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TKF

Catalogue

Offsh

ore

www.tkf.eu

Offshore Cables 2012

• NEK 606

• IEC 60092

Contents

Copyright (c) TKF, 02-08-2012 Subject to technical alterations

About TKF 3Symbols 4

Product informationMarket search

Offshore 5

Terms and Conditions 42Reel size and Weight 43

© BV Twentsche Kabelfabriek Subject to technical alterations www.tkf.nl-

About TKF

Founded in 1930, TKF has developed from a local Dutch cable producer to a cable

technology leader servicing customers all over the world. As a member of TKH

Group NV, a Dutch-based international group of technology-powered companies,

TKF has access to various international marketing, purchasing,

sales and research groups with diverse specialisms.

TKF has dedicated itself to delivering innovative Telecom, Building and Industrial

Solutions that match specific customer needs. A good strategy, looking at the

long-term relationships between TKF and a growing number of companies.

Professionals who value the continuous pursuit of a better understanding

between suppliers, customers, contractors, installers and end-users.

TKF naturally takes its corporate social responsibility into account.

Innovation, Growth and Responsibility are key factors for TKF.

Choose TKF - Choose quality!

Interested in more information about TKF and our

wide range of products and services? Please visit

our website www.tkf.nl for more information.


Offshore CablesHigh-end solutions for all offshore cable applications

RFOU P1/P8 Mud Resistant & Halogen Free0,6/1kV armoured power cables

BFOU (i) S3/S7Fire Resistant, Mud Resistant & Halogen Free250/300 V individual + overall screened instrumentation cables

BFOU (c) S4/S8Fire Resistant, Mud Resistant & Halogen Free250/300 V overall screened instrumentation cables

BFOU P5 / P12Fire Resistant, Mud Resistant & Halogen Free0,6/1kV armoured power cables0,6/1kV armoured power cables

UX P15Halogen Free & Mud ResistantEarthing Cable according to NEK 606 0,6/1kV Earthing Cable according to NEK 606 0,6/1kV

RFOU (i) S1/S5Mud Resistant & Halogen Free250/300 V individual + overall screened instrumentation cables

RFOU (c) S2/S6Mud Resistant & Halogen Free250/300 V overall screened instrumentation cables

ContentsOffshore


Low voltage power cablesO-Line+ RFOU P1/P8 7O-Line+ BFOU P5/P12 11O-Line+ UX P15 15

Communication cablesO-Line+ RFOU (i) S1/S5 17O-Line+ RFOU (c) S2/S6 21O-Line+ BFOU (i) S3/S7 25O-Line+ BFOU (c) S4/S8 29

Appendix 33

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OffshoreO-Line+ RFOU P1/P8 0,6/1 kV

Halogen Free & MUD-resistant low voltage cables for fixed installation on offshore topsides, in safe &EX-areas. For power, control and lighting applications. Design standards: IEC-60092-353 and NEK TS606-2009. With tinned copper wire braid for EMI and mechanical protection, with sufficient cross sectionto be used as Protective Earth according to IEC 60092-352. Cores sizes >25mm2 have extra flexibleClass 5/6 conductors with resistance Class 2, for improved flexibility. Different sheath colours onrequest.

Characteristics Properties UnitProduct group

Series

Type O-Line+ RFOU P1/P8 0,6/1 kV

Standardization NEK TS 606

Conductor material Cu, tinned

Shape of conductor Round

Conductor category

Core insulation Rubber (HEPR)

Core identification HD 308 S2

Construction outer shield

Material outer sheath SHF2 MUD

Colour outer sheath Black

Flame retardant IEC 60332-1 / IEC 60332-3-22 Cat. A

Halogen free IEC 60754-1/2

Nominal voltage U0 0.6 kV

Nominal voltage U 1 kV

Maximum conductor temperature 90 °C

Operating temperature, flexible -20 / 70 °C

Operating temperature, fixed -40 / 70 °C

Specification See appendix

Partnumber Construction

Nominalearthscreendiameter(mm)

Netweight(kg/km)

Bendingradiusafterinstallation(mm)

Outerdiameterapprox.(mm)

Tensileload(N)

35001 2 x 1 mm² 4 182 69 11,5 30

35002 3 x 1 mm² 4 200 71 11,9 45

35003 4 x 1 mm² 4 224 76 12,6 60

35004 5 x 1 mm² 6 289 83 13,8 75

35026 3 G 1,5 mm² - 227 75 12,5 68

35027 4 G 1,5 mm² - 291 82 13,6 90

35028 5 G 1,5 mm² - 331 88 14,7 113

35029 7 G 1,5 mm² - 379 94 15,7 158

35010 1 x 1,5 mm² 2,5 117 53 8,9 23

35011 2 x 1,5 mm² 4 203 72 12 45

35012 3 x 1,5 mm² 4 227 75 12,5 68

35013 4 x 1,5 mm² 6 291 82 13,6 90

35014 5 x 1,5 mm² 6 331 88 14,7 113


Offshore cable

Class 2 = stranded

Power cable

Tinned copper braiding

Low voltage




Netweight(kg/km)



Tensileload(N)

