torninova extrusion line for technical masterbatch ... twin-screw extruder rv40x42tm 600 rpm –...

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SCREW DIAMETER Dn 40 mm, effective SCREW SPEED 600 rpm, constant torque on full speed range SPECIFIC TORQUE 11 Nm/cm3 , developable up to 18 Nm/cm3 CYLINDER THERMOREGULATION CONTROL Differential temperature from 1 to 2°C compared to the desired set-point PROCESS TEMPERATURE OF THE SCREWS Equal temperatures on both screws DISPERSION AND DISTRIBUTION OF THE PIGMENTS High capacity to disperse and distribute organic and inorganic pigments NOISE AND VIBRATION LEVELS Silent operation with low levels of noise and without vibration PROCESS LENGTH 42D, effective ELECTRIC MOTOR In AC with high electrical efficiency DEGASSING SYSTEM With two vent ports DEGASSING TANK Cooling temperature control to condense the monomer residuals HOPPER COOLING SYSTEM Cooling temperature control inside the hopper EXTRUDER MANAGEMENT All the parameters of the extruder are managed through PLC COROTATING TWIN-SCREW EXTRUDER RV40x42TM 600 rpm – 45kW– HT ON DISPLAY AT THE K 2013 DÜSSELDORF Torninova extrusion line for technical masterbatch Hall 17 / A19 technical partners Gravimetric or volumetric dosing system integrated with PLC of the extrusion line Side feeder Lateral twin -screw extruder with thermoregulation of the cylinder temperature for the plasticization of mixtures with additives and polymers Degassing group of volatile substances with one or two vent ports Temperature control of the degassing tank to condense the monomer residuals Vent port stuffer for a timely and accurate extraction of volatile substances High-pressure liquid injecting pump for plasticizing oils (e.g. pharmacopoeia, cosmetics and special applications) or denaturalized paraffin oils for non-food use For polymer Strands extrusion line Strand die head with interchangeable nozzles, with or without the internal screen filter Cooling tank with differentiated temperatures inside the water bath Strand dewatering or air knife for cooling Strand pelletizer Bagging section For polymer Granules extrusion line Extrusion head Water ring or Underwater pelletizer Bagging section Available options and accessories

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Page 1: Torninova extrusion line for technical masterbatch ... TWIN-SCREW EXTRUDER RV40x42TM 600 rpm – 45kW– HT ON DISPLAY AT THE K 2013 DÜSSELDORF ... • Temperature control of …

SCREW DIAMETERDn 40 mm, effective

SCREW SPEED 600 rpm, constant torque on full speed range

SPECIFIC TORQUE11 Nm/cm3 , developable up to 18 Nm/cm3

CYLINDER THERMOREGULATION CONTROL Differential temperature from 1 to 2°C compared to the desired set-point

PROCESS TEMPERATURE OF THE SCREWSEqual temperatures on both screws

DISPERSION AND DISTRIBUTION OF THE PIGMENTSHigh capacity to disperse and distribute organic and inorganic pigments

NOISE AND VIBRATION LEVELSSilent operation with low levels of noise and without vibration

PROCESS LENGTH 42D, effective

ELECTRIC MOTOR In AC with high electrical efficiency

DEGASSING SYSTEM With two vent ports

DEGASSING TANKCooling temperature control to condense the monomer residuals

HOPPER COOLING SYSTEM Cooling temperature control inside the hopper

EXTRUDER MANAGEMENT All the parameters of the extruder are managed through PLC

COROTATING TWIN-SCREW EXTRUDERRV40x42TM 600 rpm – 45kW– HTON DISPLAY AT THE K 2013 DÜSSELDORF

Torninova extrusion line for technical masterbatch

Hall 17 / A19

technical partners

• GravimetricorvolumetricdosingsystemintegratedwithPLCoftheextrusionline

• Sidefeeder• Lateraltwin-screwextruderwiththermoregulationofthe

cylindertemperaturefortheplasticizationofmixtureswithadditivesandpolymers

• Degassinggroupofvolatilesubstanceswithoneortwoventports

• Temperaturecontrolofthedegassingtanktocondensethemonomerresiduals

• Ventportstufferforatimelyandaccurateextractionofvolatilesubstances

• High-pressureliquidinjectingpumpforplasticizingoils(e.g.pharmacopoeia,cosmeticsandspecialapplications)ordenaturalizedparaffinoilsfornon-fooduse

For polymer Strands extrusion line• Stranddieheadwithinterchangeablenozzles,withorwithout

theinternalscreenfilter• Coolingtankwithdifferentiatedtemperaturesinsidethewater

bath• Stranddewateringorairknifeforcooling• Strandpelletizer• Baggingsection

For polymer Granules extrusion line• Extrusionhead• WaterringorUnderwaterpelletizer• Baggingsection

Available options and accessories

Page 2: Torninova extrusion line for technical masterbatch ... TWIN-SCREW EXTRUDER RV40x42TM 600 rpm – 45kW– HT ON DISPLAY AT THE K 2013 DÜSSELDORF ... • Temperature control of …

STRAND DIE HEADStranddieheadwithinterchangeablenozzlesformonofilaments,withorwithouttheinternalscreenfilterCompactmonofilamentextrusionheadwith5or9nozzlesQuicktodismountandeasytocleanwhenchangingcolors

CYLINDERSSpecialinternalcoolingsystemofthebarrelsthatensuresadifferentialtemperaturefrom1to2°Ccomparedtothedesiredset-pointSametemperatureonbothscrews

Torninova S.r.l.viadell’Artigianato18|06083BastiaUmbra(Perugia)|Italytel.+39.075.8000655|fax.+39.075.8003914|[email protected]

Here’swhyTorninovaisevenbetter:RV40x42TM 600 rpm – 45kW– HT COMPARISON CHART

Torninova extrusion line for technical masterbatch

GEAR BOXHighconstanttorquetransmissionVerylowlevelofnoiseandvibrationHighlyrapidresponseofthetorquelimitertoprotectscrewshaftsElectricmotorswithhighenergeticefficiency

COOLING SYSTEMPotentiatedcoolingsystemtoincreasetheefficiencyoftemperaturecontrolinsidethecylinderandonthescrewsEnergysaving:over3%Watersaving:over5%

COOLED HOPPERCooledhopperformixtureswithlowmeltingpolymersandadditivesVibratingpneumaticsystemforstirringpowdermixtures

CONTROL PANELEasilymanageableprocessparametersoftheextruderandoftheextrudedproductEasilyconnectableaccessoriestocompletetheextrusionline

Hall 17 / A19

DEGASSING SYSTEMThermoregulationoftheinternaltemperatureofthedegassingtanktocondensetheresidualmonomers(e.g.caprolactammonomers)

Vacuumpumpprotectionagainstbreaking

Veryeasytocleandegassingtank

VOLUMETRIC DOSING SYSTEMEasytoopenVeryeasytocleanduringthecolorchangesCleaningtimereducedbyover20%Constantfeedingespeciallyforpowdermixtures