time & cost calculation

A) Hub Crank Pulley

1) Outer Diameter & Face Turninga) Outer Diameter&Chf.Turning 1.27b) Face Turning 4

d) Loading/Unlaoding 2.83

Cost ► 8.1

2) 2nd. Operation :- Dia.60 O.D.Turning & Grinding a) Dia.60 O.D.Turning 0.7b) Grinding 10.25b) Loading/Unlaoding 4.08

Cost ► 15.03

3) 3rd.Operation :-Surface Grinding a)Surface Grinding Ist.side 10b)Surface Grinding Iind Side 4.56C) Loading/Unlaoding 4

Cost ► 18.56

4) 4rth.Operation :-Bore & Counter a) Bore 1.33b) Counter 1c) Loading/Unloading 1.33

Cost ► 3.66

5) 5th Operation :- Drilling & Tapping(6Holes)a) Drilling 1

b) Tapping 3

c) Loading /Unloading 1

Cost ► 5

6) 6th Operation :- Broachinga) Broaching 5b) Loading /Unloading 1

Cost ► 6

Total M/Cing Cost ► 56.35

A) EXHAUST MANIFOLD(03.0.06)

1) 1ST.OPERATION :- Milling `B' Face 7) 6th Operation :- Flange Millinga) Milling `B' Face 6 a) Flange Milling 6.24

d) Loading/Unlaoding 2 b) Loading /Unloading 3

Cost ► 8 Cost ► 9.24

2) 2nd. Operation :- Drilling 4 Holes(Dia.12) 8) 7th Operation :- Flange Drillinga) Drilling 4 Holes(Dia.11) 1.12 a) Flange Drilling 1.26

b) Loading/Unlaoding 2 b) Loading /Unloading 2.5

Cost ► 3.12 Cost ► 3.76

3) 3rd.Operation :-2 Pads Milling 9) 7th Operation :- Flange Tappinga)Milling 1pads(70MM Long) 1.06 a) Flange Tapping 2

b)Milling 1pads(95MM Long) 1.14 b) Loading /Unloading 2

C) Loading/Unlaoding 6

Cost ► 8.2 Cost ► 4

4) 4rth.Operation :-2 Pads Drilling & Tapping a) 2 Pads Drilling 1.2

b) 2 Pads Tapping 1.2c) Loading/Unloading 4

Cost ► 6.4

5) 5th Operation :- Core Chamfera) Core Chamfer 0.21

c) Loading /Unloading 2.5

Cost ► 2.71

6) 6th Operation :- Spot Facinga) Spot Facing 0.26


Cost ► 2.26

7) 7th Operation :- Outlet Port Facing & Boring(1st side)a) Facing 2.08

b) Boring 0.86c) Loading /Unloading 4

Cost ► 6.94

8) 8th Operation :- Outlet Port Facing & Boring(2nd Side)a) Spot Facing 2.08

b) Boring 0.86c) Loading /Unloading 4

Cost ► 6.94

A) EXHAUST MANIFOLD(RH)

1) 1ST.OPERATION :- Milling `A' Facea) Milling `A' Face 6d) Loading/Unlaoding 2

Cost ► 8

2) 2nd. Operation :- Drilling 3 Holes(Dia.12) a) Drilling 3 Holes(Dia.12) 0.7b) Loading/Unlaoding 2

Cost ► 2.7

3) 3rd.Operation :-Drilling 1 Holes(Dia.11) a) Drilling 1 Holes(Dia.11) 0.7b) Loading /Unloading 0.5

