-480-68 blue push-er extension ring. Refer topage 159 for instructions onthe use of this ring.

Note: It is recommendedthat a filter, regulator, lubri-cator, and air pressuregauge be installed upstreamfrom the pump. Filter, regu-lator and lubricator units arenot included.


Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumpsRefer to safety information regardingColl-O-Crimp crimping procedures onpage 159.


PusherClip

Pump Pressure Valve Switch Pump Re

Valve Ha



T-480-HP

T-480-AH


T-480-TA • Portable Coll-O-Crimp Press & TurboAir/Hydraulic PumpPackage


Pump Specifications:Dimensions: 8-1/4" high, 14"long, 6-1/4" widePressure: 0-10,000 psiOutlet Port Size: 3/8" NPTInlet Port: 1/4" NPTAir Pressure: 40-150 psiHydraulic Oil: EnerpacReservoir Capacity:150 cu. in.


Note: It is recommendedthat a filter, regulator, lubri-cator, and air pressuregauge be installed upstreamfrom the pump. Filter, regu-lator and lubricator units arenot included.



T-480-EP • Portable Coll-O-Crimp Press & 120vElectric Pump Package


Pump Specifications:Electrical Power Source:15amp, 120v grounded 1Ph50/60HZDimensions: 14-1/4" high, 9-5/8" long, 9-5/8" widePressure: 0-10,000 psiOutlet Port Size: 3/8" NPTHydraulic Oil: EnerpacReservoir Capacity: 115.5cu. in.Flow: .5 to 1.0 gpmMotor Ratting: 1/2" hp uni-versal, 9 amps at 10,000 psi



Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumpsRefer to safety information regardingColl-O-Crimp crimping procedures onpage 161.


T-480-TA

T-480-EP





Repair & Replacement Items

ITEM PARTNUMBER QTY. NUMBER DESCRIPTION REMARKS

1 1 T-480-P Pusher2 1 T-480-PSK Pusher Stop Repair Kit Includes pusher clip, 2 machine screws,

pusher stop & spring3 1 T-480-SP Slider Plate4 2 140-05485-01* Roll Pin5 1 T-480-SFK Slide Flange Kit Includes slide flange, 2 bushings & 2 machine screws6 1 T-480-SPR Slide Pull Rod7 1 T-480-SPK Slide Pull Knob8 2 140-06601* Vinyl Grip9 1 T-480-TBK Tilt Bracket Knob10 6 140-06894* Foot Pad11 1 T-480-69 Tool Locator Bracket# 1 T-480-16 Hose Assembly 10,000 PSI replacement hose assembly for T-480-HP# 1 T-480-17 Hose Assembly 10,000 PSI replacement hose assembly for T-480-TA

and T-480-EP# 1 T-480-18 Hose Assembly 10,000 PSI replacement hose assembly for T-480-AH# 1 140-06906* Hydraulic Quick Coupler Used with the T-480-TA and T-480-EP System# 1 T-480-3 Turbo Air/Hydraulic Pump Replacement pump for T-480-TA System# 1 T-481-110 Electric Pump Replacement pump for T-480-EP System# 1 T-480-2 Hand Pump Replacement pump for T-480-HP System# 1 T-482-2 Air/Hydraulic Pump Replacement pump for T-480-AH System# 1 T-480-M Set-up & Operating Guide For T-480 System# Item not illustrated in parts breakdown.* Please contact Customer Support at 1-888-258-0222 for price and availability on these items.



PusherClip

PumpReleaseValve

Pump Vent/Fill Cap


EquipmentPortable T-480-HPCrimpingProcedure

1. Turn vent/ fill cap to VENTposition to vent pumpreservoir.

2. Close release valve onpump.

Note: Periodically lubricate die cavity with Boston T-400-Glubricant.

3. Release the pusher clipand slide pusher back.

4. Select the proper Bostonhose, end fittings, andtooling (refer to the HoseEnd and Tool SelectorChart). Insert the hoseinto the end fitting, mak-ing sure that the hose isbottomed in end fitting.

5. Loosen knob and tiltpress as necessary.Insert one end of hoseassembly from below thebase plate and betweenthe collet halves. Alignknurl on end fitting withtop of collet, making surethat collet halves areevenly aligned.

6. Holding uncrimped hoseassembly in place, posi-tion T-480-68 blue pusherextension ring on top ofcollet.

7. Slide pusher forward,making sure pusher cliphas locked.

8. Operate pump handleuntil T-480-68 blue pusherextension ring contactsthe base plate, indicatingthat the crimp is com-plete. Open the RELEASEvalve to retract pusher.Release the pusher clipand slide the pusher back.Remove the blue pusherextension ring from top ofcollet and then thecrimped hose assemblyfrom below.

Note: Visually inspect thecrimped end. Measure thenominal crimp diameter andverify that the crimp is with-in 1/16" from the locatingknurl on the collar.

FOR T-400 TOOLING

Note: The T-480-68 blueextesion ring is NOT usedwith T-400 tooling.

9. When crimping with Coll-O-Crimp I tooling theprocedure is the sameexcept;

a. Insert the T-420-25adapter die ring intothe base plate die cavity.

b. Periodically lubricatethe T-420-25 adapterdie ring or base platedie cavity.

c. Use T-400 collets andspacer rings.

d. Align dimples on theend fitting with top ofcollet. When crimping229 'P', 265 'P', 338 'P'and 757 'E' Serieshose ends, align top ofcollar on hose end withtop surface of collet.

WARNING




EquipmentPortable T-480-AHCrimpingProcedure

1. Attach air supply to pump.

Note: Periodically lubricate thedie ring with Boston T-400-Glubricant.


3. Select the proper Bostonhose, end fittings andtooling (refer to Hose Endand Tool Selector Chart).Insert the hose into theend fitting, making surethat the hose is bot-tomed in fitting.

4. Loosen knob and tiltpress as necessary.Insert one end ofhose assembly frombelow the base plate andbetween the collethalves. Align knurl on endfitting with top of collet,making sure that collethalves are evenly aligned.

5. Holding uncrimped hoseassembly in place, posi-tion T-480-68 blue exten-sion ring on top of collet.


7. Press ACTIVATION buttonand hold untill T-480-68blue pusher extensionring contacts the baseplate, indicating that thecrimp is complete.Depress PRESSUREvalve to retract pusher.Release the pusher clipand slide the pusherback. Remove the bluepusher extension ringfrom top of collet andthen crimped hoseassembly from below.

FOR T-400 TOOLING


9. When crimping with Coll-O-Crimp I tooling the pro-cedure is the sameexcept;

a. Insert the T-420-25adapter die ring intothe base plate die cavi-ty.



d. Align dimples on theend fitting with top ofcollet. When crimping229 'P', 265 'P', 338'P' and 757 'E' Serieshose ends, align top ofcollar on hose end withtop surface of collet.

WARNING



PusherClip

Pump Pressure Valve Switch Pump Release

Valve Handle



EquipmentPortable T-480-TACrimpingProcedure

1. Connect hose assemblyto pump and crimper.

2. Attach air supply topump.

3. Vent pump by openingvent screw 1-2 turns.

Note: Periodically lubricatethe die ring with Boston T-400-G lubricant.


5. Select the proper Bostonhose, end fittings and tooling (refer to the HoseEnd and Tool SelectorChart). Insert the hoseinto the end fitting, mak-ing sure that the hose isbottomed in fitting.




9. Depress the PRESSUREend of treadle and holduntill T-480-68 blue push-er extension ring con-tacts the base plate, indi-cating that the crimp iscomplete. Depress theRELEASE end of treadleto retract pusher. Releasethe pusher clip and slidethe pusher back. Removethe blue pusher exten-sion ring from top of col-let and then the crimpedhose assembly frombelow.

FOR T-400 TOOLING


9. When crimping with Coll-O-Crimp I tooling the pro-cedure isthe same except;

a. Insert the T-420-25adapter die ring intothe base plate die cavity.



d. Align dimples on theend fitting with top ofcollet. When crimping229 'P', 265 'P', 338'P' and 757 'E' Serieshose ends, align top ofcollar on hose end withtop surface of collet.

WARNING



Pressure Position Release Position



EquipmentPortable T-480-EPCrimpingProcedure

WARNING



1. Connect hose assemblyto pump and crimper.Check all connections tobe sure they are tight andleak free.

2. Open the pump vent plugby turning it 1-2 turns.

Note: Periodically lubricate thedie ring with Boston T-400-G lubricant.


4. Select the proper Bostonhose, end fittings andtooling (refer to Hose Endand Tool Selector Chart).Insert the hose into theend fitting, making surethat the hose is bot-tomed in end fitting.




FOR T-400 TOOLING

Note: The T-480-68 blueextension ring is NOT usedwith T-400 tooling.

9. When crimping with Coll-O-Crimp I tooling the pro-cedure is the sameexcept;

a. Insert theT-420-25adapter die ring into thebase plate die cavity.



d. Align dimples on theend fitting with top ofcollet. When crimping229 'P', 265 'P', 338'P' and 757 'E' Serieshose ends, align top ofcollar on hose endwith top surface ofcollet.

8. Turn pump switch, locat-ed on side of shroud, to"ON" position. PressADVANCE on pendantswitch and hold until bluespacer extension ringcontacts the base plate,indicating that the crimpis complete. PressRETRACT on the pendantswitch and pusher willretract. Remove the bluepusher extension ringfrom top of collet andthen the crimped hoseassembly from below.

Note: Visually inspect thecrimped end. Measure the nom-inal crimp diameter and verifythat the crimp is within 1/16"from the locating knurl on thecollar.


T-400 • Coll-O-Crimp I Package


T-400-1 Coll-O-Crimp Press, T-400BB Switches and T-400-M Instructions

T-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-5C ‘U’ Series Collet – 3/4"T-400-6C ‘U’ Series Collet – 1"T-400-10 Spacer Ring – BlackT-400-11 Spacer Ring – SilverT-400-62 Spacer Ring – YellowT-400-16** 36" T-421U Pump to Press

Hose Assembly InstructionsT-400-8 Die RingPump Required (sold separately): T-421U, T-421U-110, T-402-2 or T-403-2**Not supplied when ordering a T-402 or T-403 package.

T-400 Coll-O-Crimp I Press/Pump Packages

The T-400 Coll-O-Crimp Press and tooling package can besupplied with a variety of power units for your particularneeds. Listed below are press/power unit packages. Forcabinets see page 184.

T-401 • C-O-C I & 220v Electric Pump Package


T-400 Press and tooling packageT-421U Electric Pump (220v, 1 phase)

T-401-110 • C-O-C I & 110v Electric Pump Package

Includes one each of the following: CATALOGNUMBER DESCRIPTION

T-400 Press and tooling packageT-421U-110 110v, 1 Phase Pump

T-402 • C-O-C I & Air/Hydraulic Pump Package

Package Includes one each of the following:CATALOGNUMBER DESCRIPTION

T-400 Press and tooling packageT-402-2 Air/Hydraulic PumpT-400-18 108" Hose assembly and fittings

EquipmentColl-O-Crimp T-400

CAUTION

The Coll-O-Crimppower source has

the pressure relief valve setat 4000 to 4200 PSI.Damage to the press willresult if higher pressuresare used and warranty maybe voided.

Refer to pages 170 through 178 for Coll-O-Crimp tooling, tooling packages andpumps.

Note: 25 ton (T-400-1 is C-O-C press only)

Refer to safety informationregarding Coll-O-Crimp crimpingprocedures on page 164.

T-400 Coll-O-Crimp The Coll-O-Crimp I is thetime-proven ‘Mini-Factory’that you can easily set up inyour own shop. Fast, easy,compact and various powersources available make thiscrimper versatile for eventhe smallest of workshops.

Capacity: 3/16" I.D. 1 fiberbraid through 1-3/8" I.D. 2wire hoseMounting: Bench; FH-135Xor C40X Cabinet.For cabinets see pages 183-184.

Size: 16-1/4" high, 8" wide,21-3/4" deepWeight: 113 lbs.




T-403 • C-O-C I & Hand Pump Package


T-400 Press and tooling package/Less T-400-16T-403-2 Hand PumpT-400-19 60" hose assembly and fittings

T-414 • C-O-C I & 12v Electric Pump Package


T-400 Press and tooling packageT-412 12 volt DC Electric Pump


T-400-1 Coll-O-Crimp I Repair and Replacement Items


T-400-B Pusher BoltT-400-BB Switch to interface T400-1 crimper to T421U pump or T-421U-110 pump W-EQCR-TD003-E Shroud DecalT-400-G 1.5 oz. Tube High Efficiency Teflon GreaseT-400-K1 Seal Replacement Kit for T-400-1 PressT-400-M Instructions for T-400-1T-400-S Replacement press shroud with Decals.T-400-8 Die RingT-400-13 Replacement collet cage for T-400 ‘U’ Series collets, 1/4" and 3/8" sizes only, and

229 "P' Series collets, all sizes, with a ‘C’ suffix (2 required for each collet).T-400-14 Replacement collet cage for T-400 ‘U’ Series collets with a ‘C’ suffix, 1/2"

through 1" only, (2 required for each collet).T-400-90 Replacement collet cage for T-400 ‘E’, 069 ‘E’, and ‘E’ Series collets with a ‘C’

suffix (2 required for each collet).T-432-15 Pusher

CAUTIONThe Coll-O-Crimppower source has

the pressure relief valve setat 4,000 to 4,200 PSI.Damage to the press willresult if higher pressuresare used and warranty maybe voided.

Note: 25 ton (T-400-1 is C-O-C press only)Refer to safety information regardingColl-O-Crimp crimping procedures onpage 164.

T-400-9 • Crimp Locator

The T-400-9 allows you tomake large volumes of hoseassemblies by automaticallyaligning hose ends in propercrimp location.

Installation Procedure

1. Remove the front Allen boltusing an Allen wrench ortool provided with kit.

2. Add the washer providedwith the kit to existingwasher as shown andtorque the bolt down toapproximately 75 ft.-lbs.

3. Attach the locator post ofthe pre-assembled locatorto the bottom of the mid-dle plate and lock it inplace with one of theknurled nuts.

4. Align the dimples on thefirst assembly with top ofcollet to locate the crimp.Drop the locator bracketdown to rest on top of thehose end. Lock the bracketin position with remainingtwo knurled nuts. The loca-tor now can be used,instead of dimples, tolocate crimp accuratelyand consistently on theremaining hose ends ofthe same size and type.Note: Remove locator

assembly when crimpingbent tube ends.



T-400 Coll-O-Crimp IPress/Pump PackagesContinued

The T-400 Coll-O-Crimp IPress and tooling packagecan be supplied with a vari-ety of power units for yourparticular needs. Listedbelow are press/power unitpackages. For cabinets seepages 183-184.



3. Place the correct Coll-O-Crimp hose end on hose.Be sure hose is bottomedin hose end.

1. Place die ring T-400-8 onbase plate against frontstops.

2. Insert properly-sizedmatched collet halves inthe die ring. See chart on press.

4. Insert hose assemblyfrom below between thecollet halves. Align thedimples on the hose endcollar with the top of thecollet. When crimping229 ‘P’, 265 ‘P’, or 338 ‘P’or 757 ‘E’ Series ends,the collar should be flushwith the top of the collet.

5. Place specified side ofspacer ring face downon collet withuncrimped hose assem-bly held in place. Referto the Hose End & ToolSelection Chart in theback of this catalog forfurther instruction.

6. Slide entire assemblyback against rear locat-ing stops.

7. Activate pump to crimphose end to hose. Whenspacer ring contacts diering, crimping is com-plete. Release the electricswitch to retract pusher.Slide entire assembly for-ward and remove spacerring.

8. Remove factory-qualitycrimped hose assemblyand visually inspect thecrimped end. The crimpon the collar should belocated ± 1/16" fromthe dimples or ridges.

9. To insure a propercrimp has been com-pleted, measure thenominal crimp diameter.Refer to Hose End andTool Selector Chart inback of catalog for pro-cedure and crimp diam-eters.

WARNING

You must hold thehose assembly in placefrom below throughout thecrimping operation. Do notplace fingers or hands atthe crimping point duringoperation. Failure to followthis procedure could resultin serious injury to yourhand or finger.


T-420-N • Coll-O-Crimp Super I Package


T-420-1 Coll-O-Crimp Super I Press and T-420-M Instructions

T-421U 220v Electric PumpT-400-2C ‘U’ Series Collet– 1/4"T-400-3C ‘U’ Series Collet– 3/8"T-400-4C ‘U’ Series Collet– 1/2"T-400-5C ‘U’ Series Collet– 3/4"T-400-6C ‘U’ Series Collet– 1"T-400-10 Spacer Ring– BlackT-400-11 Spacer Ring– SilverT-400-62 Yellow Spacer RingT-410-22 36" Pump to Press Hose AssemblyT-420-25 Adapter Ring for T-400T-420-4CN 430 ‘U’ Series Collet– 1/2"T-420-5CN 430 ‘U’ Series Collet–3/4"T-420-6CN 430 ‘U’ Series Collet– 1"T-420-7CN 430 ‘U’ Series Collet– 1-1/4"

T-420N-110 • Coll-O-Crimp Super I Package


T-420-1 Coll-O-Crimp Super I Press and T-420-M Instructions

T-421U-110 110v Electric PumpT-400-2C ‘U’ Series Collet– 1/4"T-400-3C ‘U’ Series Collet– 3/8"T-400-4C ‘U’ Series Collet– 1/2"T-400-5C ‘U’ Series Collet– 3/4"T-400-6C ‘U’ Series Collet– 1"T-400-62 Spacer Ring–YellowT-400-10 Spacer Ring– BlackT-400-11 Spacer Ring– SilverT-410-22 36" Pump to Press Hose AssemblyT-420-25 Adapter Ring for T-400 Series ColletsT-420-4CN 430 ‘U’ Series Collet– 1/2"T-420-5CN 430 ‘U’ Series Collet–3/4"T-420-6CN 430 ‘U’ Series Collet– 1"T-420-7CN 430 ‘U’ Series Collet– 1-1/4"

EquipmentColl-O-Crimp Super I T-420




Note: Seal kits for T-410 andT-440 are not sold separate-ly. Crimpers must be sent inand torqued by Boston.Refer to safety information regardingColl-O-Crimp crimping procedures onpages 168-169.

