threesixty sourcing supplier...
TRANSCRIPT
Table Of Contents INTRODUCTION 1. SOURCING PROCESS ................................................................ ..4
1.1 Supplier Sourcing & Selection………………………………… ……….4 1.2 Supplier Souring Guideline………… ……… ………………… ……….4
2 QUOTATION ............................................................................. ..5
2.1 Request for Quotation ................................................. 5 2.2 Non-disclosure Agreement ........................................... 6
2.3 Intellectual Property Rights.......................................... 6 2.4 Quotation .................................................................. 7
3 PURCHASE ORDERS .................................................................... 8 3.1 Purchase Order Overview ............................................ 8
3.2 PO Terms and Conditions ............................................ 8 3.3 PO Release ................................................................ 9
4 PRODUCT DEVELOPMENT ........................................................... 10 4.1 Overview ................................................................. 10
4.2 Timeline .................................................................. 10 4.3 Product Approval ...................................................... 10
4.3.1 Product Specifications ............................................... 10 4.3.2 Tooling.................................................................... 11
4.3.3 Samples .................................................................. 11
4.3.4 Product Testing ........................................................ 11 4.4 Pilot Run ................................................................. 12
5 QUALITY .................................................................................. 13 5.1 Quality Assurance..................................................... 13
5.1.1 Overview ................................................................. 13 5.1.2 Supplier Assessment ................................................. 13
5.1.2.1 Supplier Assessment Overview ................................... 13 5.1.2.2 Codes of Conduct ..................................................... 14
5.1.2.3 Cost of Assessment .................................................. 14 5.1.2.4 Pre-assessment Documents ....................................... 14
5.1.2.5 Assessment Process .................................................. 15 5.1.2.6 Assessment Result ................................................... 16
5.1.2.7 Ongoing Re-assessment ............................................ 16 5.1.3 Signed Sample Policy ................................................ 16
5.1.4 Inspection ............................................................... 17
5.1.5 Classification of Defects ............................................ 18 5.1.6 Acceptable Quality Level (“AQL”) and Sampling ............ 19
5.1.7 Selected Testing Standards ....................................... 20 5.1.8 Use of Subcontractors ............................................... 20
5.1.9 Quality Feedback ...................................................... 21 5.2 QC INSPECTION ....................................................... 21
5.2.1 Inspection Criteria .................................................... 21 5.2.2 Inspection Arrangement ............................................ 21
5.2.2.1 In-line inspection ..................................................... 21 5.2.2.2 Initial Inspection ...................................................... 21
5.2.2.3 During-Production Inspection ..................................... 22
5.2.2.4 Final Random Inspection ........................................... 22 5.2.3 Inspection dispositions .............................................. 23
5.2.4 Local Delivery Inspection ........................................... 23 5.2.5 Third Party Inspections ............................................. 23
5.2.6 Customer inspection for Direct Import (“DI”) orders ..... 24 5.2.7 Non-Compliance Charges .......................................... 24
6 LOGISTICS ............................................................................... 25 6.1 Overview ................................................................. 25
6.2 Booking .................................................................. 25 6.2.1 Booking Arrangement ............................................... 25
6.2.1 Advance Shipping Notice (“ASN”) ............................... 26 6.2.2 Normal and Direct Import Order document flow ........... 26
6.3 Documentation ........................................................ 26 6.3.1 Introduction ............................................................ 26
6.3.2 Timing of submission of documents ............................ 27
6.3.3 Required documentation ........................................... 27 6.3.3.1 Document submission form ....................................... 27
6.3.3.2 Commercial invoice .................................................. 27 6.3.3.3 Packing List ............................................................. 28
6.3.3.4 Bill of lading ............................................................ 28 6.3.3.5 Any other relevant documents ................................... 28
7 PAYMENT ................................................................................. 29 7.1 Payment mechanics .................................................. 29
7.2 Beneficiary of Payment ............................................. 29 7.3 Payment Terms and Letter of Credit ........................... 29
7.4 New Suppliers .......................................................... 30 7.5 Documentary Requirements ....................................... 30
7.6 Deductions / Claims .................................................. 30
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A. About this Supplier Manual
ThreeSixty Sourcing (“ThreeSixty”) provides its North American and European
customers an unparalleled sourcing solution for consumer and commercial hard
goods manufactured in Asia.
Our supplier network is one of our greatest assets. We are continually seeking
to add capable manufacturers to our network of suppliers, whether for existing
or newly-developing product categories. We expect our suppliers to share our
vision and work together in partnership to grow our business together.
This Supplier Manual provides definitive standards and guidelines for helping
suppliers develop and supply products to our customers in line with the
requirements of ThreeSixty. It covers all aspects of our relationship including
quotation, purchase orders, product development, quality, logistics, payments
and ethical and environmental standards. The instructions in this Manual
should be consistently complied with in order to avoid unnecessary costs and
delays.
Confidentiality
This manual and its contents remain the property of ThreeSixty and must be
regarded as confidential. The contents must not be disclosed to any other
party either in part or in total without the prior written consent from
ThreeSixty. Suppliers must take adequate steps to ensure the confidentiality of
this manual is maintained and only disclose the contents of it to those persons
in its employ or its directors on a need-to-know basis. Suppliers are required
to return the manual to ThreeSixty upon request.
B. About ThreeSixty
ThreeSixty provides the world’s best product sourcing solution for consumer
and commercial hard goods manufactured in Asia with a full, 360° circle of
service to our customers:
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a) Services:
ThreeSixty has company offices in Hong Kong, Guangzhou, Shanghai,
Ningbo, Shenzhen and Vietnam, and a network of independent suppliers
throughout China and Asia.
As a major global sourcing operation, we have over 20 years of experience
in hard goods product sourcing for customers in North America and Europe.
ThreeSixty serves as the “Asia office” for our customers, who typically rely
exclusively on ThreeSixty for 100% of their product sourcing needs.
