the latest “modular water tank” grp (composite) modular water tanks · 2018-03-01 · the areas...

The latest “Modular Water Tank” technology in the world is NOW IN TURKEY;

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GRP (Composite)

MODULAR WATER TANKS

Potable water and ordinary water that can cause any kind of corrosion can easily be stored.

No problem occurs; Either WITHIN THE BUILDINGOr in OPEN SPACE Or UNDERGROUNDNEVER-ENDING LIFE AND MAXIMUM CLEANNESS.

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WHAT IS GRP (GLASS REINFORCED POLYESTER), HOW IS IT PRODUCED?

A very special composite material which is produced by exposing special thermoset resin and thermopolyester glass fibre to specific possesses together at very high pressures.

A VERY BALANCED, DURABLE, LONG-LASTING, LIGHT and INDISPENSABLE material due to its production techniques and the additives inside.

It is the first preference in the field of water storage all throughout the world.

THE AREAS WHERE GRP TANKS ARE USED

GRP tanks have many usage areas as they are both clean and long-lasting (corrosion resistant).

Some of its usage areas are given below; * Potable water tanks,* Rain water and well waters, sea water tanks,* Reverse-osmosis water (waters with very low and high waters) tanks,* Fire water tanks, swimming pools, balance tanks,* Distillation and process tanks,* Brown (Cesspool) and grey (domestic waste water) tanks,* Industrial process, chiller, cooler, water tanks,* Hot water and chemical material storage tanks,* Agricultural irrigation areas.

YOUR TANKS ARE:CLEANER and

MORE HYGIENICLIGHT and AESTHETIC,

DURABLE and ECONOMICAL

And ALSO EVER-LASTING

NOW!

WHAT DOESGRP TECHNOLOGYPROVIDE YOU?

It is the highest point where MODULAR WATER TANK TECHNOLOGY has reached. It preserves water and itself without causing and contamination.

It is a technological product which is EVER-LASTING, HYGIENIC and which RESISTS INNER AND OUTER CONDITIONS and contains no WATER-SOLUBLE material.

Apart from these advantages, GRP is also an ECONOMIC and COMMERCIAL solution compared to the similar products.

It gets affected neither by CONDUCTIVITY and HARDNESS of the water nor the PH value or ADDITIVES, it is HIGHLY RESISTANT to CORROSION and is EVER-LASTING.

MICROBES CANNOT HOLD AND REPRODUCE within the tank as the tank surfaces are very SHINY and SMOOTH. No MOSS IS FORMED and no BACTERIA can live or reproduce inside it as its light transmittance is close to zero.

It has INSULATION FEATURE. It’s heat transmittance is 250 times lower than metal. It conserves the water inside it at the same temperature.

It has easy MAINTENANCE and low MAINTENANCE COSTS as it is long-lasting and very resistant to corrosion.

It does not dissolve in water, does not leave chemical substance into water because of its strong chemical and mechanical structure and therefore can be used hygienically as POTABLE WATER TANK.

IT IS AN ENVIRONMENT-FRIENDLY PRODUCT that is produced with low energy costs, carried and assembled with low costs and does not leave WASTE to the nature.

Sea water and some chemicals CAN BE STORED.

It can easily be used INDOORS and OUTDOORS.

It does not expand because of temperature differences as it’s expansion coefficient is close to zero and “NO TENSION OCCURS” on the material.

It can be produced at LARGE CAPACITIES that range from 2 m3 to 10,000 m3.

It is easy to SHIP AND ASSEMBLE.

GRP MODULAR WATER TANKSThe Latest “Modular Water Tank” Technology in The World is NOW IN TURKEY.

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ENVIRONMENT-FRIENDLY PRODUCTThe importance placed on the environment and living conditions increases day by day and people work on this matter more sensitively. Development of green houses, use of contaminants, not using energy-consuming materials in their production and use are the simplest examples of this understanding.

GRP is a totally environment-friendly product in modular water tanks. Do you know why?

