this report is dedicated to my father who is not with me
TRANSCRIPT
SHUJABAD WEAVING MILLS LIMITED
REPORT ON INTERNSHIP
FOR MBA PROGRAME
OFALLAMA IQBAL OPEN UNIVERSITY
Prepared By
Muhammad Shahbaz
S/o Muhammad Shafiq
Roll# Q579638
Reg#05PMN-0238
Address:C/o Aziz Shop Keeper Double Phatik
Old Shujabad Road, Chah Thala Wala,
Multan.
Cell# 0302-7487568
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Acknowledgement
Countless thanks to almighty Allah, the lord of the whole universe and the
greatest force behind my success in my life. I also pay my heartily to Hazrat
Muhammad (Peace Be upon Him) whose whole life is marvel and model of any
person belonging to any walk of life.
I feel great pleasure and honor to express my Heartiest gratitude and deep sense
of obligation to my supervisor professor Mr. Mumtaz Mofti for his keen interest
skillful guidance, enlightened views, unfailing patience, mastery advice, inspire
attitude and valuable suggestions for the accomplishment of present study. In
fact it was not possible to bring this work to fruitful conclusion with out his day
and night persuasive and sincere efforts.
I pay my gratitude to all other respected teachers of Allama Iqbal Open
University. Especially The Voice Chancellor of the University “Prof. Dr.
Mahmood H.Butt“ is an ideal personality and it is a great blessing of Allah that
we have the opportunity to learn from him.
I am highly indebted to “Mr. Mohsin Hanan (GM Marketing Shujabad Weaving
Mills Limited)“ who provide me useful information during the internship
program.
I am grateful to those who have directly and indirectly contributed towards the
preparation of this assignment.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Finally I would like to thanks to my adoring parents, for their day and
night prayers, sacrifices, encouragement, moral and financial support
through out the course of study.
Objectives of Studying the Organization
Managers and scholars assume that there exists something
that can be called ‘an organization’ and that this entity has
human members who can be distinguished from non-members.
But this assumption is increasingly challenged, as it is
increasingly unclear how to identify the human boundaries of
organizations and the constituency defining their members. Are
customers a part of the organization? What about individuals
employed through a temporary employment agency or through
outsourcing suppliers? We can no longer easily distinguish
organizational members from non-members. Some provisional
criteria regarding this distinction maintained in the
organizational studies literature are insufficient. The bottom line
is that what connects people in and to organizations are
emotions. Those who feel a link to an organization are critical
organizational constituents, and those who do not feel this link
are unlikely to promote organizational goal. Emotion can no
longer be assumed to be outside managerial responsibilities as
it is inherent to any human and therefore organizational
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
process. Recognizing the complexity of emotion in modern
organizations is essential to successful management.
MISSION STATEMENT
Mission of Shujabad Weaving Mills Ltd
Mission of Shujabad Weaving Mills Limited is “To produce superior quality
fabric to face competition in the international market and to train the staff
at the world-class level to enhance the maximum shareholders value”
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Historical Perspective
The Shujabad Weaving Mills Ltd was incorporated and set up in Multan as a
public limited company. It is one of the first few textile mills to be established in
the country with modern air jet looms.
The Shujabad Weaving Mills Ltd is situated in Qadirpur Rawan By-Pass, at an
area spread on 115 acres of land, and from the very inception, it had been
designed as an integrated unit. It commenced its business operations in 2005-06
with 96 looms and finishing capacity of nearly 52,000 meters per day. In the mid
50’s sponsor of the company decided to divert its production exclusively towards
exports and became the pioneer company to have commenced export of grey
cloth from Pakistan in 2007.
With the passage of time, the company grew in stature and its sponsors became
to be known as Shujabad family. This is the growth period of the Shujabad family
business, as the company diversified their investments to more feed mills, oil
mills, cotton ginning units, chicks mills & rice mills. and so the Shujabad family
came to be known as the Shujabad Group of Industries.
