tireman 6116

TireMan 6116Owner’s Manual

Stellar Industries, Inc.190 State Street

PO Box 169Garner, IA 50438

800-321-3741 Fax: 641-923-2811

www.stellarindustries.comSubject to Change without Notification.© 2021 Stellar Industries, Inc.

Rev 1PN 99433

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar® TM6116 TireMan Owner’s Manual

Model TM6116 Manual RevisionsDate of Revision Section Revised Description of Revision

Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm). To keep your exposure to a minimum, be sure to avoid breathing exhaust and service your Stellar product in a well-ventilated area while wearing gloves or washing your hands frequently. For more information, go to www.P65Warnings.ca.gov/passenger-vehicle.

WARNING

Stellar® TM6116 TireMan Owner’s Manual | Page iii

Table of ContentsIntroduction .............................................................................................................................. ivModel TM6116 Specifications .................................................................................................. 1TM6116 Dimensional Layout .................................................................................................... 2General Installation .................................................................................................................. 3

Installer Notice ........................................................................................................................ 3Torque Data Chart ................................................................................................................. 4

Hydraulic Installation ................................................................................................................ 5Hydraulic Pressure Settings ...................................................................................................... 6Face Seal/O-Ring Size Chart ................................................................................................... 6Hydraulic Kit - PN 99146 ............................................................................................................ 7Decal Placement - PN 73107 .................................................................................................. 9TM6116 Standard Assembly - PN 99145 ................................................................................ 10TM6116 w/Rotation Pads Assembly - PN 99143 ................................................................... 11TM6116 w/Rotation Pads Bill - PN 99143 ............................................................................... 12

Page iv | Stellar® TM6116 TireMan Owner’s Manual

IntroductionA copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the tire manipulator at all times.

Throughout the manual, three signal words will be used to bring attention to important items:

A NOTICE signal word indicates a practice not related to physical injury.

A WARNING signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Information contained within this manual does not cover operation, maintenance, or troubleshooting. Please refer to the Large OTR Crane Manual for details on these items.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.

In closing:If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service Department by phone at 800-321-3741 or email at [email protected].

WARNING

NOTICE

DANGER

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [email protected]

Order Parts [email protected]

Warranty Information [email protected]

Stellar® TM6116 TireMan Owner’s Manual | Page 1

Capacity: 6,000 lbs @ 19' (2,721 kg @ 5.79m)

Clamping Span: Fixed Pads - 19” to 116” (48.3 cm to 294.6 cm)

Rotating Pads - 17" to 114" (43.2 cm to 289.6 cm)

Clamp Cylinders: 3.5” (8.9 cm) bore with integral pilot operated counter balance valves

Tilt Cylinder: Provided by crane extension boom

Body Rotation: 300º power

Rotation System: Hourglass worm gear

Clamping Pad Rotation: Optional: 90º Rotating Pads

TireMan Tilt: +79º to -43º

Hydraulic Controls: Incorporated with the crane controls

Approximate Shipping Weight: 2,375 lbs (1077 kg) Standard

2,650 lbs (1202 kg) With 90º Rotating Pad

Model TM6116 Specifications

STELLAR TM611672077 - Rev A

CAPACITYCHART

19' (5.79m)6000 lb (2721kg)0'

ROTATIONCL

| Stellar® TM6116 TireMan Owner’s Manual

17" Rotating Pads19" Fixed Pads

116" Fixed Pads114" Rotating Pads

TM6116 Dimensional Layout


Installer NoticeAccording to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle, the date of final completion, or a date between those two dates. This requirement shall, however, be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages.

Therefore, the installer of Stellar® Cranes and Bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act.

Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations.

General InstallationThis chapter is designed to serve as a general guide for the installation of a Stellar TM6116 on a Stellar Service Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.

This crane is designed for use with a Stellar Service Crane installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer’s responsibility to assure that the unit is mounted on a platform that will support the maximum crane rating of thiscrane.

Do not install this crane/manipulator on a body not capable of handling the loads imposed on it. Failure to do so may result in serious injury or death.

WARNING


When using the torque data in the chart, the following rules should be observed:

• Bolt manufacturer’s particular specifications should be consulted when provided.