35015 6 x 1,5 mm² 10 379 94 15,7 135

35016 7 x 1,5 mm² 10 379 94 15,7 158

35017 8 x 1,5 mm² 10 446 102 17 180

35018 10 x 1,5 mm² 10 524 113 18,8 225

35019 12 x 1,5 mm² 10 558 116 19,4 270

35020 16 x 1,5 mm² 10 674 128 21,3 360

35021 19 x 1,5 mm² 10 750 134 22,4 428

35022 24 x 1,5 mm² 10 925 149 24,9 540

35023 27 x 1,5 mm² 10 984 155 25,9 608

35024 30 x 1,5 mm² 10 1055 161 26,9 675

35025 37 x 1,5 mm² 10 1242 175 29,2 833

35046 3 G 2,5 mm² - 306 83 13,8 113

35047 4 G 2,5 mm² - 350 89 14,9 150

35048 5 G 2,5 mm² - 402 95 15,9 188

35049 7 G 2,5 mm² - 473 103 17,2 263

35030 1 x 2,5 mm² 4 134 56 9,4 38

35031 2 x 2,5 mm² 4 239 77 12,9 75

35032 3 x 2,5 mm² 6 305 83 13,8 113

35033 4 x 2,5 mm² 6 349 89 14,9 150

35034 5 x 2,5 mm² 10 402 95 15,9 188

35035 6 x 2,5 mm² 10 469 103 17,2 225

35036 7 x 2,5 mm² 10 474 103 17,2 263

35037 8 x 2,5 mm² 10 554 112 18,6 300

35038 10 x 2,5 mm² 10 674 125 20,8 375

35039 12 x 2,5 mm² 10 702 128 21,3 450

35040 16 x 2,5 mm² 10 870 142 23,7 600

35041 19 x 2,5 mm² 10 962 148 24,7 713

35042 24 x 2,5 mm² 10 1210 166 27,7 900

35043 27 x 2,5 mm² 10 1290 173 28,9 1013

35044 30 x 2,5 mm² 10 1388 180 30 1125

35045 37 x 2,5 mm² 16 1647 196 32,7 1388

35055 3 G 4 mm² - 388 91 15,2 180

35056 4 G 4 mm² - 449 97 16,2 240

35057 5 G 4 mm² - 523 106 17,6 300

35050 1 x 4 mm² 4 155 59 9,9 60

35051 2 x 4 mm² 6 337 88 14,6 120

35052 3 x 4 mm² 10 388 91 15,2 180

35053 4 x 4 mm² 10 449 97 16,2 240

35054 5 x 4 mm² 10 523 106 17,6 300

35065 3 G 6 mm² - 476 98 16,4 270

35066 4 G 6 mm² - 569 107 17,8 360

35067 5 G 6 mm² - 657 115 19,1 450

35060 1 x 6 mm² 4 184 63 10,5 90

35061 2 x 6 mm² 10 410 95 15,8 180

35062 3 x 6 mm² 10 476 98 16,4 270

35063 4 x 6 mm² 10 569 107 17,8 360

35064 5 x 6 mm² 10 656 115 19,1 450

35075 3 G 10 mm² - 656 114 19 720





Netweight(kg/km)



Tensileload(N)

35076 4 G 10 mm² - 791 124 20,6 960

35077 5 G 10 mm² - 912 133 22,2 1200

35070 1 x 10 mm² 4 243 71 11,8 240

35071 2 x 10 mm² 10 552 109 18,1 480

35072 3 x 10 mm² 10 656 114 19 720

35073 4 x 10 mm² 10 791 124 20,6 960

35074 5 x 10 mm² 10 911 133 22,2 1200

35085 3 G 16 mm² - 901 125 20,9 720

35086 4 G 16 mm² - 1102 136 22,7 960

35087 5 G 16 mm² - 1322 148 24,6 1200

35080 1 x 16 mm² 4 317 76 12,6 240

35081 2 x 16 mm² 16 783 119 19,9 480

35082 3 x 16 mm² 16 938 125 20,9 720

35083 4 x 16 mm² 16 1127 136 22,7 960

35084 5 x 16 mm² 16 1348 148 24,6 1200

35095 3 G 25 mm² - 1289 146 24,3 1125

35096 4 G 25 mm² - 1591 159 26,5 1500

35097 5 G 25 mm² - 1939 174 29 1875

35090 1 x 25 mm² 10 478 88 14,7 375

35091 2 x 25 mm² 16 1062 139 23,1 750

35092 3 x 25 mm² 16 1302 146 24,3 1125

35093 4 x 25 mm² 16 1590 159 26,5 1500

35094 5 x 25 mm² 16 1938 174 29 1875

35105 3 G 35 mm² - 1651 169 28,2 1575

35107 5 G 35 mm² - 2488 203 33,8 2625

35100 1 x 35 mm² 10 582 98 16,4 525

35101 2 x 35 mm² 16 1339 160 26,7 1050

35102 3 x 35 mm² 16 1651 169 28,2 1575

35103 4 x 35 mm² 16 2038 185 30,8 2100

35104 5 x 35 mm² 16 2488 203 33,8 2625

35115 3 G 50 mm² - 2112 190 31,6 2250

35117 5 G 50 mm² - 3338 235 39,2 3750

35110 1 x 50 mm² 10 724 106 17,7 750

35111 2 x 50 mm² 25 1816 181 30,1 1500

35112 3 x 50 mm² 25 2215 192 32 2250

35113 4 x 50 mm² 25 2694 210 35 3000

35114 5 x 50 mm² 25 3338 235 39,2 3750

35125 3 G 70 mm² - 3033 224 37,4 3150

35120 1 x 70 mm² 10 964 121 20,2 1050

35121 2 x 70 mm² 35 2443 207 34,5 2100

35122 3 x 70 mm² 35 3093 224 37,4 3150

35123 4 x 70 mm² 35 3789 246 41 4200

35124 5 x 70 mm² 35 4584 271 45,2 5250

35135 3 G 95 mm² - 4027 253 42,1 4275

35130 1 x 95 mm² 10 1248 130 21,7 1425

35131 2 x 95 mm² 50 3311 240 40 2850

35132 3 x 95 mm² 50 4199 255 42,5 4275





Netweight(kg/km)



Tensileload(N)