As year’s road on, the Shujabad Weaving Mills Ltd continued to expand its
exports and earned the reputation of being the leading exporter of fabric and
various products in the home textile sector. The company’s prosperity is broad
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
about a better quality of life for those who worked for it. The company provides
accommodation for its employees, staff and executives as well as plays grounds,
parks shops, community centers, and industrial homes for their welfare. It insures
that its work force is happy and their families are well cared of. In its desired to
forge ahead in the competitive field of the home textile sector, the company has
made investments for updating and modernizing its machinery and equipment
and insures training of its employees by hiring and contracting its experts in
textile for its workers for its staff.
As well as sending executives to recognized institutes in the country and abroad
for specialized training in management, accounting, IT and technical training. It
was the first textile company to introduce quality circles even at the worker’s
level. The main architect of the sales in the marketing of the Shujabad Weaving
Mills Ltd has been its Chairman, Mr. Abdul Wahid, who has led the company for
the front.
For the year ending in September 2007, the company had generated export
sales revenue of $60.94 million, of which clothe accounted for nearly US $ 33.95
million; made ups in the textile sector accounted for US $ 14.16 million; fabric
sales accounted for :Us $ 10.31 million.
The Shujabad Weaving Mills Ltd has been introduced as a public limited
company under the company’s ordinance on 16 May 2006.
List of directors is shown below:
Mr. Abdul Wahid (Chairman)
Mr. Qaiser Shabbir (Chief Executive)
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Mr. Muhammad Akram (Director)
Mr. Muhammad Tariq (Director)
Organizational Structure
Head Office
SHUJABAD GROUP OF INDUSTRIES, MULTAN
CEO
GROUP CHIEF FINANCIAL OFFICER GM MARKETING GM ADMINISTRATION
MANAGER ACCOUNTS
SNR. ACCOUNTS OFFICER
CHIEF ACCOUNTANT
FINANCE OFFICER
ACCOUNTS OFFICER
GENERAL ADMINISTRAION SECURITY
SHUJABAD WEAVING MILLS LIMITED
Marketing Department Structure
SHUJABAD GROUP OF INDUSTRIES, MULTAN
GM MARKETING
MANAGER MARKETING MANAGER EXPORT
DEPUTY MANAGER MARKETING
EXPORT OFFICER EXPORT OFFICER
MARKETING OFFICER
SHUJABAD WEAVING MILLS LIMITED
Structure of the Marketing
DepartmentMarketing department in Shujabad Weaving Mills is working as:
GM Marketing.
GM Marketing is doing:
Controlling local marketing
Controlling export marketing
Making local contracts with buyers
Making export contracts
Searching for new markets locally and outstation
Promoting sales
Settle marketing relating issues with buyers
Coordinating between marketing and production department
Satisfying buyers
Deputy Manager Marketing.
The Deputy Manager Marketing is the second one to the GM Marketing for local
sales. He normally performs the following actions:
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Getting local orders
Making local contracts
Controlling the documentation of local and,
Export sales
Checking the complete documentation of local sales
Coordinating with Accounts
Receiving payments from buyers
Marketing Officer.
Marketing officer is liable to do the following:
Preparing the local contracts
Preparing the export contracts
Preparing delivery orders
Complete documentation of sales
Assisting the Deputy Manager Marketing
MARKETING STRATEGY
Although it may be the duty of the commercial manager to ensure availability of
yarn at a reasonable price, it is the exclusive responsibility of Shujabad Weaving
Mills to implement the total quality management concept. If units are able to
minimize wastage, optimize cost of production, improve quality standards, ensure
product diversification and learn to market the finished products, no country can
compete with Pakistan.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Taiwan, Hong Kong, Korea, Japan, Bangladesh are the large manufacturers and
exporters of value added textile products, but are dependent on Pakistan and
other countries for their requirements of cotton, cotton Fabric and fabric. Their
edge is in finishing good quality fabric & producing attractively designed
garments maintaining quality standards and abide by delivery commitments.
These countries also follow different marketing strategies, while the Pakistani
manufacturers first produce a product and then try to locate a customer; other
countries produce what the importers demand.