• Flat washers of equal strength must be used.

• All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12.

• Torque values specified are for bolts with residual oils or no special lubricants applied.

• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.

• Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.

• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.

• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry torque values shown in the chart below, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.

Size Bolt DIA Plain Plated Plain Plated Plated(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)5/16-18 0.3125 17 13 25 18 223/8-16 0.3750 31 23 44 33 397/16-14 0.4375 49 37 70 52 631/2-13 0.5000 75 57 105 80 969/16-12 0.5625 110 82 155 115 1395/8-11 0.6250 150 115 220 160 1923/4-10 0.7500 265 200 375 280 3407/8-9 0.8750 395 295 605 455 5491-8 1.000 590 445 910 680 823

1 1/8-7 1.1250 795 595 1290 965 11671 1/4-7 1.2500 1120 840 1815 1360 16461 3/8-6 1.3750 1470 1100 2380 1780 21581 1/2-6 1.500 1950 1460 3160 2370 2865

GRADE 5 GRADE 8 GRADE 9

Torque Data Chart

NOTICE


Hydraulic InstallationNever modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval.

Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs.

Do not attempt service or repair when PTO is engaged.

Disassemble and assemble hydraulic components on a clean surface.

Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to aid in assembly.

Hydraulic fluid expands when heated. This raises the pressure in an unventilated tank. Release the tank pressure before removing the cap completely. Failure to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.

Do not rely on the hydraulic fluid to support the boom or crane. If hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or blocking is supporting the boom before performing any maintenance or repair.

Contaminants in a hydraulic system affect operation and will result in serious damage to the system components. Dirty hydraulic systems are a major cause of component failures.

If evidence of foreign particles is found in the hydraulic system, flush the system.

When installing metal hydraulic tubes, tighten all fittings finger tight. Then , in order, tighten the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight. Position the hose so it does not rub the machine or another hose and has a minimum of bending and twisting. Tighten fittings in both couplings.

Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose should be installed so any bend is with this curvature.

WARNING

WARNING

WARNING

NOTICE


Hydraulic Pressure Settings

Main Relief 4600 psiPressure (psi)

Function Flow (gpm) Extend RetractInner 10.6 4400 2200Outer 10.6 4400 2200Extension 10.6 4400 4400Rotation 10.6 2200 2200TM Rot 6.6 2200 2200TM Pad Rot 6.6 3000 3000TM Clamp 6.6 3000 3000

Face Seal (A)Stellar® PN

HoseSize

FittingSize Stellar® PN

O-ring Boss (B)

#4 C2027 D1245#6 C2028 D1246#8 C2029 D1247#10 32223 D1248#12 D1244 D1249#161”

3/4”5/8”1/2”3/8”1/4”

D1250

B

A

Face Seal/O-Ring Size Chart


Hydraulic Kit - PN 99146

PN 99146


Hydraulic Kit/w Rotating Pads - PN 99136

PN 99136


Decal Placement - PN 73107

MAXIMUM RATED LOAD

6000 LBSEXCEEDING MAXIMUM RATED LOAD WILL

DAMAGE EQUIPMENT AND VOID WARRANTY72239

2720 KG

03

04

02

01

72239

72238

22617

PART No.ITEM

DECAL TM6116 RATED LOAD

DECAL IDENTIFICATION TM6116

DECAL ROTATION BEARING

DESCRIPTION

2

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1

QTY

05

72077 DECAL CAPACITY TM6116 2

PN 73107 - Rev A

STELLAR TM611672077

CAPACITYCHART

17' 6" (5.33m)6000 lb (2721kg)0'

ROTATION

CL

MAXIMUM RATED LOAD

6000 LBSEXCEEDING MAXIMUM RATED LOAD WILL

DAMAGE EQUIPMENT AND VOID WARRANTY72239

2720 KG

01

02

030304

05

1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF.2.) Lubricate inner race and pin with EP2 (extreme pressure grease).3.) Check gearbox oil level monthly (Traxon 80W-90).4.) Visually inspect bolts for tightness. Check torque if necessary. Bolts on inner and outer race should be torqued to 340 ft-lbs.

Inspect Rotation Bearing Monthly

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tireman 6116

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