The Coll-O-Crimp Super I isa versatile machine ideal foryour shop, factory, construc-tion, and mine locations. Bigcapacity combined withlevel activated crimpinggives you wide coverageand a quick and simple wayto make factory-quality hoseassemblies.

Capacity: 3/16" I.D. 1 fiberbraid through 1-1/4" 6 spiralhose; for hoses other than 4and 6 spiral, conversion tool-ing is required. See pages171-174 for details.Mounting: Bench or C-40Xcabinet. See pages 183-184for cabinet (not included).Size: 22" high, 10 " wide, 20-1/2" deepWeight: 210 lbs.

Pump Required (sold separately):T-421U or T-421U-110.

T-420-1 Coll-O-Crimp Super I Press Only.

CAUTION

The Coll-O-Crimppower source has

the pressure relief valve setat 4000 to 4200 PSI.Damage to the press willresult if higher pressuresare used and warranty may be voided.


Coll-O-Crimp Super I Repair and Replacement Items


T-420-1M Micro-Switch for T-420-1 Press140-06977 Tool Locator BracketT-420-B Pusher Bolt and WashersW-EQCR-TE006-E Shroud DecalT-420-H HandleT-420-L Light BulbT-420-LA Light AssemblyT-420-LS Light SwitchT-420-M Instructions for T-420-1T-420-P Pusher Set (2) with Wear Plates and ScrewsT-420-S Press Shroud T-420-26 Insert – Base PlateT-420-G Linkage AssemblyT-420-2R RackT-420-2K Pinion Shaft AssemblyT-420-2S Replacement Pinion Gear ShaftT-420-2G Replacement Pinion GearT-400-G 1.5 oz. Tube High Efficiency Teflon GreaseT-421U-BC Breather Cap for T-421U Pump140-06745 Pusher Wear Plates (1) Left and (1) Right140-06748 Pusher Wear Plates Screws (4)

EquipmentColl-O-Crimp Super I T-420


T-440-N • Coll-O-Crimp II Plus Package


T-440-1 C-O-C II Plus PressT-441 220v 2-stage Electric PumpT-410-BB SwitchT-410-4CN 430 ‘U’ N/S Collet – 1/2" I.D.T-410-5CN 430 ‘U’ N/S Collet – 3/4" I.D.T-410-6CN 430 ‘U’ N/S Collet – 1" I.D.T-410-7CN 430 ‘U’ N/S Collet – 1-1/4" I.D.T-410-8N 430 ‘U’ N/S Collet – 1-1/2" I.D.T-410-9N 430 ‘U’ N/S Collet – 2" I.D.T-410-22 36" Pump to Press Hose AssemblyT-440-M Instructions

Note: For T-410 press, use T-410-BB switch replacement.

Repair & Replacement Items:


T-410-26R Base Plate Insert (7")T-410-26 Base Plate Insert (6.5")T-410-28 Tool Locator BracketT-410-B Pusher Bolts and WashersW-EQCR-TE007-E Shroud DecalT-440-M Instructions for T-440-1T-410-P Pusher Set (2) for T-410-1 and T-440-1T-410-BB Pump Switch for the T-410-1 crimper

when using T-421-U or T-421U-110 PumpT-410-1M Microswitch for T-410-1 & T-440-1T-421-FP 4 prong female electrical outlet

See page 178 for illustration.T-400-G 1.5 oz. Tube High Efficiency Teflon GreaseT-401-SVF Fenner Shuttle ValveT-420-14 Replacement Cage for T-410 and T-470

collets with "C" suffix



Note: Seal kits for T-410 andT-440 are not sold separate-ly. Crimpers must be sent inand torqued by Eaton.Refer to safety information regardingColl-O-Crimp crimping procedures onpages 168-169.

The Coll-O-Crimp II Plus isideal for factory, high per-formance machine opera-tions, construction and minelocations. This machineoffers the capabilities ofcrimping all of the crimpstyle hose ends Eatonoffers. With this coverage,this heavy-duty crimper canhandle all of your crimpingneeds.

Capacity: 3/16" I.D. 1 fiberbraid through 2" 6 spiralhose; for hoses other than 4and 6 spiral, conversion tool-ing is required. See pages170-173 for details.

Mounting: Bench

Size: 27" high, 12" wide, 21" deep

Weight: 450 lbs.

Pump Required (sold separately): T-441

T-440-1 • Coll-O-Crimp IIPlus Press and T-440-MInstructions ONLY.



Note: These packagesinclude tooling to crimpH430 hose. For additionaltooling order from pages170-178.

CAUTION

The Coll-O-Crimppower source hasthe pressure relief

valve set at 5,000 PSI.Damage to the press willresult if higher pressuresare used and warranty maybe voided.


Procedure when using T-410 or T-420 Series col-lets. Spacer ring may berequired. Please refer toHose End & Tool SelectorChart in the back of thiscatalog for tooling specifi-cations.

T-440 used in example.

EquipmentT-420 & T-440CrimpingProcedure

1. Open pusher halves.Select proper size colletfor hose type beingcrimped. Insert collet asshown.

2. Place proper size Coll-O-Crimp hose end on hose.Be sure hose is bottomedin hose end.

2a. When making a hoseassembly on the T-440-1C-O-C machine using a47032E-632 on eachend, you must manuallyremove the springloaded collet retainerring in order for thehose end to fit throughthe opening.

3. Insert hose assemblyfrom below, between col-let halves. Crimp locatingknurls must align withtop surface of collet.

4. T-440-1: Close pusherhalves and activate pumpby turning on switch. Whenpusher contacts the baseplate, the crimp is com-plete.

4.T-420-1: Pull activating leverdown. Pusher halves willclose. Continue to pull acti-vating lever down (pumpwill activate) until pushercontacts the base plate. Thecrimp is complete. Releaseactivating lever. Pusher willautomatically return, andpusher halves will open.Remove hose assemblyand measure nominal crimpdiameter (see step 6).

5. T-440-1: Release switch.Pusher will automaticallyreturn. Open pusherhalves. Remove factorycrimped assembly andinspect.

6. To insure a proper crimphas been completed,measure the nominalcrimp diameter. Refer tothe Hose End

and Tool Selector Chart inback of catalog for proce-dure and crimp diameter.

WARNING


place from below through-out the crimping opera-tion. Do not place fingersor hands at the crimpingpoint during operation.Failure to follow this pro-cedure could result in seri-ous injury to your hand orfinger.


EquipmentT-420 & T-440CrimpingProcedure

1. Hold switch “ON,” As ramstarts down, rotate theram return stops “OUT”from their “IN” position.Release switch. Ram willreturn to the full up posi-tion allowing enoughclearance for insertion ofrequired tooling.

2. Open pusher halves andplace adapter ring in thebase plate cavity. Selectproper size collet forhose type and size beingcrimped. Insert collethalves in adapter ring.

3. Place proper size Coll-O-Crimp hose end on hose.Be sure to bottom onhose.

4. Select proper spacer ring.Refer to the Spacer RingSelector Chart located onfront of press, or HoseEnd & Tool Selector Chartin back of catalog. Inserthose assembly frombelow, between collethalves. Align the dimpleson the hose end collarwith the top of the collet.When using the 229‘P’,265‘P’, 338‘P’ and 757‘E’series hose ends, the col-lar should be flush withthe top of the collet.

5. Place appropriate side ofspacer ring on top of col-let.6a. T-440-1: Close pusher

halves. Hold switch on.When spacer ring bot-toms on adapter ringthe crimp is complete.

6b. Release switch to shutoff pump and retractpusher halves. Openpusher halves. Removefactory-crimped hoseassembly and inspectthe crimp.

7a. T-420-1: Pull activatinglever down. Pusherhalves will close.Continue to pull activat-ing lever down (pumpwill activate) until push-er contacts the baseplate. The crimp is com-plete.

7b. Release activating lever.Pusher will automatical-ly return and pusherhalves will open.Remove factory-crimpedhose assembly andinspect the crimp.

8. To insure a proper crimphas been completed,measure the nominalcrimp diameter. Refer toHose End & Tool SelectorChart in back of catalogfor procedure and crimpdiameters.

WARNINGYou must hold thehose assembly in


Procedure when using T-400 series collets.Please refer to Hosa End& Tool Selector Chart inthe back of this catalogfor tooling specifications.

T-420 used in example.


EquipmentCollet Kits

Kit includes one each of the following:


T-400-113C Collet – 3/16" (H243 only)T-400-31C Collet – 1/4"T-400-32C Collet – 5/16"T-400-33C Collet – 3/8"T-400-34C Collet – 1/2"T-400-35C Collet – 3/4"T-400-36C Collet – 1"FS-1200 Label Set/Layout GuideSpacer Rings not included in T-400-30 kit.

The tools listed above are offered in kitsfor any given hose type, or collets andtools can be purchased individually bycatalog number. Refer to Hose End andTool Selector Chart at the back of thiscatalog for proper spacer rings.



T-400-30 • ‘E’ Series ColletKit

This kit can be used withthe following C-O-C sys-tems: T-400-1, T-420-1, T-440-1, T-460, T-462, T-465 and T-480.

For Nylon and PVC Hose:H19405/Nyall,H265/Ultraforce,H275/Polyforce andH285/Clearforce

T-400-67 • ‘U’ Series ColletKit

This kit can be used withthe following C-O-C sys-tems: T-400-1, T-420-1, T-440-1, T-460, T-462, T-465and T-480.

For Rubber Hose: H105 &H106/Bosflex, H1066/Creamery/Packing, H115 &H116/Performer II, H1571/

Mineforce, H1776 &H1777/Perfection 300,H1812/Industrial A/W,H1941 & H1942/Nyall,H1981, H1982 &H1983/Marathoner,H6002/Concord Air,H8811/Nitrogen Service,H900/Black Line,H9610/Washdown 1000,H9673/Washdown 1250 andH9949/Shock Safe



T-400-2C Collet – 1/4"T-400-3C Collet – 3/8"T-400-4C Collet – 1/2"T-400-64C Collet – 5/8"T-400-5C Collet – 3/4"T-400-6C Collet – 1"T-400-12 Collet – 1-1/4"FS-1100 Label Set/Layout GuideSpacer Rings not included in T-400-67 kit.

T-400-131 • ‘M’ SeriesCollet Kit

This kit can be used with the following C-O-C systems: T-400-1, T-420-1, T-440-1, T-460, T-462, T-465 and T-480.

For Rubber Hose:H345/Pressure Washer andH9610/Washdown 1000


T-400-109C Collet – 1/4"T-400-110C Collet – 3/8"T-400-111C Collet – 1/2”

T-410-80 • 430 ‘U’ SeriesNo Skive Collet Kit

This kit can be used withthe following C-O-C systems: T-410-1 and T-440-1 ONLY.

For Hose H0377/KellyPower, H11524/Performer II,H177624/Perfection 300,H181224/Industrial A/W,H600224 &H600232/Concord Air,H6008, H600816, H00824,H600832/Concord YellowJack, H6009/Bulldog Gold,H961012/Washdown 1000,H9622/Contractors Air



T-410-4CN Collet – 1/2"T-410-5CN Collet – 3/4"T-410-6CN Collet – 1"T-410-7CN Collet – 1-1/4"T-410-8N Collet – 1-1/2"T-410-9N Collet – 2"FS-3100 Label Set



Refer to Hose End and Tool SelectorChart at the back of this catalog for prop-er spacer rings.



T-420-4CN Collet - 1/2”T-420-5CN Collet - 3/4”T-420-6CN Collet - 1”T-420-7CN Collet - 1-1/4”FS-3100 Label Set

T-420-80 • 430 ‘U’ SeriesNo Skive Collet Kit

This kit can be used withthe following C-O-C sys-tems: T-420-1 and T-480. ForHose H11524/Performer II,H177624/Perfection 300,H181224/Industrial A/W,H600224 &H600232/Concord Air,H600816/Concord YellowJack, H600920/BulldogGold, H961012/Washdown1000, H962208, H962212,H962216,H962220/Contractors Air





T-400-2C Collet – 1/4"T-400-3C Collet – 3/8"T-400-4C Collet – 1/2"T-400-5C Collet – 3/4"T-400-6C Collet – 1"T-400-10 Spacer Ring - BlackT-400-11 Spacer Ring - SilverT-400-62 Spacer Ring - YellowT-420-25 Adapter Ring for T-400 Series ColletsT-420-4CN Collet – 1/2"T-420-5CN Collet – 3/4"T-420-6CN Collet – 1"T-420-7CN Collet – 1-1/4"FS-1100 Label Set/Layout Guide (‘U’ Series)FS-3100 Label Set (430 ‘U’ Series)* For use with H35012, H35016 & H54516 ONLY.

T-480-80 • ‘U’ and 430 'U'Series Collet Kit

This kit can be used withthe following C-O-C sys-tems: T-420-1, and T-480ONLY.

For Rubber Hose: H105 & H106/Bosflex,H1066/Creamery Packing,H115 & H116/Performer II,H1571/Mineforce, H1776 &H1777/Perfection 300,H1812/Industrial A/W,H1941 & H1942/Nyall,H1981, H1982 &H1983/Marathoner,H6002/Concord Air,H600816, H600824,H600832/Concord YellowJack, H6009/Bulldog Gold,H8811/Nitrogen Service,H900/Black Line,H9622/Contractors,H9610/Washdown 1000,H9673/Washdown 1250 andH9949/Shock Safe

265 ‘P’ Series Collets

For Hose Styles:H265/Ultraforce,H275/Polyforce,H285/Clearforce

These collets can be used with all C-O-C systems.CATALOGNUMBER DESCRIPTION

T-400-2C Collet *T-400-3C Collet *T-400-64C Collet *

*T-400-2C is used for crimp-ing 1/4" and 3/8" hose andfittings. T-400-3C is used forcrimping 1/2" hose.

T-400-64C is used for crimp-ing 3/4" hose and fittings.





Adapter Die Rings


T-400-8 Adapter Die Ring for T-400 Collets (T-400-1 Press)

T-410-25 Adapter Die Ring for T-400 Collets(T-410-1, T-440-1 Presses)

T-420-25 Adapter Die Ring for T-400 Collets (T-420-1 Press and T-480 packages)

Die Ring Lubricant


T-400-G 1.5 oz. Tube High Efficiency Teflon Grease

T-410-27 • Conversion Kit

For use if you have colletsused on our smaller T-400Coll-O-Crimp I and you areupgrading to a Coll-O-CrimpII Plus.

The tools listed below areoffered in kits for any givenhose type. For example, ifyou have a Coll-O-Crimp II

Plus press and desire to bein the rubber hose business,order T-410-27 conversion kitand T-400-67 for all the col-lets needed to crimp rubberhose. Collets and tools mayalso be purchased individual-ly by catalog number.


T-410-10 Spacer Ring – BlackT-410-11 Spacer Ring – SilverT-410-25 Adapter Die RingT-410-41 Yellow Spacer Ring

EXAMPLE: If you desire tocrimp hose other than 4 or 6spiral hose, you will needthe T-410-25 Adapter DieRing which is included in

the conversion kit above.This ring allows the use ofstandard Coll-O-Crimp I tool-ing, in the Coll-O-Crimp IIPlus Press.


EquipmentSpacer Rings

Spacer Rings • T-400-1 C-O-C I

CATALOG CATALOGNUMBER COLOR NUMBER COLOR

T-400-10 Black T-400-38 RedT-400-11 Silver T-400-62 YellowT-400-37 Green T-400-112 Tan

Spacer Rings • T-420-1 C-O-C Super I



T-420-29* Orange* Spacer Ring for use on Coll-O-Crimp Super I Press ONLY.

If you desire to crimp hose using T-400 collets, you will needthe T-420-25 Adapter Die Ring. This ring allows the use ofstandard Coll-O-Crimp I tooling.

Spacer Rings • T-440-1 C-O-C II Plus


T-410-10 Black T-410-40 RedT-410-11 Silver T-410-41 YellowT-410-12 White T-410-42 TanT-410-39 Green T-410-93 Orange

T-410 Spacer rings can only be used on T-410-1 or T-440-1 Crimpers.

If you desire to crimp hose using T-400 collets, you will needthe T-410-25 Adapter Ring. This ring allows the use of stan-dard Coll-O-Crimp® I tooling.

Spacer Rings • T-460 Portable C-O-C











T-400-10 Black T-400-38 RedT-400-11 Silver T-400-62 YellowT-400-37 Green T-400-112 TanT-420-29† Orange T-480-68* Blue*To be used with T-480 portable C-O-C and the T-420 collets ONLY.†Used with 430 'U' Series No Skive hose ends and H14516 hose.