Not only this, buyers are often willing to pay a premium for odd specifications,
short delivery time or immediate commencement of shipments of small lots, extra
care in meeting specification and better quality standards, using better quality
package which may not cost as much as the premium offered.
Lately, the manufacturers of Fabric having pragmatic thinking and realizing the
tough completion have started producing dyed cones. They have not only tabbed
a new market segment but also get better return. Isn’t it innovative marketing?
Shujabad Weaving Mills have to realize the harsh reality that the days of cheap
domestic yarn are over, the import of textile products is being gradually open and
quota regime will be phased out gradually. They know their capabilities as well as
shortcomings, products they can produce and the products the foreign buyers
demand, we have to plan today how would they market their products is the days
to come.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
MARKETING ACTIVITIES
Supply and Trade Information
yarn is purchased directly from spinning mills or import on cash payment basis,
the company carries around 6 month’s supply of yarn at time. The buffer stock for
yarn is 25-30 days during lean months. Purchasing usually starts as per demand
by the production department to fulfill the different orders. The company
emphasis on acquisition of the best possible quality of fabric. The purchase
process continues throughout the year.
Spare parts and dyes, chemical etc are imported. Dyes and packing materials
are purchased locally. The credit period for local purchases is 45 days and 15
days on dyes and packing material respectively. Polyester fiber is purchased
from local manufacturer of 120-150 days basis.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Distribution and selecting terms
The company exports are the major portion of cloth production. In the local
market fabric is sold directly to brokers who in turn sell it to other mills for further
processing. Grey fabric is sold on cash basis. Local sales account for 25% of
total turnover and are made on cash/credit basis.
Managing marketing information
Marketing consist of people, equipment and procedures to get, sort, analyze,
evaluate and distribute needed timely and accurate information.
Internal record systems
The basic information system used by marketing managers is the internal record
system. It includes order to payment cycle, sales reporting system prices,
inventory level etc. By receiving the information, managers can spot important
opportunities and problems.
The Shujabad Weaving Mills is maintaining its internal records by keeping order
to payment cycle. In this system sales/marketing department keep order up-date
total order quantity, balance quantity etc. excise department. Prepared invoice
under the instruction of sales dept and goods are sent to their respective orders
by special delivery.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Every firm maintains its marketing intelligence system for the feed back from
customers and agents etc that what has been happening in the market.
Marketing intelligence system is a set of procedures and sources used by
managers to obtain their every day information about pertinent development on
the marketing environment. The production staffs of Shujabad Weaving Mills visit
the end users for gathering information about their product results and they visit
to end-user to solve their problems.
Marketing research systems
Every manager is required to conduct marketing research, formal research on
specific problems and opportunities; they conduct a market survey and product
preference test and a sales forecast.
Market demand
Shujabad Weaving Mills measures demand by adopting the following method:
Sales representative/agent collect data of total fabric demand.
Specific demands of particular count are determined and calculate the
number of users of said product is calculated.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Then total demand is calculated and Shujabad Weaving Mills plans to get
maximum share from the market demand.
Marketing Mix
Marketing mix is the marketing task that the firms are to be required its objective
in the target market. The marketing mix consists of every thing the firm can do to
influence the demand for its product.
Many possibilities can be collected into four groups of variables known as the
“4p’s”.
1- Product
2- Price
3- Place
4- Promotion
Product
Shujabad Weaving Mills Limited produces gray cloth and high quality fabric.
Their products play an important role in the building the goodwill of the SWML.