• It is a very long-lasting product. The design life is given as 40 years for GRP tanks.• The energy spent in shipment transfer and assembly is lower compared to metal tanks as they are lighter. • The panels, which are produced under both pressure and high temperature, do not spoil and do not conduct material exchange with the water. Therefore, the water inside the tank always remains clean and hygienic. • Waste material amount is close to zero during production of GRP tanks.• As no moss or microbe forms within GRP tanks, it is both very rare and easy to clean and maintain them. Therefore, the chemical wastes to be used for cleaning is at minimum level. • As the tank panels are very long-lasting, they can be used many times and for different tanks.

THEIR COMPARISON TO OTHER TYPE OF TANKS

MATERIAL PROPERTIES THERMAL PROPERTIES

MATERIAL, MECHANICAL AND THERMAL PROPERTIES

GRP is a material that has superior mechanical and thermal properties and high corrosion resistance and that is %75 lighter than metal.

The major properties of materials that can be used in design and calculations are given in the tables.

**** Excellent *** Good ** Fair * Weak

TANK TYPE WATER QUALITY

WATER TIGHTNESS

CORROSION RESISTANCE

EASE OF SHIPMENT and

ASSEMBLY ADAPTATION TO

CHANGES EASE OF

MAINTENANCEINSULATION

FEATURE

STAINLESS TANKS **** **** *** *** *** *** **GALVANIZED TANKS ** **** *** *** *** *** **RAINFORCED CONCRETE TANKS * * ** *

- -*

PAINTED TANKS * *** * *** *** * **GRP TANKS

**** **** **** **** **** **** ****

DESCRIPTION VALUE

Intensity 1.8 kg/m³

Tension Resistance 1020 kgf/cm²

Compression Resistance 3010 kgf/cm²

Cutting Resistance 960 kgf/cm

Impact Resistance 52,5 kgf-cm/cm²

Bending Resistance 1650 kgf/cm²

Elasticity Module 1,4x10 kgf/cm²

DESCRIPTION VALUE

Thermal Expansion 2,16x10-5

Thermal Conductivity

Bare Panel 0,15 Kcal/mhr °C

Insulated Panel 0,02 Kcal/mhr °CTotal Heat Transmittance Coef ficient

Bare Panel 5,0 Kcal/mhr °C

Insulated Panel 1,0 Kcal/m hr °C

Water Absorption less %0,2

Cavity less %2

Light Transmittance

Coloured 0,00%

White-Beige less %0,01 less


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DESIGN CRITERIA and PRINCIPLES

The most optimum and durable GRP plates have been formed by using “the most developed special numerical stress analysis methods” during design of the plates.

In this way, the most economical and durable tank facility is provided for you.

Stress analysis conducted by using indefinite element methods.

• If insulated panel is used in addition to the system, polyethylene foam decreases even more as the net thickness of the insulated panel can be seen in the table.

• GRP tanks have minimum freezing risk and have no risk of surface sweating caused by the condensation on the surface due to its high temperature insulation property.

Panel Body

It is approximately 250 times more insulating.

Tension Values Safety Coefficient

Polyurethane Foam

Insulator Cover

Polyurethane Foam

Typical Section

Insulation Cover

GRP Panel

MATERIAL HEAT TRANSMITTANCE

STEEL 37

STEEL 0,15

GRP (INSULATED) 0,017

INSULATION PROPERTY and INSULATED PANELS

The GRP panel itself has insulation property. Even if no additional insulation material is used, GRP plates transmits 250 times more heat than metal.

The table below roughly shows the insulation property.

THE HOTTEST SUMMER THE COLDEST WINTERDO NOT MATTER FOR GRP TANK

No problem arises evenIF IT IS TOO HOT,

you are outdoors and directly subject to sun light!

THE GRP TANKS THAT RESIST ULTRAVIOLET SUNLIGHTare at YOUR SERVICE again.