Cost ► 1.2

4) 4th.Operation :-Pad Millinga) Pad Milling 2b) Loading/Unloading 2

Cost ► 4

5) 5th Operation :- Face & O.D.Turninga) Face & O.D.Turning 1.5


Cost ► 3.5

5) 5th Operation :- Groove Turninga) Groove Turning 1.44

b) Loading /Unloading 3.5

Cost ► 4.94


Cost of Exhaust Manifold(LH) is Also 24.34

A)Fan Drive Pulley

1) 1ST.OPERATION :- Face Turning 7) 7th Operation :-Drilling & Tapping (6 Holes)a) Turning Face 4.66 a) Drilling 6 Holes 1.23

d) Loading/Unlaoding 2 b)Tapping 6 Holes 2.15


Cost ► 6.66Cost ► 8.38

2) 2nd. Operation :- Outer Diameter Turninga) Outer Diameter Turning 0.66 8) 8th Operation :-Drilling & Tapping (6 Holes)b) Loading/Unlaoding 2 a) Drilling 2 Holes 0.41

b)Tapping 2 Holes 0.71

Cost ► 2.66 c) Loading /Unloading 2

3) 3rd.Operation :-Dia.42 Bore Turning Cost ► 3.12a) Dia.42 Bore Turning 0.66b) Loading /Unloading 2

8) 8th Operation :- HobbingCost ► 2.66 a) Hobbing 62

b) Loading /Unloading 10

4) 4th.Operation :-Taper Bore Turninga) Taper Bore Turning 2.73 Cost ► 72d) Loading/Unloading 2

9) 9th Operation :-Drilling 3 Holes for Balancing

Cost ► 4.73 a) Drilling 3 Holes for Balancing 1b) Loading /Unloading 2

6) 6th Operation :- Dia.142 face Turninga) Dia.142 face Turning 8.2 Cost ► 3c) Loading /Unloading 2

Cost ► 10.2

Total M/Cing Cost ► 113

A) ROCKER SUPPORT

1) 1ST.OPERATION :- Milling `C' Facea) Milling `C' Face 7.3d) Loading/Unlaoding 3

Cost ► 10.3

2) 2nd. Operation :- Milling Opposite face of `C' Facea) Milling Opposite face of `C' Face 5.15b) Loading/Unlaoding 3

Cost ► 8.15

3) 3rd.Operation :-Milling IV Side(2 Sides)a) Milling IV Side 4.64b) Loading /Unloading 6

Cost ► 10.64

4) 4th.Operation :-Boringa) Drilling Dia.27.2H7 2.2

b) Reaming Dia.27.2H7 1.42C) Counter 4X45˚ 1d) Loading/Unloading 2.5

Cost ► 7.12

5) 5th Operation :- Drilling Dia.10.8 & 11.5H7 MMa) Drilling of Dia.10.8MM 2.14

b) Drilling of Dia.11.5H7MM 1


Cost ► 6.14

5) 5th Operation :- Drilling Dia.6.5 & Tapping M8a) Drilling of Dia.6.5MM 0.5

b) Tapping M8X1 1.2


Cost ► 4.7


A) Valvebody Upper B)Valve Body Lower

1) 1ST.OPERATION :- Turning 1)1st. Operation :- Drilling & Spot Facea) Facing Dia.90 6.3 a) Drilling Dia.11.5MM 2b) Turning Dia.90 1.85 b) Spot Face Dia. 20MM 2.5

1.5 c) Drilling Dia.20MM 1.5d) Loading/Unlaoding 3.3 d) Loading/Unloading 3.3

Cost ► 12.95 Cost ► 9.3

2) 2nd. Operation :- Drilling & Boring 2) 2nd Operation :- Top face Turninga) Drilling Dia.20MM 5.08 a) Top Face Turning 1.5b) Boring Dia.30MM 1.16 b) Loading/Unloading 2c) Boring Dia.55MM 1.5

1 Cost ► 3.5e) Loading/Unloading 3

Cost ► 11.74 3) 3rd Operation :- Bottom face Milling & Grindinga) Bottom face Milling 3.75

3) 3rd.Operation :-Drilling b) Bottom face Grinding 8.7a) Drilling Dia.9.5 2.2 c) Loading/Unloading 5b) Drilling Dia.8.5 1.66

c) Tapping M10 1 Cost ► 17.45d) loading/Unloading 3.3

After Grinding , Upper & lower body are Cost ► 8.16 joined By bolts & then width turning,