Dedicated ThreeSixty professionals are organized onto account teams
servicing the needs of each of these customers to ensure clear
communication throughout the supply chain.
b) ThreeSixty’s Product Categories
ThreeSixty’s customers boast well-recognized brands and leading market
shares in their respective business segments. This leads to significant
ThreeSixty volume across most of the categories in which we make
purchases. Some of the fields we currently supply include:
Aquarium products Kitchenware
Art supplies Knives
Audio equipment Luggage
Automotive accessories Office stationary
Bathroom accessories Outdoor signage
Bathroom scales Pet supplies
Camping equipment Picture frames
Children’s books Promotional items
Cookware Plush and animated plush
Corrugated displays School and office equipment
Digital audio Seasonal decoration
Digital photography Sporting goods
Display racks Tools
Flashlights Toys
Giftware Watches
Greeting cards Water purification & treatment
Home appliances
Household cleaning
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C. ThreeSixty Core Process
Virtually all products sourced by ThreeSixty will follow a consistent process,
from initial quoting of a product through the final payment. To facilitate
suppliers’ understanding of our process, we have divided it into six steps, as
shown in the graphic below:
Chapter 1
Account Team &Sourcing Team
Quotation
Chapter 2
Account Team
Purchase Orders
Chapter 3
Account Team &QA Team
ProductDevelopment
Chapter 4
Quality ControlTeam
Quality
Chapter 5
Shipping Team
Logistics
Chapter 6
Finance Team
Payment
As the graphic suggests, suppliers will interface with different parts of
ThreeSixty during the process. Much of suppliers’ interaction will be with our
Account Team, but quality assurance and control, for example, are overseen by
independent teams within our company. The chart below explains which
functions fall under our Account Teams:
Sourcing Product Development
Customer
Supplier
Quality SupportOperations
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1 Sourcing Process
1.1 Supplier Sourcing & Selection
a. Shop-Around event used regularly & for key projects to ensure absolute
competitive costs, typically conducted in multiple locations: Guangzhou,
Shanghai and Ningbo;
b. ThreeSixty also has extensive records detailing thousands of supplier
quoting and PO interactions, suppliers key statistics including past
pricing, delivery and quality;
c. Suppliers shall comply with Section 1502 of the Dodd-Frank Wall Street
Reform & Consumer Protection Act (the “Act”), which prohibits sourcing
tantalum, tin, gold & tungsten (“Conflict Minerals”) from the Democratic
Republic of Congo or adjoining countries. Every supplier is required to
disclose to ThreeSixty if they are using Conflict Minerals and provide
country of origin documentation for all materials upon request. All
suppliers will need to sign a Conflict Minerals Certificate of Compliance
as a condition of doing business.
d. Every supplier must provide a complete Bill of Materials (BOM) for every
product supplied to ThreeSixty. ThreeSixty will provide a BOM template
for completion by supplier.
1.2 Sourcing Process Guideline :
Fair and respectful: Suppliers are partners and are treated fairly and with
respect at any time.
Transparent: The levers, approaches and tactics used during negotiation,
the commitments made, the compromises accepted need to
be clearly communicated.
Documented: The terms agreed during negotiations are confirmed in
written.
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2 QUOTATION
This section covers ThreeSixty’s Quotation process and requirements.
2.1 Request for Quotation
Suppliers will receive our Request for Quotation (“RFQ”) from ThreeSixty
Sourcing/Account Team either by e-mail or fax depending on the supplier’s
preference. For e-mail, the RFQ will be in Adobe Acrobat (.pdf) file format.
In some cases, product samples will also be delivered to suppliers for
reference. All reference samples must be returned to ThreeSixty upon
request after quoting process. ThreeSixty will determine whether to allow
suppliers to disassemble the sample on a case-by-case basis.
In each RFQ, key information of the item to be quoted will be listed:
a. For each quotation
RFQ number and version number
ThreeSixty’s contact person and contact details
Remarks for version changes, if any
Need by date for Quotation
Validity for quotation
Delivery term (FOB or Local Delivery)
Payment terms
Additional information to be attached, if any (e.g. artwork, technical
specification, etc)
b. For each item
Item description
Packing requirements
Quantities of master carton, inner box or inner poly-bag
Specific test required, if any
Number of samples requested, if any
Needed by date of those samples, if any
Target ship date, if any
Unit of measurement (“UOM”)
Target price, if any
Required quantities
Product photo or diagram
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2.2 Non-disclosure Agreement
In obtaining quotes from Suppliers, ThreeSixty from time to time may
provide confidential information to Suppliers. As a condition to having
access to the confidential information, Suppliers are required to enter a Non-
Disclosure Agreement with ThreeSixty.
Under the Agreement, Suppliers agree that they will not in whole or in part,
directly or indirectly, in any manner whatsoever, without the prior consent of
ThreeSixty first had and obtained:
disclose, sell, part with or otherwise permit the use of the confidential
information to or by any third parties;
exhibit, advertise, show or in any other manner whatsoever permit,
authorize or cause the confidential information to be exhibited,
advertised or shown in any trade show, magazines, newspapers and
newsletters, the internet or websites, catalogues, showrooms or
warehouses or otherwise;
use, copy, with or without variation, or otherwise convert the confidential
information for the Suppliers’ or their representatives’ own purposes or
benefit.
2.3 Intellectual Property Rights
Intellectual Property Rights are important to ThreeSixty and our customers.
Intellectual Property Rights include: patents, patentable rights, copyright,
registered and unregistered design rights, trade marks, trade names, rights
in know-how and confidential information and all other intellectual and
industrial property and similar rights existing under the laws of any country
and all pending applications for and right to apply for or register the same.
In the T&C, ThreeSixty’s suppliers acknowledge that ThreeSixty and/or its
customers are the lawful owners of certain trade/service names or marks
(the “Marks”) to be provided by ThreeSixty and/or its customers in respect
of the products. Suppliers are authorized to use the Marks on the products
and their packaging only as specified by ThreeSixty and/or its customers for
purposes of the manufacture of the products in accordance with the PO only.
Suppliers shall have no right to assign, license, display, market, advertise or
use the Marks or any image thereof for any other purpose nor shall supplier
have any right or interest in the Marks.
Suppliers further acknowledge that ThreeSixty and/or its customers shall
retain all intellectual property rights relating to the products, including any
enhancements. Suppliers shall assign all such rights to ThreeSixty and/or its
customers on demand.
