torex torex
TRANSCRIPT
DIRECT REDUCTION
TOREX performs research work on direct reduction processes. We have prepared
procedures on mixed material composition improvement with the purpose of DR-grade
pellet production. Such procedures meet the requirements of HYL, ITmk3 and MIDREX.
During laboratory and pilot tests, high quality of the DR product and cast iron granules
from titanium-magnetite and hematite concentrates has been obtained.
Research and development of new DR process:
Shaft Furnace, non-reformer gas DR Rotating hearth furnace (ITmk3)
PELLETIZING
We develop thermal circuits for straight (aka travelling-grate) indurating machines
tailored to the type and chemical properties of raw materials (feed) and requirements
to the product.
Our specialists boast wide experience in
developing and retrofitting of various
indurating machines for iron ore pellets.
NPVP TOREX LLC provides a range of process engineering solutions.
We help to improve process efficiency by:
Retrofitting: we inspect and upgrade various heat treatment units equipment
for ore mining, metallurgical, mechanical engineering, construction material
productions industries.
Process design – energy–saving technologies & automated process control systems.
REVAMPING AND RETROFITTING
TOREX TOREX
Conventional indurating machine
Indurating machine with one direct recuperating main
Indurating machine with two direct recuperating mains
Patented TOREX optimal scheme for state of art indurating machine has two direct recuperating mains to achieve optimal consumption indices
TOREX has the experience and expertise in retrofitting at various metallurgical
enterprises in Russia, Ukraine, Brazil and Kazakhstan. We provide a diverse range of services:
Industrial equipment. We help to decrease heat and energy consumption, adjust the equipment for decrease of the hazardous emissions (-20-60%).
Improvement of capacity and efficiency Cut back on energy costs Improvement of product quality Increase of production rate
SINTERING
Traditional sintering machines adjustment and modernization:
Fuel saving solutions
New flow schemesfor sintering
Bowl-type coolerfor sinter
AUTOMATION
Process oriented original DCS
Size measuring greenpelletizing Control System:drums, pelletizing discs,ore size
Automatic LayerTemperature Measurement
Automated control system concept
RAW MATERIAL PREPARATION
Development & Production of original simultaneous drying and grinding units,
hammer mills, powder preparation units. Applications for polydisperse and
fractionated powders:
bentonite clays limestone
lime pulverized coal
Development and implementation of an optimal raw material processingtechnologies
PARTNERS AND CLIENTS:
Metalloinvest (Holding of companies) Severstal (Holding of companies)
NLMC
Vale S.A.
Tenova Pyromet
IMIDRO, Mobarakeh
Mechel
EvrazHolding (Holding of companies)
MMC (Holding of companies)
UMMC (Holding of companies)
OMC (Holding of companies)
Thermal circuit of a sintering machine with combined cooling
Thermal circuit of a sintering machine with combined cooling
MATHEMATICAL MODELING (3D)
NPVP TOREX employs in-house developed mathematicalmodels for different processes and thermal treatment units:
Model for the
oxidizing
hardening on a
travelling-grate.
REFERENCES. MODERNIZATION
EXISTING PELLETIZING PROJECTS
STAFF OF TOREX COMPANY INCLUDES:
10 PhDs
3 Postgraduates
20 Experienced process engineers
31 employees of core staff
FIELD OF ACTIVITIES:
Modernization
Process Engineering
Research and Development
Automation
Engineering and Consulting
APPLICATIONS:
Pelletizing
Sintering
Direct Reduction
Automation
Raw Material Handling (Grinding, drying)
Dewatering
TO MAKE AN INQUIRY PLEASE CONTACT US AT:
NPVP TOREX LLC Research-and-Development Enterprise 8 Osnovinskaya Street, 5th floor
Yekaterinburg, Russia, 620041 Fax/Tel. +7 343 253 06 53;
E-mail: [email protected] Website: torex.mediasite.ru (TBD)
TOREX TOREX