The tools listed above are offered in kits for any given hose type, or collets and toolscan be purchased individually by catalog number.



Note: See Hose End andTool Selector Chart in theback of this catalog forproper Spacer Ring selec-tion for hose style and sizedesired.


EquipmentColl-O-Crimp Pumps

For repair and replacement items for the following pumps please contact an EnerpacDistributor at www.enerpac.com: T-402-2, T-403-2, T-460-2, T-462-2, T-480-2, T-480-3,T-481-110 & T-482-2.

T-402-2 • Air/HydraulicPump

T-403-2 • Hand Pump

T-411 • Electric Pump(220v) Kit

Replacement Parts:


T-411-B By-pass module T-411-G Release Handle Spring

(Models prior to 1982)T-411-S Micro-Switch (Models prior to 1982)T-401-1B Replacement Gasket between motor and

square reservoirT-421-FP 220v 4 wire Female electrical receptacle.

See page 245 for illustration.T-401-1BC Breather Cap for Fenner-Stone pumpsT-401-1G Relief Handle Spring

(Models prior to 1982)T-401-1S Toggle SwitchT-401-SVF Fenner Shuttle Valve

(Some models have air porton right side)

For use with T-400-1.

Pump Specifications:

Dimensions: 5-1/4" high, 12-1/2" long, 5" wideWeight: 18 lbs.Operation Pressure: 4,000-4,200 PSIReservoir Capacity: 1 pint

Hydraulic Oil: Use EnerpacOil ONLYOutlet Port Size: 3/8" NPTInlet (Air) Port Size: 1/4"NPTAir Pressure: 60 to 120 PSIFilter: F23A3T02Regulator: R23RGL02Lubricator: L43MPL00

Note: It is recommendedthat a filter, regulator, lubri-cator and air pressure gaugebe installed in the air line asclose as possible to thepump. Filter, Regulator andLubricator units not includ-ed.



Dimensions: 7 high, 21"long, 4-3/4" wideWeight: 9 lbs.Operation Pressure: 4,000-4,200 PSIReservoir Capacity: 1 qt.Outlet Port Size: 3/8" NPTHydraulic Oil: Use EnerpacOil ONLY

T-400-36 Bracket for mount-ing T-403-2 Hand Pump toFH-135X cabinet.

Replacement pump for T-410-1 C-O-C II Plus PressONLY.

Kit consists of:

T-421U Electric Pump (220v)

T-410-BB Pump switch for T-410-1 crimper using T-421U pump.



T-412 • MobileElectric Pump

T-421U • ElectricPump (220 Volt)

T-421U-110 • ElectricPump (110 Volt)

For use with T-400-1 and T-420-1.


Dimensions: 7-1/2" high, 14-1/2" long, 9" wideWeight: 65 lbs.Operation Pressure: 4,000-4,200 PSIReservoir Capacity: 3quarts

Outlet Port Size: 3/4"-16straight threadMotor: 12 volt D.C.Hydraulic Oil: SAE 10Whydraulic oil or (ATF) auto-matic transmission fluidFlow: 0.5 GPM

Replacement Parts:T-401-1B Replacement Gasketbetween motor and squarereservoirT-401-1BC Breather Cap forFenner-Stone pumps



Dimensions: 7-1/2" high, 22"long, 10" wideWeight: 75 lbs.Operation Pressure: 4,000-4,200 PSIReservoir Capacity: 6quartsOutlet Port Size: 3/4"-16Straight Thread

Motor: 1 H.P., 3450 R.P.M.,220 volts, 60 cycle, singlephase At 50 Hertz, RPM = 2,850At 60 Hertz, RPM = 3,450Hydraulic Oil*: ISO 32hydraulic oil or (ATF) auto-matic transmission fluidFlow: 2.5 GPM @ 750 PSI,0.5 GPM @ 4000 PSI

Replacement Parts:

T-421-FP 220v 4 wire

Female electrical receptacle.See page 178 for illustration.

*For low temperature appli-cations automatic transmis-sion fluid can be substitut-ed.

Note: It is recommendedthat the electric pump beused on a 15 amp. fused cir-cuit. Pump wired for 220volts, single phase.


For dimensional data otherthan voltage information,refer to T-421U above.

Replacement Parts:

T-421U-BC Breather Cap

Note: It is recommendedthat the electric pump beused on an individual 30amp. fused circuit.

Pump wired for 110 volts,single phase.



For repair and replacement items for the following pumps please contact an EnerpacDistributor at www.enerpac.com: T-402-2, T-403-2, T-460-2, T-462-2, T-480-2, T-480-3,T-481-110 & T-482-2.

T-433 • Two StagePiston Pump

T-441 • Electric Pump (220 V)

T-460-2 • Hand Pump

For use with T-407Production Press.

The Boston T-433 two stagepiston pump power unit is ahigh capacity pump espe-cially suited for the T-407Production crimper. It fea-tures a two stage pistonpump providing high flow atlow pressure for fast ramapproach and low flow athigh pressure for actualcrimping. When used in con-junction with the T-433-2connector cable, the T-433

can be used as an optionalhigh capacity pump for the T-400-1 or T-420-1 Coll-O-Crimp presses.


Dimensions: 22" high, 12 "long, 15" longWeight: 127 lbs.Operation Pressure:4,000 PSIReservoir Capacity:2 gallons

Outlet Port Size:3/8" Pipe ThreadMotor: 1-1/2" H.P., 220 volts 60hz single phaseHydraulic Oil:Use Enerpac Oil ONLYFlow: 2.78 GPM @ 800 PSI,0.52 GPM @ 4000 PSI

Replacement Parts:

T-421-FP 220v 4 wireFemale electrical receptacle.See page 178. T-433-2 Interlock Cable.T-433-1 Foot SwitchAssembly

For use with T-440-1 ONLY.

The Boston T-441 power unitis designed for use with thelatest Coll-O-Crimp II Pluspress. (Shown above only). Itfeatures a two-stage pumpproviding high flow at lowpressure for fast ramapproach and low flow at highpressure for actual crimping.


Dimensions: 7-1/2" high, 22" long, 10" wideWeight: 75 lbs.Operation Pressure:5,000 PSI

Reservoir Capacity:6 quartsOutlet Port Size: 3/4-16Straight Thread O-RingMotor: 1 H.P., 3450 R.P.M.,220 volts, 60 cycle, singlephaseHydraulic Oil: ISO 32hydraulic oil automatic trans-mission fluidFlow: 2.5 GPM @ 750 PSI,0.5 GPM @ 5000 PSI

Replacement Parts:

T-421U-BC Breather CapT-421-FP 220v 4 wireFemale electrical receptacle.

For use with T-450-1, T-460and T-465.


Dimensions: 5-5/8"High, 13-1/4" long, 3-3/4" wideWeight: 4-1/2 lbs.Operation Pressure:0-10,000 PSI

Reservoir Capacity:20 cu in.Relief Valve Setting:10,000 PSIHydraulic Oil:Use Enerpac Oil ONLY

Note: T441 pump is to beused with T440-1 pressonly. When replacing thepump on a standard T-410Coll-O-Crimp II Press (with-out the black switchbox onthe side of the press) referto the repair and replace-ment items on page 167.)



For repair and replacement items for the following pumps please contact an EnerpacDistributor at www.enerpac.com: T-402-2, T-403-2, T-460-2, T-462-2, T-480-2, T-480-3, T-481-110 & T-482-2.


T-480-2 • Two-StageHand Pump

T-480-3 • TurboAir/Hydraulic Pump

For use with T-462.

The Boston T-462-2 powerunit is a air/hydraulic pumpdesigned for use with the T-462 portable Coll-O-Crimpsystem. Ideal if you havethe availability of com-pressed air in your shop orin the field via a portablecompressor.


Dimensions: 4" high, 13"longWeight: 8 lbs. Operation Pressure:0-10,000 PSI Reservoir Capacity:10 cu in.Relief Valve Setting: 10,000PSI

Hydraulic Oil: Use EnerpacOil ONLYRegulator to be set for 100-120 PSI

Replacement Part:T-462-V Regulator



Dimensions: 7" high x 21"long x 4-3/4" wideWeight: 9 lbs.Operation Pressure: 0-10,000 PSIHydraulic Oil: Use EnerpacOil ONLY



Dimensions: 8-1/4"High x12-3/8" long x 8" wideWeight: 16-1/2 lbs.Operation Pressure: 0-10,000 PSIHydraulic Oil: Use EnerpacOil ONLY



For repair and replacement items for the following pumps please contact an Enerpac Distributor at www.enerpac.com: T-402-2, T-403-2, T-460-2, T-462-2, T-480-2, T-480-3, T-481-110 & T-482-2.

T-481-110 • 110v Pump




T-421-FP • 4 ProngFemale ElectricalOutlet



Dimensions: 14-14"High x9-5/8" long x 9-5/8" wideWeight: 32 lbs.

Operation Pressure:0-10,000 PSI

Hydraulic Oil: Use EnerpacOil ONLY



Dimensions: 5-1/2"High, 14-5/8" long, 5-5/8" wide

Weight: 12 lbs.

Operation Pressure: 0-10,000 PSI

Hydraulic Oil: Use EnerpacOil ONLY

All Boston 220v Coll-O-Crimp power pumps areequipped with a four prongelectrical outlet as illustrat-ed. To obtain correspondingfemale wall receptacle orderT-421-FP. For use with T-421U, T-441 & T-433 pumps.

Repair and Replacement Items for Discontinued T-401-1 Pump


T-401-1B Replacement Gasket between motor and square reservoir

T-401-1BC Breather Cap for Fenner-Stone pumpsT-401-1G Relief Handle Spring

(Models prior to 1982)T-401-1S Toggle SwitchT-401-SVF Shuttle Valve for Fenner-Stone pump


T-400-NP60 • Dayco NP60 Conversion Kit

Kit includes one each of the following:PART DESCRIPTION QTY

Base Plate Assembly 1Dayco Pusher Spacer 13/8-16 x 1.75 Cap Screw 1Adapter Ring for T-400 Collets 1Instruction Kit 1

T-400-DE60 Kit:

Kit includes one each of the following:PART DESCRIPTION QTY

Base Plate Assembly 1Dayco Pusher Spacer 13/8-16 x 1.75 Cap Screw 1Adapter Ring for T-400 Collets 1Instruction Kit 1

EquipmentColl-O-Crimp ConversionTooling

T-400-GT kit includes:

Spacer (2) InstructionsPusher 10-24 x 1/4 Set Screws (2)

T-400-GTK • Gates PC707 Conversion Kit


T-400-GT Conversion KitT-400-2C ‘U’ Series Collet –1/4"T-400-3C ‘U’ Series Collet –3/8"T-400-4C ‘U’ Series Collet –1/2"T-400-5C ‘U’ Series Collet –3/4"T-400-6C ‘U’ Series Collet – 1"T-400-8 Die Ring –3/16" thru 1-1/4"T-400-10 Spacer Ring – BlackT-400-11 Spacer Ring – Silver



The T-400-NP60 ConversionKit is designed to allow theuse of standard Coll-O-Crimp tooling, hose andhose ends in the DaycoNP60, (2) tie rod, crimpmachine. Everything isincluded to convert thecrimper to accept Bostontooling. This kit gives thecrimper capacity to crimpup to and including 1-1/4"I.D. 4 spiral wire hoseassemblies.

The T-400-DE60 ConversionKit is designed to allow theuse of standardWeatherhead Coll-O-Crimptooling, hose and hose endsin the Dayco DE60, (4) tierod, crimp machine.Everything is included toconvert the crimper toaccept Weatherhead tool-ing. This kit gives thecrimper capacity to crimpup to and including 1-1/4"I.D. 4 spiral wire hoseassemblies.

The T-400-GT Conversion Kitis designed to allow the use of standard Boston Coll-O-Crimp tooling, hose, andhose ends in the GatesPC707 crimper. Everythingis included to convert thecrimper to accept Bostontooling. This kit gives thecrimper capacity to crimpup to and including 1-1/4"I.D. 2 wire hose factory-type hose assemblies. Thiskit does not include the T-400-8 Die Ring which isrequired for crimping. If youdo not already have the diering or collets, you canorder the kit below.

T-400-NP60 • DaycoNP60 Conversion Kit

T-400-DE60 • Dayco to WeatherheadConversion Kit

T-400-GT • GatesPC707 Conversion Kit


EquipmentColl-O-Crimp ConversionTooling



T-400-GY

T-400-PH

T-400-GYK • Goodyear 99060 Conversion Kit


T-400-GY Conversion KitT-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-5C ‘U’ Series Collet – 3/4"T-400-6C ‘U’ Series Collet – 1"T-400-8 Die Ring – 3/16" thru 1-1/4"T-400-10 Spacer Ring – BlackT-400-11 Spacer Ring – Silver

T-400-PH Kit includes:

1/4-20 x 1 Cap Screw (4) Dowel Pin Spacer (2)1/4" Lockwasher (4) Spacer Bracket (4)Adapter Die Ring Instructions

T-400-PHK • Parker 80c Conversion Kit


T-400-PH Conversion Kit T-400-2C ‘U’ Series Collet – 1/4"T-400-3C ‘U’ Series Collet – 3/8"T-400-4C ‘U’ Series Collet – 1/2"T-400-5C ‘U’ Series Collet – 3/4"T-400-6C ‘U’ Series Collet – 1"T-400-10 Spacer Ring – BlackT-400-11 Spacer Ring – Silver

T-400-GY • Goodyear99060 Conversion Kit

The T-400-GY Conversion Kitis designed to allow the useof standard Boston Coll-O-Crimp tooling, hose andhose ends in the Goodyear99060 crimper. Everythingis included to convert thecrimper to accept Bostontooling. This kit gives thecrimper capacity to crimpup to and including 1-1/4"I.D. 2 wire hose factory-type hose assemblies. Thiskit does not include the T-400-8 Die Ring which isrequired for crimping. If youdo not already have the diering or collets, you canorder the kit below.

T-400-GY Kit includes:Bracket, Base andInstructions

T-400-PH • Parker 80cConversion Kit

The T-400-PH Conversion Kitis designed to allow the useof standard Boston Coll-O-Crimp tooling, hose, andhose ends in the Parker 80ccrimper. Everything isincluded to convert thecrimper to accept Bostontooling. This kit gives thecrimper capacity to crimpup to and including 1-1/4"I.D. 2 wire hose factory-type hose assemblies. Ifyou do not already have thecollets and spacer rings,you can order the kit below.


EquipmentHose Cutting

T-60A • PortableCutter

T-10B • Hose CuttingMachine



An excellent heavy-duty cut-ting machine. The T-60A is aportable power saw that cancut all hoses, including wire-reinforced. Includes threeabrasive blades.

Replacement Blade for T-60A: T-1060A 14" diameterMotor: 3-1/2 H.P., 110/115voltsAmps: 15Weight: 45 lbs.RPM: 3500

Note: 3 blades are mountedon shaft for shipping purpos-es. Remove prior to use.

The T-10B hose cuttingmachine assures quick,clean, right angle cuts, elimi-nating ragged and frayed cutends which make hoseassembly difficult and are apossible cause of prematurehose failure. A powerful 1H.P. motor and belt-drivenblade cut all low, mediumand high pressure fabric andwire-braided hose from3/16" through 1-1/4" I.D. 2wire hose. Specificallydesigned for cutting hose,the T-10B is a natural com-panion to the T-400-1 Coll-O-Crimp and T-300 hoseassembly machines.

The T-10B is shipped com-plete with a 7" smooth edgecutting wheel capable ofcutting one-wire hosethrough 1-1/4", T-1047. Toreceive T-10B with a scal-loped bladeT-1047-1 capableof cutting two-wire hosethrough 1-1/4" instead ofstandard smooth blade,order T-10B-1.

Replacement Blades:

T-1047 (Smooth)

T-1047-1 (Scalloped)

Replacement Belt for

T-10C: T-10-V1 Belt

T-10B: T-10-V Belt

Motor: 1 H.P., 3450 RPM,115 volts, 60 cycle, single phase

Size: 13" wide, 24" long, 17" high

Weight: 85 lbs.

Amps Drawn:

115 volts – 15

Replacement Parts:

T-10-D Hose/Dowel

T-10-H Handle

T-10-P Pusher


EquipmentHose Cutting



The T-9-1 and T-9-3 providethe capability for cuttingmultispiral and braided wire-reinforced hose through 2"I.D. This machine is a perfectcompanion for the T-440Coll-O-Crimp II Plus.Includes scalloped blade.

Replacement Blade:

T-75-14 ScallopedT-75-17 CarborundumT-75-11 Smooth

Guard: T-9-G

T-9-1:

Motor: 3 H.P., 230 volts, 60 cycle, single phaseSize: 24" wide, 24" deep, 24" highWeight: Approx. 255 lbs.Amps Drawn:At 230 volts – 17

T-9-3:

Motor: 3 H.P., 230 volts, 60 cycle, 3 phaseSize and Weight:Same as T-9-1Amps Drawn: At 230 volts – 8

Note: The T-9-1 and T-9-3 areshipped less a line cord andplug. An electrician is recom-mended for direct electricalhook-up.