35133 4 x 95 mm² 50 5195 281 46,8 5700

35134 5 x 95 mm² 50 6251 308 51,4 7125

35145 3 G 120 mm² - 4861 276 46 5400

35140 1 x 120 mm² 10 1497 141 23,5 1800

35141 2 x 120 mm² 60 4098 262 43,7 3600

35142 3 x 120 mm² 60 5142 278 46,4 5400

35143 4 x 120 mm² 60 6315 306 51 7200

35144 5 x 120 mm² 60 7633 338 56,3 9000

35150 1 x 150 mm² 10 1788 154 25,6 2250

35151 2 x 150 mm² 70 4853 286 47,7 4500

35152 3 x 150 mm² 70 6097 304 50,7 6750

35153 4 x 150 mm² 70 7564 336 56 9000

35154 5 x 150 mm² 70 9131 371 61,8 11250

35160 1 x 185 mm² 16 2228 169 28,1 2775

35161 2 x 185 mm² 95 6337 331 55,2 5550

35162 3 x 185 mm² 95 7950 352 58,6 8325

35163 4 x 185 mm² 95 9873 387 64,5 11100

35164 5 x 185 mm² 95 11943 427 71,1 13875

35170 1 x 240 mm² 16 2753 184 30,7 3600

35171 2 x 240 mm² 120 7930 365 60,9 7200

35172 3 x 240 mm² 120 9958 388 64,6 10800

35173 4 x 240 mm² 120 12397 428 71,4 14400

35174 5 x 240 mm² 120 15010 472 78,7 18000

35180 1 x 300 mm² 16 3388 208 34,6 4500

35181 2 x 300 mm² 150 9798 409 68,2 9000

35182 3 x 300 mm² 150 12382 434 72,4 13500

35183 4 x 300 mm² 150 15471 479 79,8 18000

35184 5 x 300 mm² 150 18821 527 87,9 22500

35185 1 x 400 mm² 25 4426 235 39,1 6000

35190 1 x 630 mm² 35 6929 284 47,4 9450


OffshoreO-Line+ BFOU P5/P12 0,6/1 kV

Fire Resistant, Halogen Free & MUD-resistant low voltage cables for fixed installation on offshoretopsides in safe & EX-areas.. For power, control and lighting applications. Design standards:IEC-60092-353 and NEK TS 606-2009. With tinned copper wire braid for EMI and mechanicalprotection, with sufficient cross section to be used as Protective Earth according to IEC 60092-352.Meets the fire resistant standards set both by the IEC 60331-21 and the more demanding 60331- 1/ 2(2009) specification for use in areas where circuit integrity in fire conditions is required. Cores sizes>25mm2 have extra flexible Class 5/6 conductors with resistance Class 2, for improved flexibility.Different sheath colours on request.


Series Offshore cable

Type O-Line+ BFOU P5/P12 0,6/1 kV


Insulation integrity in accordance with IEC 60331 Yes



Conductor category Class 2 = stranded

Core insulation Mica + HEPR

Core identification HD 308 S2

Construction outer shield Tinned copper braiding


Colour outer sheath Black











Netweight(kg/km)



Tensileload(N)

35201 2 x 1 mm² 6 269 82 13,6 30

35202 3 x 1 mm² 6 287 85 14,1 45

35203 4 x 1 mm² 10 329 91 15,2 60

35204 5 x 1 mm² 10 374 97 16,2 75

35226 3 G 1,5 mm² - 313 88 14,7 68

35227 4 G 1,5 mm² - 364 95 15,9 90

35228 5 G 1,5 mm² - 416 102 17 113

35229 7 G 1,5 mm² - 479 110 18,4 158

35210 1 x 1,5 mm² 4 135 59 9,8 23

35211 2 x 1,5 mm² 6 288 85 14,1 45


Power cableLow voltage




Netweight(kg/km)



Tensileload(N)

35212 3 x 1,5 mm² 6 313 88 14,7 68

35213 4 x 1,5 mm² 10 364 95 15,9 90

35214 5 x 1,5 mm² 10 416 102 17 113

35215 6 x 1,5 mm² 10 483 110 18,4 135

35216 7 x 1,5 mm² 10 479 110 18,4 158

35217 8 x 1,5 mm² 10 564 119 19,9 180

35218 10 x 1,5 mm² 10 672 134 22,3 225

35219 12 x 1,5 mm² 10 705 137 22,9 270

35220 16 x 1,5 mm² 10 868 153 25,5 360

35221 19 x 1,5 mm² 10 951 160 26,6 428

35222 24 x 1,5 mm² 10 1186 180 30 540

35223 27 x 1,5 mm² 16 1266 188 31,3 608

35224 30 x 1,5 mm² 16 1360 196 32,6 675

35225 37 x 1,5 mm² 25 1757 220 36,7 833

35246 3 G 2,5 mm² - 375 95 15,9 113

35247 4 G 2,5 mm² - 426 101 16,9 150

35248 5 G 2,5 mm² - 501 110 18,4 188

35249 7 G 2,5 mm² - 574 118 19,7 263

35230 1 x 2,5 mm² 4 152 61 10,2 38

35231 2 x 2,5 mm² 10 340 91 15,2 75

35232 3 x 2,5 mm² 10 375 95 15,9 113

35233 4 x 2,5 mm² 10 425 101 16,9 150

35234 5 x 2,5 mm² 10 501 110 18,4 188

35235 6 x 2,5 mm² 10 572 118 19,7 225

35236 7 x 2,5 mm² 10 573 118 19,7 263

35237 8 x 2,5 mm² 10 693 130 21,6 300

35238 10 x 2,5 mm² 10 827 146 24,3 375

35239 12 x 2,5 mm² 10 874 150 25 450

35240 16 x 2,5 mm² 16 1084 167 27,9 600

35241 19 x 2,5 mm² 10 1196 175 29,1 713

35242 24 x 2,5 mm² 16 1498 197 32,8 900

35243 27 x 2,5 mm² 16 1605 206 34,4 1013

35244 30 x 2,5 mm² 25 1884 222 37 1125

35245 37 x 2,5 mm² 25 2233 241 40,2 1388

35255 3 G 4 mm² - 453 102 17 180

35256 4 G 4 mm² - 532 110 18,4 240

35257 5 G 4 mm² - 618 119 19,8 300

35250 1 x 4 mm² 4 179 65 10,8 60

35251 2 x 4 mm² 10 405 98 16,3 120

35252 3 x 4 mm² 10 453 102 17 180

35253 4 x 4 mm² 10 532 110 18,4 240

35254 5 x 4 mm² 10 618 119 19,8 300

35265 3 G 6 mm² - 555 110 18,4 270

35266 4 G 6 mm² - 650 119 19,8 360

35267 5 G 6 mm² - 778 130 21,6 450

35260 1 x 6 mm² 4 210 69 11,5 90

35261 2 x 6 mm² 10 471 104 17,4 180

35262 3 x 6 mm² 10 554 110 18,4 270

35263 4 x 6 mm² 10 650 119 19,8 360





Netweight(kg/km)



Tensileload(N)

