thermoset april newsletter - amazon...
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THERMOSETTINGQUARTERLY NEWSLETTER ON THERMOSET TECHNOLOGY & EVENTS
April 2013
www.spethermosets.org
I. Letter from Division Chair P1
II. Board of Directors P3
III. TOPCON 2013 P5
IV. The Thermoset Advantage P6
V. Microwave Broadband Technology Solutions P7
VI. Thermoset Industry Bulletin Board P10
THERMOSETTINGS NEWSLETTER | APRIL 2013
LETTER FROM THE DIVISION
CHAIRDear Thermoset Division Members & Colleagues:
Our annual Thermoset Topical Conference (TOPCON) was held in sunny New Orleans, LA at the end of February. Thank you very much to those who attended and supported! It is important to continue to build industry awareness and, I think it suffices to say, our Division does so in style. It is our goal to host a technical conference that offers prime, relevant networking opportunities in an intimate setting. The location for the 2014 TOPCON was announced - get ready for Tucson, Arizona! This event will not only offer an entirely new roster of speakers and topics as well as another ‘Intro to Thermosets’ class, but a group golf outing at one of Arizona’s best courses. On a more serious note, I wish to inform you that my duration as SPE Thermoset Division Chair has run its course and elections are currently
being held within the Thermoset Division for the new offices. We will announce the new Board of Directors structure immediately after the elections. These are exciting times for the SPE Thermoset Division!
Len NunneryChair, SPE Thermoset Division
Vice President, Sales and MarketingBulk Molding Compounds, Incorporated (BMCI)
(A Citadel Plastics Division)
Len NunneryDivision Chair
My duration as SPE Thermoset Division Chair has run its course”
“SPE Thermoset Division
Thanks Platinum Sponsors:
Owens Corning - TRIPLE Sponsor!
Akzo Nobel
AOC
Ashland
Bulk Molding Compounds, Inc.
The Composites Group
Dickten Masch Plastics
Glenwood Tool
Huber Engineered Materials
IDI Composites International
Jushi Glass
Mar-Bal, Inc.
Momentive Specialty Chemical
Omya
PLENCO
Reichhold
Sigma
THERMOSETTINGAPRIL 2013
PAGE 3
SPE THERMOSET BOARD OF DIRECTORS
Len Nunnery, Chair VP Global Sales & MarketingBulk Molding Compounds, Inc.
Kevin Casey, Chair Elect Vice President, Sales & MarketingMar-Bal, Inc.
Jeff Schumm, Past ChairDirector of Sales, N.A.IDI Composites
Greg Spaeth, TreasurerProject EngineerPlastics Engineering Company
Jim Cunningham, Membership ChairAuthor
Richard Faulk, Awards ChairManager, New Business DevelopmentBulk Molding Compounds, Inc.
Jeremy Baxter, SecretaryVice President Sales & MarketingSuburban Plastics
Tom Haag PresidentFox Valley Molding
Randy Lewis Industrial EngineerP.R. Lewis Consulting
Ben SoltiszDistribution Manager, Composite ResinsAshland Performance Materials
Kevin SweeneyVice President Business DevelopmentBo-Witt Products
Greg WestPresidentWestool Corporation
COLIN GILLEN, James H. Cunningham Undergraduate Scholarship ($2,500.00
POLINA RAZINA, James Mackenzie Scholarship Graduate Scholarship ($2,500.00)
ANNOUNCING SPE THERMOSET DIVISION
2012 SCHOLARSHIP RECIPIENTS
Polina Razina
Thank you so much...”
“
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Omya Inc. | 9987 Carver Road, Suite 300 | Cincinnati OH 45242United States | www.omya.com
Calcium carbonate benefi ts: high loadings class A surface fi nish cost reduction
Omya in Thermosets
Proudly Representing
Omya offers a broad portfolio of cal-
cium carbonate and distribution pro-
ducts together with extensive tech-
nical support – worldwide. With our
distribution network integrated with
our mineral business we are able to
offer a "one stop shop" facility, pro-
viding sustainable solutions for all of
our customers applications.
The SPE Thermoset Division welcomes industry related news, press releases and articles regarding new
technology. Please forward any material you would like considered for inclusion in
our newsletter to Grapevine Marketing & Experiences: [email protected].
