topic 4 stopwatch time study

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    T PI 4

    STOPWATCH TIME STUDY

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    4.1 Equipment and forms

    4.2 Time study procedure

    OutlineOutlineTOPIC 4 : STOPWATCH TIME STUDY

    4.2.1 Preparation4.2.2 Data collection4.2.3 Calculations

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    LearningLearning OutcomeOutcomeUpon successful completion of this topic,

    the student will be able to:Perform:

    Time study using stopwatchTime study using stopwatch

    Calculate cycle timeCalculate cycle time

    AnalyseAnalyse the time studythe time study

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    TOPIC 4.1 : E ui ment and Forms

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    Time Study EquipmentsTime Study EquipmentsThe following equipment is needed for time

    study:

    Timing device

    Time study observation board

    Other equipments (pencil, eraser, devicelike tachometer etc.)

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    Time Study EquipmentsTime Study Equipments

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    The stop watch is the most widely usedtiming device used for time study

    Although electronic timer is alsosometimes used

    Timing DevicesTiming Devices

    Electronic timer can measure timeaccurately to the third decimal of a secondand can keep a large volume of time datain memory

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    Cumulative Timing

    In this method stop watch runscontinuously through out the study.

    Watch is started at first elements of workc cle to be timed and not sto ed until

    Timing elementTiming element

    whole study is completed At the end each element watch reading is

    recorded.

    Time for each individual element iscalculated later by successive subtractions.

    This procedure gives the total time duringwhich job done is recorded in the study

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    Fly back timing

    In this method hands of the watch arereturn to zero at the end of each elementand are allowed to start immediately fornext elements.

    Timing elementTiming element

    Time of each element is obtained directly. Time on and time off (study stated/ ended)

    are also mentioned.

    These are called check times anddifference elapsed time

    Sum of all elemental times, ineffective timeand check time is called recorded time.

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    It is printed form with spaces providedfor noting down the necessaryinformation about the operation beingstudied:

    Time StudyTime StudyObservation SheetObservation Sheet

    o Name of operationo Drawing number

    o Name of the worker

    o Name of time study person

    o Date and place of study

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    Spaces are also provided in the form forwriting detailed description of theprocess (element wise):

    Time StudyTime StudyObservation SheetObservation Sheet

    - Recorded time or stopwatch reading sfor each element of the process

    - Performance rating (s) of operator

    - Computation

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    It is a light weight board used for holding

    the observation sheet and stopwatch inposition

    It is of size slightly larger than that of

    Time Study BoardTime Study Board

    Generally, the watch is mounted nearthe upper right-hand corner of the board

    The board has a clamp to hold theobservation sheet

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    Time Study BoardTime Study Board

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    TOPIC 4.2 : Time Stud Procedure

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    Time Study ProcedureTime Study ProcedureStep 1 : Define objective of the study.This

    involves statement of the use of

    the result, the precision desired,and the required level ofconfidence in the estimated time

    s an ar sStep 2 : Verify that the standard methodand conditions exist for theoperation and the operation isproperly trained.

    If need is felt for method study or furthertraining of operator, the same may be

    completed before starting the time study

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    Time Study ProcedureTime Study ProcedureStep 3 : Select operator to be studied if

    there are more than one operator

    doing the same taskStep 4 : Record information about the

    standard method, o eration,

    operator, product, equipment,and conditions on the Time Studyobservation sheet

    Step 5 : Divide the operation intoreasonably small elements, andrecord them on the Time Studyobservation sheet

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    Time Study ProcedureTime Study ProcedureStep 6 : Time the operator for each of the

    elements. Record the data for a

    few number of cycles on theTime Study observation sheet.

    To estimate the total number of

    observations to be taken

    Step 7 : Collect and record the data for

    required number of cycles bytiming and rating the operator

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    Time Study ProcedureTime Study ProcedureStep 8 : Calculated the representative

    watch time for each element of

    operation. Multiply it by ratingfactor to get normal time

    =

    Calculate the normal time for the wholeoperation by adding the normal time of itsvarious elements.

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    Time Study ProcedureTime Study ProcedureStep 9 : Determine allowances for fatigue

    and various allowances.

    Step 10: Determine standard time ofoperation.

    Standard time = Normal time X (1+ allowances%)