Bore Turning Done.4) 4rth Operation :- Grindinga) Grinding Bottom Face 8.7 After Assembly Operationsb) Loading/Unloading 3

a) Width Turning(2 Sides) 10b) Bore Turning 3.3

Cost ► 11.7 c) Loading/Unloading 3.3

Cost ► 16.6


c) Chamfer 1X45˚

d)Chamfer 2X30˚

3) 3rd Operation :- Bottom face Milling & Grinding

A) SHACKLE

1) 1ST.OPERATION :- 4 HOLES DRILLING 6) 6th Operation :- Drilling Dia.42MMa) Drilling Dia.12.50 2 a) Drilling of Dia.30MM 2

b) Drilling Dia.13.50 2 b) Drilling of Dia.34MM 1.5

c) Reaming Dia. 14.00 0.3 c) Drilling of Dia.38MM 1.1

d) Loading/Unlaoding 2.5 d) Reaming of Dia. 42MM 0.15

e) Loading /Unloading 2

Cost ► 6.8 Cost ► 6.75

2) 2nd. Operation :- Spot Face of 4 Holes 7) 7th Operation :- Chamfer cutting (Dia.28 & Depth 2MM) a) Chamfer of dia.14MM(4 Holes) 1a) Spot of 4holes 0.2 b) Chamfer of dia.35MM(2 Holes) 0.2b) Loading/Unlaoding 1.8 c) Chamfer of dia.42MM(2 Holes) 0.2

d) Loading/Unloading 3.1


3) 3rd.Operation :-Milling 2 Pads 8) 8th Operation :- Finish Bore on Lathea) Milling 2 Pads(26MM) 5 a) Finish bore of Dia.35MM 1b) Loading /Unloading 2 b) Loading/unloading 1

Cost ► 7 Cost ► 2

4) 4th.Operation :-Milling 2 Pads 9) 9th Operation :- Finish Bore on Lathea) Milling 2 Pads(30MM) 5 a) Finish bore of Dia.42MM 1b) Loading /Unloading 2 b) Loading/unloading 1.2


5) 5th Operation :- Drilling Dia.35MMa) Drilling of Dia.30MM 1.65 Total Cost of Shackle Machining► 43.05b) Drilling of Dia.34MM 1

c) Reaming of Dia.35MM 0.15

d) Loading /Unloading 2

Cost ► 4.8

Part Name :- Ring Part No. :- 237159009

A) 1st. Operation Ist sideTurning & Bore1) Face cut Dist.134 & Turn Dia.174.5 = 72) Turning Dia.101.6 = = 113) Bore Dia.92H9 = 44) Chamfer 1X45˚,1.5X45˚ & Radious R 0.5 = 1

COST ► 23

B) 2nd. Operation Iind Side Turning ,Bore & 8 Holes drilling1) Face cut Dist.134 & Turn Dia.160-0.1 = 92) Turn Dia.90-0.1 = 9

3) Bore Ø 74 = 34) Bore Ø 69.9 = 295) Chamfer 1X45˚,1.5X45˚& Radious R 0.5 = 16) Drilling 8 holes = 17

COST ► 0 68

TOTAL COST ► 91

Part Name :- Distance Flange Part No. :- 261795

A) 1st. Operation Ist sideTurning & Bore1) Face cut & O.D.Turn Dia.135 = 8

2) Boring Dia.65E8 = 43) Chamfer 4X45˚,0.5X45˚ = 1.5

COST ► 13.5

B) 2nd. Operation Ist sideTurning & Bore1) Face cut & O.D.Turn Dia.135 = 82) O.D.Turning Dia.65e8 = 43) Chamfer 4X45˚,0.5X45˚,1X45˚ = 1.5

COST ► 13.5

C) 3rd. Operation Drilling 2 Sides = 2.7

2.7

TOTAL COST ► 29.7

COST ►

Part Name :- Flange Lager Part No. :- 274889

A) 1st. Operation Turning 1st. Side Rs1) Facing of O.D. 120 = 12) Turning Dia.120f7 = 3.83) Turning Dia.119 = 1.24) Chamfer(5MM) = 15) Groove Cutting(3.9) = 1.76) Bore Dia. 100f7 = 10.157) Bore Dia.101 = 0.38) Chamfer 0.5 = 0.19) Internal Groove Cutting Dia.108H11 = 1.8610) Internal Groove Cutting Dia.103 = 111) Internal Groove Cutting Dia.105.05 = 1.33