Contact us for advertising opportunities.
The Thermoset Division’s annual conference delivered a broad scope of technical papers (most presentations available on our website at www.spethermosets.org under the TOPCON link). The conference goers enjoyed two Keynote Speakers; Mr. Don Briggs, President of the Louisiana Oil and Gas Association and Mr. Gary Lownsdale of Plasan Carbon. Topics from l ightweighting, ant i-pathogen technology and PVD technologies for BMC were discussed along with a wide range of subject matter. Congratulations to Randy Lewis, who was selected for Best Technical Paper (“Going Green with T h e r m o s e t s ” , a v a i l a b l e o n o u r w e b s i t e a t www.spethermosets.org).
After a full day of technical sessions, the Thermoset Division held a Crescent City style reception in the exhibit area with local New Orleans favorite talent - The Tin Men (above right)! Enjoy a few photos from the event. We would have loved to have included all of our supporters, but there simply isn’t enough room!
TOPCON New Orleans brought attendees from coast to coast!
| APRIL 2013THERMOSETTING
TOPCONAT A GLANCE
PAGE 4
Ron Poff (Mar-Bal), left, and John Giacalone (Owens Corning)
THE THERMOSET ADVANTAGE
The Heat Deflection Temperature Myth:
Heat deflection temperature (HDT) is a test published by plastics manufacturers and is used by designers as an indicator of the continuous use temperature of a plastic part. HDT absolutely and, by definition, is not an accurate indicator of temperature performance.
The table below is copied from the data sheet of a high temperature thermoplastic (polyimide).
The photo below is a sample of this polyimide placed on top of a high temperature thermoset, then placed in an oven at 320°C (well below the 366°C HDT) for less than 30 minutes.
Clearly the polyimide will not withstand the 366°C HDT, but the thermoset looks great.
To see how thermosets compare to the thermoplastic polyimide in a truly high temperature environment, please watch the video here: CLICK HERE
Both the thermosets and the thermoplastics are flame retardant and have comparable HDT. Which material do you want for your application?
HEAT DEFLECTION TEMPERATURE (HDT) IS NOT AN ACCURATE INDICATOR OF TEMPERATURE PERFORMANCE”
“AT LEFT: Polyimide placed on top of thermoset. AT RIGHT;
Polyimide and thermoset after 30 minutes at 320°C
Contributed by: Randy Lewis, P.R. Lewis Consulting LLC
Heat Deflection Temp (°F / °C)at 264 psi 690 / 366
For further information on the advantages of thermosets, contact:
Randy LewisP.R. Lewis Consulting, LLC
| APRIL 2013
PAGE 6
The LENS Canopy Antenna is 15cm x 15cm and just .75kg
CUSTOM HARDWARE
SOLUTIONS FOR MICROWAVE BROADBAND
TECHNOLOGY
NEW PRODUCT INTRODUCTION
The hardware associated with ‘Canopy’ wireless broadband delivers various forms of high-speed Internet access and communication to a variety of private, commercial and governmental users. One of the most widely recognized (although far from singular) benefits of Canopy technology has been the continuous expansion and improvement in carrier-grade ‘last-mile services’. Across the past decade, wireless connectivity, cable and DSL have been made accessible to thousands of underserved/underdeveloped regions worldwide.
BMCI is proud to announce that our development team has delivered a highly engineered material solution to this important industry that has added product value while enhancing end-use performance!!!
The Canopy LENS Antenna (‘LENS’, shown in photo) now utilizes molded BMC IB-2240 to house and protect its innovative microwave transmission technology. By enhancing existing Canopy hardware with the LENS, service providers are able to deliver reliable data and VOIP services to areas that could not previously be reached. By increasing the range and focus of the antenna beam, the LENS allows service providers a cost effective opportunity to reach more subscribers while simultaneously reducing external RF noise/increasing signal quality. This compact yet durable product easily mounts directly onto existing Canopy radios with little install or hardware cost. The LENS is available in multiple frequencies ranging from 5.15-5.85 GHz.