Hose Cutting and Skiving Wheels

CATALOG BLADE HOLE MACHINENUMBER TYPE DIA. DIA. USED ON

Cutting WheelsT-1042 Carborundum 8" 5/8" T-10AT-1047 Steel Smooth 7" 5/8" T-10B & T-10CT-1047-1 Steel Scalloped 7" 5/8" T-10B & T-10CT-1060 Carborundum 12" 1" T-60T-1060A Carborundum 14" 1" T-60AT-1070 Steel Scalloped 14" 1" T-70T-1071 Steel Scalloped Toothed 14" 1" T-70T-1072 Steel Smooth Beveled 14" 1" T-70T-1080 Carborundum 8" 1" T-80T-75-11 Steel Smooth 10" 3/4" T-9/T-75T-75-14 Steel Scalloped 10" 3/4" T-9/T-75T-75-17 Carborundum 10" 3/4" T-9/T-75Skiving WheelsT-1040 Wire 6" 5/8" T-10T-1046 Wire 8" 5/8" T-10AT-75-12 Wire 8" 1" T-75BeltsT-76-B Reinforced 1" Old T-76/T-76-1

This cutting machine easilyhandles all one and two braid-ed wire hose through 4" I.D.,up to 2" I.D. 4-spiral and up to1-1/2" I.D. 6 multi-spial rein-forced hose. That makes thismachine ideal for cutting mosthydraulic and pnuematichoses as well as a variety ofindustrial fluid transfer hoses.The T-70 uses a 14" cuttingblade for cutting all 1 & 2 wirebraid and through 2" 4 spiralhose. The scalloped toothed

blade is for cutting industrialtransfer hoses through 4" andthe smooth beveled blade forcutting hose with a wire braidcover. T-70 includes a scal-loped blade.

Replacement Blade:T-1070 Steel ScallopedT-75-17 Steel Scalloped Toothed

T-75-11 Steel Smooth Beveled

Motor: 4.2 H.P., 110/115 volts,single phase

Size: 22" wide, 19" deep, 25"high

Weight: Approx. 65 lbs.

Amps Drawn: 115 volts – 20

T-9-1 and T-9-3 • HoseCutting Machine

T-70 • Hose CuttingMachine


EquipmentCabinets

FH-15X • StockCabinet

FH-135X • StockCabinet

C-40X • Stock Cabinet Ideal for mounting the T-400-1 Coll-O-Crimp I Press andPump or T-420-1 Coll-O-Crimp Super I. The sturdy C-40X Cabinet contains 40heavy-duty plastic drawersthat can be divided into one,two, three, or four compart-ments providing space for alarge selection of Coll-O-Crimp hose ends andadapters.

Drawers: PD-40 (one drawer)Dividers: PD-20 (24 per set)Size: 46-1/2" high, 40" wide,

26" deep at base, 18" deep at top

Weight: 228 lbs.

The sturdy FH-135X Cabinetcontains 50 heavy-duty plas-tic drawers that can bedivided into one, two, orthree compartments allow-ing you ample space for alarge selection of Coll-O-Crimp hose ends andadapters. Ideal for mountingthe Coll-O-Crimp I Press andPump.

Drawers: PD-95 (one drawer)Dividers: PD-15 (30 per set)Size: 46-1/2" high, 33" wide,14-1/2" deepWeight: 115 lbs.

Here is the ideal way toorganize your inventory ofhose ends and adapters.The rugged FH-15X Cabinetcontains 15 plastic drawersfor stocking hose ends andadapters.

Drawers: PD-95 (one drawer)Dividers: PD-15 (30 per set)Size: 13-5/8" high, 14-3/8"deep, 30-1/4" wideWeight: 45 lbs.

EquipmentCabinets

HD-2X • Hose CenterDisplay

T-460-10BB • Coll-O-CrimpTool Box

T-460-TR • ToolRack

EATON Boston Transfer Hose Products Master Catalog B-HYOV-MC001-E December 2003184

The HD-2X hose display isbuilt with a heavy steelinner frame which supportsthe weight of the hosereels, while its tough wood-en sides provide additionaldurability. It is designed tohold both Boston bulk reelsand boxed product. Handlesare even provided to makeloading the hose as safe andeasy as possible.

Measurements: 22" wide x30" deep x 57" tallWeight: 54 lbs. (UPSShipping)Max. Capabilities: (3) Reelsor (2) Reels & (4) Boxes

(Hose not included)

The T-460-10 Tool Box com-pliments our T-460 and T-462portable crimpers by offer-ing you storage for your col-lets, spacer rings, and per-haps an assortment of hoseends.

Measurements: 25"x9"x8"

The T-460-TR wall mountedtool rack is rugged and builtto last! The perfect shopaccessory for Boston Coll-O-Crimp machines, the T-460-TR stores up to 10 colletsand 4 spacer rings - organ-ized and within easy reach.

For T-400 series collets.

Measurements: 24-1/2"Wide x 16" High x 7-1/2"DeepWeight: 16 lbs.(The T-460-TR rack does not included tool-ing)


EquipmentField AttachableAssemblyEquipment

T-101A • Barb-Tite EndAssembly Tool

Assembly of Barb-Tite push-on hose ends is made easywith this handy tool. Easyand fast operation assuresdependable, leak proofassemblies. Simply clamphose in jaws, place hoseend on push rod and pullthe handle. Engineered for alifetime of rugged service.

Weight: 1 lb.

Capacity: 1/4” to 1/2” I.D.hose only.

T-201 • Barb-Tite EndAssembly Tool

This bench-mounted tool isactually two tools in one.Not only does it assembleBarb-Tite hose ends, it isalso a hose cutter. To cutyour hose, simply retract thehandle, place the hose inthe cutter area and pull thehandle. After cutting thehose to the desired length,place the hose under thecam handle locking it inplace with the hose end

aligned with the appropriatemark on the label. Place thebarbed end of the fittingagainst the end of the hoseand then pull the handle for-ward to complete the instal-lation. The T-201 AssemblyTool is an easy-to-use toolthat does everything youneed to create a hoseassembly.

Replacement Blade: T-201B

NOTE: This tool is designedto cut fiber-reinforced rubberhose only.

Capacity: 1/4" to 3/4" I.D.hose ONLY.


ChartsConversion Chart

– .0004 .0100– .0040 .1000– .0100 .25001/64 .0156 .3970– .0197 .5000– .0295 .75001/32 .0313 .7940– .0394 1.00003/64 .0469 1.1910– .0590 1.50001/16 .0620 1.58805/64 .0781 1.9840– .0787 2.00003/32 .0940 2.3810– .0984 2.50007.64 .1090 2.7780– .1181 3.00001/8 .1250 3.1750– .1378 3.50009/64 .1410 3.57205/32 .1560 3.9690– .1575 4.000011/64 .1720 4.3660– .1770 4.50003/16 .1875 4.7630– .1969 5.000013/64 .2030 5.1590– .2165 5.50007/32 .2190 5.556015/64 .2340 5.9530– .2362 6.00001/4 .2500 6.3500– .2559 6.500017/64 .2656 6.7470– .2756 7.00009/32 .2810 7.1440– .2953 7.500019/64 .2970 7.54105/16 .3120 7.9380– .3150 8.000021/64 .3280 8.3340– .3350 8.500011/32 .3440 8.7310– .3543 9.000023/64 .3590 9.1280– .3740 9.50003/8 .3750 9.525025/64 .3910 9.9220

– .3937 10.000013/32 .4060 10.3190– .4130 10.500027/64 .4220 10.7160– .4331 11.00007/16 .4380 11.113029/64 .4530 11.509015/32 .4690 11.9060– .4724 12.000031/64 .4840 12.3030– .4920 12.50001/2 .5000 12.7000– .5118 13.000033/64 .5156 13.097017/32 .5310 13.494035/64 .5470 13.8910– .5512 14.00009/16 .5630 14.2880– .5710 14.500037/64 .5790 14.6840– .5906 15.000019/32 .5940 15.081039/64 .6090 15.47805/8 .6250 15.8750– .6299 16.000041/64 .6406 16.2720– .6496 16.500021/32 .6560 16.6690– .6693 17.000043/64 .6720 17.066011/16 .6875 17.463045/64 .7030 17.8590– .7087 18.000023/32 .7190 18.2560– .7283 18.500047/64 .7340 18.6530– .7480 19.00003/4 .7500 19.050049/64 .7656 19.447025/32 .7810 19.8440– .7874 20.000051/64 .7970 20.241013/16 .8125 20.6380– .8268 21.000053/64 .8280 21.034027/32 .8440 21.431055/64 .8590 21.8280– .8662 22.0000

7/8 .8750 22.225057/64 .8906 22.6220– .9055 23.000029/32 .9062 23.019059/64 .9220 23.416015/16 .9375 23.8130– .9449 24.000061/64 .9530 24.209031/32 .9690 24.6060– .9843 25.000063/64 .9844 25.00301 1.0000 25.4000– 1.0236 26.00001-1/32 1.0312 26.19401-1/16 1.0620 26.9880– 1.0630 27.00001-3/32 1.0940 27.7810– 1.1024 28.00001-1/8 1.1250 28.5750– 1.1417 29.00001-5/32 1.1560 29.3690– 1.1811 30.00001-3/16 1.1875 31.16301-7/32 1.2190 30.9560– 1.2205 31.00001-1/4 1.2500 31.7500– 1.2598 32.00001-9/32 1.2810 32.5440– 1.2992 33.00001-5/16 1.3120 33.3380– 1.3386 34.00001-11/32 1.3440 34.13101-3/8 1.3750 34.9250– 1.3779 35.00001-13/32 1.4060 35.7190– 1.4173 36.00001-7/16 1.4380 36.5130– 1.4567 37.00001-15/32 1.4690 37.3060– 1.4961 38.00001-1/2 1.5000 38.10001-17/32 1.5310 38.8940– 1.5354 39.00001-9/16 1.5620 39.6880– 1.5748 40.00001-19/32 1.5940 40.4810– 1.6142 41.00001-5/8 1.6250 41.2750

– 1.6535 42.00001-31/32 1.6562 42.06901-11/16 1.6875 42.8630– 1.6929 43.00001-23/32 1.7190 43.6560– 1.7323 44.00001-3/4 1.7500 44.4500– 1.7717 45.00001-25/32 1.7810 45.2440– 1.8110 46.00001-13/16 1.8125 46.03801-27/32 1.8440 46.8310– 1.8504 47.00001-7/8 1.8750 47.6250– 1.8898 48.00001-29/32 1.9062 48.4190– 1.9291 49.00001-15/16 1.9375 49.2130– 1.9685 50.00001-31/32 1.9690 50.00602 2.0000 50.8000– 2.0079 51.00002-1/32 2.0313 51.5940– 2.0472 52.00002-1/16 2.0620 52.3880– 2.0866 53.00002-3/32 20.9400 53.18102-1/8 2.1250 53.9750– 2.1260 54.00002-5/32 2.1560 54.7690– 2.1650 55.00002-3/16 2.1875 55.5630– 2.2047 56.00002-7/32 2.2190 56.3560– 2.2440 57.00002-1/4 2.2500 57.15002-9/32 2.2810 57.9440– 2.2835 58.00002-5/16 2.3120 58.7380– 2.3228 59.00002-11/32 2.3440 59.5310– 2.3622 60.00002-3/8 2.3750 60.3250– 2.4016 61.0000

INCHESFRACTIONS DECIMALS MM





ChartsConversion Chart

2-13/32 2.4060 61.11902-7/16 2.4380 61.9130– 2.4409 62.00002-15/32 2.4690 62.7060– 2.4803 63.00002-1/2 2.5000 63.5000– 2.5197 64.00002-17/32 2.5310 64.2940– 2.5590 65.00002-9/16 2.5620 65.08802-19/32 2.5940 65.8810– 2.5984 66.00002-5/8 2.6250 66.6750– 2.6380 67.00002-21/32 2.6560 67.4690– 2.6772 68.00002-11/16 2.6875 68.2630– 2.7165 69.00002-23/32 2.7190 69.05602-3/4 2.7500 69.8500– 2.7559 70.00002-25/32 2.7810 70.6439– 2.7953 71.00002-13/16 2.8125 71.4376– 2.8346 72.00002-27/32 2.8440 72.2314– 2.8740 73.00002-7/8 2.8750 73.02502-29/32 2.9062 73.8190– 2.9134 74.00002-15/16 2.9375 74.6130– 2.9527 75.00002-31/32 2.9690 75.4060– 2.9921 76.00003 3.0000 76.20003-1/32 3.0312 76.9940– 3.0315 77.00003-1/16 3.0620 77.7880– 3.0709 78.00003-3/32 3.0940 78.5810– 3.1102 79.00003-1/8 3.1250 79.3750– 3.1496 80.00003-5/32 3.1560 80.16903/16 3.1875 80.9630– 3.1890 81.00003-7/32 3.2190 81.7560– 3.2283 82.0000

3-1/4 3.2500 82.5500– 3.2677 83.00003-9/32 3.2810 83.3440– 3.3071 84.00003-5/16 3.3120 84.13773-11/32 3.3440 84.9314– 3.3464 85.00003-3/8 3.3750 85.7250– 3.3858 86.00003-13/32 3.4060 86.5190– 3.4252 87.00003-7/16 3.4380 87.3130– 3.4646 88.00003-15/32 3.4690 88.10603-1/2 3.5000 88.9000– 3.5039 89.00003-17/32 3.5310 89.6940– 3.5433 90.00003-9/16 3.5620 90.4877– 3.5827 91.00003-19/32 3.5940 91.2810– 3.6220 92.00003-5/8 3.6250 92.07503-21/32 3.6560 92.8960– 3.6614 93.00003-11/16 3.6875 93.6630– 3.7008 94.00003-23/32 3.7190 94.4560– 3.7401 95.00003-3/4 3.7500 92.2500– 3.7795 96.00003-25/32 3.7810 96.04403-13/16 3.8125 96.8380– 3.8189 97.00003-26/32 3.8440 97.6310– 3.8583 98.00003-7/8 3.8750 98.4250– 3.8976 99.00003-29/32 3.9062 99.2190– 3.9370 100.00003-15/16 3.9375 100.01303-31/32 3.9690 100.8060– 3.9764 101.00004 4.0000 101.60004-1/16 4.0620 103.18804-1/8 4.1250 104.7750– 4.1338 105.00004-3/16 4.1875 106.3630

4-1/4 4.2500 107.95004-5/16 4.3120 109.5380– 4.3307 110.00004-3/8 4.3750 111.12504-7/16 4.4380 112.71304-1/2 4.5000 114.3000– 4.5275 115.00004-9/16 4.5620 115.88804-5/8 4.6250 117.47504-11/16 4.6875 119.0630– 4.7244 120.00004-3/4 4.7500 120.65004-13/16 4.8125 122.23804-7/8 4.8750 123.8250– 4.9212 125.00004-15/16 4.9375 125.41305 5.0000 127.0000– .0004 .0100– .0100 .25001/64 .0156 .3970– .0197 .5000– .0295 .7500– .0040 .10001/32 .0313 .7940– .0394 1.00003/64 .0469 1.1910– .0590 1.50001/16 .0620 1.58805/64 .0781 1.9840– .0787 2.00003/32 .0940 2.3810– .0984 2.50007.64 .1090 2.7780– .1181 3.00001/8 .1250 3.1750– .1378 3.50009/64 .1410 3.57205/32 .1560 3.9690– .1575 4.000011/64 .1720 4.3660– .1770 4.50003/16 .1875 4.7630– .1969 5.000013/64 .2030 5.1590– .2165 5.50007/32 .2190 5.556015/64 .2340 5.9530– .2362 6.0000

1/4 .2500 6.3500– .2559 6.500017/64 .2656 6.7470– .2756 7.00009/32 .2810 7.1440– .2953 7.500019/64 .2970 7.54105/16 .3120 7.9380– .3150 8.000021/64 .3280 8.3340– .3350 8.500011/32 .3440 8.7310– .3543 9.000023/64 .3590 9.1280– .3740 9.50003/8 .3750 9.525025/64 .3910 9.9220– .3937 10.000013/32 .4060 10.3190– .4130 10.500027/64 .4220 10.7160– .4331 11.00007/16 .4380 11.113029/64 .4530 11.509015/32 .4690 11.9060– .4724 12.000031/64 .4840 12.3030– .4920 12.50001/2 .5000 12.7000– .5118 13.000033/64 .5156 13.097017/32 .5310 13.494035/64 .5470 13.8910– .5512 14.00009/16 .5630 14.2880– .5710 14.500037/64 .5790 14.6840– .5906 15.000019/32 .5940 15.081039/64 .6090 15.47805/8 .6250 15.8750– .6299 16.000041/64 .6406 16.2720– .6496 16.500021/32 .6560 16.6690






ChartHose End & ToolSelector Chart

HOSE HOSE HOSE SKIVE HOSE END COLLET SPACER RING NOMINAL TYPE TYPE I.D. (IN.) TOOL PREFIX NUMBER COLOR SIDE CRIMP DIA.

H037732 Kelly Power 2 N/R 43032 ‘U’ T-410-9N N/R N/R 2.897H10506 Bosflex 300 (RD) 3/8 N/R 06 ‘U’ T-400-3C Black Up .788H10508 Bosflex 300 (RD) 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940H10512 Bosflex 225 (RD) 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.232H10516 Bosflex 300 (RD) 1 N/R 16 ‘U’ T-400-6C Silver Up 1.522H10604 Bosflex 200 (RD, BK) 1/4 N/R 04 ‘U’ T-400-2C Black DN .560N/R = Not RequiredFor wall mounting and in-shop area reference, order: Hose End & Tool Selector Wall Chart W-HOOV-MG002-E.