We thought of everything for you;

YOU CAN ASSEMBLE and USE

your GRP tanks even in winter conditions without facing any risk of freezing,

by USING SPECIAL INSULATION TECHNIQUES and FROST BREAKER HEATERS

Even without facing any considerable heat loss…

83,959 Max74,637 Max65,315 Max55,993 Max46,671 Max37,349 Max28,027 Max18,705 Max9,3826 Max0,060491 Min

15 Max10 Max5 Max1,1425 Min0

11,38 Max10,116 Max8,8515 Max7,587 Max6,3225 Max5,058 Max3,7935 Max2,529 Max1,2645 Max0 Min


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Sectioned Area

1000 x 1000mm Panel

GRP Cover Nipple Connections

Vent cowls Special APDM Gaskets Special Filters Level Indicator

Manhole Panel Flash Connections

1000 x 1000mm Panel

1000 x 1000mm Panel 1000 x 1500mm Panel 1000 x 500mm Panel

“WE DO NOT ACCEPT SOLUTIONLESSNESS”A SOLUTION ALWAYS EXISTS in Meksis for every place.

DIFFERENT PANEL ALTERNATIVESMeksis has different panel alternatives for each different application.

Some of our panel types ;

SOME MAIN PARTS

TANK PRODUCTION ALTERNATIVES

Tanks at various sizes indoors and outdoors with capacities ranging from 1 m3 to 10.000 m3.

SECTIONAL TANK PRODUCTION ALTERNATIVES

Sectional Tank Applications



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GRP tanks can easily be used on high platforms as they are light and can be placed underground.

A- EXTERNALLY ASSEMBLED TOP

B- INTERNALLY ASSEMBLED TOPThere is an opportunity to produce tanks of different forms in line with the conditions.

DIFFERENT AREAS OF USE TANK BASE FORMS

There are two types of alternatives for shaping tank bases

DIFFERENT TANK APPLICATIONS

The tank is put on concrete footings and bolts of the base plates laid underneath are tightened from outside (from below). Its advantage is: it is easy to intervene in case of a leakage in the tank and the tank base is easy and practical to clean. Its disadvantage: The tank height increases 500 mm and footing costs and base material costs are high.

The tank base is made by tightening the bolts from inside on a flat and solid ground.Its disadvantage is: That cleaning the tank base gets a bit harder while. Its advantage is: That footing and tank plate costs are low and height of the tank does not increase because of the footing.

Standard Type Tank “L” Type Tank “☐”Type Tank

Ground Level

Externally Assembled Base

Internally Assembled Base




THE TESTS RUN IN ITS MANUFACTURE

The material and the finished product undergoes many tests during GRP Tank manufacture and raw material manufacture.

Some experiments conducted and experiment methods are given below.

EASE OF PACKAGING and SHIPMENT

As all parts are standard and very light, it can be shipped to anywhere in the world easily, simply and safely on palettes. The packages can be opened easily and assembly can start.

Again, as some parts are manufactured in standard, light and special moulds with zero tolerance, they can easily be assembled. No special machine or equipment is required for assembly.

The opportunity to be shipped to anywhere in the world easily.

CERTIFICATE and DOCUMENTS

Some of the certificates we have.

PROPERTY TEST STANDARDS UNIT STANDARD VALUE

REACTION TENSILE DIN 53464 % 0,15 ± 0.005

TENSILE STRENGTH 23°C DIN EN ISO 527-4 N/mm² 80 ≤

BENDING STRENGTH DIN EN ISO 14125 N/mm² 150 ≤

HARDNESS EN 59 Barkol 70 ≤

IZOD IMPACT RESISTANCE DIN EN ISO 180 kj/m² 60 ≤

NON-FLAMMABILITY UL-94 HB HB

SURFACE CONDUCTIVITY DIN 53482 Ohm.cm 1E + 11≤

ELASTIC ENERGY ISO 6603-2 J 10 ≤

GLOW WIRE TEST IEC 60690-2-1 °C 960



AB

C

00 1 2 3 4 5 6 7

4

3,5

3

2,5

2

1,5

1

TANK OUTLOOK and MAIN PARTS

* The sizes can be changed. Manufacture can be conducted at smaller or biggercapacities.

