this information is published for informational purposes only and intended for use by personnel...

37

Upload: maximillian-esten

Post on 28-Mar-2015

214 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel
Page 2: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when handling or servicing a product. Only qualified personnel should repair products powered by electricity. Any attempt to handle, service or repair the product or products by anyone other than qualified personnel could result in serious injury or death. You agree that your use of and reliance on this information is at your sole risk. This information is subject to change or update without notice. There are no warranties, either expressed or implied, regarding the accuracy or completeness of this information.

© 2012 Samsung Electronics America, Inc. Samsung is a registered trademark of Samsung Electronics Co. Ltd. All other brand, product, service names and Logos are trademarks and/or registered trademarks of their respective manufacturers and/or owners.

Page 3: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

SAMSUNG French Door Refrigerator

AW-12 Model Name: RF263

SAMSUNG French Door Refrigerator

AW -4 Model Name: RF323

New 2012 Models

Page 4: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New FeaturesThe Refrigerator, Flex drawer and Freezer drawer handles now have only one set screw to attach them. One side of the handle “hooks” onto the door stud and the other side is secured with the set screw.

Refrigerator doors

Flex and Freezer Drawer handles

Page 5: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Features

NetCapacity

Total 31.6 Cu. Ft.Freezer 10.0 Cu. Ft.

Refrigerator 21.6 Cu. Ft.

PackingWidth 38 ¼ InchesDepth 38 ¼ InchesHeight 76 ⅝ Inches

NetCapacity

Total 25.6 Cu. Ft.Freezer 7.9 Cu. Ft.

Refrigerator 17.8 Cu. Ft.

PackingWidth 38 ⅝ InchesDepth 36 ½ InchesHeight 75 ¾ Inches

RF323 (32=32Cu. Ft.)

RF263 (26=26 Cu. Ft.)

Page 6: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New FeaturesDual Ice Makers

7 cube Flex Tray Type Ice-Maker (Freezer)

10 cube Direct Cool Heated Mold Type

Ice-Maker (Refrigerator)

Page 7: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Features

Extra refrigerant loop connected to the refrigerator evaporator coil for the direct cooling ice maker in the ice room of the refrigerator

Compressor Condenser Hot Pipe Back Cluster Pipe

Dryer Capillary Tube Refrigerator Evaporator

Direct Cool I/M Freezer Evaporator Suction Pipe Compressor

Page 8: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Features

Ice room cooling fan is now in the auger motor housing instead of the freezer

Page 9: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New FeaturesThere is no longer an ice full detector arm that comes down from the ice maker. Instead there is an infrared transmitter and receiver system that detects the level of ice in the bucket. The I/R transmitter is in the auger motor housing and the receiver is in the ice maker itself.

I/R Transmitter (auger motor)

I/R Receiver (ice maker)

Page 10: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New FeaturesNew left side refrigerator door vertical hinged section

The vertical hinge attached to the left side door of the refrigerator has a moveable, spring loaded, latch at the top of it that allows the door to be closed even if the hinge is in the wrong position

Page 11: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New FeaturesThe ambient and humidity sensors as well as the dispenser lock out switch are now located on top of the left side refrigerator door instead of under the hinge plate. This eliminates the need for extra wiring connectors in the event the door needs to be removed.

Ambient sensor

Dispenser lock out switch

Humidity sensor

Page 12: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error CodesLED

Item Trouble contents Diagnostic methodF R

FZ-Sensor Error

Display error: broken sen-sor housing, connector er-ror, open or short circuit.Display error when detect-ing a temperature of more than 149 or less than -℉58℉

When measuring the voltage between the Main PCB CN30-"4" ↔ CN76-"1” it should read between 4.5VDC~1.0VDC.

FF-Sensor ErrorWhen measuring the voltage between the Main PCB CN30-"5" ↔ CN76-"1” it should read between 4.5VDC~1.0VDC.

FZ-DEF-Sensor Error

The voltage of MAIN PCB CN30- “5” ↔ N76-”1” it should read between 4.5VDC~1.0VDC

FF-DEF-Sensor Error

When measuring the voltage between the Main PCB CN30-"8" ↔ CN76-"1” it should read between 4.5VDC~1.0VDC.

Ambient-Sensor Error

The voltage of MAIN PCB CN78- “8” ↔CN78-”12” it should read between 4.5VDC ~ 1.0VDC

Flex room-Sen-sor Error

The voltage of MAIN PCB CN78- “9” ↔CN76-”1” it should read between 4.5VDC~1.0VDC

Humidity-Sensor Error

Display error: broken sen-sor housing, connector er-ror, open or short circuit.

When measuring the voltage between the Main PCB CN30-"3" ↔ CN76-"1” it should read between 4.5VDC ~ 1.0VDC.

NOTE: Entering the diagnostic mode on these refrigerators is the same as the other Samsung twin cooling refrigerators.