COST ► 23.44

B) 2nd. Operation Turning 2nd. Side1) Facing of 20 MM thickness = 13.32) Turning Dist.130MM = 43) Boring Dia.105.5 = 1.24) Chamfer 1X45 = 0.35) Groove Cutting(3.9) = 1

COST ► 19.8

C) 3rd.Operation on VMC1) Spiral Groove Cutting 202) Drilling Dia.14MM 1.123) Drilling Dia.20MM 14) Drilling Dia.10MM(2 Holes) 3.65) Tapping M12X1 (2 Holes) 4.86) Drilling Dia.6.4MM 2.23

COST ► 32.75

D) 4rth Operation On Conventional M/C1) Drilling Dia.8.5 (2 Holes) 1.212) Tapping M10X1(2 Holes) 0.353) Drilling Dia. 3.00 0.354) Drilling Dia. 2.50 0.35

COST ► 2.26

6

Total Cost ► 84.25

E) Loading /Unloading COST ►

Turning Boring Drilling

70 90 80 80 2074 95 82 90 2178 100 84 100 2282 105 86 110 2386 110 88 115 2490 115 90 120 25

120

Formula for Speed N=320*V/d156.6434 480 609.5238 640 320394.6667 178.8235 119.2727 266.6667 336489.4118 380.9524 840 492.3077 352184.7887 197.6471 61.15556 1760 3681834.667 320 90.83871 1082.353 384685.7143 334.5455 685.7143 914.2857 400

1097.143Formula for feed =

37.59441 120 30.47619 96 3211.84 53.64706 15.50545 64 67.2

88.09412 133.3333 134.4 137.8462 105.638.80563 79.05882 11.61956 563.2 147.2

440.32 144 19.98452 389.6471 192185.1429 167.2727 171.4286 365.7143 240

548.5714

Brazed Tips

Inserted d Tip

Brazed Tips

Inserted d Tip

FOR 1 CU 0.718192 0.5 1.3125 0.177083 3.43755.236486 0.410088 1.289869 0.25 1.1160711.384882 0.1875 0.372024 0.058036 0.710227

0.386542 0.278274 4.303091 0.133168 0.5095110.170331 0.475694 0.40031 0.390097 0.390625

0.405093 0.179348 0.023333 0.369141 0.3125

0.277083

Turning Boring Drilling

0.24 0.25 0.05 0.15 0.10.03 0.3 0.13 0.24 0.20.18 0.35 0.16 0.28 0.30.21 0.4 0.19 0.32 0.40.24 0.45 0.22 0.36 0.50.27 0.5 0.25 0.4 0.6

Brazed Tips

Inserted d Tip

Brazed Tips

Inserted d Tip

No. of cuts added Total Cost of Turning1.436384 1 2.625 0.53125 6.875 0.95759 3.33333310.47297 1.230263 51.59475 6 4.464286 6.981982 4.1008773.769765 0.75 1.488095 0.174107 2.840909 2.513177 6.25

0.773084 1.113095 8.606181 0.53267 2.038043 0.51539 9.2757941.681323 1.427083 1.80062 1.560386 1.5625 1.120882 11.89236

1.62037 0.538043 1.116667 4.476563 1.25 1.080247 4.483696

4.108333 0 2.73889

1.75 1.770833 4.58333334.3965 4 2.97619

0.992063 1.450893 1.893939

6.737454 0.355114 1.3586961.200413 1.040258 1.041667

0.744444 2.98438 0.833333

0 0 0

Side Face Cutters Face Milling Slot DrillT.max H.S.S. T.max H.S.S. T.max H.S.S. Carbide H.S.S.

