the journey towards world class safety performance – bp trinidad and tobago tyrone kalpee hsse...
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The Journey Towards World Class Safety Performance – bp Trinidad and Tobago
Tyrone Kalpee HSSE Director
bp Trinidad and Tobago
Scope of bp Trinidad and Tobago (bpTT)• Offshore Operations - 9 gas platforms
• Liquids separation/ Crude oil processing/ Tanker loading
• Platform fabrication – three platforms over the last two years
• Two drilling rigs in development and exploration drilling / Seismic acquisition
• Facility and office management
• 480,000 boe /day
On shore gas processing facilities at Beachfield & Terminal at Galeota
Alaska
Egypt
GoM DW Projects
GoM Exploration
North America Gas South
Sakhalin
TNK-BP Shareholder
Vietnam
Angola
Azerbaijan
Colombia
Exp & Prod DCT
Exp & Prod Tech
Exp & Prod WestLake
GoM DW Prod
Indonesia
ME and South Asia
North Africa
North America Gas North
North Sea SPU
Russia & C As Renewal
Southern Cone
Venezuela
0
12
24
0 12 24
Inp
ut F
req
uen
cy In
crea
sin
g
Decreasing Injuries
December 2006 E&P Safety Matrix
Trinidad Position Feb 2005
The problem – 2004/ 2005
Where do we start? Our 7 Foundation Blocks of Safety
Lessons learned and audit
Standards and competency
Safety leadership
Safety communication and feedback
Safety culture assessment
Investing in leading indicators
Increasing HSSE capability
Safety leadership – building the leaders• CEO shared safety leadership discussion for all leaders
• Every month for the last 36 months
• Leadership work site visits discussed monthly
• Leaders coached to deliver workforce quarterly safety reviews
• Leaders accountable for delivery of 8 personal safety leading indicators
_
From: Kalpee, Tyrone
Sent: Thursday, April 10, 2008 6:11 PM
To: Lummus, John M. (TRD); Van Gestel, Wilhelmus; Beckstrom, Jim A (TRD); Downer, John; Temple, Clifton (TRD); Dyer, Brian L. (TRD); Clark, Adrian C (TRD); Christie, Norman; Beaubruntoby, Nicole L; Massiah, Maurice N; Robertson, Donald R; Ali, Azim (TRD); Johnson, Nicholette M; Roberts, Suzanne; Sirinath, Baajnath X; Warren, Ed (TRD); Maharaj, Yoganande; Ramnarine, Anil; Budhooram, Daryl; Pierce, Keith L; Blackburne, Clyde A; Chin, James; Colthrust, Ryan; Gopaul, Garry A; RagoonananJalim, Karen; Graham, Earnest C (TRD); Guiland, Stephen (SES); Pichery, Leslie; Mungroo-Ramsamooj, Rachael; Rajpaulsingh, Nalini; Mohamed, Clive; Subero, Allan; Persad, Deenesh; Alleyne, Crispin; Simmons, Jamie D; Beckstrom, Jim A (TRD)
Cc: Subject: Safety Review - Time out for Safety
Dear colleagues,
Thank you all for volunteering to lead and support the "Time out for Safety " today , the feedback has been excellent and the engagement you built with your filled rooms was very timely.
Thanks for your preparation and for attending the coaching sessions, I really hope that you know how important your session was today to our workforce. Your show of safety leadership was very well appreciated by all.
Special thank you to all of the HSSE team who led and supported sessions.
Best Regards
Tyrone
Safety Review Standown - Feedback•Like in Thunder horse could bpTT utilize all the TV's in the building to show these
very effective 5 - 10 minutes safety video clips?•We need to have the Health fair more often. The last one was a great success and
should be done again.•Get the admin staff more involved and engaged in the electronic STOP Training.
(We do STOPS but do not know how to capture it in the system)•Are there Defensive Driving Training videos we can burrow from BP library so we
can share with our families?
.
Feedback on Safety StandownJourney Management - People are not sensitized enough and further education
programs for employees are needed. - Lessons learnt from past incidents driving
should be relayed to all employees - By using work from home days effectively
we can all do our part to reduce miles on the road - What is the status of the shuttle service?
- Car pooling should be considered - Drivers using Jenny's car park need to be
trained on driving since they don’t obey simple driving rules
2. Health - The H is HSSE has been neglected for some time and this needs to be looked at.
- The hand sanitizers distributed were expired and does not solve the problem of dirty hand rails.
- There is a deterioration in air quality within the office and something has to be done. More monitoring should be done.
- The toilets in QPP and Albion are in a terrible state and are prone to overflowing. This needs to be addressed immediately.
- When the garbage trucks pick up garbage from outside of TGI the smell gets into the AC system. This needs addressing.
3. Reporting - When you need immediate attention for an issue and you call 5555 the person does not render assistance but instead tells you to log a job
first. This happened this morning when a person called 5555 to let them know with the electricity fluctuations persons should not be using the elevators. The
response from 5555 was to log a job.
4. When certain parts of the building are being isolated especially on a weekend a notice should be placed in the lobby in addition to the email that
normally comes out.