INCLUDES COST EFFECTIVENESS, EASE OF INSTALL, WEIGHT SAVINGS”
“The “Canopy LENS Antenna” uses molded BMC
IB2240 for its frontal enclosure
| APRIL 2013
The ‘microwave antenna’ (see photo) is a key/critical technology supporting broadband service. Although effective and efficient, microwave antennae are built using sensitive electronics that require a structural, weather-proof enclosure for protection and aesthetic concealment. Such an enclosure can be referred to as a ‘radome’ (the contraction of the words ‘radar’ and ‘dome’). To be successful, a ‘radome’ must provide a unique blend of performance criteria.
An effective ‘radome’ must be (nearly) transparent to microwaves (also known as radar or radio waves). These devices must attenuate (or reduce the amplitude of) the electromagnetic signal transmitted or received b y the antenna as little as possible. The “Index of Permittivity” of BMC IB-2240 (permittivity being the measure of the resistance encountered when forming an electric field in a medium) is in the range of 5-6 at 60 Hz and 4-5 at 1 MHz.
BMC IB-2240’s permittivity values allow microwave energy to be directed to a tightly fixed point, increasing overall signal quality and stability while dramatically reducing the size of the antenna assembly. The LENS increases total radio gain to 16dB in 5.2GHz and 5.4GHz bands and 17dB in a 5.7GHz band. Benefits ancillary to the above include cost effectiveness, weight savings, ease of install and reduced aesthetic impact. The Canopy LENS Antenna is approximately 15cm X 15cm and weighs just .75 kg.
As stated, a ‘radome’ type enclosure’s primary function is to protect sensitive electronics from harsh outdoor conditions (while not negatively affecting the antenna’s intended performance). U.V. and weather resistant, BMC IB-2240 is a proven performer in outdoor, electrical applications.
BMC IB-2240 can be compression or injection molded for a high level of design flexibility and maximized (low to high) volume processing efficiency.
WHY BMC IB-2240?
TECHNICAL BACKGROUND
The LENS Canopy Antenna continued
WHAT’S NEXT FOR IB-2240?Wireless communication continues to enjoy growth worldwide. Within this promising scenario there lies a strengthening demand for more cost effective, ‘less visible’ transmission technology. With major cities spelling out their plans to become ‘Wi-Fi friendly’ through all public spaces (indoor AND out…), wireless broadband networks (and their hardware providers) must continue to innovate to comply…and quickly!
‘Private’ broadband is also gaining steam. Oil, gas, chemical and utility focused operations, in particular, are typically characterized as organizations who are constantly under pressure to streamline operations, reduce costs, and increase yield. Private wireless technologies provide solutions for firms engaged in:
• Smart Grid Networks
• Automated Meter Reading (AMR)
• Lease line replacement and fiber extensions
• Off-shore and over water communications
• Platform to vessel to communications
• Oil field SCADA communications
• Land Mobile Radio Backhaul
Faster, more reliable networks will transport vital communications and improve operational efficiencies while also responding to external pressures to increase safety and the security of equipment, facilities, and property. The implementation of private broadband networks continues to bring advancements to these endeavors and the BMCI team is pleased that the Canopy LENS product line (and its BMC IB-2240 enclosure component) is an important part of it.
BMC IB-2240 is compounded by and the Canopy LENS Antenna enclosure component is molded by BMC Brazil. Parts are sold to Antenas Pluton for value addition and assembly (please see antenaspluton.com.br). The OEM brand is transitioning from Motorola to Cambium Networks (please see cambiumnetworks.com).
Contributed by: Bulk Molding Compounds, Inc. (BMCI), a Citadel Plastics Company
| APRIL 2013
The vision of the Techniplas® Group is to create a pla4orm of growth-‐oriented plas:c enterprises that maintain flexibility in terms of scale and structure. At the current :me, there are 3 separate companies that make up the Techniplas® Group.
Succeeding in the Toughest Thermoset Plas4cs Applica4onsDickten Masch Plas:cs delivers a combina:on of advanced thermoset molding techniques and exper:se that ensure your success. Turn to DMP for great-‐looking, durable thermoset parts that can withstand high temperatures, corrosion, conduc:vity, highly aesthe:c and other challenging
condi:ons. ISO/TS 16949 Cer:fied. A Techniplas Group Company.
The power of collaboration.It’s what we’re all about.Structural parts made from Ashland’s Arotran™ unsaturated polyester and Derakane™ epoxy vinyl ester resins o!er automotive engineers and OEM manufacturers greater design flexibility, weight reduction, cost savings and more.For more information, contact us at 1 800 523 6963 or visit us at ashland.com.