Coll-O-Crimp Hose, HoseFittings and AssemblyEquipment Compatibility:The Coll-O-Crimp equip-ment package, Coll-O-Crimp end fittings, andColl-O-Crimp hose havebeen engineered anddesigned as a completehose assembly system.Each component of theColl-O-Crimp hose assem-bly system is compatiblewith other Coll-O-Crimpcomponents to which itrelates. Component com-patibility, along with theuse of quality compo-nents, insures the produc-tion of reliable hoseassemblies when assem-bled properly.The use orintermixing of fittings andhose not specifically engi-neered and designed foruse with eachother andColl-O-Crimp equipment isnot recommended andmay result in the produc-tion of unsafe or unreli-able hose assemblies.Thiscan result in hose assem-bly leakage, hose separa-tion or other failureswhich can cause seriousbodily injury or property

damage from spraying flu-ids, flying projectiles, orother substances.TheEaton warranty is limitedto apply only when Coll-O-Crimp end fittings andcompatible Coll-O-Crimphose are used with Coll-O-Crimp assembly equip-ment.

Proper Selection of HoseEnds: Selection of theproper end fittings for thehose end application isessential to the properoperation and safe use ofthe hose and relatedequipment.

Inadequate attention tothe selection of the end fit-tings for your applicationcan result in leaking or thehose ends blowing off thehose, leading to seriousbodily injury or propertydamage. In order to avoidserious bodily injury orproperty damage resultingfrom selection of thewrong end fitting, youshould carefully review theinformation in this catalog.

Nominal Crimp DiameterMeasurement:

Measuring crimp diametersshould be a part of the nor-mal hose assembly proce-dure. To insure a propercrimp diameter reading, follow these steps:

1. Measure the diameter inthe middle of crimped portion of the hose end.

2. Place the caliper in a posi-tion to allow a measure-ment across the pressed(flat) portion of the crimp.

3. See crimp diameters on following chart.

Note:In larger sizes, calipers maybe used; however, in smallersizes, and in the ‘E’ Seriesthermoplastic hose ends, apoint micrometer will pro-vide an accurate reading.

Nominal crimp diametersare for Boston hose and endfittings when crimped withBoston Coll-O-Crimp tooling.

Note:When crimping 229 ‘P’, 265‘P’, 338 ‘P’ and 757 ‘E’Series hose ends, align topsurface of collet as shown.




H10606 Bosflex 200 (RD, BK) 3/8 N/R 06 ‘U’ T-400-3C Yellow Up .755H10608 Bosflex 200 (RD, BK) 1/2 N/R 08 ‘U’ T-400-4C Black Up .910H10510 Bosflex 200 (RD) 5/8 N/R 10 ‘U’ T-400-64C Black Up 1.040H10510 Bosflex 200 (BK) 5/8 N/R 10 ‘U’ T-400-64C Yellow Up 1.010H10512 Bosflex 200 (RD, BK) 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H10516 Bosflex 200 (BK) 1 N/R 16 ‘U’ T-400-6C Silver Up 1.515H10520 Bosflex 200 (BK) 1-1/4 N/R 20 ‘U’ T-400-12 Black Up 1.835H106612 Creamery/Packing 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H11504 Performer II (2 Br) 1/4 N/R 04 ‘U’ T-400-2C Black Up .610H11506 Performer II (2 Br) 3/8 N/R 06 ‘U’ T-400-3C Black Up .788H11508 Performer II (2 Br) 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940H11512 Performer II (2 Br) 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.225H11516 Performer II (2 Br) 1 N/R 16 ‘U’ T-400-6C Silver Up 1.522H11520 Performer II (2 Br) 1-1/4 N/R 20 ‘U’ T-400-12 Silver Up 1.862H11524 Performer II (2 Br) 1-1/2 N/R 43024 ‘U’ T-410-8N N/R N/R 2.285H11604 Performer II (1 Br) 1/4 N/R 04 ‘U’ T-400-2C Black DN . 560H11606 Performer II (1 Br) 3/8 N/R 06 ‘U’ T-400-3C Yellow Up .745H11608 Performer II (1 Br) 1/2 N/R 08 ‘U’ T-400-4C Silver Up .875H157112 Mineforce 3/4 N/R 12 ‘U’ T-400-5C Yellow DN 1.164H177704 Perfection 300 1/4 N/R 04 ‘U’ T-400-2C Yellow Up .575H177604 Perfection 300 1/4 N/R 04 ‘U’ T-400-2C Silver Up .635H177706 Perfection 300 3/8 N/R 06 ‘U’ T-400-3C Black DN .730H177606 Perfection 300 3/8 N/R 06 ‘U’ T-400-3C Silver Up .810H177708 Perfection 300 1/2 N/R 08 ‘U’ T-400-4C Yellow Up .880H177608 Perfection 300 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940H177610 Perfection 300 5/8 N/R 10 ‘U’ T-400-64C Black Up 1.040H177612 Perfection 300 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H177616 Perfection 300 1 N/R 16 ‘U’ T-400-6C Silver Up 1.515H177620 Perfection 300 1-1/4 N/R 20 ‘U’ T-400-12 Black Up 1.840H177624 Perfection 300 1-1/2 N/R 43024 ‘U’ T-410-8N N/R N/R 2.285H181204 Industrial A/W 1/4 N/R 04 ‘U’ T-400-2C Yellow Up .575H181206 Industrial A/W 3/8 N/R 06 ‘U’ T-400-3C Black Up .790H181208 Industrial A/W 1/2 N/R 08 ‘U’ T-400-4C Silver Up .935H181210 Industrial A/W 5/8 N/R 10 ‘U’ T-400-64C Black Up 1.040H181212 Industrial A/W 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H181216 Industrial A/W 1 N/R 16 ‘U’ T-400-6C Silver Up 1.515H181220 Industrial A/W 1-1/4 N/R 20 ‘U’ T-400-12 Black Up 1.835H181224 Industrial A/W 1-1/2 N/R 43024 ‘U’ T-410-8N N/R N/R 2.265H194104 Nyall (RD,BK) 1/4 N/R 04 ‘U’ T-400-2C Black DN .560H194105 Nyall (BK) 5/16 N/R 05 ‘E’ T-400-32C Yellow Up .560H194106 Nyall (RD,BK) 3/8 N/R 06 ‘U’ T-400-3C Black DN .730H194108 Nyall (RD) 1/2 N/R 08 ‘U’ T-400-4C Green Up .820H194208 Nyall (RD,BK) 1/2 N/R 08 ‘U’ T-400-4C Black Up .910H194212 Nyall (RD) 3/4 N/R 12 ‘U’ T-400-5C Black Up 1.205H194216 Nyall (RD) 1 N/R 16 ‘U’ T-400-6C Silver Up 1.520H198104 Marathoner (RD) 1/4 N/R 04 ‘U’ T-400-2C Black DN .560N/R = Not RequiredFor wall mounting and in-shop area reference, order: Hose End & Tool Selector Wall Chart W-HOOV-MG002-E.




H198106 Marathoner (RD) 3/8 N/R 06 ‘U’ T-400-3C Yellow Up .750H198206 Marathoner 3/8 N/R 06 ‘U’ T-400-3C Silver Up .805

(RD,GR,YW)H198306 Marathoner (BK) 3/8 N/R 06 ‘U’ T-400-3C Black Up .785H198108 Marathoner (RD) 1/2 N/R 08 ‘U’ T-400-4C Black Up .910H198208 Marathoner 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940

(BK,RD,GR,YW)H198210 Marathoner (RD) 5/8 N/R 10 ‘U’ T-400-64C Black Up 1.040H198212 Marathoner 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230

(BK,RD,GR,YW)H198216 Marathoner (RD) 1 N/R 16 ‘U’ T-400-6C Silver Up 1.515H26504 Ultraforce 1/4 N/R 26504 ‘P’ T-400-2C Green Up . 520H26506 Ultraforce 3/8 N/R 06 ‘E’ T-400-33C Black Up .660

3/8 N/R 26506 ‘P’ T-400-2C Silver Up .640H26508 Ultraforce 1/2 N/R 08 ‘E’ T-400-34C Black Up .810

1/2 N/R 26508 ‘P’ T-400-3C Black Up .788H26512 Ultraforce 3/4 N/R 12 ‘E’ T-400-35C Black Up 1.090

3/4 N/R 26512 ‘P’ T-400-64C Silver Up 1.070H26516 Ultraforce 1 N/R 16 ‘E’ T-400-36C Black Up 1.340H27504 Polyforce II 1/4 N/R 26504 ‘P’ T-400-2C Green Up .520H27506 Polyforce II 3/8 N/R 06 ‘E’ T-400-33C Black Up .660

3/8 N/R 26506 ‘P’ T-400-2C Silver Up .640H27508 Polyforce II 1/2 N/R 08 ‘E’ T-400-34C Black Up .810

1/2 N/R 26508 ‘P’ T-400-3C Black Up .788H27512 Polyforce II 3/4 N/R 12 ‘E’ T-400-35C Black Up 1.090

3/4 N/R 26512 ‘P’ T-400-64C Silver Up 1.070H27516 Polyforce II 1 N/R 16 ‘E’ T-400-36C Black Up 1.340H28504 Clearforce 1/4 N/R 04 ‘E’ T-400-31C Black Up .500

1/4 N/R 26504 ‘P’ T-400-2C Green Up .520H28505 Clearforce 5/16 N/R 05 ‘E’ T-400-32C Black Up .595H28506 Clearforce 3/8 N/R 06 ‘E’ T-400-33C Black Up .660

3/8 N/R 26506 ‘P’ T-400-2C Silver Up .640H28508 Clearforce 1/2 N/R 08 ‘E’ T-400-34C Black Up .810

1/2 N/R 26508 ‘P’ T-400-3C Black Up .788H28512 Clearforce 3/4 N/R 12 ‘E’ T-400-35C Black Up 1.090

3/4 N/R 26512 ‘P’ T-400-64C Silver Up 1.070H28516 Clearforce 1 N/R 16 ‘E’ T-400-36C Black Up 1.340N/R = Not RequiredFor wall mounting and in-shop area reference, order: Hose End & Tool Selector Wall Chart W-HOOV-MG002-E.




H34504 Pressure Washer 1/4 N/R 04 ‘M’ T-400-109C Yellow Up .630H34506 Pressure Washer 3/8 N/R 06 ‘M’ T-400-110C Yellow Up .765H34508 Pressure Washer 1/2 N/R 08 ‘M’ T-400-111C Yellow DN .915H600208 Concord Air 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940H600212 Concord Air 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H600216 Concord Air 1 N/R 16 ‘U’ T-400-6C Silver Up 1.515H600220 Concord Air 1-1/4 N/R 20 ‘U’ T-400-12 Yellow DN 1.895H600224 Concord Air 1-1/2 N/R 43024 ‘U’ T-410-8N Orange Up 2.230H600232 Concord Air 2 N/R 43032 ‘U’ T-410-9N N/R N/R 2.890H600808 Concord Yellow Jack 1/2 N/R 43008 ‘U’ T-605-FP26 N/R N/R 1.160H600812 Concord Yellow Jack 3/4 N/R 43012 ‘U’ T-605-FP34 N/R N/R 1.390H600816 Concord Yellow Jack 1 N/R 43016 ‘U’ T-410-6CN Orange Up 1.670

1 N/R 43016 ‘U’ T-420-6CN Orange Up 1.670H600820 Concord Yellow Jack 1-1/4 N/R 43020 ‘U’ T-605-FP39 N/R N/R 1.930H600824 Concord Yellow Jack 1-1/2 N/R 43024 ‘U’ T-410-8N N/R N/R 2.285H600832 Concord Yellow Jack 2 N/R 43032 ‘U’ T-410-9N Orange Up 2.860H600920 Bulldog Gold 1-1/4 N/R 43020 ‘U’ T-410-7CN Orange Up 2.000

1-1/4 N/R 43020 ‘U’ T-420-7CN Orange Up 2.000H600924 Bulldog Gold 1-1/2 N/R 43024 ‘U’ T-410-8N White Up 2.330H600932 Bulldog Gold 2 N/R 43032 ‘U’ T-410-9N N/R N/R 2.905H602708 200 LL Steam 1/2 N/R Wolf Series T-410-4CN N/R N/R 1.160H602712 200 LL Steam 3/4 N/R Wolf Series T-410-72CN N/R N/R 1.400H881108 Nitrogen Service 1/2 N/R 08 ‘U’ T-400-4C Silver Up .940H881112 Nitrogen Service 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H90004 Black Line 1/4 N/R ‘U’ T-400-2C Black Up .610H90006 Black Line 3/8 N/R ‘U’ T-400-3C Black Up .784H90008 Black Line 1/2 N/R ‘U’ T-400-4C Silver Up .940H90012 Black Line 3/4 N/R ‘U’ T-400-5C Silver Up 1.235H90016 Black Line 1 N/R ‘U’ T-400-6C Silver Up 1.518H956808 Concord 250 1/2 N/R Wolf Series T-605-FP30 N/R N/R 1.220H956812 Concord 250 3/4 N/R Wolf Series T-410-72CN White Up 1.510

3/4 N/R Wolf Series T-605-FP34 N/R N/R 1.510H956816 Concord 250 1 N/R Wolf Series T-410-73CN N/R N/R 1.710

1 N/R Wolf Series T-605-FP39 N/R N/R 1.710N/R = Not RequiredFor wall mounting and in-shop area reference, order: Hose End & Tool Selector Wall Chart W-HOOV-MG002-E.




H960316 Hot Tar Pumping 1 N/R Wolf Series T-410-73CN N/R N/R 1.7101 N/R Wolf Series T-605-FP39 N/R N/R 1.710

H961006 Washdown 1000 3/8 N/R 06 ‘U’ T-400-3C Black DN .735(GY,YW) 3/8 N/R 06 ‘M’ T-400-110C Black Up .805

H961008 Washdown 1000 1/2 N/R 08 ‘U’ T-400-4C Black DN .862(GY,YW) 1/2 N/R 08 ‘M’ T-400-111C Yellow Up .940

H961012 Washdown 1000 3/4 N/R 12 ‘U’ T-400-5C Yellow Up 1.170(YW) 3/4 N/R 43012 ‘U’ T-410-5CN N/R N/R 1.410

3/4 N/R 43012 ‘U’ T-420-5CN N/R N/R 1.410H962208 Contractors Air 1/2 N/R 43008 ‘U’ T-410-4CN Orange Up 1.115

1/2 N/R 43008 ‘U’ T-420-4CN Orange Up 1.115H962212 Contractors Air 3/4 N/R 43012 ‘U’ T-410-5CN Orange Up 1.370

3/4 N/R 43012 ‘U’ T-420-5CN Orange Up 1.370H962216 Contractors Air 1 N/R 43016 ‘U’ T-410-6CN Orange Up 1.665

1 N/R 43016 ‘U’ T-420-6CN Orange Up 1.665H962220 Contractors Air 1-1/4 N/R 43020 ‘U’ T-410-7CN Orange Up 1.985

1-1/4 N/R 43020 ‘U’ T-420-7CN Orange Up 1.985H962224 Contractors Air 1-1/2 N/R 43024 ‘U’ T-410-8N N/R N/R 2.235H962232 Contractors Air 2 N/R 43032 ‘U’ T-410-9N N/R N/R 2.900H967306 Washdown 1250 3/8 N/R 06 ‘U’ T-400-3C Black DN .735H967308 Washdown 1250 1/2 N/R 08 ‘U’ T-400-4C Yellow Up .880H967312 Washdown 1250 3/4 N/R 12 ‘U’ T-400-5C Black Up 1.208H969012 Hydrocarbon Drain 3/4 N/R Wolf Series T-410-72CN N/R N/R 1.460

3/4 N/R Wolf Series T-605-FP34 N/R N/R 1.460H994904 Shock Safe 1/4 N/R 04 ‘U’ T-400-2C Silver Up .635H994906 Shock Safe 3/8 N/R 06 ‘U’ T-400-3C Black Up .785H994908 Shock Safe 1/2 N/R 08 ‘U’ T-400-4C Silver Up .935H994912 Shock Safe 3/4 N/R 12 ‘U’ T-400-5C Silver Up 1.230H994916 Shock Safe 1 N/R 16 ‘U’ T-400-6C Black Up 1.490

CODE COLOR KEY USED ON COLL-O-CRIMP PRESS

White T-400-1, T-400-17, T-407, T-410-1� , T-420-1* ,T-440-1�, T460-1, T-462-1, T-465-1, T480-1*.Blue T420-1, T-480-1• ONLY!Black T-410-1 & T-440-1 ONLY!Gray T-605VS ONLY!N/R = Not Required

* = When Crimping on T-420-1 & T-480-1, Use Adapter Die Ring T-420-25 with T-400 Collets and Spacer Ring Shown in Chart.• = Use T-480-68 Blue Pusher Extension Ring.� = When Crimping on T-410-1 & T-440-1, Use Adapter Die Ring T-410-25 with T-400 Collets and T-410 Spacer Rings.For wall mounting and in-shop area reference, order: Hose End & Tool Selector Wall Chart W-HOOV-MG002-E.