Time Out for Safety – Feedback Room 2-H17; 10:00 AM Session
• The office environment is relatively safe; it can be difficult for us to relate to potential risks in the field
• This supports the view for site visits
• View that office may not be as benign as people consider it, vigilance is required
• Note that the only 2008 reportable was a liquid slip in a non-industrial environment
• Changes to the LTP increase risk. The safest mode is one with stability around the projects we execute. How do we assess/track the impact of ‘all these’ MOC’s on
Safety communication with workforce
•Moved to quarterly workforce Safety Reviews to get feedback
•CEO weekly report to leaders prioritizes HSSE
•Encouraging and rewarding reporting
•Continuous safety focus on office communication boards
•Health and Safety committees involve employees and contractors
Personal Safety Leading indicators
Safety Observations
and Conversations
for leaders
Employee Safety
Observations
Closure of formal safety actions from past audits
and incidents
HSSE Training
Leadership site visits
Permit to Work audits
andJob Safety analysis audits
Energy Isolation audits
Proactive Near miss reporting
Personal Safety Leading Indicators
Man Hours YTD : 1,023,188
PC. - 2008 - TARGET
YTD
6.8 Million manhours since last DAFWC
Year TARGET YTD Actual
657
YTD Status
Safety Observations & Conversations (SOCs)
8,913 7766 Intervention in June
STOPs - Safety Observations 77,369 66,898 On track
HSE Training Hours 120,355 79,102 On track
Closure - (On Time) - Traction
98% 93% Intervention
Leader Visits 692 657 Intervention in June
PTW & ICC Audits 13,733 7874 Related to activity
JSA Audits 12,239 7565 Related to activity
No. of Near Misses 282 242 Intervention in June
Early Interventions
•Personal safety leading indicators monitored weekly
•Introduction of process safety leading indicators
•All teams set their safety performance targets
• Early interventions on safety leading indicator trends
Cannonball
Drilling and Completions
Beachfield
AmherstiaKapok
Cassia
Terminal
Flambouyant
Immortelle
Mahogany
Inpu
t Fre
quen
cy In
crea
sing
HIPO 50%RIF 30%First Aid 20%
SOCs and equivalent 30%SOs 20%Training 20%Closure 20%Near Miss 10%
Decreasing Injuries
August 2006 Safety Matrix (based on a 12 month rolling
frequency)
Bp standards and competency
•Control of Work –increasing competency, ISSOW
•Re-learning about risk
•Leadership recognition – shut downs for safety
•Integrity management – reporting every leak, finding major causes
•Strong focus on upgrading facilities and maintenance
•Driving Safety – critical risk area – strong refresh of standard
Improving Incident Investigation & Learnings
•Reviewed process for learning from incidents
•Retrained investigators
•Fewer but better investigations
•Ensured lessons learned rolled out formally
•Focused on internal audits - done by HSSE
Safety culture assessment
•Over 1400 workforce completed assessments
•Developed assessment facilitators from employees
•Followed with focus groups - 300 persons
•Leadership committee reviewed areas of weakness
•Draft plans developed for systemic findings
2.50
3.00
3.50
4.00
4.50
5.00
E1 M
anagement
Com
mitm
ent
E2 T
wo-w
ayC
omm
unication
E3 E
mployee
Involvement
E4 Learning
E5 P
roduction/Cost
vs. Safety
E6 S
afetym
anagement
system
E7 A
ttitudestow
ards Rules and
Procedures
E8 R
elationshipw
ith Contractors
E9 M
anaging LocalC
ultures
E10 T
rust andR
espect
E11 A
ttitudes toR
isk
E12 M
ajor Accident
Risk
Strengths Areas of improvement
bpTT Safety Culture Summary
Key safety culture focus areas
•Build opportunities to listen to workforce
•Build leadership competency and skills
•Focus on employee development
•Contractor engagement focus
•Understanding of risk
Building long term HSSE Capability
• New integrated HSSE Organizational Structure
• Competency assessment and developmental plans in place
• Filling critical resource gaps aggressively
•Significant investment in permanent recruitment
0
2
4
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16
18
20
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
Fatality 1 0 0 0 0
HiPo 5 3 1 1 0
Vehicle Accidents 5 1 8 7 0
DAFWC 2 1 1 0 0
Total Recordables 18 8 7 9 4
DAFWCf 0.06 0.02 0.05 0.00 0.00
Total RIF 0.52 0.18 0.35 0.41 0.33
TVAR 1.11 0.4 1.16 0.83 0.00
SVAR Not tracked Not Tracked 0.29 0.12 0.00
2004 2005 2006 2007 2008
HSSE Output Analysis
Alaska
Egypt
GoM DW Projects
GoM Exploration
North America Gas South
Sakhalin
TNK-BP Shareholder
Trinidad
Vietnam
Angola
Azerbaijan
Colombia
Exp & Prod DCT
Exp & Prod Tech
Exp & Prod WestLake
GoM DW Prod
Indonesia
ME and South Asia
North Africa
North America Gas North
North Sea SPU
Russia & C As Renewal
Southern Cone
Venezuela
0
12
24
0 12 24
Inp
ut F
req
uen
cy In
crea
sin
g
Decreasing Injuries
December 2006 E&P Safety Matrix
Fatalities 40%DAFWCF--3mo & 12mo 30%RIF 30%
ASAs 30%SOs 25%Training 25%Closure 20%
Position Feb
2005
Moving to another level
Management
Generative
Proactive
Calculative
Reactive
PathologicalIncreasinglyInformed Increasing
Trust/Accountability
The vision: building a sustainable world class safety performance
What does 8,400,000 manhours without a Day Away from Work Case mean?
•We are hurting less people
•We are building safety leaders
•We are becoming intolerant of risk
•We are certainly not there yet… as the next hour of risk approaches
Thank You!