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2.4 Quotation
Suppliers are required to check all information of the RFQ in detail and
understand the requirements. Suppliers must submit the quotation to the
contact person stated in the RFQ either by e-mail or fax. The following
information must be provided:
RFQ number
Supplier details
Factory name and factory location
FOB price in USD for each requested quantity (if it is a quota item, please
submit quote with quota)
Delivery terms
- Port of loading; or
- Local Delivery
Minimum order quantity
Tooling charges in USD, if any
Tooling lead time, if any
Production lead time
Packing Reference
- Quantities of master carton, inner box or inner poly-bag
- Inner and outer dimensions and volume in cubic meters (CBM)
- Net weight and gross weight
Suppliers should clearly state on their quotation when quotation was
submitted under a different standard due to manufacturing process or
material supply from the market.
ThreeSixty Sourcing/Account Team will evaluate quotations and make
recommendations to our customers based on multiple factors including price,
expected quality and delivery, terms of purchase, supplier capabilities, and
past supplier performance and cooperation. Simultaneously, supplier
assessment may also be arranged by ThreeSixty (see Section 5.1.2).
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3 PURCHASE ORDERS
3.1 Purchase Order Overview
If a supplier quotation is accepted by our customer, that customer will
forward a Purchase Order to ThreeSixty. ThreeSixty’s Operations Team will
typically send an e-mail or fax to the selected supplier with order details.
Suppliers are required to check all information in detail and ensure they can
meet the requirements.
After this clarification process, the supplier will receive an official Purchase
Order (“PO”) from ThreeSixty.
3.2 PO Terms & Conditions
The PO and the PO General Terms and Conditions (“T&C”) form the
agreement between ThreeSixty and suppliers. Any PO’s placed with
suppliers by ThreeSixty are bound by all the terms and conditions contained
therein.
Each PO is subject to ThreeSixty receiving a copy of the PO and T&C signed
by the supplier within seven days from the PO date, failing which the PO
shall cease to have any force and effect (unless otherwise agreed by
ThreeSixty in writing).
The T&C is a detailed contract between the supplier and ThreeSixty that
governs the transaction represented by the PO. The T&C will prevail in the
event of any conflict between the T&C and this Manual. Suppliers are
advised to review the T&C detail.
In case of a revised PO, no additional T&C will be sent. The T&C previously
sent with the original PO (bearing the same PO number) will apply to the
revised PO and be binding on the supplier.
For those regular suppliers who prefer to sign the PO General Terms &
Conditions as a Master Manufacturing Agreement instead of having to sign
every time as and when a PO is placed, please refer the agreement. With
this executed agreement, all orders are bound by the terms contained in the
agreement. Thereafter, the supplier is required to sign the PO only.
Remarks:-
a. Suppliers shall comply with the Conflict Minerals Act, which prohibits
sourcing tantalum, tin, gold & tungsten from the Democratic Republic of
Congo or adjoining countries. Every supplier is required to disclose to
ThreeSixty if they are using Conflict Minerals and provide country of
origin documentation for all materials upon request. All suppliers will
need to sign a Conflict Minerals Certificate of Compliance as a condition
of doing business.
b. Every supplier must provide a complete BOM for every product supplied
to ThreeSixty. ThreeSixty will provide a BOM template for completion by
supplier.
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c. The purchase order will confirm a supplier’s obligation to meet all target
market regulatory compliance obligations relevant to the product
supplied. These obligations include but are not limited to , the
requirements of the Consumer Products Safety Improvement Act, the
Federal Hazardous Substances Act, California Proposition 65, and the
Conflict Minerals Act. Every supplier must provide a complete BOM for
every product supplied to ThreeSixty. ThreeSixty will provide a BOM
template for completion by supplier.
3.3 PO Release
PO Release is a document used to instruct suppliers when and how to ship
the orders. It also delivers the required information that needs to be shown
on the Bill of Lading and/or on the Forwarder Cargo Receipt as per our
customers’ instructions.
No shipments may be made without a valid PO Release.
For each PO, ThreeSixty’s Operations Team will e-mail or fax the PO Release
to the supplier upon receiving the customer’s shipment information.
Suppliers are required to check all information in detail and ensure they
understand and can meet the requirements. PO Release should be signed
back to ThreeSixty within seven days upon receipt. Below is the key
information which will be shown in the PO Release.
Ship Quantity
Consignee
Forwarder
Delivery Term
Port of Discharge
Shipping Deadline
Ship To
Notify Party
Transportation Mode
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4 PRODUCT DEVELOPMENT
4.1 Overview
ThreeSixty customers each have unique requirements and timelines for
product development. This section provides suppliers with general product
development guidelines but does not replace the need for effective
communication regarding specific requirements and timelines with our
individual Account Teams.
4.2 Timeline
The time required for product development can vary greatly depending on
product nature and our customers’ requirements. To avoid delays and
potential confusion, suppliers should submit samples and other relevant
documents as early as possible in the development process.
Suppliers must maintain a product development timeline showing critical
milestones leading to the first shipment date. The timeline should be
constantly reviewed and updated. Suppliers are responsible for immediately
notifying ThreeSixty of any changes that may affect the target shipment
date.
4.3 Product Approval
4.3.1 Product Specifications
Suppliers are required to review all relevant specifications and
drawings and/or any reference sample provided by ThreeSixty and its
customers prior to developing a product design. Particular
consideration should be given to:
the manufacturing capability (equipment, personnel, quality
systems) required to produce the product according to the
specifications and drawings including the dimension tolerances; and
any mandatory standards required of the product by the country of
import and customers (such as UL, FCC, FDA, ASTM, EMC, CE).
Suppliers should provide a technical specification as part of the
approval process for each product. In addition, suppliers must provide
ThreeSixty with a detailed Bill of Materials upon request.
Product specifications must be agreed with ThreeSixty before
production.
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4.3.2 Tooling
For products that require fabrication of tooling, suppliers should
provide ThreeSixty with a tooling plan, which should include:
Tool material,
Tool life,
Tool drawings,
Number of molds and number of cavities per mold,
Description of the product component for each cavity,
Run rate and cycle time, and
Fabrication time-line for first shot approval.
Where required, tooling drawings should be submitted to ThreeSixty
for approval prior to fabrication.