SWML exports more than 50% of its products and remaining they sell in the local
market. Main product of SWML is Gray-cloth. all the products are produce
according to the requirement of customer order.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
The main products of SWML are as follow:
FABRIC PRODUCTS
They can also be distinguished under two heads:
1-Gray Fabric or Cora
2-Other Fabric (processed)
1)- Gray Fabric or Cora
20*20/60*60
30*30/76*68
40*40/100*80
12*10/60*60
22*22/60*60
24*24/68*63
2)- Other Fabric (processed)
Printed Fabric
Dyed Fabric
Bleached fabric or white
Strategies In Price Fixing
There are two types of price fixing strategies
Directly to customer
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Indirectly to customer
Directly to customer
If they sell their product directly to the customer then they fix price in such a way
Fixed cost + Variable cost + Desired profit
Indirectly to customer
If company sells their products indirectly then they fix price in such a way Fixed
cost + Variable cost + Desired profit + Middle man’s commission In this case
the profit margin depends upon the quality and condition of the market. If the
market is new then the price will be new to attract the customers and compete
the existing competitors.
PRICING PROCEDURES
1-Pricing Procedure For The Local or National Market
SWML sells more then 50% of its products in the foreign market. They sell only
extra quality left from the foreign order or defected product in the local market.
Sometimes SWML sells on its products at cut-price. Because, when some extra
quantity is from the foreign order they sell at cut price because, they have
already charged their cost from the foreign customer.
2-Pricing Procedure For The International Market
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Pricing procedure of SWML for export is different from the local procedure. They
keep in mind certain factors before changing the price in foreign market. When
any customer wants to purchase the products, after negotiation they fix the price.
Because, there are certain other factors are also included with fixed cost. The
important factors are quality of.
Pricing procedure for export
Shujabad Weaving Mills Limited has following procedure for exports
Inquiry
Customer inquiries are received from telex, fax and letter. They are directly sent
for approval to CEO and after approval sent to concerned department.
Costing
Costing sheets are prepared for CEO’s approval. In the absence of CEO,
department G.M Marketing approves price. If both are not available then section
Deputy Manager Marketing is allowed to quote the price.
Approval
CEO gives the approval or may give other price to be offered.
Contract review & check sheet
Section in charge takes following steps before issuing a contract:
Prepare contract review check sheet
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
The requirements are adequately defined and involvement’s of production
areas.
In house/out side have the capability to meet the order requirements.
After getting approval of costing and review of customer requirements,
prices are quoted to customer for confirmation. After confirmation of prices by
customer, sales contract is issued to the customer with complete detail of
construction, width/size, price, quantity, delivery, payment terms etc. and the
cloth order is sent to relevant department.
Purchase order
Purchase indent folder are received from customer pertaining to different contract
booked sectional in charge check and see any discrepancy of the contract if any
is found, then it is come to the knowledge of the customers for amendment.
Grey demand
Grey demand placed to the following department
To export sales section for new order or revision
To production planning and coordination (PPC) they are coordination
between export and processing department.
The stock management for updating stock position
Inspection Grey cloth for issuance of Grey to processing
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Strike off preparation & approval
Customer sends their designs either as on art paper; as paper sketch or fabric
cutting. From these cuttings the strike off is made.
Assortment
Once customer is satisfied with strike off, the order quantity is assorted with
design.
Letter of credit
L/C is established and after receipt of L/C these are checked with regard of
ordered goods by the sectional in charge and discrepancies in L/C are noted and
the customer is informed for amendment.
Dispatch of goods
Dispatch able goods detail along with samples received from folding department.
Each section verifies quantity of goods to be dispatched, they intimate to S & D
section to dispatch goods.
Shipment
Shipment & dispatch is responsible for all documentation and shipment of goods
by air and sea.
ISO department prepared management information system report.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Customer complaints
After receiving the goods if customer found any defect, they complaints the same
to the concerned department in charge. Sometimes send the defective sample
for review.
Place / Distribution
SWML exports more then 50% of its products. They are using two types of
channels of distribution in export their products.
Direct Channel
SWML Customer
Indirect Channel
SWML Middle man (agent) Customers
As most of the products of SWML are exported, so they use the different modes
of transportation to transfer the product from SWML to the customer country.
Mostly SWML exports its products through ships. There are other modes of
transport also being use:
Trucking Companies
Airlines Companies
Shipping Companies
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
SWML exports its products to all over the world but the major countries are as
follow:
Turkey
U.S.A
Bangladesh
Hong Kong
Italy
Germany
Austria
Promotional Strategies
The SWML has not any promotion point of its products because the demand of
their products in the world is very high. We can easily judge them from their work.