Glossary

abrasion: external damageto a hose assembly causedby its being rubbed on a for-eign object; a wearing awayby friction. adhesion: thestrength of bond betweencured rubber surfaces orbetween a cured rubber sur-face and a non-rubber sur-face.

ambient/atmospheric con-ditions: The surrounding con-ditions, such as temperature,pressure, and corrosion, towhich a hose assembly is exposed.

ANSI: American NationalStandards Institute.

application working pres-sure: unique to customer’sapplication. See pressure,working.

assembly: a general termreferring to any hose coupledwith end fittings of any styleattached to one or both ends.

ASTM: American Society forTesting and Materials.

axial movement: compres-sion or elongation along thelongitudinal axis.

bend radius: the radius of abent section of hose meas-ured to the innermost sur-face of the curved portion.

bend radius, minimum:the smallest radius at whichhose or tubing can be used.For Metal Hose: the radius of a bend measured to thehose centerline, as recommended by the manufacturer.

blister: a raised spot on thesurface or a separationbetween layers, usually form-

ing a void or air-filled space inthe vulcanized hose.

bloom: a discoloration orchange in appearance of thesurface of a rubber hosecaused by the migration of a liquid or a solid to thesurface. Examples—Sulfurbloom, wax bloom. Not to be confused with dust onthe surface from externalsources.

bore: a fluid passageway.

braid: the woven portion of ahose used as reinforcementto increase pressure ratingand add hoop strength.Various materials such aspolyester, cotton or metalwire are used. A hose mayhave one or more braids, outside or between layers ofhose material.

braided hose: hose in whichthe reinforcing material hasbeen applied by braiding.

braider: a machine for mak-ing braid. The yarn is drawnoff of several bobbins whilethey move in and out duringtheir travel around the centerof the machine. These yarnsare thus intertwined in a reg-ular manner according to thedesired pattern.

braided ply: a layer of braided reinforcement.

brand: a mark or symbolidentifying or describing aproduct and/or manufacturer,that is embossed, inlaid orprinted.

burst pressure: pressure at which a hose will fail andburst. Most Boston hosesare rated with working pres-sures of 4 times the mini-mum burst pressure. Steamhoses are rated with a work-ing pressure of 10 times theminimum burst pressure.

capped end: a seal on theend of a hose to protectinternal reinforcement.

carcass: the fabric, cordand/or metal reinforcing section of a hose as distin-guished from the hose tubeor cover.

cemented end: a cappedend accomplished by meansof cement

chalking: the formation of apowdery surface conditiondue to disintegration of sur-face binder or elastomer byweathering or other destruc-tive environments.

checking: the short, shallowcracks on the surface of arubber product resulting fromdamaging action of environ-mental conditions.

chemical compatibility: therelative degree to which amaterial may contact anotherwithout corrosion, degrada-tion or adverse change ofproperties.

chemical resistance: theability of a particular polymer,rubber compound, or metalto exhibit minimal physicaland/or chemical propertychanges when in contactwith one or more chemicalsfor a specified length of time,at specified concentrations,pressure, and temperature.

cold flex: act or instance ofbending or bowing a rubberhose under conditions ofcold environment.

cold flexibility: relative easeof bending while beingexposed to specified lowtemperature.

collar: 1) the portion of a fit-ting that is compressed by

crimping to seal the hoseonto the fitting barbs and cre-ate a permanent attachment;also called a ferrule. (Withfield attachable fittings, thelock and seal are accom-plished mechanically by thecollar without crimping); 2) a raised portion on thehose shank which functionsas a connection for a ferruleor other locking device orfunctions as a hose stop.

Coll-O-Crimp: a line ofhydraulic and pneumatichose, hose end fittings, andfabrication equipment that isa registered trademark ofEaton Corporation.

combustible liquid: a com-bustible liquid is one having a flash point at or above+100°F (37.8°C).

compound: the mixture ofrubber or plastic and othermaterials, which are com-bined to give the desiredproperties when, used in themanufacture of a product.

conductive: the ability totransfer electrical potential.

core: the inner portion of ahose, usually referring to thematerial in contact with themedium.

corrosion: the process ofmaterial degradation bychemical or electrochemicalmeans.

corrosion resistance: abilityof metal components toresist oxidation.

coupled lengths: individuallengths of hose with cou-plings attached. This may be,as specified, either thelength of exposed hose orthe overall length includingcouplings.

A

B

C


Glossary

coupling: a device attachedto the end of hose or conduitto facilitate connection to asuitable fitting and insure apassageway.

coupling: a frequently usedalternative term for hose endfitting.

cover steam: mark or lineresulting from applying coverfrom calendered stock.

cover: the outer componentusually intended to protectthe carcass of a product.

CPE: chlorinated polyethyl-ene, a rubber elastomer.

cracking: a sharp break orfissure in the surface, gener-ally caused by strain andenvironmental conditions.

crazing: a surface effect onrubber articles characterizedby multitudinous minutecracks.

crimp diameter: the dis-tance across opposite flatsafter crimping.

crimp/crimping: a hose endfitting attachment methodutilizing a number of diesmounted in a radial configu-ration. The dies close perpen-dicular to the hose and fittingaxis, compressing the collar,ferrule, or sleeve around thehose.

cure: the act of vulcanization.See vulcanization.

cut-off factor: the hoselength to be subtracted fromthe overall assembly lengththat allows for the hose coupling end connectionextension beyond the end of the hose.

date code: any combinationof numbers, letters, symbols

or other methods used by amanufacturer to identify thetime of manufacture of aproduct.

deburr: to remove raggededges from the inside diameter of a hose end.

design factor: a ratio used toestablish the working pres-sure of the hose, based onthe burst strength of thehose.

DOT: Department ofTransportation.

durometer: an instrumentfor measuring the hardnessof rubber and plastic compounds.

eccentricity: the conditionresulting from the inside andoutside diameters not havinga common center.

effusion: the escape, usuallyof gases, through a material.See permeation.

elastic limit: the limitingextent to which a body maybe deformed and yet returnto its original shape afterremoval of the deformingforce.

elastomer: any one of agroup of polymeric materials,usually designated ther-moset, such as natural rubber, or thermoplastic,which will soften with application of heat.

elongation: the increase inlength expressed numericallyas a percentage of the initiallength.

end force: an internal pres-sure which acts outwardtoward the ends of the tube.

endurance test: a service orlaboratory test, conducted to

product failure, usually undernormal use conditions.

enlarged end: An end withinside diameter greater thanthat of the main body ofhose.

EPDM: Ethylene PropyleneDiene Monomer; an elastomer.

extrude/extruded/extru-sion: forced through theshaping die of an extruder;extrusion may have a solid orhollow cross section.

fabric impression: impres-sion formed on the rubbersurface during vulcanizationby contact with fabric jacketor wrapper.

fabricator: the producer ofhose assemblies.

fatigue: the weakening ordeterioration of a materialoccurring when a repetitiousor continuous application ofstress causes strain, whichcould lead to failure.

FDA: United States Food andDrug Administration.

fire sleeve: slip-on or inte-grally extruded sleeve usedto retard the effects of fire incertain applications; mostoften made with siliconeand/or ceramic fiber.

flammablegases/liquid/media:a flammable gas, includingliquefied gas, is one having aclosed cup flash point below+100ºF (+37.8ºC) and a vaporpressure greater than 25 psi.(174.2 KPa).

flange: (1) Metal ringattached to pipe nipples. (2) Raised edge on hose.

flex cracking: a surfacecracking induced by repeatedbending and straightening.

filler: the yarn which inter-laces with the warp yarn toform a woven fabric.

flow rate: a volume of mediabeing conveyed in a giventime period.

fluid: a gas or liquid medium.

fluorocarbon: an organiccompound containing fluorine directly bonded to carbon. The ability of the carbon atom to form a largevariety of structural chainsgives rise to many fluorocarbons and fluorocarbon derivatives.

GPM: gallons per minute.

GHT: garden hose thread.

heat resistance: the proper-ty or ability to resist the dete-riorating effects of elevatedtemperatures.

helix: a shape formed by spiraling a wire or other reinforcement around thecylindrical body of a hose;typically used in suctionhose.

hoop force: an internal pressure which acts outwardon the walls of the innertube.

hose: a flexible conduit consisting of a tube, rein-forcement, and usually anouter cover.

hydrostatic testing: the useof liquid pressure to test ahose or hose assembly forleakage, twisting, and/orhose change-inlength.

.

D

E

F

G

H


Glossary

I.D.: the abbreviation forinside diameter.

identification yarn: a yarn of single or multiple colors,usually embedded in thehose wall, used to identifythe manufacturer.

impression: a design formedduring vulcanization in thesurface of a hose by amethod of transfer, such asfabric impression or moldedimpression.

impulse: an application offorce in a manner to producesudden strain or motion,such as hydraulic pressureapplied in a hose.

innertube: the innermostlayer of a hose; the hosematerial in contact with themedium.

ISO: InternationalOrganization forStandardization.

jacket: (1) A seamless tubular braided or woven plygenerally exposed on out-side. (2) A woven fabric usedduring vulcanization by thewrapped “cure” method.

knitter: a machine capable offorming a fabric by the actionof needles engaging threadsin such a manner as to causea sequence of interlacedloops from forming a continu-ous tubular structure.

kinking: a temporary or permanent distortion of thehose induced by bendingbeyond the minimum bend radius.

layer: a single thickness ofrubber or fabric betweenadjacent parts.

layline: the line of printedinformation that runs parallelon the side of a manufac-tured hose giving detailssuch as part number, PSI rating, hose size and manu-facturing data.

leno breaker: an open-meshfabric made from coarse plyyarns with a leno weave. Aleno weave is one in whichcertain warp threads—termed doup or crossingthreads—are passed fromside to side of one or moreends—termed standardthreads— and are bound inby the filling in this position.Where the crossed interlacing occurs an openperforated structure isformed.

lined hose: fire hose havinga seamless woven jacket orjackets and an internal rubbertube.

LPG, LP Gas: the abbrevia-tion for liquefied petroleumgas.

machine made: (1) Mandrel-built reinforced hose madeby machine, as opposed tohose built by hand. (2) Tubingthat is processed withoutinternal support.

media, medium: the sub-stance(s) being conveyedthrough a system.

mandrel: a form, usually ofelongated round section,used for size and supporthose during fabricationand/or vulcanization. It maybe rigid or flexible.

mandrel built: a hose fabricated and/or vulcanizedon a mandrel.

mandrel wrapped: built upby wrapping an unvulcanizedsheet on a mandrel.

manufacturer’s identification: a code sym-bol used on or in some hoseto indicate the manufacturer.

MAWP: see pressure, maxi-mum allowable working.

minimum bend radius(MBR): minimum radius towhich a hose may be bentwithout compromising theintegrity of construction.According to RMA IP-11-7Chemical Hose Bulletin,crushed or kinked sectionswhere the hose O.D. isreduced by 20% or more ofthe normal indicate internaldamage of the reinforcementand/or tube.

MSDS: Material Safety DataSheet.

MSHA: Mine Safety andHealth Administration.

NAHAD: the abbreviation forthe National Association ofHose & AccessoriesDistributors.

necking down: the diminu-tion of the cross-section of arubber hose.

nitrile rubber (NBR/Buna-N):a family of acrylonitrile elas-tomers used extensively forindustrial hose.

nominal: a size indicator forreference only.

nomograph: a chart used to compare hose size to flow rate to recommendedvelocity.

non-conductive: the inabilityto transfer an electricalcharge.

nozzle end: an end of hosein which both the inside andoutside diameters arereduced.

NPT/NPTF: abbreviation fornational pipe threads. See fitting/coupling - Pipe ThreadFittings.

NSF: National SanitationFoundation.

nylon: a family of polyamidematerials.

OAL: see overall length

O.D.: the abbreviation foroutside diameter.

oil resistance: the ability ofthe materials to withstandexposure to oil.

oil swell: the change in volume of a rubber articleresulting from contact with oil.

operating conditions:the pressure, temperature,motion, and environment towhich a hose assembly issubjected.

overall length (OAL):the total length of a hoseassembly, which consists ofthe free hose length plus thelength of the coupling(s).

oxidation: the reaction ofoxygen on a material, usuallyevidenced by a change in theappearance or feel of the surface or by a change inphysical properties.

ozone cracking: the surfacecracks, checks or crazingcaused by exposure to anatmosphere containingozone.

I L

M

N

O

J

K


Glossary

ozone resistance: the ability to withstand the deteriorating effects of ozone (generally cracking).

Pancure: a vulcanizationprocess in which the hose is taken from the coveringoperation, coiled either onreels or horizontal pans andplaced directly into the vulcanizer.

permeation: the process ofmigration of a substance intoand through another, usuallythe movement of a gas intoand through a hose material;the rate of permeation isspecific to the substance,temperature, pressure andthe material being permeat-ed.

pinpricked: perforationsthrough the cover of a hoseto vent permeating gases.

pitch: 1) the distance fromone point on a helix to thecorresponding point on thenext turn of the helix, meas-ured parallel to the axis; 2) the distance between the two peaks of adjacentcorrugation or convolution.

plating: a material, usuallymetal, applied to anothermetal by electroplating, forthe purpose of reducing corrosion; typically a morenoble metal such a zinc isapplied to steel.

plied yarns: a yarn made by twisting together two ormore single yarns.

ply: an individual layer inhose construction.

polymer: a macromolecularmaterial formed by the chem-ical combination ofmonomers, having either thesame or different chemical

compositions.

porous tube: (1) The physicalconditions of a hose tubedue to presence of pores. (2) A hose tube that has lowresistance to permeation.

pressure: force ÷ unit area.For purposes of this docu-ment, refers to PSIG (poundsper square inch gauge).

pressure drop: the measureof pressure reduction or lossover a specific length ofhose.

pressure, burst: the pres-sure at which rupture occurs.

pricker marks: the marksdue to perforating the coverof the hose prior to or aftervulcanization.

proof pressure test: a non-destructive hydrostaticpressure test applied to aproduct to show up possibledefects.

psi (PSI): pounds of pressureper square inch of area(lb2/in).

PTFE: polytetrafluoroethyl-ene, a high molecular weightfluoroplastic polymer withcarbon atoms shielded by fluorine atoms having verystrong inter atomic bonds,giving it chemical inertness.

PVC: polyvinyl chloride. Alow cost thermoplastic mate-rial typically used in the man-ufacture of industrial hoses.The operating temperaturerange is -500ºF to +1750ºF (-295.5ºC to +954.4ºC).

reinforcement: (1) Thestrength members, consisting of fabric, cord,and/or metal, of a rubberhose. (2) The non-rubber elements making up a rubber

hose. (3) The non-rubbercompounding ingredientswhich impart increased tensile strength or otherdesirable properties.

RMA: The RubberManufacturers Association,Inc.

rough-bore hose: a wirereinforced hose in which awire is exposed in the bore.

SAE: Society of AutomotiveEngineers.

safety factor: divisor of burstpressure used to determineworking pressure.

service test: a test whichmakes the hose operateunder service conditions inthe actual equipment.

smooth bore hose: a wirereinforced hose in which thewire is not exposed in thebore.

smooth-bore: a term usedto describe the type of innercore in a hose.

soft end: an end in whichthe rigid reinforcement of the body, usually wire, isomitted.

specification: a documentsetting forth pertinent detailsof a product.

specific gravity: the ratio of the weight of a given sub-stance to the weight of anequal volume of water at aspecified temperature.

spiral: a method of applyingreinforcement in which thereis not interlacing betweenindividual strands of the reinforcement.

static wire: a wire incorpo-rated in a rubber hose to givequality or additional power to

conducting or transmittingstatic electricity.

straight end: an end withinside diameter the same asthat of the main body.

standard: a document, or anobject for physical compari-son, for defining productcharacteristics, products, orprocesses, prepared by aconsensus of a properly constituted group of thosesubstantially affected andhaving the qualifications toprepare the standard for use.

static wire: wire incorporat-ed in a hose to conduct static electricity.

stem: see nipple.

surge (spike): a rapid andtransient rise in pressure.

swelling: an increase in vol-ume or linear dimension of aspecimen immersed in liquidor exposed to a vapor.

tight braid: (1) An uneven-ness in the braid reinforce-ment caused by one or moreends of the reinforcementbeing applied at a greatertension than the balance ofthe ends of the braided rein-forcement. (2) Also refers toa localized necking down ofthe braided reinforcementcaused by a braider stop orsome other cause.

tube: the innermost continu-ous all-rubber or plastic element of a hose.

tubing: a non-reinforced,homogeneous conduit, generally of circular cross-section.

P

R

S

T


Glossary

UL: Underwriters’Laboratories, Inc.

vacuum: full vacuum is29.92 in Hg.

vacuum resistance: themeasure of a hoses ability to resist negative gaugepressure.

vibration: amplitude motion occurring at a given frequency.

viscosity: the resistance of a material to flow.

vulcanization: a processduring which a rubber compound, through achange in its chemical struc-ture, improves or extendselastic properties over agreater range of tempera-ture.

warp: (1) The yarn that runslengthwise in a woven fab-ric. Also called chain ortwist. An individual thread ofwarp is termed an end. (2)The sheet of yarns laidtogether in parallel order on a beam toform a warp.

weathering: the surfacedeterioration of a hose coverduring outdoor exposure, asshown by checking, crack-ing, crazing and chalking.

wire braid: a ply of braidedwire reinforcement.

wire reinforced: a hose containing wires to give addedstrength, increased dimen-sional stability; crush resist-ance. See reinforcement

working pressure (WP):maximum pressure at which a hose is designed to operate.

working temperature: thetemperature range of theapplication, may include thetemperature of the fluid con-veyed or the environmentalconditions the assembly isexposed to in use.

woven jacket: a seamlessjacket with continuous parallelwarp yarns interlaced spirallywith continuous filler ele-ments.

wrapper marks: impres-sions left on the surface bythe material used to wrapthe hose during vulcaniza-tion. Usually shows characteristics of a wovenpattern and wrapper withedge marks.

yarn: a generic term for acontinuous strand of textilefibers or filaments in a formsuitable for knitting, weav-ing, or otherwise intertwin-ing to form a textile fabric. Itmay comprise (a) a numberof fibers twisted together, (b) a number of filamentslaid together without twist (a sertwist yarn), (c) a num-ber of filaments laid togetherwith more or less twist, or(d) a singe filament with orwithout twist (a monofila-ment).