ThreeSixty will require first-shot samples. A first article report
detailing the actual dimensions measured according to the parts’
drawings may also be required upon request.
Generally any mold or tooling specifically made for manufacturing of
the products is sole property of ThreeSixty and/or its customers and is
to be used for purpose of manufacturing the products subject to the
relevant PO only. Suppliers shall label the mold or tooling with
ownership of ThreeSixty and/or its customers in designated ThreeSixty
format. Suppliers should contact ThreeSixty for specific instructions
and arrangements.
4.3.3 Samples
For new products, suppliers are required to provide ThreeSixty with a
prototype (i.e., mock-up sample) for design approval.
Suppliers are required to forward the final version samples or print
proofs for printed products to ThreeSixty for approval prior to
production.
Suppliers should proceed with production only after receipt of written
approval from ThreeSixty.
All development and approval samples should be provided free of
charge to ThreeSixty including courier cost.
4.3.4 Product Testing
Before a new product starts production, suppliers are responsible for
submitting samples to independent laboratories for any tests which
have been specified and to provide passing test reports to ThreeSixty.
For electronics and electrical products, suppliers are required t o have
the product tested for vibration according to ISTA requirement and
forward the report to ThreeSixty for review.
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Pre-production testing must be scheduled such that the product
shipment dates will not be delayed. Beyond pre-production testing,
the appropriate intervals for third-party product review shall be
established at the sole discretion of the customer in conjunction with
the applicable regulations and laws of the destination country.
As a prudent buyer, ThreeSixty only recognizes testing results from
internationally-recognized parties, e.g. ITS, SGS, BV, TUV Rheinland
and Reliance. ThreeSixty always reserves the right to pull products
directly from the production line and send units to third-party labs for
confirmation testing at the supplier’s cost. Under some circumstances,
the end customer may require testing be performed at a designated
laboratory. Please feel free to contact our account team for further
details.
4.4 Pilot Run
The purpose of a pilot run is to ensure that the factory’s manufacturing
system can produce products in accordance with applicable specifications
and requirements.
For products other than repeat items, it is a best practice that suppliers plan
a Pilot Run before mass production. During the pilot run, suppliers should
use the actual production line, equipment and personnel intended to be used
for mass production.
Suppliers should provide ThreeSixty five working days notice to ensure
ThreeSixty personnel will be available to attend the pilot run.
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5 QUALITY
5.1 Quality Assurance
5.1.1 Overview
ThreeSixty believes that good product quality is the result of a good
manufacturing process that includes:
the use of proper materials,
the use of proper equipment,
specific work instructions and check-points, and
trained personnel.
Working together with our suppliers, we will strive to ensure that
products shipped:
serve their intended functions,
are cosmetically appealing to consumers,
comply with the relevant legal requirements,
are safe to use, and
are of the quality and specification required by our customers.
Our goal is to consistently meet or exceed customers’ expectations.
5.1.2 Supplier Assessment
5.1.2.1 Supplier Assessment Overview
To provide ThreeSixty with the greatest possible confidence that
products supplied will meet specifications and comply with all
relevant regulations, ThreeSixty will conduct supplier assessment,
at the beginning of ThreeSixty business relationship or at any stage
where assessment or reassessment becomes necessary to maintain
or regain confidence.
There are three types of assessment:
Preliminary assessment (usually called section A assessment) –
an assessment aims at obtaining supplier’s profile.
Formal assessment (usually called section A + B assessment) –
an assessment that covers supplier profile, social compliance and
quality assurance process.
One of the above assessments is usually arranged at the initial
stage of our business relationship or as early as after a supplier
submitting quotation to ThreeSixty. The purpose of the
assessment is to ensure that the supplier is legally registered,
and it meets basic legislative requirements on social compliance.
At the end of the formal assessment, a grade will be concluded
to represent supplier’s overall achievement compared to
ThreeSixty’s standards.
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Assessment to supplier’s Code of Conduct compliance against a
standard set by ThreeSixty’s end customer (for example, a US
retailer). If a ThreeSixty’s end customer demands specific
standard on Code of Conduct, ThreeSixty’s assessment team will
conduct the assessment on their behalf. Our assessor will
benchmark status of the supplier when comparing to the
standard, and most importantly, to find out what needs to be
further improved in order to meet the requirements. At the end
of the assessment, detailed corrective action recommendations
will be made by ThreeSixty’s assessor, commitment from the
supplier on when these actions are to be completed will need to
be obtained.
Most of our suppliers find our Code of Code (“COC”) assessment
to be very beneficial as this helps them gain more competitive
advantages (i.e. meet more buyer’s needs) at a minimal or even
no cost.
5.1.2.2 Codes of Conduct
As a matter of principle, ThreeSixty requires that suppliers comply
with all local laws, regulations and environmental requirements and
meet ThreeSixty’s Code of Conduct. ThreeSixty’s or its end
customers may have addition requirements of which ThreeSixty will
notify suppliers as appropriate.
5.1.2.3 Cost of Assessment
Unless under special circumstances, ThreeSixty’s initial assessment
services are free of charge to suppliers.
5.1.2.4 Pre-assessment Documents
To ensure a smooth and effective assessment process, ThreeSixty
requires that suppliers prepare the following documents prior to the
assessment:
A “Booking Form” will be sent from ThreeSixty’s assessment
team; the form should be completed and returned to ThreeSixty.
For section A+B assessment, supplier should prepare documents
according to the attached “Document List for Section A+B
Assessment”.
For assessment on Code of Conduct, supplier should prepare
documents according to the attached “Document List for COC
Assessment” .
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5.1.2.5 Assessment Process
To initiate the Supplier Assessment Process, ThreeSixty will contact
the supplier to indicate the type of assessment required and
coordinate the delivery of the pre-assessment documents discussed
above.
ThreeSixty’s assessor will arrange and run an opening meeting with
senior staff of the supplier. To ensure that information is shared
efficiently and effectively, it is essential for following staffs to be
available at the opening meeting:
Supplier’s business manager involved in the ThreeSixty business
relationship,
Factory manager,
QA/QC manager, and
HR/Personnel manager.
For the duration of the assessment project, the supplier should
provide a guide, whose function will be to assist the assessor in
obtaining answers from appropriate sources. The guide should
have sufficient knowledge of the safety and quality systems and an
understanding of management policies and administrative, HR and
operational procedures.