100 22 100 50 28 50 20102 23 104 55 29 55 21104 24 108 60 30 60 22106 25 112 65 31 65 23108 26 116 70 32 70 24110 27 120 75 33 75 25

Formula for Speed N=320*V/d320 31.01322 400 70.48458 39.47137 70.48458 28.19383

143.7885 147.2 146.6079 77.53304 40.88106 77.53304 29.60352443.7333 54.08451 691.2 84.5815 42.29075 84.5815 31.01322149.4273 35.24229 157.8855 91.62996 43.70044 91.62996 32.42291152.2467 166.4 163.5242 98.67841 45.11013 98.67841 33.8326155.0661 38.06167 169.163 105.7269 46.51982 105.7269 35.24229

Formula for feed = RPM x FEED x NO. OF TOOTH57.6 4.651982 48 24.6696 2.210396 28.19383 18.04405

34.50925 35.328 51.31278 34.88987 2.575507 43.4185 21.31454133.12 8.112676 248.832 46.51982 2.960352 60.89868 24.81057

44.82819 8.810573 55.25991 59.55947 3.059031 80.63436 28.5321654.80881 59.904 65.40969 74.00881 6.315419 102.6256 32.479365.12775 15.9859 76.12335 84.5815 9.769163 126.8722 36.65198

Cutter Travelled a distancecutter travelled a distance=travelling length+1/2 of cutter dia.

216 194 150 150 130 95 100175 155 145 126 135 121 161200 6 115 188 125 124 130302 194 320 120 122 121 155

89 70 124 130 145 165 125122 156 158 122 129 133 136

Total time in Min./cut3.75 44.70265 3.125 6.080357 58.81298 3.369531 5.541992

6.259191 4.387455 2.825807 3.611364 52.41687 2.78683 7.55353

1.622596 0.739583 0.462159 4.041288 42.2247 2.036169 5.2397024.818396 25.019 5.790816 2.014793 39.88191 1.500601 5.4324673.940972 1.168536 1.895744 1.756548 22.95968 1.607787 3.8486063.316558 9.758598 2.075579 1.442396 13.20482 1.048299 3.710577

Slitting Saw

NO OF CUTS ADDED

7.5 134.108 6.25 18.24107 176.4389 10.10859 16.6259818.77757 13.16236 8.477421 10.83409 157.2506 8.360491 22.660594.867788 2.21875 1.386478 12.12386 126.6741 6.108507 15.7191114.45519 75.057 17.37245 6.044379 119.6457 4.501803 16.297411.82292 3.505609 5.687231 5.269643 68.87905 4.82336 11.545829.949675 29.27579 6.226736 4.327188 39.61445 3.144896 11.13173

TOTAL COST IN ONE CUT3.75 44.70265 3.125 6.080357 58.81298 3.369531 5.541992

6.259191 4.387455 2.825807 3.611364 52.41687 2.78683 7.55353

1.622596 0.7396 0.462159 4.041288 42.2247 2.036169 5.239702

4.818396 25.019 5.790816 2.014793 39.88191 1.500601 5.4324673.940972 3.505609 1.895744 1.756548 22.95968 1.607787 3.8486063.316558 9.758598 2.075579 1.442396 13.20482 1.048299 3.710577

End Mill Cutters Side Face Cutters Face MillingT.max H.S.S. T.max H.S.S. T.max H.S.S. T.max H.S.S.

60 10 0.03 0.03 0.04 0.07 0.00862 12 0.04 0.04 0.05 0.09 0.00964 14 0.05 0.05 0.06 0.11 0.0166 16 0.05 0.05 0.07 0.13 0.0168 18 0.06 0.06 0.08 0.15 0.0270 20 0.07 0.07 0.09 0.16 0.03

84.5815 14.0969287.40088 16.916390.22026 19.7356893.03965 22.5550795.85903 25.3744598.67841 28.19383

33.8326 2.53744541.95242 4.56740150.52335 7.10484659.54537 10.14978

69.0185 13.702278.94273 17.76211

75 88205 90122 125162 170121 128134 125

2.216797 34.680564.886488 19.70486

2.414725 17.593632.720614 16.749131.753153 9.3415641.697433 7.03745

Slitting Saw

6.650391 104.041714.65946 59.114587.244176 52.780888.161843 50.24745.259459 28.024695.092299 21.11235

2.216797 34.680564.886488 19.70486

2.414725 17.59363

2.720614 16.749131.753153 9.3415641.697433 7.03745

Slot Drill End Mill CuttersCarbide H.S.S. T.max H.S.S.

