the leader in mold and die handling equipment valley 2007 brochure.pdf · we pride ourselves in...

THE LEADER IN MOLD AND DIE HANDLING EQUIPMENT

Green Valley Manufacturing, Inc., located in Mt. Zion, Illinois, specializes in the design and manufacturing of quick mold change (QMC), quick die change (QDC), ergonomic and custom industrial equipment. Product design is based on a customer’s specific manufacturing application.

Green Valley Titan brand products provide permanent solutions with value-added results for our customers. You can depend on our equipment for quality, durability and longevity.

A leader in the industry, Green Valley’s customers are major automotive companies, automotive suppliers, major appliance producers and industrial equipment manufacturers.

Businesses interested in finding innovative solutions to mold and die handling can choose from mold or die changers, carts, trucks, shuttles, trailers, transporters and storage racks. Operator lift platforms and treadmills are examples of Green Valley’s ergonomic and custom industrial equipment line.

Green Valley engineers and technicians are a customer focused, highly competent team with years of experience dedicated to product performance and quality in the material handling industry. Our products, designed and manufactured as the Titan brand, allow Green Valley customers to achieve value-added results. Maximum efficiency, increased productivity, cost savings, maximum press utilization time and safer manufacturing environments are only a few of the benefits.

Green Valley equipment can withstand the daily, rigorous use in the manufacturing environment because we build our products accord-ing to the highest industry standards. We pride ourselves in designing and manufacturing quick mold change (QMC), quick die change (QDC), ergonomic and custom industrial equipment that will satisfy every customer’s needs. Customers can depend on Titan products.

About Green Valley“To make long-term positive relationships with our customers through quality products and

exceptional service.”

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Rapid return on investmentLow maintenanceCost reduction programEmployee safety & healthIncrease production capacityLean program implementationMeet JIT production requirementsWide range of available solutions/optionsRecoup money lost as a result of current changeoversCustomized solutions engineered specifically for your application

WHY BUY A GREEN VALLEY

Mold Handling EquipmentGreen Valley’s mold changing equipment can help businesses meet their production demands and improve their profitability with rapid tool changeovers. Because each product is designed and manufactured for a customer’s specific application need, our engineers andtechnicians can solve any mold handling problem.

Single Station Carts

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Single station mold carts enable safe mold transporting and changing to and from the side of the injection molding machines.

Titan 1745Description: Mold ChangerCapacity as shown: one mold weighing up to 15,000 lbs.

Titan 1532Description: Mold ChangerCapacity as shown: one mold weighing up to 80,000 lbs.

Titan 2235 Description: 4WD and 4WS Mobile Mold Changer Capacity as shown: one mold weighing up to 80,000 lbs.

Titan 1153Description: Mold Change CartCapacity as shown: one mold weighing up to 10,000 lbs.

Contact us for your specific application.

Dual Station Carts

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Titan 2239 Description: Two Station Mobile Mold Change Vehicle Capacity as shown: two molds weighing up to 20,000 lbs. each

Dual station mobile mold carts help reduce changeover time by pre-staging the new mold prior to initiating the mold change thus reducing the travel time required when using a single station cart.

Titan 2101Description: Two Station Mold ChangerCapacity as shown: two molds weighing up to 8,000 lbs. each

Titan 1004Description: Two Station Airfilm Mold ChangerCapacity as shown: two molds weighing up to 50,000 lbs. each

Titan 2187Description: Two Station Mobile Mold CartCapacity as shown: two molds weighing up to 2,500 lbs. each





Tables


Mold tables provide economical and safe side-changing of the molds.

Titan 2225Description: Mold Change TableCapacity as shown: one mold weighing up to 30,000 lbs.

Titan 1476Description: Mold Change TableCapacity as shown: one mold weighing up to 6,000 lbs.

ShuttlesMold shuttles provide the safest and fastest changeover of molds. A new mold is pre-staged while the press is still operating and the actual mold exchange is accomplished in minutes.

Titan 1082Description: Two Station Mold Change Shuttle Capacity as shown: two molds weighing up to 80,000 lbs. each

Titan 2177Description: Three Station Mold Change ShuttleCapacity as shown: three molds weighing up to 40,000 lbs. each

Titan 1405Description: Two Station Mold Change Shuttle to serve two presses Capacity as shown: two molds weighing up to 100,000 lbs. each

Titan 1515Description: Two Station Mold Change ShuttleCapacity as shown: two molds weighing up to 6,000 lbs. each


Die Handling Equipment

Single Station Carts

With Green Valley die handling equipment, customers will increase productivity and maximize press time. Because our die equipment is precision engineered and manufactured, customers can find solutions for any of their application needs. Our die products are safe, efficient and rugged to withstand the daily rigorous manufacturing environment.


Single station die carts enable safe die transport and changing to and from the side of your stamping press.

Titan 1701Description: Free-Ranging Mobile Die CartCapacity as shown: one die weighing up to 2,500 lbs.







Dual Station Carts

Shuttles


Dual station mobile die carts help reduce changeover time by pre-staging the new die prior to initiating the die change reducing the travel time required by a single station cart.

Die shuttles provide the safest and fastest changeover of the dies. A new die is pre-staged while the press is still operating and the actual die exchange is accomplished in minutes.

Titan 1614Description: Two Station Die ChangerCapacity as shown: two dies weighing up to 3,500 lbs. each

Titan 2263Description: Two Station Mobile Die CartCapacity as shown: two dies weighing up to 2,500 lbs. each

Titan 1760Description: Two Station Die ChangerCapacity as shown: two die weighing up to 7,000 lbs. each

Titan 2049Description: Rail Mounted Two Station Die ChangerCapacity as shown: two dies weighing up to 15,000 lbs. each

Titan 2169Description: Die Shuttle SystemCapacity as shown: two dies weighing up to 30,000 lbs. each

Titan 1603Description: Two Station Die Change Shuttle TableCapacity as shown: two dies weighing up to 30,000 lbs. each

Titan 1242Description: Two Station Die Change Shuttle Capacity as shown: two dies weighing up to 8,000 lbs. eachContact us for your specific application.