ThreeSixty’s assessor will visit all relevant departments and assess
documents and systems used. Interviews with relevant staff will be
conducted where appropriate. Findings will be recorded on
ThreeSixty’s assessment check list. ThreeSixty’s assessor will need
a private room to summarize all findings and to write up
assessment report.
A closing meeting will be held to present the findings of the
assessment to the staff who participated in the opening meeting.
For COC assessment, ThreeSixty assessor will make
recommendations for corrective actions, and the supplier should
commit to a specific timetable for implementation of corrective
actions.
If the corrective action is critical to the acceptance of the final
assessment done by ThreeSixty’s end customer, ThreeSixty’s
assessor will conduct follow up assessment(s) to ensure timetable
is strictly adhered to.
To support our suppliers, ThreeSixty’s assessor will generally
participate in the final assessment conducted by the end customer’s
assessment team.
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5.1.2.6 Assessment Result
ThreeSixty’s assessor will determine a grade to reflect a supplier’s
capabilities as compared to ThreeSixty’s standard. One of the
following grades will be given:
Class I - Supplier meets all class II requirements below and either
their Quality and Environmental System has been accredited by
international accreditation bodies, or supplier has complied with
ThreeSixty’s end customer’s specific requirements
Class II - Supplier meets all class III requirements below and has
established and effectively implemented written Quality and
Environmental Systems.
Class III - Supplier meets fundamental requirements reflecting
ThreeSixty’s standards including:
legally registered,
cleanliness & safety, and
does not violate the basic social compliance principles.
Pending Probation - Supplier needs to take corrective actions
immediately, with re-assessment needed upon completion of
corrective actions.
5.1.2.7 Ongoing Re-assessment
To ensure consistent compliance to ThreeSixty’s standards, we
reserve the right to re-assess the suppliers from time to time. It is
expected that a re-assessment will be conducted at least once per
18 months.
5.1.3 Signed Sample Policy
As an integral part of our quality standard for individual products,
approved samples signed by ThreeSixty’s customer “Signed Samples”
will be required prior to commencing production for each new product.
This is to ensure that our customer, ThreeSixty and our supplier have a
common understanding of the expected form, fit, function, and quality
level of every product being produced. The Signed Sample represents
the minimum quality standard required of the product.
Prior to commencing production of products, suppliers must provide
ThreeSixty with four production-version samples, complete with
packaging. If approved, the samples will be signed by ThreeSixty and
distributed as follows:
one to supplier as reference for production,
one to our inspection team as reference for inspection,
one to ThreeSixty’s customer as reference standard, and
one to be retained by ThreeSixty as reference standard.
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A tag will be attached to the sample, along with an authorized
signature on the sample itself.
For products that may have color variation due to the nature of the
manufacturing process (such as printing and ceramics kilning), signed
samples should include a range of acceptable color variations or high-
and low-limit color samples.
Recognizing that their quality will deteriorate with time (with the
effects of humidity, temperature and light), Signed Samples are only
valid for twelve months from the original signature date. Beyond this
period of time, new samples must be prepared and re-distributed.
5.1.4 Inspection
It is each supplier’s responsibility to ensure that every single piece of
product shipped meets the applicable quality standard. To assist in
suppliers’ meeting this responsibility, ThreeSixty also frequently
inspects products to help monitor their quality. Four types of
inspections may be performed, as detailed in Section 5.2:
Initial,
In-line,
During production (“Dupro”), and
Final.
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Inspection done by ThreeSixty’s quality team is part of the
quality process that ThreeSixty employs to minimize quality
risks. ThreeSixty’s inspection does not relieve supplier’s
responsibility of fulfilling contractual agreements made
between various parties. According to the contractual
agreement, ThreeSixty’s suppliers are responsible for ensuring
that products meet the required specifications, regardless of
whether inspection has been performed by ThreeSixty.
5.1.5 Classification of Defects
ThreeSixty and our customers believe it is important to itemize
potential defects and categorize them according to severity. Defects
are classified in four categories: Safety or Critical Defects, Functional
Defects, Major Defects, and Minor Defects.
Safety or Critical Defect
A safety or critical defect is one which under normal conditions of
product use would create a safety hazard for the user, or cause
the product to fail to meet the specified requirement for product
safety. One such defect may constitute a basis for rejection of the
entire lot.
A broken needle in a cut-and-sewn product would be categorized
as a safety and critical defect, as would be sharp metal burrs on a
die-cast product.
Faulty electrical appliances and products, electronic items, and
other products where safety is compromised also fall under this
category of defect. Examples include incorrect electrical markings,
high current leakage from accessible parts and electrical insulation
missing or improperly installed.
Functional Defect
A functional defect is one which under normal conditions of use
would result in the reduction of electrical or mechanical
performance, thus rendering the unit unsaleable to any customer.
Example includes a loose socket in a portable lamp.
A functional defect may render a product or product function
inoperable. A stereo that does not function at all or has excessive
hum and buzz would be classified in this category of defect, as it
would be a pop-up book that does not “pop up” when opened.
A functional defect would also exist if accessory parts essential for
operation are missing.
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Major Defect
A major defect encompasses several types of potential flaws. It
would include a defect which may result in a reduction in electrical
or mechanical performance. An example would be the protective
cover on an electric bench grinder wobbling while running.
A major defect is one which under normal conditions of use
renders the unit unsaleable to a discriminating customer. An
example would be a missing operating manual for a product.
An aesthetic defect which renders the unit unsaleable to a
discriminating customer would also be classified in this category of
defect. Examples include severely damaged packaging, incorrect
brand name, water marks on packaging or product, dirty or dusty
product, or incorrect color on printed products.
Minor Defect
A minor defect is one that results in a deviation from specifications
but would seldom be objectionable to a customer. Examples
include non-permanent finger marks which can be easily removed,
a paper label in a product placed in an inverted position, or slight
dirt on secondary surfaces such as the side and back of a photo-
frame.
The General Inspection Criteria lists the inspection points and
classifications of different types of commonly found defects.
Specific Inspection Criteria may also be designed for specific
products and would be used in conjunction with the General
Inspection Criteria.
