the journey towards biorefinery - valmet · 2018. 10. 5. · birla cellulose r&d centres forest...

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The journey towards biorefinery Domsjö Fabriker focus on innovations 1 Kristina Elg Christoffersson, Manager R&D&I

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Page 1: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

The journey towards biorefineryDomsjö Fabriker focus on innovations

1

Kristina Elg Christoffersson, Manager R&D&I

Page 2: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

We make more from the tree

1,4 million m3 wood raw material

Cellulose 230 000 ton

Lignin 120 000 ton

Bioethanol 20 000 tonBiogas  90 GWhOther Biofuels 360 GWhSteam 1 200 GWhElectricity 76 GWH*

*owned by Övik Energi

2

Page 3: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Domsjö Cellulose

Fashion

Textile

Hygiene

Food

Medical tablets

Paint

Sausage casings

3

Page 4: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Domsjö Lignin

Concrete additives

Binder in feed industries

4

Page 5: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Domsjö BioEthanol

Heat transfer media

Chemical products

Bio fuels

Screen Washer fluid

Paint additive

5

Page 6: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Our productmix

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50000

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150000

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1990 1995 2000 2005 2010 2018

Paper grade pulp

Cellulose

Lignin

Bioethanol

Production capacity

6

Page 7: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

The Domsjö Innovation unit

• Improved Pulp Quality and Cost for VSF– ranked as number one!

• Increase Pulp Value for Specialty

• The Sustainable Pulp alternative 

• Extract Higher Value from Side Product Streams‐ High value lignin‐ Value from hemicellulose

Page 8: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

R&D&I capabilities for the whole textile value chain

Page 9: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Birla Cellulose R&D Centres

Forest Research Institute DommInova Birla Research Institute ‐BRI

Pulp to FibreSapling to Plantation Wood to Pulp

PFIC & ABSTC ABCFRC TRADC

Fibre ResearchFiber and Application Research

Page 10: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Aditya Birla Pulp and Fibre Business

International

Nagda, MP162 KTPA

Kharach, Gujarat128 KTPA

Harihar, Karnataka87 KTPA

Thai Rayon Co.Thailand139 KTPA

Indo Bharat RayonIndonesia200 KTPA

Birla JingweiChina

73 KTPA

Fibre910 KTPA

Vilayat, Gujarat120 KTPA

GrasimHarihar70 KTPA

AV NackawicCanada175 KTPA

India International

AV CellCanada126 KTPA

Pulp610 KTPA

Terrace BayCanada320 KPTA

(Paper grade pulp)

India

DomsjöSweden230 KTPA

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Page 11: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

• Close collaboration with customer

• Parallel development of pulp properties and optimization of viscose process settings

• Significantly improved run ability in customer process and higher viscose product quality

• Behaviour of pulp better than measured characteristics …11

Product development ofnew cellulose product

Page 12: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

New grade of high quality lignin

Molekylviktsfördelning 6 nov.Atech 5 kD. Permeat från körning 5 nov.

0,0

0,1

0,2

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0,4

0,5

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1,0

100 1 000 10 000 100 000 1 000 000

Feed 6 nov = perm 5 novKonc 6 novPerm 6 nov

Respons relmax respons

Process based on membrane filtration

Co‐operation between MoRe Research and Domsjö Fabriker 

Page 13: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Single‐Cell Proteinfrom forest industrial process streams

Paecilomyces

Page 14: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

High value products to increase competitiveness

Page 15: The journey towards biorefinery - Valmet · 2018. 10. 5. · Birla Cellulose R&D Centres Forest Research Institute DommInova Birla Research Institute ‐BRI Pulp to Fibre Sapling

Domsjö Fabriker The Unique Biorefinery15