Racks

Tables


Mold/Die racks allow for efficient organization of your molds and dies.

Die tables provide economical and safe side-changing of your dies.

Titan 1396Description: Die Change TableCapacity as shown: one die weighing up to 60,000 lbs.

Titan 1638Description: Die Work Station with Parts StorageCapacity as shown: six dies weighing up to 2,000 lbs. each

Titan 1604Description: Two Station Die Change Turntable Capacity as shown: two dies weighing up to 6,000 lbs. each

Titan 1831Description: Die Change TableCapacity as shown: one die weighing up to 20,000 lbs.

Titan 1952Description: Die Storage and Retrieval SystemCapacity as shown: six dies weighing up to 60,000 lbs. each

Titan 2142Description: Four Station Die Storage Rack Capacity as shown: four dies weighing up to 3,000 lbs. each

Titan 1930Description: Three Station Die Storage RackCapacity as shown: three dies weighing up to 6,000 lbs. each

Titan 1909Description: Six Station Mold Storage Rack Capacity as shown: six molds weighing up to 5,000 lbs. each



Titan 2166Description: Injection Mold Machine Pre-RollersCapacity as shown: supports injection molds weighing up to 80,000 lbs.

Titan 2185Description: Bridge TableCapacity as shown: one mold weighing up to 6,000 lbs.

Pre Rollers & Bolster Extensions Mold pre rollers provide economical and safe side-changing of the molds.

Bolster extensions allow for a secure and safer die/mold exchange.

Titan 1554Description: Bolster ExtensionCapacity as shown: 8,000 lb.

Titan 1858Description: Bolster ExtensionCapacity as shown: 3,000 lb.

Today’s manufacturing environment demands that businesses maintain a competitive edge in order to ensure high productivity. With Green Valley custom equipment, customers can find innovative solutions to any specific application need. Our expert engineers and technicians, with decades of experience, will work with you to design and manufacture custom equipment that exceeds customer expectations.

Custom Fabrication

Jib Crane Die Splitter Straddle Lift Five Station Powered Drawer Shelf


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Transporters & Trailers

Transporters

Trailers

Green Valley designs and manufactures custom transporters and trailers for a variety of applications and manufacturing needs. Custom capacities and sizes are available, with several options.

Our Titan Trailers are strong, durable, and engineered to meet specific loads. Manufactured to fit your company’s needs, Titan Trailers from Green Valley provide years of service and dependability.

Green Valley Manufacturing, Inc. Titan transporters provide extreme capacities in compact designs for safe delivery of the heavy load.

Green Valley Manufacturing, Inc. Titan trailers are custom designed to combine high capacities in a small footprint.

Titan 1926Description: Rail Car Bay-to-Bay TransporterCapacity as shown: 40,000 lbs.

Titan 1989Description: In-Plant Coil TransporterCapacity as shown: 20,000 lbs.

Titan 1062Description: In-Plant TransporterCapacity as shown: 40,000 lbs.

Titan 1193Description: In-Plant TransporterCapacity as shown: 15,000 lbs.

Titan 2229Description: TrailerCapacity as shown: 100,000 lbs.

Titan 2133Description: TrailerCapacity as shown: 60,000 lbs.Contact us for your specific application.


Ergonomic Equipment

Operator Lift Platforms

Green Valley ergonomic equipment provides our customers with a safer working environment that improves productivity, reduces fatigue and accidents of personnel and results in cost savings.Ergonomic products can be used on assembly lines, paint booths, component wash stations, machining centers and other specific points in the manufacturing process.Our highly competent team of engineers and technicians can design and manufacture ergonomic equipment for a wide variety of customer’s needs.

Operator lift platforms allow each operator to custom tailor their work platform height with the push of a button to their exact height requirement.

TreadmillsTreadmills allow operators to be transported at the exact speed of a moving assembly line to eliminate awkward and dangerous side and back step motions as they perform their duties.

Ergo 1538Description: Ergonomic Operator Work PlatformCapacity as shown: 2,000 lbs.




Ergo 1122Description: Motorized Operator Assembly Line TreadmillCapacity as shown: 2,000 lbs.

Ergo 1472Description: Motorized Operator Assembly Line TreadmillCapacity as shown: 2,000 lbs.


Green Valley Manufacturing, Inc.100 Green Valley Drive

Mt. Zion, IL 62549Phone (217) 864-4125 Fax (217) 864-4275

Visit: www.greenvalleyinc.com or E-mail: [email protected]

Green Valley Mission“To make long-term positive relationships with our customers

through quality products and exceptional service.”

GVMI07

Green Valley begins with a clean Sheet • each application begins with no pre-conceived outcomes • Green Valley’s broad range of offerings does not restrict customer to a specific weight range or style of equipment

Green Valley listens to the Customer • extensive information is gathered for each application • input is sought from Customers’ purchasing, engineering, floor operators, etc.

Green Valley identifies and prioritizes Customers’ Goals

Green Valley engineering identifies additional benefits, potential pitfalls and concerns • based on the information gathered, Green Valley often directs customers to solutions of better value and fit for the specific application

Green Valley generates application-specific conceptual solutions including • layout drawings • ROI calculations to show value benefit • intangible benefits to ownership

Green Valley generates detailed quotations to allow competitive component-level comparison with alternate solutions

Green Valley applies standards and modules from our extensive library of fully developed sub-assemblies in the design of your custom tailored solution

Engineering Excellence

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