5.1.6 Acceptable Quality Level (“AQL”) and Sampling
During an inspection, specific quantities of samples are drawn
randomly from the completed production based on the internationally-
recognized Standard Sampling Method ANSI/ASQC Z1.4, Single
Sampling Plan.
Unless otherwise specified, the AQL standard utilized by ThreeSixty is:
0 for safety or critical defects
1.5 for functional defects
2.5 for major defects + functional defects
4.0 for minor defects
Level 2 Single Sampling is applied. It is important that suppliers
prepare sufficient packaging materials (including blister packs, etc.) for
re-packaging inspection samples.
If a Final Inspection fails or is incomplete, a re-inspection will be
necessary, utilizing Level 2 Single Tightened sampling.
At a minimum, the number of cartons to be opened for sampling is the
square root of the total number of cartons in the lot to be inspected
(e.g. 10 cartons will be opened for sampling from a shipment totaling
100 cartons). Cartons will be randomly selected from various locations
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among the batch of products being inspected (including top, bottom,
front, back, and middle).
To maximize the efficiency of the inspection process, we expect
suppliers to provide assistance in pulling cartons and unpacking and
repacking samples.
5.1.7 Selected Testing Standards
Specific quality standards will be applied to specific products.
However, certain standards are commonly applied to all products as
appropriate:
Drop test – To assure that products are not damaged during shipment
our standard final inspection includes a shipment carton drop test. The
ISTA 1a standard is used. Details can be referred to in the General
Inspection Criteria, section 10. It is important that the supplier assures
proper packaging so that it will meet this standard. Failure to do so will
lead to a failed inspection.
Moisture content test:
Natural products (wood, bamboo, rattan, wicker) – These will be
tested for moisture content during inspection. A mini Ligno
(Lignomat) moisture meter will be used to determine the moisture
content; the current standard ranges from 8% to 14%. It is
important that the supplier assures proper kilning of the product so
that it will meet our standards.
Paper products (books, planner, etc.) – These will be tested for
moisture content during inspection. A mini Ligno (Lignomat)
moisture meter will be used to determine the moisture content. The
current maximum humidity standard is 12%. It is important that
the supplier assures proper drying of the product so that it will
meet this standard.
Bar code test – Bar codes on the product and packaging will be tested
with a bar code scanner during inspection. It is important that the
supplier assures the scannability, the correct number and the format of
bar codes used.
5.1.8 Use of Subcontractors
Where subcontract factories are used to produce products for
ThreeSixty, suppliers must:
Identify and understand the physical subcontractor manufacturing
sites,
Notify ThreeSixty in advance with detailed address, including
business license of the manufacturing site or sites to facilitate
inspection,
Obtain approval from ThreeSixty for each individual subcontractor
prior to use, and
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Inspect all subcontractors’ shipments at the subcontractors’
factories to ensure conformance to quality standards prior to any
ThreeSixty inspection.
Suppliers should regularly visit the subcontract manufacturing sites to
ensure they adhere to our Code of Conduct, to monitor product quality
and to ensure production status is consistent with the committed
timeline.
5.1.9 Quality Feedback
It is important that ThreeSixty and our suppliers communicate closely
on quality issues. A standard Corrective Action Request (“CAR”) form
is used in the event of major quality issues to facilitate record keeping,
follow-ups and future traceability.
On receipt of the CAR, suppliers should respond within two working
days along with a preliminary action plan for current production, as
well as a description of the likely cause of the problem. Within five
working days suppliers should provide a detailed cause analysis and
corrective action plan (“CAP”) based on all known facts relevant to the
problem.
5.2 QC INSPECTION
5.2.1 Inspection Criteria
At the time of negotiating a purchase order, specific product standards
should be agreed between the supplier and ThreeSixty. It is strongly
recommended that such standards are then reflected in objective
inspection criteria which both the supplier and ThreeSixty will
subsequently utilize to determine shipment quality.
5.2.2 Inspection Arrangement
At discretion of ThreeSixty, four types of inspection may be arranged
depending on particulars of the situation:
5.2.2.1 In-line inspection
In line inspection will be performed when ThreeSixty’s customer
and account team need tight monitoring on production.
ThreeSixty’s inspectors will perform production process monitoring
as well as inspection on parts and final product.
5.2.2.2 Initial Inspection Initial inspection may be performed when 10% of shipment
quantity has been produced. Inspection may cover not only final
product, but also parts as well.
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5.2.2.3 During-Production Inspection
During-Production Inspection (“Dupro”) will be performed when at
least 50% of the shipment quantity has been completed. As with
Initial inspections, our inspection may cover not only final product,
but also parts and components.
5.2.2.4 Final Random Inspection Final Inspection will be performed when 100% of the shipment
quantity has been produced, with at least 80% packed into the final
shipping cartons.
ThreeSixty’s order coordinator will coordinate inspection
arrangement with the supplier. In some cases, Container Loading
Supervision may be arranged in addition to the above inspections.
Each supplier is required to e-mail or fax the “Inspection
Requisition Form” (IRF) no fewer than three working days in
advance of the inspection date to ThreeSixty’s Shenzhen office to
allow proper scheduling of inspection.
Any cancellation of inspection must be made at least 24 hours prior
to the scheduled inspection date via e-mail or fax to ThreeSixty’s
Shenzhen office or a “Missed Inspection Penalty” will be charged to
the supplier to reimburse ThreeSixty for the cost of sending
ThreeSixty’s inspectors for the scheduled inspection.
At the end of each inspection, it is common that ThreeSixty’s
inspectors will send shipment or defective samples back to
ThreeSixty offices for future reference or for proper judgment. It is
expected that suppliers will facilitate logistic arrangements for the
timely forwarding of these samples to appropriate ThreeSixty
offices.
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5.2.3 Inspection dispositions
After the inspection, one of the below three dispositions will be
concluded:
Accept – it means that problems found during our inspection, which is
conducted on the basis of randomly drawn samples, are within our
tolerance level.
Reject - it means that problems found during our inspection, which is
conducted on the basis of randomly drawn samples, are beyond our
tolerance level. Suppliers are not allowed to enter subsequent
shipping process. Suppliers should wait for further instructions from
ThreeSixty account team, which may include possible re-work on
defective goods at the cost of the supplier.