® Registered trademark, Ashland or its subsidiaries, registered in various countries™ Trademark, Ashland or its subsidiaries, registered in various countries* Trademark owned by a third party© 2009, 2012, AshlandAD-10001.1
BMC. Performance.
Forty years of success in structural dielectric materials.
The HEV/EV design community has successfully transformed the architecture of the automotive power train. Storing and managing electricity is no longer ancillary to the function of the modern engine. Electricity has become a core source of driving power. Now, more than ever, the safety, durability and cost of electrical components/assemblies define product quality.
Bulk Molding Compounds, Incorporated (BMCI) has produced structural materials for dielectric applications for the past four decades. Our light weight, ultra-high modulus composites provide exceptional value. There is no more proven or cost effective material for high heat, electrical applications.
Contact us to discuss your auto application.Corporate: 630.377.1065 www.bulkmolding.com1600 Powis Court. West Chicago. IL. 60185
B U L K M O L D I N G C O M P O U N D S , I N C
o CTI >600 volts
o Tg of 200° C
o HDT >250 °C
o Price ~ $1.50/lb
o U.L. flame ratings
o Dielectric Strength
(ST) 385 v/mil
of V-0/5-V
APRIL 2013
INDUSTRY BULLETIN BOARD
MAR- BAL ANNOUNCES, TWO NEW INDUSTRY LEADERS
PAGE 10
Mar-Bal, Inc. - Chagrin Falls, O h i o - b a s e d t h e r m o s e t c o m p o s i t e i ndus t r y and i n n o v a t i v e s o l u t i o n s p rov ide r has n a m e d R o n Poff Manager of G l o b a l Marketing and
Brands. In this newly created role, Mr. Poff will be responsible for the global marketing, brand management and all proprietary products. In addition, he will also drive market research, distribution opportunities, global strategies and market expansion. The announcement was made by Kevin Casey, Vice President of Sales and Marketing of Mar-Bal, Inc. He will continue to report to Casey.Ron brings over twenty years of new product development and global business development experience as a Global Sourcing Leader at Spectrum Industries and Newell Rubbermaid. Over the past four years, Mr. Poff has been the Marketing Manager fo r Mar -Ba l lead ing the acquisition integration of the Glastic branded Standoff Insulators in 2012. He holds a Bachelor’s Degree in Business
Management from the University of Phoenix and has recently obtained a G r a d u a t e C e r t i f i c a t e i n eMarketing from the University of Virginia.
Mar-Bal, Inc. Announces Aaron Bable, Director of Customer and Business Support Systems -
Mr. Bable will be assuming new responsibilities for management of the overall Customer Support function to go along with existing responsibilities managing Mar-Bal’s Information Technology group. In this new role as Director of Customer and Business Support Systems, the Customer Service Teams in all facilities will report to Mr. Bable. He has a BSBA in I n d u s t r i a l O p e r a t i o n s f r o m Youngstown State and later earned his MBA from Youngstown State University.
AARON BABLE
RON POFF
Mar-Bal Awarded - EIS Prime Source
February 17, 2011
In recognition of ability to meet a set of challenging goals along with a strong commitment to success for EIS
Pictured (L to R) – Larry Griffin, EIS Sr. Vice-President of Marketing; Kevin Henson, Mar-Bal Product Manager; Alex Gonzalez, EIS Sr.
Vice-President of Electrical and Electronics
“We are proud to recognize Mar-Bal for excellence in product quality, sales growth and support. Their seamless transitioning of the Glastic product line filled a large hole in the marketplace which yielded great benefits for EIS,” stated EIS senior management.
http://www.eis-inc.com/
January 17, 2011
January 17, 2013
MORE INDUSTRY NEWS, NEXT PAGE
NOVEMBER 2012
INDUSTRY BULLETIN BOARD
PAGE 11
Bulk Molding Compounds, Inc (BMCI), West Chicago, IL. - BMCI has recently acquired established 20 year plastics industry veteran, Greg Pari, as Technical Sales Specialist. The BMCI team has admired Greg’s efforts over the years. His proven record of success includes market diversification and revenue growth. Both of which have been of benefit to BMCI and the industry as a whole. Greg’s strong understanding of BMC, its performance qualities and overall value proposit ion has been generated from the processor/end-use ‘side of the desk’, making him a diverse addition to BMCI.