35264 5 x 6 mm² 10 778 130 21,6 450

35275 3 G 10 mm² - 751 126 21 450

35276 4 G 10 mm² - 890 136 22,6 600

35277 5 G 10 mm² - 1056 148 24,7 750

35270 1 x 10 mm² 4 266 76 12,6 150

35271 2 x 10 mm² 10 626 119 19,8 300

35272 3 x 10 mm² 10 751 126 21 450

35273 4 x 10 mm² 10 890 136 22,6 600

35274 5 x 10 mm² 10 1056 148 24,7 750

35285 3 G 16 mm² - 1000 137 22,8 720

35286 4 G 16 mm² - 1216 149 24,8 960

35287 5 G 16 mm² - 1473 163 27,1 1200

35280 1 x 16 mm² 6 378 83 13,8 240

35281 2 x 16 mm² 16 861 130 21,7 480

35282 3 x 16 mm² 16 1025 137 22,8 720

35283 4 x 16 mm² 16 1242 149 24,8 960

35284 5 x 16 mm² 16 1473 163 27,1 1200

35295 3 G 25 mm² - 1429 160 26,7 1125

35296 4 G 25 mm² - 1744 174 29 1500

35297 5 G 25 mm² - 2127 191 31,8 1875

35290 1 x 25 mm² 10 515 94 15,7 375

35291 2 x 25 mm² 16 1179 151 25,2 750

35292 3 x 25 mm² 16 1428 160 26,7 1125

35293 4 x 25 mm² 16 1744 174 29 1500

35294 5 x 25 mm² 16 2127 191 31,8 1875

35305 3 G 35 mm² - 1807 183 30,5 1575

35307 5 G 35 mm² - 2881 228 38 2625

35300 1 x 35 mm² 10 615 104 17,4 525

35301 2 x 35 mm² 16 1475 173 28,8 1050

35302 3 x 35 mm² 16 1807 183 30,5 1575

35303 4 x 35 mm² 16 2233 201 33,5 2100

35304 5 x 35 mm² 25 2881 228 38 2625

35315 3 G 50 mm² - 2262 203 33,8 2250

35317 5 G 50 mm² - 3535 251 41,9 3750

35310 1 x 50 mm² 10 765 112 18,7 750

35311 2 x 50 mm² 25 1920 193 32,2 1500

35312 3 x 50 mm² 25 2356 205 34,2 2250

35313 4 x 50 mm² 25 2966 230 38,3 3000

35314 5 x 50 mm² 25 3535 251 41,9 3750

35325 3 G 70 mm² - 3276 238 39,6 3150

35320 1 x 70 mm² 10 1032 128 21,3 1050

35321 2 x 70 mm² 35 2682 225 37,5 2100

35322 3 x 70 mm² 35 3301 238 39,6 3150

35323 4 x 70 mm² 35 4077 262 43,7 4200

35324 5 x 70 mm² 35 4893 287 47,9 5250

35335 3 G 95 mm² - 4262 266 44,3 4275





Netweight(kg/km)



Tensileload(N)

35330 1 x 95 mm² 10 1307 136 22,7 1425

35331 2 x 95 mm² 50 3536 253 42,1 2850

35332 3 x 95 mm² 50 4403 268 44,7 4275

35333 4 x 95 mm² 50 5419 295 49,1 5700

35334 5 x 95 mm² 50 6615 325 54,1 7125

35345 3 G 120 mm² - 5067 290 48,3 5400

35340 1 x 120 mm² 10 1538 147 24,5 1800

35341 2 x 120 mm² 60 4275 275 45,8 3600

35342 3 x 120 mm² 60 5327 292 48,7 5400

35343 4 x 120 mm² 60 6550 322 53,7 7200

35344 5 x 120 mm² 60 7892 356 59,3 9000

35350 1 x 150 mm² 10 1845 160 26,6 2250

35351 2 x 150 mm² 70 5076 300 50 4500

35352 3 x 150 mm² 70 6355 319 53,2 6750

35353 4 x 150 mm² 70 7865 352 58,7 9000

35354 5 x 150 mm² 70 9500 389 64,8 11250

35360 1 x 185 mm² 10 2291 175 29,1 2775

35361 2 x 185 mm² 95 6564 344 57,4 5550

35362 3 x 185 mm² 95 8243 367 61,2 8325

35363 4 x 185 mm² 95 10185 404 67,4 11100

35364 5 x 185 mm² 95 12298 446 74,3 13875

35370 1 x 240 mm² 16 2823 190 31,7 3600

35371 2 x 240 mm² 120 8194 378 63 7200

35372 3 x 240 mm² 120 10307 403 67,2 10800

35373 4 x 240 mm² 120 12831 445 74,1 14400

35374 5 x 240 mm² 120 15479 490 81,7 18000

35380 1 x 300 mm² 25 3619 221 36,8 4500

35381 2 x 300 mm² 150 10091 422 70,3 9000

35382 3 x 300 mm² 150 12805 449 74,9 13500

35383 4 x 300 mm² 150 15938 494 82,4 18000

35384 5 x 300 mm² 150 19392 545 90,9 22500

35385 1 x 400 mm² 25 4536 241 40,1 6000

35390 1 x 630 mm² 35 7058 292 48,6 9450


OffshoreO-Line UX P15 0,6/1 kV

Halogen Free & MUD resistant earthing & bonding wire for use on offshore topsides. Cores sizes>25mm2 have extra flexible Class 5/6 conductors with resistance Class 2, for improved flexibility.



