the tessy solution overview of capabilities engineering...the tessy solution – overview of...
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The Tessy Solution – Overview of Capabilities –Molding, Post Molding, Assembly, Quality, and Engineering
YOUR GLOBAL PARTNER FOR EXCELLENCE2019 Company wide sales of $400,000,000+
Tessy Plastics – Lynchburg, VA
Tessy Plastics Virginia established in 1996
Managed growth averaging 9% annually over the last 5 years
220+ employees
44 Injection Molding machines -40 to 720 ton;3 Injection Blow Molding Machines –80 Ton
122,500 square feet of production, tool room & warehousing space
TESSY VIRGINIA
Cell Manufacturing for injection molding and Post molding Operations
Each Cell is Industry specific
Predominate industries servicedInclude:
MedicalAerospaceConsumer ProductsAutomotiveMilitary/Industrial
0.00%
5.00%
10.00%
15.00%
20.00%
25.00%
30.00%
35.00%
Medical Aerospace Consumer Products Automotive/Military &Industrial
16.98%
24.57%23.71%
34.74%Sales mix by Indusrty
TESSY Plastics – Elbridge, NY
Tessy Plastics Corp. was founded in 1974
1000+ employees
300 injection molding machines ranging from 10 tons to 850 tons
21 Silos containing PP, PE, Acrylic
5 plants, 1.25 million square feet
Tessy Plastics – Shanghai
Tessy Plastics China founded 1999
350+ employees
40 injection molding machines ranging from40 tons to 400 tons
90,000 square feet
QUALITY CREDENTIALS
• ISO 9001:2015 with Design
• AS9100:2016
• FDA Compliant
• GMP Compliant
• UL Approved
• ISO 13485 certification in process
QUALITY TOOLS & SUPPORT
TOOLS
OGP – Optical Measuring SystemParticle Counter to .5 to 5.0MicronsComputrac Max 2000 MoistureanalyzerMitutoyo optical comparatorMitutoyo dial indicatorX-Rite spectro photometerData Color 400SpectrophotometerBrown & Sharp CMMTesa Hite Measuring System
SUPPORT
QA Team staffing
Administrator - Quality
QA Staffing round the clock
QA Training ongoing
Capable of providing equipment
and training supporting your
program requirements
Familiarity with IMDS
MANUFACTURING TECHNOLOGIES - MOLDING
Injection Molding
40 to 720 tons
Injection Blow Molding
Two Shot Molding
Insert Molding
Overmolding
MANUFACTURING TECHNOLOGIES - MOLDING
SCIENTIFIC MOLDING SYSTEMS
SCIENTIFIC MOLDING SYSTEMS
Electronic Podiums
All 46 molding machines have electronic Podiums
Paperless production environment
All machines are connected for Real Time Monitoring
IQMS ERP is used across all departments
Real Time Process Monitoring
Software allows us to monitor Process Parameters from anywhere
All Cell Managers/Process Engineers have access via tablet or cell phone
We determine what values to monitor (part specific)
Full Tool Building Capabilities
CNC Wire EDM
2 CNC Sinker EDM’s
High Speed milling
CNC Milling
Micro Welding
12 tools built in 2019
Two-16 cavity tools
Two-12 cavity tools
3D Printing Technology
MANUFACTURING TECHNOLOGIES – POST-MOLDING
Ultrasonic Welding
Vibration Welding
Laser Engraving
Pad Printing
Manual Assembly
Semi-Auto Assembly
Automated Assembly
Cleanroom Assembly
Contact Forming
Gluing/Bonding
Machining/Drilling
Contact Insertion
Leak Testing
Burst Testing
Dielectric Testing
Electrical Testing
MATERIALS WE PROCESS
Polypropylene
Polyethylene
Polystyrene
ABS
Polycarbonate
PC/ABSNylon
Acetal
LCP
PET
PBT
PEI
PES
Glass FilledCarbon Filled
Mineral Filled
PPS
UltemFRPC PEEK
AUTOMATED ASSEMBLY
Molding and Warehouse
Planning Capabilities –ERP software system with capacity reviewed weekly
Inventory & Molding –Phase III addition – complete Phase IV addition complete added 10 additional molding machinesPhase V – Construction of additional 34,500 sq. ft completion 4/19
Customer Response Specialist –Dedicated service technician assigned to individual customers. We trainto our customers systems to facilitate understanding and clarity ofcommunication.
CORPORATE PRACTICES FOR A GREENER FUTURE
ENERGY CONSERVING EFFORTS
✓ Motion-detecting light switches and high-efficiency light bulbs and fixtures have been installed
✓ Employees are required to turn of all office equipment completely before they leave each day
REDUCING WASTE AND EVIRONMENTAL IMPACT
✓ Sensor controlled valves that control water flow have been installed in restrooms
✓ Tessy truck drivers are encouraged to better their MPG rates
✓ Using automatic paper towel dispensers for portion control
✓ Expanding our use of electronic transactions with customers and vendors to reduce paper waste
RECYCLING EFFORTS
✓ Used tires are being sent back to the manufacturer for recycling and safe disposal
✓ Our staff recycles shrink-wrap and cardboard whenever possible
CREATIVE REUSE
✓ Used shipping pallets are being reconditioned and reused in the Tessy warehouses
INITIATIVES ON THE HORIZON
✓ Install skylights for natural lighting✓ Replace all computer monitors
with more efficient andeco-friendly LCD’s
✓ Implement a paperlessdelivery system
2019 Addition
35,000 square foot expansion
including production and
warehousing space.
RFID Material Line Connectors
Wittman
Battenfeld
conveyance
system
www.tessyva.com