Our export figure is varying high as compare to any individual company.
Quality policy of the company is as under
It is the policy of SWML to provide products and services that consistently meet
the expectations of our customers. Encourage total employee involvement in the
never-ending effort to improve the quality of our products and services.
All employees are responsible for the quality of their own work. All have the
authority to initiate action to prevent the occurrence of product nonconformity.
Managers at all levels in the organization are responsible for quality
improvement activities within respective areas.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
Top management will provide leadership and direction of achieving quality
improvement by interpreting policy, recommending strategies, organizing
resources, and assisting managers in the development and implementations
plans.
Quality Objectives
The quality objectives of SWML are as follow:
To have a strong quality check at all stages of production thus
paying a way to have a better overall quality of the product and
reducing overall rejection.
To achieve the sales target.
To improve the delivery system and to eventually achieve 100% on
time delivery.
Following are some findings of our report:
There are no motivating factors for the employees
Companies personal policies are not good
The performance appraisal are not carried regularly
Company is facing the main problem of textile industry crises in the
country due to floods, leaf curl virus etc.
The company is unable to use its full plant capacity, which shows that
technical staff is not up to the standards
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
The employees are not much aware of latest available computer programs
The management is not doing anything for the purpose of satisfying and
motivating their employees and the workers, which may lead towards the
more productivity.
Changing Government policies are providing problems for the company
exports policies.
The short-term solvency and long term solvency of the company is better
and still acceptable, because there is still a margin of getting long-term
loan.
Following are some suggestions
A proper training should be given to the employees and the workers to
enhance their skills to increase their productivity and ultimately of the
company.
The management should make the market survey time to time to get more
and latest information about the market factors like the price, demand,
current consumer trends etc.
As the world has become a global village, the management should have
the latest knowledge and information’s about the world because now a
little change in any corner of the world can affect your business.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
The top management should give the autonomy and the flexibility to every
manager to make decisions according to the situation at any time and in
the absence of the top managers.
All the duties and responsibilities of the employees and the workers
should be clearly defined.
The computer technology should also be used in decision making as well
as in storing and feeding the data.
The company should make it possible to deliver the goods to the buyers at
the agreed time.
The company should adopt an efficient appraisal system and give rewards
to the employees who have done well.
The management should recruit right persons for the right job.
The management should be able to assess the problems before it’s
occurring so that they are able to find the ways of their solution.
The management should hire multi-skilled workers to get economy of
scale.
The company should emphasize on its personnel department immediately
on emergency basis.
Long-term solvency is good but time interest ratio should also be
improved.
There should be decentralization in decision-making
An effective relationship and coordination between the departments must
be there.
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
It should be realized to be very clear about the advantages and
disadvantages of each strategy to take effective decision about its
continuity to make an effective strategic implementation.
Shujabad Weaving Mills Ltd should also introduce its brands in local
markets.
Company should give proper attention to deal with dead fabric and made
ups.
Conclusion
We got a lot of experience from Shujabad Weaving Mills Limited. During our
internship we came to know that how the different activities take place, what are
the Procedures.
The Shujabad Weaving Mills Limited is on the way of progress. It has been
earning profit. The management is professionally qualified and experienced.
The Shujabad Weaving Mills Limited should motivate their employees by
providing different incentives. Their salary package is also not attractive. The
performance of the Human Resource department is also not satisfactory.
Shujabad Weaving Mills Limited product (Fabric & cloth) is of high quality. The
demand of Shujabad Weaving Mills Limited products is increasing with the
passage of time. The company should expand its capacity as soon as possible to
satisfy the demands of their customers.
Refrences & Source Used
SHUJABAD GROUP OF INDUSTRIES, MULTAN
SHUJABAD WEAVING MILLS LIMITED
I used the reference of my friend Mr. Farooq Taj who work in Shujabad weaving
mills ltd as a Marketing officer.
SHUJABAD GROUP OF INDUSTRIES, MULTAN