Type O-Line UX P15 0,6/1 kV





Core insulation SHF2 MUD

Core identification Colour

Colour outer sheath Green-yellow

Flame retardant In accordance with IEC 60332-1








Partnumber

Shapeofconductor

Netweight(kg/km)



Tensileload(N)

35902 1 x 2,5 mm² Round 50 32 5,4 38

35903 1 x 4 mm² Round 68 35 5,9 60

35904 1 x 6 mm² Round 91 39 6,5 90

35905 1 x 10 mm² Round 132 46 7,6 150

35906 1 x 16 mm² Round 198 50 8,4 240

35907 1 x 25 mm² Round 303 61 10,1 375

35908 1 x 35 mm² Round 389 71 11,8 525

35909 1 x 50 mm² Round 513 80 13,4 750

35910 1 x 70 mm² Round 728 94 15,6 1050


Power cableLow voltage

OffshoreO-Line UX P15 0,6/1 kV

Partnumber

Shapeofconductor

Netweight(kg/km)



Tensileload(N)

35911 1 x 95 mm² Round 1000 106 17,7 1425

35912 1 x 120 mm² Round 1217 118 19,6 1800

35913 1 x 150 mm² Round 1498 130 21,7 2250

35914 1 x 185 mm² Round 1916 145 24,2 2775

35915 1 x 240 mm² Round 2416 162 27 3600

35916 1 x 300 mm² Round 3003 179 29,8 4500


OffshoreO-Line+ RFOU(i) S1/S5 250 V

Halogen Free & MUD-resistant instrumentation, communication, and monitoring & control cables forfixed installation on offshore topsides in safe & EX-areas.. Twisted pairs/triples with individual andoverall screen of copper backed tape with tinned copper drain wire for EMI protection. Overall tinnedcopper wire braid with high coverage density for EMI and mechanical protection. Different sheathcolours on request.

Characteristics Properties UnitProduct group Communication /


Type O-Line+ RFOU(i) S1/S5 250 V




Stranding element Article dependant, see detail sheet


Core identification Numbers


Screen over stranding element Cu/Pet foil

Screen over stranding Cu/Pet foil






Partnumber ConstructionConductorcategory

Colouroutersheath

Netweight(kg/km)



Tensileload(N)

35700 1 x 2 x 0,75 Class 2 = stranded Grey 163 62 10,4 23

36960 1 x 2 x 0,75 Class 2 = stranded Yellow 163 62 10,4 23

36700 1 x 2 x 0,75 Class 2 = stranded Blue 163 62 10,4 23














Instrumentation cable



Colouroutersheath

Netweight(kg/km)



Tensileload(N)




























35723 19 x 3 x 0,75 Class 2 = stranded Grey 1306 180 30 641

36723 19 x 3 x 0,75 Class 2 = stranded Blue 1305 180 30 641


























Colouroutersheath

Netweight(kg/km)



Tensileload(N)





















































OffshoreO-Line+ RFOU(c) S2/S6 250 V

Halogen Free & MUD-resistant instrumentation, communication, and monitoring & control cables forfixed installation on offshore topsides in safe & EX-areas. Twisted pairs/triples with overall screen ofcopper backed tape with tinned copper drain wire for EMI protection & Overall tinned copper wire braidwith high coverage density. Different sheath colours on request.



Type O-Line+ RFOU(c) S2/S6 250 V















Colouroutersheath

Netweight(kg/km)



Tensileload(N)






















Communication / Instrumentation cable



Colouroutersheath

Netweight(kg/km)



Tensileload(N)





















































OffshoreO-Line+ BFOU(i) S3/S7 250 V

Fire Resistant, Halogen Free & MUD-resistant instrumentation, communication, and monitoring &control cables for fixed installation on offshore topsides in safe & EX-areas.. Twisted pairs/triples withindividual and overall screen of copper backed tape with tinned copper drain wire for EMI protection.Overall tinned copper wire braid with high coverage density for EMI and mechanical protection. Meetsthe fire resistant standards set both by the IEC 60331-21 and the more demanding 60331- 1/ 2 (2009)specification for use in areas where circuit integrity in fire conditions is required. Different sheath colourson request.



Type O-Line+ BFOU(i) S3/S7 250 V









Screen over stranding element Cu/Pet foil








Colouroutersheath

Netweight(kg/km)



Tensileload(N)








36942 2 x 2 x 0,75 Class 2 = stranded Yellow 358 96 16 45









Colouroutersheath

Netweight(kg/km)



Tensileload(N)





















































OffshoreO-Line+ BFOU(c) S4/S8 250 V

Fire Resistant, Halogen Free & MUD-resistant instrumentation, communication, and monitoring &control cables for fixed installation on offshore in safe & EX-areas. Twisted pairs/triples with overallscreen of copper backed tape with tinned copper drain wire for EMI protection & overall tinned copperwire braid with high coverage density. Meets the fire resistant standards set both by the IEC 60331-21and the more demanding 60331- 1/ 2 (2009) specification for use in areas where circuit integrity in fireconditions is required. Different sheath colours on request.



Type O-Line+ BFOU(c) S4/S8 250 V
















Colouroutersheath

Netweight(kg/km)



Tensileload(N)



















Colouroutersheath

Netweight(kg/km)



Tensileload(N)





















































Version: PN-M05J12 Subject to technical alterations Page 1 / 8This datasheet is put together with great care. Nevertheless we cannot give any guarantees regarding the completeness, correctness or actualization of theinformation. No rights can be derived from the information as shown. TKF is entitled to modify this datasheet at all times with immediate effect due to(for example) changes in legislation. TKF cannot be held responsible for the content of this datasheet or the consequences of using the information includingincorrect translation of the information by third parties.

Offshore Cables NEK606 TS-2009

Technical Product information

General DesignAll TKF O-Line+ offshore cables are constructedaccording to the latest NEK-606 and IEC 60092standards.TKF took great care to provide cableswith the best installabillity and safety propertiespossible, resulting in very flexible cables , nounneeded extra layers of foils that make strippingthe cable time consuming, and a choice formaterials with superior qualities.

Materials & Construction

ConductorsAll conductors consist of stranded tinned copperconductors with a resistance according to Class 2off IEC 60228. For the stranding we chose a finestranded design with a much better flexibilitythen standard class 2 conductors.

InsulationAll offshore cables are insulated with EPR, crosslinked Ethylene propylene rubber, according toIEC 60092-351, type HF-EPR. This material allowsa continuous conductor temperature of 90 °C andwithstands a temporary overload temperature of130 °C and a short-circuit temperature of 250 °C.The Fire-Resistant cables have conductors fullywrapped in mica-glass tape before being insulatedwith EPR insulation.

Bedding/Inner coveringAll RFOU & BFOU type offshore cables have ahalogen free bedding material over the cores,with excellent properties on both gas-tightnessand easy stripability

Armouring/BraidingAll O-Line+ RFOU & BFOU cables have tinned-copper wire braiding in compliance with IEC60092-350, which can also be used as PE becauseof a sufficient cross section according to the IEC60092-352 rules. The tinned wires give a highcorrosion resistance of the braid and offer bothmechanical and EMI protection.