Page 13: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error CodesLED

Item Trouble contents Diagnostic methodF R

Ice Maker (FF) Sensor Error

Display error: broken sensor hous-ing, connector error, open or short circuit.Display error when detecting a temperature of more than 149 or ℉less than -58℉

The voltage of MAIN PCB CN90- “1” ↔CN90-”7”: shall be between 4.5V~1.0V

Ice Room Sensor Error

When measuring the voltage betweenthe Main PCB CN78-"10" ↔ CN78-"12", itshould read between 4.5V~1.0V.

FZ-FAN Error

Display error during operation of applicable fan motor : Feed back signal line contact error, motor wire separation, motor error

The voltage of MAIN PCB CN76- “3”(Yellow) ↔ CN76-”1”(Gray): shall bebetween 7V~12V

FF-FAN Error

Display error during operation of applicable fan motor: Feed back signal line contact error, motor wire separation, motor error

The voltage of MAIN PCB CN76- “4”(Orange) ↔ CN76-”1”(Gray): shall bebetween 7V~12V

C-FAN Error

Display error during operation of applicable fan motor : Feed back signal line contact error, motor wire separation, motor error

The voltage of MAIN PCB CN76- “5”(Sky-blue) ↔ CN76-”1”(Gray): shall bebetween 7V~12V

Page 14: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error CodesLED

Item Trouble contents Diagnostic methodF R

FZ-DEF Error

Separation of freezer com-partment defrost heater hous-ing part, contact error, dis-connection, short circuit or temperature fuse error. Dis-play error: the defrosting does not finish though freezer compartment defrost is heat-ing continuously for more than 80 minutes.

After separating MAIN PCB CN70 wirefrom PCB, resistance value between CN70 Brown ↔ CN70 Gray shall be 63(230) ohm ± 7%. (Resistance value is varied by input power) 0 ohm : heater short, ∞ ohm : wire/bimetal open (Must power off)

FF-DEF Error

Separation of fresh food compartment defrost heater housing part, contact error, disconnection, short circuit or temperature fuse error. Dis-play error: the defrosting does not finish though fresh food compartment defrost is heating continuously for more than 80 minutes.

After separating MAIN PCB CN70 wirefrom PCB, resistance value between CN70 White ↔ CN70 Gray shall be 120(440) ohm±7%. (Resistance value is varied by input power) 0 ohm : heater short, ∞ ohm : wire/bimetal open (Must power off)

Page 15: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error Codes

LEDItem Trouble contents Diagnostic method

F R

Ice Maker (FZ)Function Error (Flex Tray Type)

When the Freezer Ice Maker error occurs more than 3 times, the error will be dis-played.

After replacing the Ice Maker, check if itoperates normal.

"Flex Zone-Damper-HeaterError"

Display error when open erroris detected by damper heater:separation of Damper Heaterhousing part, contact error, disconnection, short circuit.

After separating MAIN PCB CN77 wire from PCB, resistance value between Black ↔ Brown wire shall be 135 ohm± 7%. 0 ohm : heater short, ∞ Ohm : wire / bimetal Open.

FZ-Ice Pipe Heater Error

The error occurs when there is a wire connector slip-out of the Water Supply Pipe Heater, a contact error or a breakage in the wiring.

When measuring the resistance of the Main PCB CN79 Yellow-Pink wires, it should be within 102Ω ±7%. 0Ω : heater short, ∞Ω : Check for Wire Open or connector Slip-out

These are new error codes that can be displayed

Page 16: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error CodesLED

Item Trouble contents Diagnostic methodF R

Ice Maker (FF) Function Error

Display error when open error is detected by Heater: separa-tion of Ice Pipe Heater hous-ing part, contact error, dis-connection, short circuit.

After changing the Ice Maker (R), restore the refrigerator power and check the op-eration.

Ice Room FAN Error

Display error during operation of applicable fan motor : Feed back signal line contact error, rnotor wire separation motor error.

When measuring the voltage between the Main PCB CN76-"5" ↔ CN76-"1", it should read between 7.0V~12V.

Panel ↔ Main Communication Error

Display pc - Er in the panel with alarm: MICOM MAIN ↔ PANEL communication error.

Actually, If there is not a problem, it is desirable to replace Main and Panel PCB With the oscilloscope after a cable prob-lem confirming.