BMCI announced JoAnne Brookes, Technical Sales specialist for the Eastern U.S. She has 20 years of plastics experience , she started her career as a process engineer for Xerox Corporation. She holds a Bachelor of Science in Mechanical Engineering with a plastics minor from GMI Engineering & Management
Institute. She has held numerous positions within the plastics industry including operations manager, tool ing manager, product development engineer and quality manager. Her e x p e r i e n c e c o v e r s b o t h thermoplastic and thermoset materials with her specialty being in high temperature resins.
JoAnne is originally from Rochester, NY but currently resides in Columbus, IN. She resides there with her husband, Wayne and their two children: Vanessa (age 9) and Jackson (age 6). In their spare time they enjoy golf and water sports.
BMCI brought on Kr isten Fischer-Ptak in the new role of M a r k e t D e v e l o p m e n t M a n a g e r , f o c u s e d o n Electronics and Energy. She h a s b e e n w o r k i n g o n penetrating new markets for the past seven years. She has
spent the last four and half years growing the polyaryletherketone (PEEK) business for Victrex Polymer Solutions in the Semiconductor and Electronics market space. She also gained experience in fuel cells as an account manager for Entegris, Inc. Kristen holds a B.S. in Chemical Engineering from South Dakota School of Mines and Technology in Rapid City, SD and a M.S. in Technology Management from University of St. Thomas in St. Paul, MN. She is married with two daughters, Ava and Nora, and two sons, Gavin and Carter. She resides in Prior Lake, Minnesota.
Fourteen companies from across the Commonwealth graduated from VEDP’s Virginia Leaders in Export
continued
BMCI ANNOUNCES THREE NEW INDUSTRY SPECIALISTS
GREG PARI
JOANNE BROOKES
KRISTEN FISHCER-PTAK
MAR-BAL, INC. RECOGNIZED BY EXPORT LEADER IN VIRGINIA
APRIL 2013
INDUSTRY BULLETIN BOARD
PAGE 11
MAR-BAL, INC. EXPORTS - CONTINUED
Trade (VALET) program, touting impressive results from their newly acquired tools to successfully export products and services overseas. Mar-Bal, Inc. of Chagrin Falls, Ohio was one of these twelve companies. Launched in January 2002, the VALET program assists exporters in the Commonweallth that have firmly established domestic operations and are
c o m m i t t e d t o i n t e r n a t i o n a l exporting as an e x p a n s i o n s t r a t e g y . P a r t i c i p a t i n g firms are chosen based on their ded i ca t i on t o growth through export.
Minutes:
• The meeting was brought to order at 4:19PM EST.
• In attendance via conference call were Rick Faulk, Randy Lewis, Kevin Casey, Tom Haag, Marc Imbrogno, Ben Soltisz, Jim Cunningham, Greg Spaeth, Ron Poff, Greg Spaeth and Jeremy Baxter. Shelane Nunnery joined as special guest
to present the Grapevine proposal and contract for TOPCON 2014.
• Motion made by Randy Lewis to approve Grapevine’s contract
• Motion second: Greg Spaeth
• Board unanimously approved Grapevine for TOPCON 2014 in Tucson, AZ
• ANTEC afternoon tutorial time slot needs to be salvaged if not too late.
• BOD roles discussion; Former Chair (Len Nunnery), Chair (Kevin Casey), Treasurer (Greg Spaeth), Secretary (Jeremy Baxter beginning the 2nd of a 2 year term).
• Due to time constraint, BOD was not able to review all roles, however, ballots will be sent with many proposed names and sent to Thermoset Division members.
• BOD is looking to expand. Rick Faulk to contact Dickten Masch Plastics, Kevin Casey to contact C. McClure and Wesley.
• Annual business discussion will be Tuesday at ANTEC
• Next BOD meeting tentatively set for Tuesday evening of ANTEC
• Teleconference was not officially adjourned due to time lapse.
Minutes kept by Kevin Casey, Chair Elect
MINUTES FROM 03/15/13 BOD TELECONFERENCE
MAR-BAL’S RON POFF, CENTER, ACCEPTS THE VALET PROGRAM AWARD