0.05 0.08 0.05 0.020.07 0.09 0.06 0.030.09 0.1 0.07 0.040.11 0.11 0.08 0.050.13 0.12 0.09 0.060.15 0.13 0.1 0.07

HODEK DAMPER HOUSIG

A) 1st. Operation Rough Turning B) 2nd. Operation Rough Turning

3.5 = 4.38

4.4 = 6.7

3) O.D. 458.00±0.1= 9.6 = 2.4

3.4 = 1.5

5) Width W69.0±0.1 19.2 5) O.D. Ø 308 ± 0.1 = 2.25

6) O.D. Ø 322 ± 0.1 = 4.8

COST ► 40.1 = 3.5

= 2.5

= 2

= 1

COST ► 31.03

C) 3rd. Operation Finish Turning D) 4rth. Operation Finish Turning

= 3.4 = 4.7

= 1.5 = 7.1

= 4.4 = 3

= 12.3 = 2

= 3 5) O.D. Ø 307 ± 0.1 = 2.656) Width W69.0±0.1 = 25.1 6) O.D. Ø 321.45 ± 0.1 = 5.5

7) Radious 4X45˚ = 3.5 = 3.8

8) Radious 6.35 = 4 = 2.8

= 2.5

COST ► 57.2 = 1.512) Radious 6.00 = 3.513) Radious 1.5 = 2

COST ► 41.05

TOTAL COST ► 169.38Dia.215 Rough bore Machinig 35

204.4

1) Bore Dia.214.00±0.1 = 1) Bore Ø 290.5 ± 0.1

2) Bore Dia.291.00±0.1 = 2) Bore Ø 441.0 ± 0.1

3) Bore Ø 448.0 ± 0.1

4) Depth 15.5±0.1= 4) O.D. Ø 301 ± 0.1

8) Depth 59.6 ± 0.1

9) Depth 34.6 ± 0.1

10) Depth 25.6 ± 0.1

11) Depth 8.00 ± 0.1

1) Bore Ø 215.10 ± 0.25 1) Bore Ø 291.5 ± 0.1

2) Bore Ø 218.9 ± 0.25 2) Bore Ø 442.15 ± 0.1

3) Bore Ø 292.1 ± 0.25 3) Bore Ø 448.7 ± 0.1

4) O.D. Ø 457 ± 0.25 4) O.D. Ø 300.2 ± 0.1

5) Depth of 16.26±0.1

8) Depth 59.6 ± 0.1

9) Depth 34.6 ± 0.1

10) Depth 34.04 ± 0.1

11) Depth 8.75 ± 0.1

Part Name :-Moyuo Part Name :-Moyuo Part No. :-1E+06 Part No. :-1E+06

A) 1st.Side CNC Turning Rs A) 1st.Side CNC Turning Rs1) Facing 165 Dia. Width = 6.68 1) Facing 165 Dia. Width = 6.682) Facing Dia.58 = 3.3 2) Facing Dia.58 = 3.33) Outer Diameter 83.5-0.2 = 0.5 3) Outer Diameter 83.5-0.2 = 0.54) 47+0.05/+0.01 Bore & Chf. = 3.3 4) 47+0.05/+0.01 Bore & Chf. = 3.35) 47 M7 Bore = 1.3 5) 47 M7 Bore = 1.36) Loading/Unloading = 4 6) Loading/Unloading = 47) Deburring = 2 7) Deburring = 2