Pending - it means that at least one discrepancy was found during our
inspection, it will lead further clarification (s). Suppliers are not
allowed to enter subsequent shipping process. Suppliers should wait
for further instructions from ThreeSixty account team, which may
include possible re-work on discrepancy at the cost of the supplier.
At the end of the inspection, ThreeSixty inspector will ask supplier’s
representative to sign on the inspection report. This will help ensure a
clear understanding of the findings and hence proper follow-up action.
Should our inspector discover that the presented quantity does not
meet with our minimum requirement specified under 5.1.6, an
“Abnormal Inspection Report” will be issued.
5.2.4 Local Delivery Inspection
Should the goods passed our final inspection, procedures will be the
same as the above under “Accept” of 5.2.3.
If the disposition is either “Rejected” or “Pending” and that no re-work
will be carried out due to request of urgent delivery, or no inspection
was carried out prior to the delivery, a “Notice of Deferred Inspection”
will be issued, payment will be on-hold until final inspection at
assembler reveals satisfactory result, under such circumstances a
“Notice of Payment for Previous Deferred Inspection” will be issued.
5.2.5 Third Party Inspections
Under certain circumstances, ThreeSixty may appoint a third-party to
conduct inspection. In this event, suppliers will be given prior
notification of this arrangement. It is expected that the third party
agent will be treated the same way as if they were from ThreeSixty’s
own inspection team. Unless otherwise agreed, ThreeSixty will pay for
expenses of the third party.
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5.2.6 Customer inspection for Direct Import (“DI”) orders
DI orders are those orders that shipments are made directly to
ThreeSixty’s end customers e.g. Wal-Mart, Dollar General, etc. For DI
orders, ThreeSixty’s end customer may conduct inspection(s) by
appointing either their own inspectors, or a third party company,
ThreeSixty will notify supplier in advance of the arrangement. Supplier
shall provide assistance to ThreeSixty to ensure that such inspection is
conducted smoothly. Such assistance may include possible direct
liaison with our customer on inspection arrangement.
Should the inspection disposition unsatisfactory, supplier is requested
to put on hold all subsequent processes and to wait for further
instructions.
For DI orders, costs incurred due to the unsatisfactory inspection result
will be charged to the supplier.
5.2.7 Non-Compliance Charges
For each missed inspection, a Missed Inspection Penalty of US$150
plus costs of accommodation and air travel will be billed at costs will be
charged to the Supplier.
If products must be re-inspected after a failed final inspection,
ThreeSixty will charge a re-inspection fee at the same rate as a Missed
Inspection Penalty. Suppliers can avoid these costs by ensuring that
products meet quality requirements at the time of inspection.
The above rates may be changed from time to time.
Under special circumstances where a rejected or pending shipment
does not need to be re-worked prior to the release, an “Inspection
Approval Document” will be issued.
Without our approval, if shipment is released without our “Accept” final
inspection, a “Notice of Unauthorized Shipment” will be issued,
payment will be held until products are fully examined by the end
customer with satisfactory result, all cost incurred will be charged to
the supplier.
The final inspection fee is US$25 per trip.
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6 LOGISTICS
6.1 Overview
It is critical that suppliers deliver products on time and in full quantity to
customer-designated freight forwarders including carriers. Suppliers should
fully comply with ThreeSixty logistics requirements as described below at all
times. ThreeSixty will seek to recover from suppliers compensation for any
costs resulting from non-compliance.
6.2 Booking
Suppliers are responsible for the booking of ocean and/or air shipment with
ThreeSixty customer’s assigned forwarders or carriers.
In order to avoid errors on bookings, suppliers are required to fax the
booking to our shipping team for verification before providing comprehensive
details of shipping containers to forwarders or carriers. Suppliers must be
aware of all requirements, including US customs, impacting the required
timing for bookings.
6.2.1 Booking Arrangement
Suppliers are required to send bookings to the customer’s assigned
appointed forwarders/carriers 14 days (or 7 days for air shipment)
prior to on board date to arrange space and equipment with assigned
forwarder/carriers.
All bookings must contain the following information:
shipper (as supplier shown on PO),
contact person and telephone number and fax number of supplier,
consignee, notify party and Ship To (refer to PO Release),
customer PO number (refer to PO Release),
item description (refer to PO Release),
gross weight and measurement,
quantity – piece count per item,
port of discharge,
final destination,
ship mark,
freight terms – collect or prepaid,
container number and size of container, if for Full Container Load
only,
letter of credit number (if applicable), and
any other information pertaining to regional or commodity-specific
requirements (for example: confirmation of solid wood packing
materials used, visa).
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6.2.2 Advance Shipping Notice (“ASN”)
Suppliers have to e-mail or fax the ASN Booking to our Order
Coordinator and Shipping Team within one working day after request
for the booking with the assigned forwarder / carrier. Suppliers need
to inform us if there is any amendment or cancellation of booking.
6.2.3 Normal and Direct Import Order document flow
There are two types of ThreeSixty orders, namely Normal and Direct
Import (“DI”) Order. The document flow is summarized as follows:
All DI Customers have their own procedures documented in their
shipping manuals. Generally suppliers must not provide their invoices
and packing lists to end customer’s assigned forwarder/carrier directly
for DI orders. Please familiarize yourself with the materials and
contact ThreeSixty shipping team for specific details and procedures.
6.3 Documentation
6.3.1 Introduction
Accurate and on-time documentation is of paramount importance to
the product delivery at the destination and crucial to the completion of
the production and sales process. If a complete and accurate set of
documents is not available when the products arrive at the port of
discharge, it will cause late delivery to our ThreeSixty customers.
Suppliers are required to prepare the complete set of documents in
English. It is their primary responsibility to ensure the accuracy and
timely submission of the documents to ThreeSixty. ThreeSixty
Shipping team will verify its accuracy.
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6.3.2 Timing of submission of documents
Suppliers are required to submit the shipping documents in complete
and accurate fashion not later than the timelines as stipulated below:
Description
Schedule
(working day)
On-board date Day 0
Suppliers to send a faxed copy of a full set
of documents to ThreeSixty for verification Day 2
Suppliers to send four full sets of original
documents to ThreeSixty Day 5
A late document penalty of US$500 may be imposed on suppliers if the
above timelines could not be met for each late submission of
documents.