ScreeningThe ( C ) type cables have twisted pairs overallscreened with Copper-PET Foil with minimumoverlap 25% and a tinned copper stranded drainwire. The ( I ) type cables have twisted pairsindividually screened with Copper-PET Foil withminimum overlap 25% and and a tinned copperstranded drain wire, and an overall screen ofcopper-PET foil with drain wire.

SheathingAll TKF O-Line+ cables have a thermosettingcross-linked outer sheath, type SHF-2 (SHF-MUD)according to IEC 60092-359, flame retardant,halogen free and mud-resistant.

Environmental Conditions

Oil Resistancy

Test Fluid Temperature Duration

Mineral oil typeIRM 902

100°C24 Hrs

Drilling MUD resistancyThe O-Line+ cables are drilling mud resistantaccording to NEK606-2009 and IEC 60092-353

Test Fluid Temperature Test Duration

Mineral Oil typeIRM 903

100°C7 days

Water Based Mud(Calcium BromideBrine)

70°C 56 days

Oil Based Mud(CarboSea®)

170°C 56 days

Operating & installation temperatures

temperature

Max Conductor operatingtemperature

90°C

Min Environment temperature wheninstalling

-20°C

Minimum Environment temperaturewhen installed

-40°C

Low Temperature behaviorThe O-Line+ cables pass the special test for lowtemperature behaviour of CSA C22.2 and IEC60092-350: 8.9 for Cold Bend & Impact

Test temperature

Cold Bend -40°C

Cold Impact -35°C

Minimum Environment temperaturewhen installed

-40°C

Fire behaviorFlame RetardantAll O-Line+ cables provide resistance toignition and flame spread.The RFOU and BFOUcables pass the tests for flame retardancyaccording to IEC 60332-1 (vertical flame




propagation for a single wire or cable) and IEC60332-3-22 Cat. A (vertical flame spread ofvertically mounted bunched wires or cables). TheUX wires tested to IEC 60332-1 (vertical flamepropagation for a single wire or cable)

Halogen FreeAll O-Line+ cables are completely Halogen Free,which means that in case of fire no corrosive andtoxic halogenic gases are released which couldharm people or electronic equipment, even inlocations where the fire itself is not present. Thecable are tested for Halogen content according toIEC 60754 – 1 & IEC 60754 - 2

Low SmokeIn case of fire the O-Line+ cables have low-smokeemission, preventing people and emergency crewsgetting lost in thick smoke.Low smoke emission is tested according to IEC61034-2

Fire ResistancyAll O-Line+ Fire Resistant cables (BFOU types)enable circuit integrity in case of fire both to theold 60331-11/-21/-31 standard and the upgradedmore realistic IEC 60331-1/2 standard. Thisensures the working of emergency equipment incase of fire.

International Standards

The O-Line+ cables in this catalogue are designedand tested in accordance with the followingstandards, where applicable.

Standard Description

NEK TS606:2009

Norwegian Elektrotechnical Standard –Cables for offshore installationshalogen-free and/or mud resistantTechnical Specification

IEC 61892-4Mobile and fixed offshore units –Electrical installations - Part 4: Cables

IEC 60092-350

General construction and test methodsof power, control and instrumentationcables for shipboard and offshoreapplications

IEC 60092-351

Insulating materials for shipboardoffshore units, power, control,instrumentation, telecommunication anddata cables

IEC 60092-352Electrical installations in ships –Choiceand installation of cables for low-voltagepower systems

IEC 60092-353

Single and multicore non-radial fieldpower cables with extruded solidinsulation for rated voltages 1 kV and 3kV

IEC 60092-354

Single- and three-core power cableswith extruded solid insulation for ratedvoltages 6 kV (Um = 7.2 kV) up to 30 kV(Um = 36 kV)

IEC 60092-359Sheathing materials for shipboard powerand telecommunication cables

IEC 60092-376Cables for control and instrumentationcircuits 150/250 V (300 V)

IEC 60228 Conductors of insulated cables

IEC 60331-11

Tests for electric cables under fireconditions - circuit integrity - apparatus -fire alone at a flame temperature of atleast 750 °C

IEC 60331-21

Tests for electric cables under fireconditions - circuit integrity - proceduresand requirements - cables of ratedvoltage up to and including 0.6/1.0 kV

IEC 60331-1/2

Tests for electric cables under fireconditions – Test for method for fire withshock at temperature of at least 803° Cfor cables rated up to and including0,6/1kV

IEC 60332-1Tests on electric cables under fireconditions - part 1: test on a singlevertical insulated wire or cable

IEC 60332-3-22 - A

Tests on electric cables under fireconditions - part 3-22: test for verticalflame spread of vertically mountedbunched wires or cables - category A

IEC 60754-1

Test on gases evolved duringcombustion of electric cables -determination of the amount of halogenacid gas

IEC 60811Common test methods for insulating andsheathing materials of electric cables

IEC 61034series

Measurement of smoke density ofelectric cables burning under definedconditions

IEC 60446

Basic and safety principles for man-machine interface, marking andidentification of conductors by colours oralphanumerics

HD 308 S2:2001

European normalization (CENELEC) :Identification of cores in cables andflexible cords

Cable InstallationBending RadiusRecommended Minimum Bending Radiiaccording to IEC 60092-352

Cable TypeBendingRadius

UX <25 mm R = 4 x DUX >25 mm R = 6 x DRFOU, BFOU 0,6/1kV R = 6 x DRFOU(i), RFOU( c ), BFOU (i), BFOU (c) R = 8 x D

Max. Pulling Force




The cable pulling tension during installation canbe estimated by means of the following formula:

Max. Pulling Force (N) = 15 × total cross section

Pulling instructionsIt is recommended to use a sleeve on the cablehead when pulling cable into cable trays, toevenly distribute the pulling stress over the wholeconductor area of the cable. When usinglubricants to lower the friction in cable pulling alubricant suitable for Halogen Free cable shouldbe used. When installing cables in below zerotemperatures, installing the cable is greatly easedwhen the cable has been stored in a location witha temperature of +15 degrees for at least 24

hours. When pulling cable in winter conditionsand the reels have been stored outside, pleasecheck the reels for ice buildup and layers of cablefrozen together, which could cause damage to thecable when unwinding the reels.