This Glossary of Terms, asutilized in the hose indus-try, includes some defini-tions from The HoseHandbook, published bythe Rubber ManufacturersAssociation.

U

V

W Y


IndexAlpha/Numeric

C-40X ............................................183

FH-135X ........................................183

FH-15X ..........................................183

FS-1100 ................................143, 171

FS-1200 ................................137, 170

FS-3100 ................................170, 171

FS-3400 ........................................139

FS-500 ..........................................139

HD-2X............................................184

H003408 ..........................................56

H003412 ..........................................56

H003416 ..........................................56

H003420 ..........................................56

H003424 ..........................................56

H003432 ..........................................56

H006032 ........................................105

H008408 ........................................122

H008412 ........................................122

H008416 ........................................122

H008420 ........................................122

H008424 ..........................................60

H008432 ..........................................60

H010024 ..........................................60

H010032 ..........................................60

H010040 ..........................................60

H010048 ..........................................60

H010064 ..........................................60

H010096 ..........................................60

H031964 ..........................................67

H030724 ..........................................61

H030732 ..........................................61

H030740 ..........................................61

H030748 ..........................................61

H030764 ..........................................61

H030780 ..........................................61

H030796 ..........................................61

H03078A..........................................61

H032724 ........................................113

H032732 ........................................113

H032740 ........................................113

H032748 ........................................113

H032764 ........................................113

H032796 ........................................113

H03278A........................................113

H034524 ..........................................95

H034532 ..........................................95

H034548 ..........................................95

H034564 ..........................................95

H034596 ..........................................95

H034624 ..........................................97

H034632 ..........................................97

H034648 ..........................................97

H034664 ..........................................97

H034748 ..........................................69

H034764 ..........................................69

H034948 ..........................................70

H034964 ..........................................70

H035024 ..........................................91

H035032 ..........................................91

H035048 ..........................................91

H035064 ..........................................91

H036316 ........................................112

H036320 ........................................112

H036324 ........................................112

H036332 ........................................112

H036340 ........................................112

H036348 ........................................112

H036364 ........................................112

H036396 ........................................112

H03638A........................................112

H036420 ..........................................59

H036424 ..........................................59

H036432 ..........................................59

H036440 ..........................................59

H036448 ..........................................59

H036464 ..........................................59

H036480 ..........................................59

H036496 ..........................................59

H03648A..........................................59

H036832 ........................................111

H036848 ........................................111

H036932 ........................................111

H036948 ........................................111

H036964 ........................................111

H037232 ..........................................78

H037240 ..........................................78

H037248 ..........................................78

H037264 ..........................................78

H037732 ..........................................76

H037816 ........................................100

H037820 ........................................100

H037824 ........................................100

H037832 ........................................100

H037848 ........................................100

H037864 ........................................100

H037924 ..........................................61

H037932 ..........................................61

H037940 ..........................................61

H037948 ..........................................61

H037964 ..........................................61

H037980 ..........................................61

H037996 ..........................................61

H03798A..........................................61

H038424 ..........................................90

H038432 ..........................................90

H038448 ..........................................90

H038464 ..........................................90

H041364 ..........................................92

H042324 ..........................................96

H042332 ..........................................96

H042348 ..........................................96

H042364 ..........................................96

H043624 ........................................110

H043632 ........................................110

H043648 ........................................110

H043664 ........................................110

H050024 ..........................................62

H050032 ..........................................62

H050040 ..........................................62

H050048 ..........................................62

H050064 ..........................................62

H050096 ..........................................62

H052164 ..........................................68

H052180 ..........................................68

H052312 ........................................102

H052316 ........................................102

H052320 ........................................102

H052324 ........................................102

H052332 ........................................102

H052340 ........................................102

H052348 ........................................102

H052364 ........................................102

H052396 ........................................102

H055416 ........................................104

H055424 ........................................104

H055432 ........................................104

H055448 ........................................104

H055464 ........................................104

H059916 ........................................103

H059920 ........................................103

H059924 ........................................103

H059932 ........................................103

H059948 ........................................103

H059964 ........................................103

H061532 ........................................101

H061548 ........................................101

H061632 ..........................................79

H064308 ..........................................99

H064312 ..........................................99

H064316 ..........................................99

H064320 ..........................................99

H064324 ..........................................99

H064332 ..........................................99

H064340 ..........................................99

H064348 ..........................................99

H064364 ..........................................99

H066124 ........................................108

H066132 ........................................108

H066148 ........................................108

HO68132........................................106

H068140 ........................................106

H068148 ........................................106

H10504 ............................................51

H10505 ............................................51


IndexAlpha/Numeric

H10506 ............................................51

H10508 ............................................51

H10510 ............................................51

H10512 ............................................51

H10516 ............................................51

H10520 ............................................51

H10524 ............................................51

H10604 ............................................51

H10605 ............................................51

H10606 ............................................51

H10608 ............................................51

H10610 ............................................51

H10612 ............................................51

H106612 ..........................................87

H1066RN ........................................87

H119324 ........................................114

H119332 ........................................114

H119340 ........................................114

H119348 ........................................114

H119364 ........................................114

H119624 ..........................................58

H119632 ..........................................58

H119640 ..........................................58

H119648 ..........................................58

H119664 ..........................................58

H153104 ..........................................54

H153106 ..........................................54

H153108 ..........................................54

H153110 ..........................................54

H153112 ..........................................54

H153116...........................................54

H157108 ..........................................43

H157112 ..........................................43

H157116 ..........................................43

H11504 ............................................50

H11505 ............................................50

H11506 ............................................50

H11508 ............................................50

H11512 ............................................50

H11516 ............................................50

H11520 ............................................50

H11524 ............................................50

H11604 ............................................50

H11605 ............................................50

H11606 ............................................50

H11608 ............................................50

H156006 ..........................................73

H156008 ..........................................73

H156012 ..........................................73

H156106 ..........................................73

H156108 ..........................................73

H156110 ..........................................73

H156112 ..........................................73

H156206 ..........................................73

H156208 ..........................................73

H156212 ..........................................73

H159208 ..........................................86

H159212 ..........................................86

H159216 ..........................................86

H160204 ..........................................84

H160205 ..........................................84

H160406 ..........................................84

H160408 ..........................................84

H160507 ..........................................84

H160608 ..........................................84

H160609 ..........................................84

H160610 ..........................................84

H160810 ..........................................84

H160811 ..........................................84

H160812 ..........................................84

H161013 ..........................................84

H161014 ..........................................84

H161216 ..........................................84

H161418 ..........................................84

H161620 ..........................................84

H162024 ..........................................84

H162430 ..........................................84

H162432 ..........................................84

H163240 ..........................................84

H171910C ........................................63

H171912C ........................................63

H177604 ..........................................44

H177606 ..........................................44

H177608 ..........................................44

H177610 ..........................................44

H177612 ..........................................44

H177616 ..........................................44

H177620 ..........................................44

H177624 ..........................................44

H177715 ..........................................44

H177704 ..........................................44

H177705 ..........................................44

H177706 ..........................................44

H177708 ..........................................44

H181204 ..........................................52

H181205 ..........................................52

H181206 ..........................................52

H181208 ..........................................52

H181210 ..........................................52

H181212 ..........................................52

H181216 ..........................................52

H181220 ..........................................52

H181224 ..........................................52

H194104 ..........................................77

H194105 ..........................................77

H194106 ..........................................77

H194108 ..........................................77

H194208 ..........................................77

H194212 ..........................................77

H194216 ..........................................77

H197906 ..........................................49

H197908 ..........................................49

H197912 ..........................................49

H198006 ..........................................49

H198008 ..........................................49

H198012 ..........................................49

H198016 ..........................................49

H198104 ..........................................49

H198105 ..........................................49

H198106 ..........................................49

H198108 ..........................................49

H198112 ..........................................49

H198204 ..........................................49

H198205 ..........................................49

H198206 ..........................................49

H198208 ..........................................49

H198210 ..........................................49

H198212 ..........................................49

H198216 ..........................................49

H198306 ..........................................49

H198308 ..........................................49

H198312 ..........................................49

H198710 ..........................................65

H198712 ..........................................65

H198710C ........................................65

H198712C ........................................65

H20104 ............................................45

H20106 ............................................45

H20108 ............................................45

H20110 ............................................45

H20112 ............................................45

H26504 ............................................46

H26506 ............................................46

H26508 ............................................46

H26510 ............................................46

H26512 ............................................46

H26514 ............................................46

H26516 ............................................46

H26520 ............................................46

H26524 ............................................46

H26532 ............................................46

H27503 ............................................47

H27504 ............................................47

H27505 ............................................47

H27506 ............................................47

H27508 ............................................47

H27510 ............................................47

H27512 ............................................47

H27516 ............................................47

H27520 ............................................47

H27524 ............................................47

H27532 ............................................47

H28503 ............................................85

H28504 ............................................85


IndexAlpha/Numeric

H28505 ............................................85

H28506 ............................................85

H28508 ............................................85

H28510 ............................................85

H28512 ............................................85

H28516 ............................................85

H28520 ............................................85

H28524 ............................................85

H28532 ............................................85

H34504 ............................................55

H34506 ............................................55

H34508 ............................................55

H600208 ..........................................42

H600212 ..........................................42

H600216 ..........................................42

H600220 ..........................................42

H600224 ..........................................42

H600232 ..........................................42

H600248 ..........................................42

H600808 ..........................................39

H600812 ..........................................39

H600816 ..........................................39

H600820 ..........................................39

H600824 ..........................................39

H600832 ..........................................39

H600840 ..........................................39

H600848 ..........................................39

H600864 ..........................................39

H600912 ..........................................40

H600916 ..........................................40

H600920 ..........................................40

H600924 ..........................................40

H600932 ..........................................40

H600940 ..........................................40

H600948 ..........................................40

H600964 ..........................................40

H602706 ........................................119

H602708 ........................................119

H602712 ........................................119

H835916 ..........................................98

H835920 ..........................................98

H835924 ..........................................98

H835932 ..........................................98

H835940 ..........................................98

H835948 ..........................................98

H835964 ..........................................98

H867910 ..........................................64

H867910C ........................................64

H881108 ..........................................75

H881112 ..........................................75

H90004 ............................................81

H90006 ............................................81

H90008 ............................................81

H90012 ............................................81

H90016 ............................................81

H90120 ............................................80

H90122 ............................................80

H90124 ............................................80

H956808 ........................................120

H956812 ........................................120

H956816 ........................................120

H960316 ..........................................72

H961006 ..........................................88

H961008 ..........................................88

H961012 ..........................................88

H962706 ..........................................88

H962708 ..........................................88

H962208 ..........................................41

H962212 ..........................................41

H962216 ..........................................41

H962220 ..........................................41

H962224 ..........................................41

H962232 ..........................................41

H969012 ..........................................74

H967306 ..........................................89

H967308 ..........................................89

H967312 ..........................................89

H968208 ........................................121

H968212 ........................................121

H968216 ........................................121

H969924 ........................................107

H969932 ........................................107

H969948 ........................................107

H994904 ..........................................48

H994906 ..........................................48

H994908 ..........................................48

H994912 ..........................................48

H994916 ..........................................48

T-10B ............................................181

T-101A ..........................................185

T-1040............................................182

T-1042............................................182

T-1046............................................182

T-1047............................................182

T-1047-1 ........................................182

T-1060............................................182

T-1060A ................................181, 182

T-1070............................................182

T-1071............................................182

T-1072............................................182

T-1080............................................182

T-201..............................................185

T-400..............................................162

T-400-1 ..........................................162

T-400......................................162, 163

T-400-B..........................................163

T-400-BB ......................................163

T-400-DE60 ..................................179

T-400-G ........159, 163, 166, 167, 172

T-400-GT ......................................179

T-400-GTK ....................................179

T-400-GY ......................................180

T-400-GYK ....................................180

T-400-K1........................................163

T-400-M ................................162, 163

T-400-NP60 ..................................179

T-400-PH ......................................180

T-400-PHK ....................................180

T-400-S..........................................163

T-400-10 ........................149, 152, 162

......................165, 171, 173, 179, 180

T-400-109C....................................170

T-400-110 ....................162, 165, 171,

......................................173, 179, 180

T-400-110C....................................170

T-400-111C....................................170

T-400-12 ........................................170

T-400-112 ......................................173

T-400-113C....................................170

T-400-13 ........................................163

T-400-131 ......................................170

T-400-14 ........................................163

T-400-16 ........................................162

T-400-18 ........................................162

T-400-19 ........................................163

T-400-2C ..............149, 152, 162, 165, ..............................170, 171, 179, 180

T-400-3C ..............149, 152, 162, 165, ..............................170, 171, 179, 180

T-400-30 ........................................170

T-400-31C......................................170

T-400-32C......................................170

T-400-33C......................................170

T-400-34C......................................170

T-400-35C......................................170

T-400-36 ........................................174

T-400-36C......................................170

T-400-37 ........................................173

T-400-38 ........................................173

T-400-4C ..............149, 152, 162, 165, ..............................170, 171, 179, 180

T-400-5C ......162, 165, 171, 178, 180

T-400-6C ......162, 165, 171, 178, 180

T-400-62 ..149, 152, 162, 165, 171, 173

T-400-64C..............................170, 171

T-400-67 ........................................170

T-400-8 ..........162, 163, 172, 179, 180

T-400-9 ..........................................163

T-400-90 ........................................163

T-401..............................................162

T-401-SVF ....................167, 174, 178

T-401-1BC ....................174, 175, 178

T-401-1B ......................174, 175, 178

T-401-1G ..............................174, 178


IndexAlpha/Numeric

T-401-1S................................174, 178

T-402-2 ..................................162, 174

T-403..............................................163

T-403-2 ..........................162, 163, 174

T-410-B..........................................167

T-410-BB ......................................167

T-410-D..........................................172

T-410-P..........................................167

T-410-1M ......................................167

T-410-10 ................................172, 173

T-410-11 ................................172, 173

T-410-12 ........................................173

T-410-22 ................................165, 167

T-410-25 ................................172, 173

T-410-26 ........................................167

T-410-26R......................................167

T-410-27 ........................................172

T-410-28 ........................................167

T-410-39 ........................................173

T-410-4CN ............................167, 170

T-410-40 ........................................173

T-410-41 ................................172, 173

T-410-42 ........................................173

T-410-5CN ............................167, 170

T-410-6CN ............................167, 170

T-410-7CN ............................167, 170

T-410-8N ..............................167, 170

T-410-80 ........................................170

T-410-9N ..............................167, 170

T-410-93 ........................................173

T-411..............................................174

T-411-B..........................................174

T-411-G..........................................174

T-411-S..........................................174

T-412......................................163, 175

T-414..............................................163

T-420-B..........................................166

T-420-D..........................................173

T-420-G..........................................166

T-420-H..........................................166

T-420-L ..........................................166

T-420-LA........................................166

T-420-LS........................................166

T-420-M ................................165, 166

T-420-N ........................................165

T-420-P..........................................166

T-420-S..........................................166

T-420-1 ..........................................165

T-420-1M ......................................166

T-420-14 ........................................167

T-420-2G........................................166

T-420-2K........................................166

T-420-2R........................................166

T-420-2S........................................166

T-420-25 ......................158, 159, 160, ..............................161, 165, 172, 173

T-420-26 ........................................166

T-420-29 ........................................173

T-420-4CN ....................165, 170, 171