Compressor starting Failure

When the Compressor fails starting

Check if there is a short between com-pressor terminals. Check IPM Voltage [Under 13.5V] Check if there is a short between IPM Pins [#1~33] Check the Compressor and the Cycle

IPM FaultWhen there is a IPM Fault er-ror

Page 17: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Error Codes

LEDItem Trouble contents Diagnostic method

F R

Compressor ab-normal current detection

When there is abnormal cur-rent detected at the Compres-sor

Check the Compressor connections Check the voltage of Resistance of R308 [0.09Ohm] Check the Compressor and the Cycle

Motor Locked Over RPM

When there is a Compressor restriction error

Check the voltage of Resistance of R308 [Short/Open] Check the voltage of both of C103 terminals [Unstable Voltage] Check the Compressor and the Cycle

Compressor un-der voltage

When there is a lower than normal voltage error

Check the voltage of Resistance of R513 [Short/Open]

Compressor over voltage

When there is a higher than normal voltage error

Check the voltage of Resistance of R501, R505, R509 [Short/Open]

Page 18: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

LatchWhile pressing the latch on the top right side of the ice bucket, lift up the bucket and pull it out

Page 19: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

Once the ice bucket is removed there is a caution that must be observed before attempting to remove the direct cooling ice maker.

Page 20: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

To enter the forced mode, press and hold these 2 buttons on the display panel until the display blanks out. Then press any button until “Fd” appears on the display. This indicates the freezer section as well as the refrigerator section is in the defrost mode.

Page 21: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker RemovalWhile in the forced defrost mode for both refrigerator and freezer compartments, “Fd”, start disassembling the I/M. Remove the screw from the wire housing cover and remove the cover.With the power disconnected, unplug the I/M connector.

Ice Maker Connector

Auger Motor Connector

Page 22: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

Remove the silicone cap covering the lower I/M cover and remove the screw

Page 23: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

Using a flat blade screw driver, pry the latch on the left side of the lower I/M tray to release the tray. Once released CAREFULLY pull the tray down. It will not come out as the rear of the tray is attached to the I/M.

Page 24: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

If the I/M was not allowed enough time to defrost ice build up, the lower tray and/or the cooling tube can be damaged.

Cooling Tube

Page 25: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker Removal

CAREFULLY insert a flat blade screwdriver between the cooling tube and the mold of the I/M and pull the tube down

Page 26: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Refrigerator Ice Maker RemovalWhile pressing the latch on the I/M, pull out and down to remove the Ice Maker.

※ When removing the I/M, be sure that the cooling tube grommets (6ea) are not removed and the tube is not damaged.

Page 27: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Refrigerator Ice Maker DesignFunction test button

I/R Receiver

Water duct drain

Ice cube sweep arms

FRONT

There are no replaceable components on this ice maker. It should be replaced as an assembly.

Page 28: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Refrigerator Ice Maker Design

Bottom view of the new direct cooling I/M without the water duct drain. The heater is part of the mold but the cooling tube is moved out of the way to remove the I/M from the ice room. When replacing the ice maker the cooling tube MUST fit into the channel provided in the mold or the bottom cover will not close and the mold will not cool properly affecting ice production.

I/M mold

Mold heater

Mold cooling tube

Page 29: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

New Auger Motor AssemblyIce room cooling fan duct

I/M defrosted water drain BLDC Fan

Ice bucket full I/R transmitter

Ice room temperature sensor

Page 30: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Auger Motor Removal

Ice Maker Connector

Auger Motor Connector

Unplug the auger motor connector.

NOTE: The ice maker must be removed in order to remove the auger motor

Page 31: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Auger Motor Removal

With the auger motor assembly unplugged, press on the latch on the bottom of the assembly to unlock it and slide the assembly out

Page 32: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Auger Motor Fan RemovalIce room circulation fan

Ice maker drain

Ice Room Fan Error

Page 33: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Auger Motor Fan Removal

With the auger motor removed, take out the screws that holds the drain in place and move the drain and Styrofoam insulation away.

Page 34: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Auger Motor Fan Removal

With the Styrofoam insulation removed both the ice maker drain with heater and the fan can now be removed for replacement. Both components are using connectors that unplug.

Page 35: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Non Replaceable Auger Motor Components

If any of these components in the auger motor assembly fail, the entire assembly should be replaced:

•Auger motor•Solenoid•Ice room temperature sensor•I/R transmitter

The fan and drain heater can be replaced with minimal disassembly.

Page 36: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Detecting the I/R Transmitter

The ice bucket level I/R transmitter, located in the auger motor assembly, will not throw an error if it fails. To detect if it is working, view the I/R LED through any camera or most any phone that has a camera and you will see it lit.

Page 37: This information is published for informational purposes only and intended for use by personnel qualified for the specific tasks depicted. Qualified personnel

Ice Room Component ErrorsIce Room Sensor ErrorSensor housing cracked or broken, wiring problem or sensor is shorted or open.

Refrigerator Ice Maker Function ErrorError is displayed when a Heater opens or the ice maker does not function properly. Separation of Ice Pipe Heater housing, Connection problem or open heater

Ice Room Fan ErrorError occurs during operation if the feedback signal is not received from the fan motor. Defective fan, connection or main PCB.

Only the fan and drain heater, located in the auger motor housing, can be replaced. All other errors require the assembly be replaced.