Installation temperatureMinimum recommended installation temperaturefor cables of rated voltage up to 20 kV, such as:RFOU – BFOU – RU – BU = -20°C




Electrical CharacteristicsElectrical values instrumentation cables

Electrical values power cables

ReactanceReactance of cables is based on the spacingbetween the conductors and of the magneticproperties of steelwork near the installed cables,and may thus vary based on the cable installation.For installations remote from steelwork the

calculated reactance can be calculated with thefollowing formula and are tabulated below:

Lf 2

f = frequency in HzL = inductance in H

Type Twisting & Core size Approx Capacitance(nF/km)

Approx.Inductance,

(mH/km)

Max.conductorResistance at20°C,(Ohm/km)

L/R ratio,

(mH/Ohm)

RFOU( c ), BFOU (c) Pair 0,75mm2 100 0,67 26,3 12,7

Triple 0,75mm2 100 0,67 26,3 12,7

Pair 1,5mm2 110 0,63 12,9 24,4

Triple 1,5mm2 110 0,63 12,9 24,4

Pair 2,5mm2 125 0,59 8,02 36,8

Triple 2,5mm2 125 0,59 8,02 36,8

RFOU( i ), BFOU(i) Pair 0,75mm2 110 0,67 26,3 12,7

Triple 0,75mm2 110 0,67 26,3 12,7

Pair 1,5mm2 125 0,63 12,9 24,4

Triple 1,5mm2 125 0,63 12,9 24,4

Pair 2,5mm2 145 0,59 8,02 36,8

Triple 2,5mm2 145 0,59 8,02 36,8




Current Rating for General InstallationsThe current ratings are applicable for d.c. anda.c. with a nominal frequency of 50 Hz or 60 Hzand an ambient air temperature of 45° C. Forhigher frequencies, the current rating shall becalculated with an appropriate method (e.g. IEC60287). For other ambient air temperatures thecorrection factors have to be applied. Theseratings are applicable, without correction factors,for cables bunched together on cable trays, incable conduits, pipes or trunking, unless morethan six cables operating simultaneously at theirfull rated capacity are laid close together withoutfree air circulating around them. In this case acorrection factor of 0.85 should be applied. Thetables are for general reference purposes only,and do not describe all installation methodsexisting in practice. For more detailedinformation see IEC 60092-352(2005) Annex A & B.For specific situations not covered by thesestandards exact current calculations can be madeby our engineering office.

Correction Factors for ambient air temperaturesfor maximum conductor temperature of 90˚ C

AirTemperature

35˚ C 40˚ C 45˚ C 50˚ C 55˚ C 60˚ C

CorrectionFactor

1.10 1.05 1.00 0.94 0.88 0.82

AirTemperature

65˚ C 70 C 75˚ C 80˚ C 85˚ C 90˚ C

CorrectionFactor

0.74 0.67 0.58 0.47 - -

Current carrying capacities in continuous serviceat maximum rated conductor temperature of 90 °C in A, at 45° C ambient airtemperature

Reactance RFOU 0,6/1kV BFOU 0,6/1kV

Cross Section (mm2) 50Hz 60Hz 50Hz 60Hz

0.5 0,110 0,132 0,115 0,1382.5 0,103 0,123 0,107 0,1294 0,096 0,115 0,100 0,1206 0,090 0,108 0,094 0,11210 0,084 0,101 0,088 0,10516 0,080 0,096 0,082 0,09925 0,079 0,095 0,081 0,09835 0,076 0,092 0,078 0,09450 0,076 0,092 0,078 0,09370 0,075 0,091 0,077 0,09295 0,073 0,088 0,075 0,090120 0,072 0,086 0,073 0,088150 0,072 0,087 0,073 0,088185 0,072 0,086 0,073 0,088240 0,072 0,086 0,072 0,087300 0,071 0,086 0,072 0,086400 0,110 0,132 0,115 0,138




Current Rating (A)

CrossSection(mm2)

Number of cores loaded

1 2 3 & 41.5 23 20 162.5 40 26 214 51 34 286 52 44 3610 72 61 5016 96 82 6725 127 108 8935 157 133 11050 196 167 13770 242 206 16995 293 249 205120 339 288 237150 389 331 272185 444 377 311240 522 444 365300 601 511 421

d.c. a.c. d.c. a.c. d.c. a.c.400 690 670 587 570 483 469500 780 720 663 612 546 504630 890 780 757 663 623 548

For cables with >4 conductors the current rating can becalculated with the following formula:

3

1

n

II

where 1I = current rating for single core, n = number

of cores

# of coresAmpacity (A)

1,5mm2 2,5mm2 4mm25 13 23 306 13 22 287 12 21 278 12 20 2610 11 19 2412 10 17 2216 9 16 2019 9 15 1924 8 14 1827 8 13 1730 7 13 1634 7 12 1637 7 12 15

Short Circuit CurrentThe maximum permissible short circuit current for different cables is based on the formula

t

SIk 146

Ik=the maximum permissible short-circuit current in AmpereS = the cross section area of the conductor in mm²t = the duration of the short-circuit in seconds

The formula is acceptable for an increase in temperature from 90°C at the start to 250°C at the end(according to IEC 60093-3). In the figure the permissible short-circuit current is given in kA as a function oftime (from 0.1 to 5 seconds) and as a function of the cross sectional area of the conductor.




Max ShortCircuitCurrent in kA

Duration ShortCircuit

Cross Section(mm2)

0,1Second

1second

1 0,461 0,1461.5 0,692 0,2192.5 1,154 0,3654 1,846 0,5846 2,77 0,87610 4,616 1,4616 7,387 2,33625 11,542 3,6535 16,159 5,1150 23,084 7,370 32,318 10,2295 43,86 13,87120 55,403 17,52150 69,253 21,9185 85,413 27,01240 110,806 35,04300 138,507 43,8400 184,677 58,4500 230,846 73630 290,866 91,98

0,1

1

10

100

1000

0,1 1 10

Sh

ort

-cir

cu

itcu

rre

nt

inkA

Duration of short-circuit in sec.

