Hybride systemen actueler dan ooit

The next generation distributed control system

for a digitized and energy-aware plant René Roozee

Automation Consultant Schneider Electric

Agenda

• Today’s challenges

• What’s a Hybrid system

• Which value brings a Hybrid system

• 10 reasons why you will love a Hybrid

•

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Today challenges…

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5 Confidential Property of Schneider Electric

URBANIZATION +2.5B people in cities

by 2050

Source: United Nations, DESA

DIGITIZATION

Source: Cisco

50B connected things

by 2020

INDUSTRIALIZATION

+50% Energy consumption

by 2050

Source: IEA

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Megatrends are provoking a rise in Energy Demand

6 Confidential Property of Schneider Electric

Our challenge in the next 40 years

WE HAVE TO BECOME

3 TIMES MORE EFFICIENT

Note: Forecast for 2050 compared to 2009 levels

2 C02 EMISSIONS

NEED TO BE

HALVED

x1.5 ENERGY

CONSUMPTION

3x

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7 Confidential Property of Schneider Electric

More ELECTRIC 2x faster growth of

electricity demand compared

to energy demand by 2040

Source: IEA WEO 2014 Source: Cisco, Internet World Statistics

More DIGITIZED

20x more incremental

connected devices than

connected people by 2020

More DECARBONIZED

82% of the economic

potential of energy efficiency in

buildings and more than half in

industry remain untapped

Source: World Energy Outlook 2012,

Internal Analysis

More DECENTRALIZED 70% of new

capacity additions will be

in Renewables by 2040

Source: BNEF

But we have an opportunity to meet the Energy challenge and

co-create the future in a new world of Energy which is…

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INTERNET OF THINGS • Number of connected objects

expected to double in the next

5 years1

0

10

20

30

40

50 Connected people

Connected objects

1. Source Cisco IBSG April 2011 / Internet World Statistics

Integration of Energy , Automation and Software

Energy optimization

Process optimization

Simpler, more scalable and flexible

industrial architectures, leveraging

the best of IT technologies

IT

OT

Energy Automation

Software

&

Analytics

Convergence

At Schneider Electric , we combine Energy Management,

Automation and Software.

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The next generation distributed control system

for a digitized and energy-aware plant

PES

Plant Process Expert System

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Can’t choose between

PLC/SCADA

or DCS? Now you don’t

have to.

Choose Hybrid

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PES A pure object oriented approach

Symbol Control logic (PLC) and supervision

(SCADA) combined in one object!

Powerful object model, the cornerstone

of PlantStruxure PES

Open and extensible library of objects to

ensure consistency

Unique concept of “online cross

references” to embed process knowledge

Focus on sustainable efficiency with

unique propagation of changes

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Powerful Runtime Navigation Services

Why my Pump is not Starting? Invoke Runtime Navigation Services

Navigate to Control Services to check the Logic

Open the Pump/Motor Manual

to identify Problem

Explore the Associated Object to

identify if the Source of Problem is from

somewhere else

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Energy Monitoring

Energy Metering

Load Sharing

Load Shedding

How do I improve my Operational Efficiency? How do I ensure my plant runs in the most energy efficient manner?

How do I know if there are any energy losses?

Improve energy efficiency using Energy Management library

How am I

performing? What is my

strategy?

How do I

buy?

How do I

control?

How do I

optimize?

Energy management

life cycle

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> Low Voltage Power Control (LVPC) library > Monitoring capabilities with single line diagrams

> Shutdown (Loadshedding) capabilities

> Energy Management (EM) library > Energy measurement

> Process & Energy measures aggregation

> Energy waste detection and information

> Aggregation at the equipment / unit level

Focus on Integrated Energy Management

> Dashboards are available for > Electrical consumption

> Production

> Energy costs

> Assets consumption (like water,, steam, gas,…)

> Plant availability

> ….

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Why should you combine Process and Energy information?

Direct link between Production and consumed Energy > Why is production line2 more efficient than line1?

> Why is my energy consumption high while the line is NOT producing?

> Energy costs per product

> Assets consumption (water, air, gas, electricity, steam)

Enable Predictive Maintenance > My Conveyor starts consuming more energy

> My pump has an increasing need for energy

> Air compressor leakage detected faster

> Predictive maintenance decreases unscheduled downtime,

Process Optimisation > Show direct effect of process optimisation

> Example: OptiCIP

Increase profitability > Less unscheduled downtime

> Decrease waste, note: waste product also cost energy, no waste = no energy wasted = energy saved

> Save energy

> 30% savings possible

10 reasons why you will love a hybrid

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For System Integrators

Convergence of

Engineering Competencies

and resources

• 1 Engineer to do both PLC

and SCADA

• Preconfigured Device

Management blocks for

Schneider Devices

• Device configuration blocks

for 3rd party devices on

standard industrial protocols

Configure Once

Philosophy

• One single environment to

work on both PLC SCADA,

• With linking done

• Tested and validated

Libraries help in quick

deployment with less

challenges during

commissioning of systems

Engineering Excellence:

Open Objects

• Objects are open for further

development

• Libraries can be migrated

• Can create own libraries

• Less steps, less errors, less

risk

Specialized SI’s and

Segment libraries

• Simplify application

development with pre-

engineered process blocks

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For End Users

Retain Knowledge in the

System

• Collaborative environment

inside PES

• Digitization of manuals,

operator messages, control

recipes and O&M

Energy and Process Same

System

• Help reduce energy

consumption (WAGES)

• Tested and validated

Libraries help in quick

deployment with less

challenges during

commissioning of systems

• Advanced process control

libraries enable process

optimization

Enable Operation &

Maintenance Excellence

• Runt time Navigation

services

• Manage Energy

Measurement &

performance trends

• Provide Asset Performance

information and manage

maintenance data

System Diagnostics and

openness to IT level

• System Diagnostics

• Device Diagnostics

• Device configuration blocks

for 3rd party devices on

standard industrial

protocols

• Open for ERP and other

higher management

software's

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Our technologies ensure that

everywhere, for everyone and at every moment.

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