6.3.3 Required documentation
Suppliers are required to submit a complete full set of documents to
ThreeSixty timely. A complete full set of documents include:
Document Submission Form (one original copy),
Commercial Invoice (four original copies),
Packing List (four original copies),
Billing of lading or similar document (3 original copies), and
any other relevant documents.
6.3.3.1 Document submission form
A document submission form is a covering letter that lists out the
documents submitted by a supplier.
6.3.3.2 Commercial invoice
A commercial invoice must contain:
name and address of supplier (as supplier shown on PO),
name and address of ThreeSixty Sourcing HK Ltd (please also
refer to the name of purchaser on PO),
invoice date and number,
complete full description of each product as well as quantity
shipped,
accurate invoice amount and total invoice amount in US
dollars,
cost breakdown of multiple commodity items (for watch/clock,
a cost breakdown of components must be provided),
terms of Sale (i.e., FOB, C&F, etc.),
payment Term,
specific country of origin,
ThreeSixty’s Customer PO number and PO Release number,
specific statement if “This shipment contains no solid wood
packing materials” in case of no wood,
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no duplication of invoice number, and
signatures from supplier together with their company stamp.
6.3.3.3 Packing List
A packing list contains:
supplier name and address (as supplier shown on PO),
supplier invoice number,
number of cartons, PO Release number, ThreeSixty’s customer
PO number, description, gross weight per carton, dimension
per carton, number and size of container, if for full container
load only,
specific country of origin,
specific statement if “This shipment contains no solid wood
packing materials” in case of no wood,
quantities shown in accordance with the quantities actually
delivered and in accordance with the quantities shown on the
commercial invoice,
quantities shown in accordance with the quantities loaded into
the container and in accordance with the quantities shown on
the commercial invoice,
signatures from supplier together with their company stamp, and
the packing list must agree with the commercial invoice in all
aspects.
For quota merchandise, the packing list must show the
net/net weight breakdown for each unit or piece. In case of
a part of a set, the packing list must show the net/net
weight breakdown for each unit or piece (for the top and
bottom) separately. This is mandatory for U.S. Customs’
purposes.
6.3.3.4 Bill of lading
Bill of lading is issued by the nominated freight forwarder/carrier.
Upon receipt of the booking from supplier, ThreeSixty shipping
team will advise the supplier if any one of the following documents
is applicable:
Sea waybill
Forwarder’s Cargo Receipt
Express Bill
Air Waybill
6.3.3.5 Any other relevant documents
Suppliers are also required to submit additional documents as listed
in our Document Submission Form. Please check with ThreeSixty
shipping team for specific applicable requirements.
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7 PAYMENT
7.1 Payment mechanics
Payment will normally be arranged on Tuesday of each week. In the case of
a public holiday falling on Tuesday, payment will be arranged on the
following business day.
In normal cases, invoices will be denominated in US Dollars, and payment
will be arranged in US Dollars.
7.2 Beneficiary of Payment
Suppliers receiving our purchases orders are obligated to submit invoices
using their own letterhead. Under no circumstances are third party invoices
acceptable.
Normally, the payment beneficiary will be identical to the supplier receiving
our purchase orders. Suppliers authorizing us to remit payment to import
and export companies should state clearly on their invoices the relevant
remittance information. A separate letter from that designated import and
export companies confirming their acceptance of the payment arrangement
is required. No remittance to personal accounts is allowed.
7.3 Payment Terms and Letter of Credit
Generally ThreeSixty transacts businesses with suppliers on “open account”
terms, meaning the products and the relevant documents are sent by the
supplier before ThreeSixty makes payment within a certain period
thereafter.
Suppliers should quote at open terms. Single payment terms will be applied
across all purchase orders. Suppliers are requested to confirm and sign for
agreed upon payment terms.
Payment terms as stated on our purchase orders will be “x” days after
receipt of documents. Due dates for supplier invoices are counted from the
date of receipt of a full set of original documents.
Under rare circumstances and with prior approval from ThreeSixty, suppliers
may request that ThreeSixty utilize a Letter of Credit (“LC”) for a particular
transaction.
Letter of Credit will be issued 30 days prior to shipment. A supplier should
first contact our Account Executive, after receiving our shipment schedules,
for LC issuance.
All bank charges related to opening, amendment, and cancellation of Letter
of Credit will be for the account of the supplier. The amount will be
approximately 0.4375% of the issued, amendment or cancelled amount,
subject to prevailing rates being applied by our bank. In subsequent draws,
Suppliers are responsible for bank fee charged by issuing bank for
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documents examination fee, handling commission, telex charges, etc.
totaling around US$180 for each draw. When there is discrepancy in
presented documents, an additional US$75 will be charged by issuing bank
for each draw.
In submission of documents to bank for drawing on a Letter of Credit, an
inspection certificate is required. The certificate will only be issued after our
Quality Control team has performed our inspection with an acceptable result.
The inspection certificate will be dispatched by our shipping department to
supplier via courier upon receipt of faxed copy of invoice, packing list and bill
of lading.
The inspection certificate is issued for LC drawdown purposes only, and it
does not imply that goods are free from defects. The certificate cannot be
applied as defense for any future quality claim or in any legal proceedings.
7.4 New Suppliers
All new suppliers are required to provide information to allow ThreeSixty to
complete a “Supplier Pay Site Form” before purchase orders can be placed.
The following documents are required to provide for our records:
Business Registration, Certificate of Corporation (for Hong Kong
suppliers),
Business License, Certificate of Import and Export Right (for overseas
suppliers), and
Business License of a subcontracted factory (if any).
7.5 Documentary Requirements
For all shipments pertaining to issued purchases orders, invoices, together
with shipping documents, should be directed to shipping department for
verification.
Invoices billing for miscellaneous charges, such as sample charges, testing
charges, etc. should be sent to AE Team directly.
7.6 Deductions / Claims
Debit notes are issued to suppliers for all claims including those relating to
quality, late shipment, late document submission and missing inspections.
Supporting documents, if any, will be provided for your reference. The
debited amounts will be deducted from subsequent settlements.