COST ► 21.08 COST ► 21.08

B) 2nd.Side CNC Turning Rs B) 2nd.Side CNC Turning Rs1) Face Cut to finish 53 = 3.3 1) Face Cut to finish 53 = 3.32) 47 M7 Bore & Chamfer = 3.8 2) 47 M7 Bore & Chamfer = 3.83) Bore Dia.40 Finish = 1 3) Bore Dia.40 Finish = 14) Loading/Unloading = 4 4) Loading/Unloading = 45) Deburring = 2 5) Deburring = 2

COST ► 14.1 COST ► 14.1

C) Drilling & Tapping on VMC C) Drilling & Tapping on Conventional M/C1) Drilling 4 Holes Dia.13mm 4.48 1) Drilling 4 Holes Dia.13mm 3.712) Tapping 4 Holes M14 5.8 2) Tapping 4 Holes M14 2.913) Drilling 4 Holes Dia.8.5mm 3.5 3) Drilling 4 Holes Dia.8.5mm 2.474) Tapping 4 Holes M10 4.88 4) Tapping 4 Holes M10 3.14) Loading/Unloading = 4 4) Loading/Unloading = 45) Deburring = 2 5) Deburring = 2

COST ► 24.66 COST ► 18.19

Total Cost 59.84 Total Cost 53.37

HSS CARBIDE REAMING

20 50 80 16 821 52 84 17 922 54 88 18 1023 56 92 1124 58 96 1225 60 100

Drilling Operation

Formula for Speed N=320*V/d752.9411765 1230.769 1828.5714286 182.85714 128

800 665.6 1792 272 144106.6666667 691.2 1877.3333333 288 117.647059

368 716.8 1962.6666667 0 176640 742.4 2048 0 192

195.1219512 2133.333 2133.3333333 0 0

Formula for feed = 15.05882353 123.0769 182.85714286 36 3032 80 15 54 32.5

5.333333333 0 36 72 16.470588218.4 0 39 0 37.538.4 0 42 0 40

13.65853659 106.6667 45 0 42.50 0 0 0 450 0 0 0 47.5

1.505882353 2.258824 30 97.5 503.52 9.6 60 162.5 550.64 0 30 162.5 60

2.392 0 75 0 655.376 0 0 70

2.048780488 0 750 0 00 0 0

0.271058824 0 750.6688 0 1250.128 125

0.4784 1501.6128 175

0.614634146 2000 0

00000

INDEXABLE INSERT

CORE DRILLING

Total time for 1 Dril . 1.195312 0.609375 5.25 0.05555556

added Loading/Unloading 2.34375 0.9375 5 0.037037042.625 #DIV/0! 2.0833333 1.04166667

0.217391 #DIV/0! 1.9230769 #DIV/0!0.46875 #DIV/0! 1.7857143 #DIV/0!

5.491071 0.703125 1.6666667 #DIV/0!#DIV/0! #DIV/0! #DIV/0! #DIV/0!#DIV/0! #DIV/0! #DIV/0! #DIV/0!

49.80469 33.203125 2.5 0.7692307721.30682 7.8125 1.25 0.46153846

117.1875 #DIV/0! 2.5 0.4615384631.35452 #DIV/0! 1 #DIV/0!13.95089 #DIV/0! #DIV/0! #DIV/0!

0.439286 #DIV/0! #DIV/0! #DIV/0!Sec. #DIV/0! #DIV/0! #DIV/0! #DIV/0!Sec. #DIV/0! #DIV/0! #DIV/0! #DIV/0!Sec. 166.0156 #DIV/0! #DIV/0! #DIV/0!Sec. 67.28469 #DIV/0! #DIV/0! #DIV/0!Sec. 351.5625 #DIV/0! #DIV/0! #DIV/0!Sec. 94.06355 #DIV/0! #DIV/0! #DIV/0!Sec. 21.20536 #DIV/0! #DIV/0! #DIV/0!Sec. 55.64286 #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0!