5555555555555555

Cro

ss-s

ecti

on

alare

of

con

du

cto

rin

mm

2

500400

300240

185150

120

95

70

50

25

16

10

6

4

2,5

1,5




Sheath Colours & Core Identification

Overview types, standards, core identification and sheath colour.All O-Line+ sheath and core colours are in accordance with NEK 606:2009, IEC60092-series, IEC 60446 and HD 308:S2

Application Type Core Identification Standard Sheath Colour

Low voltage (0,6/1kV) RFOU, BFOU HD308 S2-2001 black

Instrumentation (250/300V) RFOU (I), RFOU(C ), BFOU (I) BFOU(C ) Black/Blue cores + numbers grey

Different sheath colours on request

Core Identification

Low voltage power cables 0,6/1 kV -1,8/3kV – According to HD308 S2-2001

Without Yellow/Green Conductor With Yellow/Green Conductor (G)

Cond . N L1/L2 L/L2 L3 L3 PE N L1/L2 L/L2 L3

1

2

3

4

5

>5 Nr. Nr.

Notes: 1) PE = protective conductor - beschermingsleiding - Schutzleiter - conducteur de protectionN = neutral conductor - nulleiding - Neutralleiter - conducteur neutreL, L1, L2, L3 = phase conductors - faseleidingen - Phasenleiter - conducteurs de phase

Communication Cables 250/300 V– According to NEK 606:2009

Pairs (n x 2 x y mm2)

1 2

3..etc 4..etc

Triples (n x 3 x y mm2)

1 2 3

4..etc 5..etc 6..etc

Marine & Offshore Green Passport

As one of the first cable manufacturers, TKF has registered with Det Norske Veritas (DNV) a declaration of conformity for a "Green Passport" for ships, in June 2009. A Green Passport is an inventory of materials present in a ship’s structure, systems and equipment that may be hazardous to health and / or the environment. The Green Passport was adopted by the IMO by resolution A.962 Clean Design / Green Passport.

A Green Passport is granted to a ship when build. On completion of the ship, a class society such as DNV issues a certificate of compliance. This, together with the inventory of hazardous materials and declarations that the ship is free of certain materials, form the Green Passport. This passport accompanies the ship throughout its working life. The final ship owner delivers the Green Passport together with the vessel to the recycling yard, so that hazardous materials in the ship can be identified and disposed of in an environmentally clean and safe way.

Yard owners and sub-suppliers must ensure that certain materials are excluded for new-build ships. Also, they must declare all materials that have been included according to various categories required by IMO.

TKF marine cables are completely free of hazardous substances and may therefore be used in a ship with a Green Passport, and do not have to be listed on the inventory of hazardous materials.

Version: 23-06-2009 Subject to technical alterations www.tkf.nl

© BV Twentsche Kabelfabriek Subject to technical alterations www.tkf.nl

More information

This catalogue also contains information about product families. Information at item level can be requested via our website and from our sales staff. This catalogue has been customised. Information about products that have not been included in this catalogue is available from our sales departments and can also be found on our website www.tkf.nl.

Please contact us for additional technical or commercial information. Contact information for our sales teams can be found on the next page and on our website. Subject to changes TKF reserves the right to make changes to its product specifications and its range of products without informing its clients of this in advance.

Disclaimer This catalogue is put together with great care. Nevertheless we can’t give any guarantees regarding the completeness, correctness or actualization of the information in this catalogue. No rights can be derived from the information as shown in this catalogue. TKF is entitled to modify this catalogue at all times with immediate effect due to (for example) changes in legislation.

TKF can’t be held responsible for the content of this catalogue or the consequences of using the information including incorrect translation of the information by third parties. © TKF All rights reserved. Information in this catalogue may only be distributed with acknowledgement of the source.

Terms of delivery Our general terms of delivery apply to all our deliveries including the products named in the catalogue. They are available via our website www.tkf.nl or from our sales departments.

Prices Please contact our sales department for price information. The gross item prices of part of our portfolio have been included in our TPL price list. It can be downloaded via our website or requested from our sales staff.

Global customer service

Please consult the table below for the contact information for our sales teams. The latest informationabout our distributors worldwide is available from our sales staff and on our website (www.tkf.nl).

Cable drum sizes and weightsA wide range of drums with various sizes and weights is used to store and transport our cables.The most common types of drum and their sizes and weights are shown in this table.

Empty drum returnTo get your empty drums in the Netherlands collected quickly, please send your request to our shipping department via the website (www.tkf.nl) or by e-mail to [email protected]. If drums have to be collected outside the Netherlands, please contact our sales staff.

Broadband

Tel. +31 (0)53 573 23 89 Fax +31 (0)53 573 23 06 [email protected]

Energy


Marine & Offshore


Installation


Industry


Infra

Tel. +31(0)53 573 23 187 Fax +31 (0)53 573 21 84 [email protected]

General & Sales Support


Flangediameter (F)

mm

Corediameter (K)

mm

Central holediameter (A)

mm

Largestwidth (B)

mm

Windingwidth (W)

mm

Emptyweight

kg

Volume

m3

F = Diameter flangeK = Diameter coreA = Diameter axle-holeB = Largest widthW = Winding width

W

B

A K F


*600 250 80 468 400 7,5 0,17

*800 400 100 480 400 14 0,31

800 500 100 500 485 43 0,31

*1000 500 100 605 485 28 0,31

1000 500 100 609 485 74 0,61

1200 600 100 724 600 108 1,04

1500 800 100 946 750 160 2,13

1600 800 100 1030 834 240 2,64

1800 900 100 1030 834 400 3,34

2100 900 100 1148 950 450 5,06

2250 1400 100 1122 830 600 5,68

2500 1450 100 1220 930 700 7,63

2500 1450 100 1458 1150 800 9,11

2650 1450 100 1488 1175 850 10,45

2800 1700 100 1520 1157 1050 11,92

3000 1600 100 1600 1235 1150 14,40

* Plastic drum

BV Twentsche KabelfabriekSpinnerstraat 15

P.O. Box 6

7480 AA Haaksbergen

The Netherlands

Tel.: +31 (0)53 573 22 55

Fax: +31 (0)53 573 21 85

E-mail: [email protected]

Website: www.tkf.eu May

201

1A

ugus

t 201

2

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