torninova extrusion line for technical masterbatch ... twin-screw extruder rv40x42tm 600 rpm –...
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SCREW DIAMETERDn 40 mm, effective
SCREW SPEED 600 rpm, constant torque on full speed range
SPECIFIC TORQUE11 Nm/cm3 , developable up to 18 Nm/cm3
CYLINDER THERMOREGULATION CONTROL Differential temperature from 1 to 2°C compared to the desired set-point
PROCESS TEMPERATURE OF THE SCREWSEqual temperatures on both screws
DISPERSION AND DISTRIBUTION OF THE PIGMENTSHigh capacity to disperse and distribute organic and inorganic pigments
NOISE AND VIBRATION LEVELSSilent operation with low levels of noise and without vibration
PROCESS LENGTH 42D, effective
ELECTRIC MOTOR In AC with high electrical efficiency
DEGASSING SYSTEM With two vent ports
DEGASSING TANKCooling temperature control to condense the monomer residuals
HOPPER COOLING SYSTEM Cooling temperature control inside the hopper
EXTRUDER MANAGEMENT All the parameters of the extruder are managed through PLC
COROTATING TWIN-SCREW EXTRUDERRV40x42TM 600 rpm – 45kW– HTON DISPLAY AT THE K 2013 DÜSSELDORF
Torninova extrusion line for technical masterbatch
Hall 17 / A19
technical partners
• GravimetricorvolumetricdosingsystemintegratedwithPLCoftheextrusionline
• Sidefeeder• Lateraltwin-screwextruderwiththermoregulationofthe
cylindertemperaturefortheplasticizationofmixtureswithadditivesandpolymers
• Degassinggroupofvolatilesubstanceswithoneortwoventports
• Temperaturecontrolofthedegassingtanktocondensethemonomerresiduals
• Ventportstufferforatimelyandaccurateextractionofvolatilesubstances
• High-pressureliquidinjectingpumpforplasticizingoils(e.g.pharmacopoeia,cosmeticsandspecialapplications)ordenaturalizedparaffinoilsfornon-fooduse
For polymer Strands extrusion line• Stranddieheadwithinterchangeablenozzles,withorwithout
theinternalscreenfilter• Coolingtankwithdifferentiatedtemperaturesinsidethewater
bath• Stranddewateringorairknifeforcooling• Strandpelletizer• Baggingsection
For polymer Granules extrusion line• Extrusionhead• WaterringorUnderwaterpelletizer• Baggingsection
Available options and accessories
STRAND DIE HEADStranddieheadwithinterchangeablenozzlesformonofilaments,withorwithouttheinternalscreenfilterCompactmonofilamentextrusionheadwith5or9nozzlesQuicktodismountandeasytocleanwhenchangingcolors
CYLINDERSSpecialinternalcoolingsystemofthebarrelsthatensuresadifferentialtemperaturefrom1to2°Ccomparedtothedesiredset-pointSametemperatureonbothscrews
Torninova S.r.l.viadell’Artigianato18|06083BastiaUmbra(Perugia)|Italytel.+39.075.8000655|fax.+39.075.8003914|[email protected]
Here’swhyTorninovaisevenbetter:RV40x42TM 600 rpm – 45kW– HT COMPARISON CHART
Torninova extrusion line for technical masterbatch
GEAR BOXHighconstanttorquetransmissionVerylowlevelofnoiseandvibrationHighlyrapidresponseofthetorquelimitertoprotectscrewshaftsElectricmotorswithhighenergeticefficiency
COOLING SYSTEMPotentiatedcoolingsystemtoincreasetheefficiencyoftemperaturecontrolinsidethecylinderandonthescrewsEnergysaving:over3%Watersaving:over5%
COOLED HOPPERCooledhopperformixtureswithlowmeltingpolymersandadditivesVibratingpneumaticsystemforstirringpowdermixtures
CONTROL PANELEasilymanageableprocessparametersoftheextruderandoftheextrudedproductEasilyconnectableaccessoriestocompletetheextrusionline
Hall 17 / A19
DEGASSING SYSTEMThermoregulationoftheinternaltemperatureofthedegassingtanktocondensetheresidualmonomers(e.g.caprolactammonomers)
Vacuumpumpprotectionagainstbreaking
Veryeasytocleandegassingtank
VOLUMETRIC DOSING SYSTEMEasytoopenVeryeasytocleanduringthecolorchangesCleaningtimereducedbyover20%Constantfeedingespeciallyforpowdermixtures