TAPPING HSS CARBIDE REAMING

8 Below 5 0.029 0.04

10 0.0511 5 to 10 0.05 0.1212 0.06 0.13

0.07 0.140.08 0.15

0.09 0.160.1 0.17

0.11 0.18256 0.12 0.19288 10 to 20 0.13 0.1 0.1 0.2 0.2320 0.14 0.1 0.05 0.3 0.22160 0.15 0.12 0.4 0.24384 0.16 0.13 0.26

0 0.17 0.14 0.280.18 0.05 0.15 0.30.19

12.8 0.228.8 20 to 30 0.2 0.15 0.1 0.3 0.3

96 0.3 0.3 0.2 0.5 0.5Above 0.3 0.1 0.5 0.5

0.3 0.25 0.60.70.8

Tools Dia.▼

INDEXABLE INSERT

CORE DRILLING

No. of Drills added2.5 1.09375 2.390625 2.4375 21 0.2222222222 10

2.307692 9.375 3.75 20 5.1481481481 9.230769230772.853571 15.75 #DIV/0! 8.333333 #NAME? 2.85357142857

2 0.869565 #DIV/0! 7.692308 #DIV/0! 81.875 1.40625 #DIV/0! 7.142857 #DIV/0! 7.5

1.764706 21.96429 2.8125 6.666667 #DIV/0! 7.058823529411.666667 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 6.666666666671.578947 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 6.31578947368

1.5 199.2187 132.8125 10 3.0769230769 61.363636 85.22727 31.25 5 1.8461538462 5.45454545455

1.25 474.75 #DIV/0! 10 1.8461538462 51.153846 125.4181 #DIV/0! 4 #DIV/0! 4.615384615381.071429 55.80357 #DIV/0! #DIV/0! #DIV/0! 4.28571428571

1 6.757143 #DIV/0! #DIV/0! #DIV/0! 4#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1 664.0625 #DIV/0! #DIV/0! #DIV/0! 40.6 269.1388 #DIV/0! #DIV/0! #DIV/0! 2.40.6 1406.25 #DIV/0! #DIV/0! #DIV/0! 2.40.5 376.2542 #DIV/0! #DIV/0! #DIV/0! 2

0.428571 47.41071 #DIV/0! #DIV/0! #DIV/0! 1.714285714290.375 115.2857 #DIV/0! #DIV/0! #DIV/0! 1.5

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0!

TAPPING

0.050.10.3

Total Cost of Drilling1.195312 1.195312 0.304688 1.21875 2.625 122.5 0.027778 0.111111 1.25 5

1.171875 4.6875 0.46875 1.875 2.5 10 0.018519 2.5741 1.153846 4.6153851.3125 7.875 #DIV/0! #DIV/0! 1.041667 4.166667 0.520833 #NAME? 1.426786 1.426786

0.108696 0.434783 #DIV/0! #DIV/0! 0.961538 3.846154 #DIV/0! #DIV/0! 1 40.234375 0.703125 #DIV/0! #DIV/0! 0.892857 3.571429 #DIV/0! #DIV/0! 0.9375 3.752.745536 10.98214 0.351562 1.40625 0.833333 3.333333 #DIV/0! #DIV/0! 0.882353 3.529412#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.833333 3.333333#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.789474 3.157895

24.90234 99.60937 16.60156 66.40625 1.25 5 0.384615 1.538462 0.75 310.65341 42.61364 3.90625 15.625 0.625 2.5 0.230769 0.923077 0.681818 2.727273

58.59375 237.375 #DIV/0! #DIV/0! 1.25 5 0.230769 0.923077 0.625 2.515.67726 62.70903 #DIV/0! #DIV/0! 0.5 2 #DIV/0! #DIV/0! 0.576923 2.3076926.975446 27.90179 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.535714 2.142857

0.219643 3.37857 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.5 2#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

83.00781 332.0313 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.5 233.64234 134.5694 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.3 1.2175.7813 703.125 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.3 1.247.03177 188.1271 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.25 110.60268 23.70536 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.214286 0.85714327.82143 57.64286 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.1875 0.75#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0 #DIV/0! 0 #DIV/0! #DIV/0!

81.3482#DIV/0!

time & cost calculation

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