T-420-5CN ....................165, 170, 171

T-420-6CN ....................165, 170, 171

T-420-7CN ....................165, 170, 171

T-420-80 ........................................141

T-421-FP ......167, 174, 175, 176, 178

T-421U ..........................162, 165, 145

T-421U-110 ..................162, 165, 145

T-421U-BC ....................166, 175, 176

T-432-15 ........................................163

T-433..............................................176

T-433-1 ..........................................176

T-433-2 ..........................................176

T-440-M ........................................167

T-440-1 ..........................................167

T-441......................................167, 176

T-450B ..........................................150

T-450R ..........................................150

T-450S ..........................................150

T-450-K..........................................150

T-450-M ........................................150

T-450-P..........................................150

T-450-Q..........................................150

T-450-QK ......................................150

T-450-3 ..........................................150

T-450-C..........................................150

T-460..............................................152

T-460-10B......................................150

T-460-10BB ..........................150, 184

T-460-16 ........................................152

T-460-2 ..........................149, 152, 176

T-460-TR........................................104

T-460-M ........................................152

T-460-P..........................................152

T-460-SF........................................152

T-460-SP ......................................152

T-460-SPK ....................................152

T-460-SPR ....................................152

T-462..............................................152

T-462-V..........................................177

T-462-2 ..........................................177

T-464..............................................102

T-465..............................................149

T-465-HP ......................................149

T-465-TB ......................................150

T-466..............................................152

T-480-AH ......................................155

T-480-EP........................................156

T-480-HP ......................................155

T-480-TA........................................156

T-480-2 ..........................................177

T-480-3 ..........................................177

T-480-68 ........158, 159, 160, 161, 173

T-480-80 ........................................171

T-481-110 ......................................178

T-482-2 ..........................................178

T-60A ............................................181

T-70................................................182

T-75-11 ..........................................182

T-75-12 ..........................................182

T-75-14 ..........................................182

T-75-17 ..........................................182

T-76-B............................................182

T-80................................................182

T-9-G..............................................182

T-9-1 ..............................................182

T-9-3 ..............................................182

T-605-CS ......................................147

T-605-DH ......................................147

T-605-DP ......................................147

T-605-E1 ........................................148

T-605-E2 ........................................148

T-605-E3 ........................................148

T-605-E4 ........................................148

T-605-E5 ........................................148

T-605-E6 ........................................148

T-605-E7 ........................................148

T-605-E8 ........................................148

T-605-E9 ........................................148

T-605-FP10....................................148

T-605-FP12....................................148

T-605-FP14....................................148

T-605-FP16....................................148

T-605-FP19....................................148

T-605-FP22....................................148

T-605-FP26....................................148

T-605-FP30....................................148

T-605-FP34....................................148

T-605-FP39....................................148

T-605-FP45....................................148

T-605-FP51....................................148

T-605-FP57....................................148

T-605-FP63....................................148

T-605-FP69....................................148

T-605-FP74....................................148

T-605-FP78....................................148

T-605-TH ......................................147

T-605VS ........................................147

T-605VS-B ....................................147

T-605VS-U ....................................147

T-605VS-1 ....................................147

T-605-104U....................................147

T-605-10404 ..................................148

T-605-10406 ..................................148

T-605-10408 ..................................148

T-605-10410 ..................................148


IndexAlpha/Numeric

T-605-10412 ..................................148

T-605-10416 ..................................148

T-605-10420 ..................................148

T-605-430U....................................147

T-605-43008 ..................................148

T-605-43012 ..................................148

T-605-43016 ..................................148

T-605-43020 ..................................148

T-605-43024 ..................................148

T-605-43032 ..................................148

T-605-80FP....................................147

W-EQCR-TD003-E........................163

W-EQCR-TE006-E ........................166

W-EQCR-TE007-E ........................167

W-EQCR-TE009-E ........................152

W-EQCR-TE010-E ........................152

W-EQCR-TE011-E ........................150

03E-102..........................................137

03E-104..........................................137

03E-604..........................................138

04E-J04 ........................................137

04E-102..........................................137

04E-104..........................................137

04E-504..........................................138

04E-505..........................................138

04E-506..........................................138

04E-604..........................................138

04E-605..........................................138

04E-606..........................................138

04E-106..........................................137

04M-J04........................................139

04M-054 ........................................140

04M-104 ........................................139

04M-604 ........................................140

04M-6PW......................................140

04U-J04 ........................................143

04U-054 ........................................145

04U-102 ........................................143

04U-104 ........................................143

04U-106 ........................................143

04U-108 ........................................143

04U-202 ........................................144

04U-204 ........................................144

04U-254 ........................................144

04U-504 ........................................144

04U-505 ........................................144

04U-506 ........................................144

04U-554 ........................................145

04U-604 ........................................145

04U-605 ........................................145

04U-606 ........................................145

05E-J04 ........................................137

05E-104..........................................137

05E-106..........................................137

05E-406..........................................138

05E-505..........................................138

05E-605..........................................138

05E-606..........................................138

06E-J06 ........................................137

06E-104..........................................137

06E-106..........................................137

06E-108..........................................137

06E-406..........................................138

06E-506..........................................138

06E-606..........................................138

06E-508..........................................138

06E-608..........................................138

06M-J08........................................139

06M-056 ........................................140

06M-106 ........................................139

06M-606 ........................................140

06M-608 ........................................140

06M-6PW......................................140

06U-J04 ........................................143

06U-J06 ........................................143

06U-J08 ........................................143

06U-056 ........................................145

06U-104 ........................................143

06U-106 ........................................143

06U-108 ........................................143

06U-204 ........................................144

06U-206 ........................................144

06U-256 ........................................144

06U-406 ........................................145

06U-506 ........................................144

06U-508 ........................................144

06U-510 ........................................144

06U-556 ........................................145

06U-604 ........................................145

06U-606 ........................................145

06U-608 ........................................145

06U-610 ........................................145

06U-612 ........................................145

08E-J08 ........................................137

08E-106..........................................137

08E-108..........................................137

08E-508..........................................138

08E-510..........................................138

08E-608..........................................138

08E-610..........................................138

08M-J08........................................139

08M-058 ........................................140

08M-108 ........................................139

08M-608 ........................................140

08U-J06 ........................................143

08U-J08 ........................................143

08U-058 ........................................145

08U-104 ........................................143

08U-106 ........................................143

08U-108 ........................................143

08U-112 ........................................143

08U-208 ........................................144

08U-258 ........................................144

08U-508 ........................................144

08U-510 ........................................144

08U-512 ........................................144

08U-558 ........................................145

08U-560 ........................................145

08U-606 ........................................145

08U-608 ........................................145

08U-610 ........................................145

08U-612 ........................................145

08U-616 ........................................145

10U-106 ........................................143

10U-108 ........................................143

10U-112 ........................................143

10U-508 ........................................144

10U-510 ........................................144

10U-512 ........................................144

10U-608 ........................................145

10U-610 ........................................145

10U-612 ........................................145

12E-J12 ........................................137

12E-112..........................................137

12E-412..........................................138

12E-512..........................................138

12E-612..........................................138

12E-616..........................................138

12U-J12 ........................................143

12U-062 ........................................145

12U-108 ........................................143

12U-112 ........................................143

12U-116 ........................................143

12U-212 ........................................144

12U-262 ........................................144

12U-412 ........................................145

12U-510 ........................................144

12U-512 ........................................144

12U-514 ........................................144

12U-516 ........................................144

12U-560 ........................................145

12U-562 ........................................145

12U-564 ........................................145

12U-610 ........................................145

12U-612 ........................................145

12U-614 ........................................145

12U-616 ........................................145

16U-J16 ........................................143

16E-116..........................................137

16U-066 ........................................145

16U-112 ........................................143

16U-116 ........................................143

16U-266 ........................................144

16U-514 ........................................144


IndexAlpha/Numeric

16U-516 ........................................144

16U-520 ........................................144

16U-612 ........................................145

16U-614 ........................................145

16U-616 ........................................145

16U-620 ........................................145

20U-070 ........................................145

20U-120 ........................................143

20U-520 ........................................144

20U-620 ........................................145

140-06745......................................166

140-06748......................................166

140-06977......................................166

10004B-102 ..................................134

10004B-104 ..................................134

10004B-254 ..................................135

10004B-304 ..................................134

10004B-305 ..................................134

10004B-604 ..................................135

10004B-605 ..................................135

10004B-A03 ..................................135

10004B-A04 ..................................135

10004B-A05 ..................................135

10004B-B03 ..................................135

10004B-B04 ..................................135

10004B-B05 ..................................135

10004B-X03 ..................................136

10004B-X04 ..................................136

10004B-X05 ..................................136

10004B-Y04 ..................................136

10005B-102 ..................................134

10005B-104 ..................................134

10005B-305 ..................................134

10005B-605 ..................................135

10005B-A05 ..................................135

10005B-B04 ..................................135

10005B-B05 ..................................135

10005B-B06 ..................................135

10005B-C02 ..................................136

10005B-C04 ..................................136

10005B-X05 ..................................136

10005B-Y05 ..................................136

10006B-102 ..................................134

10006B-104 ..................................134

10006B-106 ..................................134

10006B-256 ..................................135

10006B-306 ..................................134

10006B-406 ..................................136

10006B-605 ..................................135

10006B-606 ..................................135

10006B-A05 ..................................135

10006B-A06 ..................................135

10006B-B05 ..................................135

10006B-B06 ..................................135

10006B-B08 ..................................135

10006B-C02 ..................................136

10006B-C04 ..................................136

10006B-X06 ..................................136

10006B-Y06 ..................................136

10008B-106 ..................................134

10008B-108 ..................................134

10008B-258 ..................................135

10008B-608 ..................................135

10008B-A08 ..................................135

10008B-Y08 ..................................136

10010B-108 ..................................134

10010B-610 ..................................135

10012B-112 ..................................134

10012B-412 ..................................136

10012B-610 ..................................135

10012B-612 ..................................135

26504P-102 ..................................142

26504P-106 ..................................142

26504P-106 ..................................142

26504P-202 ..................................142

26504P-204 ..................................142

26506P-102 ..................................142

26506P-104 ..................................142

26506P-106 ..................................142

26506P-108 ..................................142

26506P-202 ..................................142

26506P-204 ..................................142

26506P-206 ..................................142

26508P-104 ..................................142

26508P-106 ..................................142

26508P-108 ..................................142

26508P-112 ..................................142

26508P-204 ..................................142

26508P-206 ..................................142

26508P-208 ..................................142

26512P-108 ..................................142

26512P-112 ..................................142

43008U-108 ..................................146

43008U-112 ..................................146

43008U-508 ..................................146

43008U-510 ..................................146

43008U-606 ..................................146

43008U-608 ..................................146

43008U-610 ..................................146

43008U-612 ..................................146

43012U-112 ..................................146

43012U-116 ..................................146

43012U-512 ..................................146

43012U-514 ..................................146

43012U-516 ..................................146

43012U-612 ..................................146

43012U-614 ..................................146

43012U-616 ..................................146

43016U-112 ..................................146

43016U-116 ..................................146

43016U-120 ..................................146

43016U-516 ..................................146

43016U-520 ..................................146

43016U-612 ..................................146

43016U-616 ..................................146

43016U-620 ..................................146

43020U-120 ..................................146

43020U-520 ..................................146

43020U-620 ..................................146

43020U-624 ..................................146

43024U-124 ..................................146

43024U-524 ..................................146

43024U-624 ..................................146

43032U-132 ..................................146

43032U-532 ..................................146

43032U-632 ..................................146

87-0008-01 ....................................125

87-0012-01 ....................................125

87-0016-01 ....................................125

87-0008-02 ....................................125

87-0012-02 ....................................125

87-0016-02 ....................................125

87-0012-03 ....................................125

87-0016-03 ....................................125


Hose SelectionWorksheet

1. Application

If the application is new, what service is to be performed? __________________________________________________________

If it is an existing application, do not replace a failed hose without finding out the cause of the failure.

The hose may have been specified incorrectly originally. Ask the following questions:

What hose was in use? _________________________________________________________________________________________

Why did it fail? ________________________________________________________________________________________________

How long did the hose last? _____________________________________________________________________________________

Have the service conditions changed since the failed hose was installed? _____________________________________________

Any movement during loading or unloading process such as flexing or other repetitive motion? __________________________

What other hose conditions exist in addition to the one at the failure point? ___________________________________________

Was hose cleaned and dried prior to transferring the next material? __________________________________________________

Examine other hoses in similar service to avoid unexpected failures. _________________________________________________

2. Pressure & Suction

What working pressure is required? ______________________________________________________________________________

Are pressure surges involved in this application? How high? ________________________________________________________

What safety factor is required? __________________________________________________________________________________

Is this a suction application? What vacuum rating is required? _______________________________________________________

3. Environment & Compatibility

Internal and external environment consideration. Internal environment relates to the material being conveyed. External envi-ronment relates to anything originating from outside the hose. Check all that apply.

Abrasive materials (conveyants and external)

Ozone

Petroleum products (aromatics, aliphatics, etc.)

Materials that could cut or gouge hose

Animal fats (oils)

Sparking or flames

Solvents

Cleaning with steam

Acids/caustics

Material to be transferred? ______________________________________________________________________________________

Material concentration (%)? _____________________________________________________________________________________

What hose cleaning solution(s) will be used? ______________________________________________________________________

___ ___________________________________________________________________________________________________________

This worksheet is designed to help you organize informationfor determining the best hose for a given application. Thequestions are based on the hose selection factors describedearlier in this catalog.

When selecting a hose, always use this worksheet in con-junction with this catalog. Read all instructions concerningthe hose you are selecting. If any questions arise contactEaton Technical Support at 1-888-258-0222.


Hose SelectionWorksheet

4.Temperature

Temperature range of material to be transferred? Min. _____________ Max. _____________ Average ______________________

Year-round external environment temperature range? _______________________________________________________________

Cleaning temperature? _________________________________________________________________________________________

5. Size

Flow (cubic feet per minute) requirements? _______________________________________________________________________See RMA Water Discharge table.

Hose I.D. requirements given the flow requirements? ______________________________________________________________

Pressure drop? ________________________________________________________________________________________________

Length requirements (excluding hose ends)? ______________________________________________________________________

6. Flexibility & Bend Radius

Do space restrictions exist where the hose will be used? ___________________________________________________________

Bend radius of the hose relative to space in which hose will be used? ________________________________________________

Considering the intended use of the hose, how flexible will it need to be (check one)?

Extremely flexible Slightly flexible Not an issue

7. Weight

How will the hose be handled during use, if all? ___________________________________________________________________

How important is the weight of the hose going to be in this application (check one)?

Very important Slightly important Not an issue

8. Special Requirements

Will the selected hose need to possess any of the following features:

Branding information needed on the hose? _______________________________________________________________________

Color coding? _________________________________________________________________________________________________

Any special designations required by agencies or associations? ______________________________________________________

Will any regulatory agency approvals be required? If yes, which one(s)? ______________________________________________

Non-conductive rubber needed to prevent transmittal of electricity? __________________________________________________

Static wire or static-dissipating tube to prevent static electricity buildup and discharge sparks? __________________________

Pinpricked cover to resist blistering when transferring hot materials or air/gases under pressure? ________________________

Abrasion sleeve or guard? _______________________________________________________________________________________

Heat shield? ___________________________________________________________________________________________________

Sub-zero exposure resistance? __________________________________________________________________________________

Special assembly requirements? _________________________________________________________________________________

Continuous transfer service or intermittent service? ________________________________________________________________

Be sure to reference Boston chemical compatibility recom-mendations in the Boston Chemical Compatibility Chart onpage 21.

If you have any questions, please contact Eaton TechnicalSupport at 1-888-258-0222.

Page D-255

Inserted Text


ProductWarranty

For one year after date ofpurchase, Eaton warrants itsproducts to be free fromdefects in materials andworkmanship when properlyinstalled and maintained.Products covered includethose items contained inthis catalog.

If during the warranty peri-od, a product is discoveredto be defective Eaton will, atits option, replace the war-ranted product or grant thepurchaser a credit for theproduct claimed to be defec-tive. Eaton will have the solediscretion to determinewhether the product wasdefective.

This warranty is null andvoid if the product has beenused in the wrong applica-tion or has been damagedfrom an accident or willfullydestroyed. In addition, thiswarranty will not apply toBoston assembly equip-ment, Boston end fittings orBoston hose if the claimeddefective product has beenused in an assembly madefrom other than Bostonparts.

NO WARRANTY OF MER-CHANTABILITY OR FITNESSFOR A PARTICULAR PUR-POSE NOR ANY OTHERWARRANTY, EXPRESS ORIMPLIED, IS MADE BYEATON. THE FOREGOINGSTATES EATON’S ENTIREAND EXCLUSIVE LIABILITYAND BUYER’S EXCLUSIVEREMEDY FOR ANY CLAIM

OR DAMAGES IN CONNEC-TION WITH THE SALE OFTHE PRODUCTS HEREUN-DER. IN NO EVENT SHALLEATON BE LIABLE FORANY SPECIAL, INCIDENTAL,OR CONSEQUENTIAL DAM-AGES WHATSOEVER.

SOME STATES DO NOTALLOW FOR THE EXCLU-SION OR LIMITATION OFINCIDENTAL OR CONSE-QUENTIAL DAMAGES, SOTHE ABOVE LIMITATIONMAY NOT APPLY TO YOU.

THIS WARRANTY GIVESYOU SPECIFIC LEGALRIGHTS. YOU MAY ALSOHAVE OTHER LEGALRIGHTS WHICH VARYFROM STATE TO STATE.

Claim Information:

To make a warranty claimcontact an Eaton CustomerSupport Representative atthe address below.

Eaton14615 Lone Oak RoadEden Prairie, MN 55344USA

Tel: 952 937-9800Toll-free: 888 258-0222Fax: 952 974-7722

www.hydraulics.eaton.com

37959_cover.qxd 11/19/03 3:29 AM Page 3

© 2003 Eaton CorporationAll Rights ReservedPrinted in USADocument No. B-HYOV-MC001-ESupersedes WH320jDecember 2003

Eaton14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952 937-9800Fax: 952 974-7722www.hydraulics.eaton.com

EatonDr.-Reckeweg-Str. 1D-76532 Baden-BadenGermanyTel: (49) 7221 682-0Fax: (49) 7221 682-788

Eaton20 Rosamond RoadFootscrayVictoria 3011AustraliaTel: (61) 3 9319 8222Fax: (61) 3 9318 5714

37959_cover.qxd 11/19/03 3:29 AM Page 4

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