HEIGHT (mt) / “C” CAPACITY m3)

TYPE WIDTH (mt)“A”

LENGHT (mt)“B” 1 mt 1,5 mt 2 mt 2,5 mt 3 mt 3,5 mt 4 mt 4,5 mt

GRP 10.10.x 1 1 1 1.5 2 2.5 3 3.5 4 4.5GRP 10.20.x 1 2 2 3 4 5 6 7 8 9GRP 10.30.x 1 3 3 4.5 6 7.5 9 10.5 12 13.5GRP 10.40.x 1 4 4 6 8 10 12 14 16 18GRP 10.50.x 1 5 5 7.5 10 12.5 15 17.5 20 22.5GRP 20.20.x 2 2 4 6 8 10 12 14 16 18GRP 20.30.x 2 3 6 9 12 15 18 21 24 27GRP 20.40.x 2 4 8 12 16 20 24 28 32 36GRP 20.50.x 2 5 10 15 20 25 30 35 40 45GRP 20.60.x 2 6 12 18 24 30 36 42 48 54GRP 30.30.x 3 3 9 13.5 18 22.5 27 31.5 36 40.5GRP 30.40.x 3 4 12 18 24 30 36 42 48 54GRP 30.50.x 3 5 15 22.5 30 37.5 45 52.5 60 67.5GRP 30.60.x 3 6 18 27 36 45 54 63 72 81GRP 30.70.x 3 7 21 31.5 42 52.5 63 73.5 84 94.5GRP 40.40.x 4 4 16 24 32 40 48 56 64 72GRP 40.50.x 4 5 20 30 40 50 60 70 80 90GRP 40.60.x 4 6 24 36 48 60 72 84 96 108GRP 40.70.x 4 7 28 42 56 70 84 98 112 126GRP 40.80.x 4 8 32 48 64 80 96 112 128 144GRP 50.50.x 5 5 25 37.5 50 62.5 75 87.5 100 112.5GRP 50.60.x 5 6 30 45 60 75 90 105 120 135GRP 50.70.x 5 7 35 52.5 70 87.5 105 122.5 140 157.5GRP 50.80.x 5 8 40 60 80 100 120 140 160 180GRP 50.90.x 5 9 45 67.5 90 112.5 135 157.5 180 202.5GRP 60.60.x 6 6 36 54 72 90 108 126 144 162GRP 60.70.x 6 7 42 63 84 105 126 147 168 189GRP 60.80.x 6 8 48 72 96 120 144 168 192 216GRP 60.90.x 6 9 54 81 108 135 162 189 216 243GRP 60.100.x 6 10 60 90 120 150 180 210 240 270GRP 70.70.x 7 7 49 73.5 98 122.5 147 171.5 196 220.5GRP 70.80.x 7 8 56 84 112 140 168 196 224 252GRP 70.90.x 7 9 63 94.5 126 157.5 189 220.5 252 283.5GRP 70.100.x 7 10 70 105 140 175 210 245 280 315GRP 70.110.x 7 11 77 115.5 154 192.5 231 269.5 308 346.5GRP 80.80.x 8 8 64 96 128 160 192 224 256 288GRP 80.90.x 8 9 72 108 144 180 216 252 288 324GRP 80.100.x 8 10 80 120 160 200 240 280 320 360GRP 80.110.x 8 11 88 132 176 220 264 308 352 396GRP 80.120.x 8 12 96 144 192 240 288 336 384 432

Steps

Externally supported tank assembly if desired

Maintenance manholes

Vents

Top plates

Special external reinforcements

Side plates

Inner stay and support systems

Bottom base platesSpecial water discharge design

Water inlet-outlet blow-off holes




GRP (Composite)MODULER WATER TANKS

MEKANİK SİSTEMLER İMALAT ve MÜHENDİSLİK SANAYİ A.Ş.Sincan Sanayi Sitesi 225. Cadde No: 67 06930 Sincan -ANKARA / TURKEYTel : +90.312 271 43 05 - Fax: +90.312 271 43 04

[email protected]

Meksis is at our industry’s and people’s service with its 28-year experience in industrializing Turkey.

the latest “modular water tank” grp (composite) modular water tanks · 2018-03-01 · the areas...

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