the innovator of smart factorybioie.oie.go.th/oieqrcode/uploadfile/s4- mr. yoshi suenaga.pdf ·...
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株式会社スカイディスク
The Innovator of Smart Factory
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Mission
Improve Factoryʼs productivityby AI
Company Name Skydisc, Inc.
Office Locations Fukuoka (HQ), Tokyo, Osaka, Nagoya, Vietnam
Employees 64 people(2019 May)31 AI engineers from 8 countries
Capital 1.7 billion JPY
CEO Osamu Hashimoto
Founded on Octobor 1st / 2013
Business Domain AI×IoT - Smart Factory Solution
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Company Overview
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Strong R&D oriented engineering team
9 PhD holder
From 8 countries
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SKYDISC would like to grow with Thailand by supporting manufacturing industries. The CEO of SKYDISC shook hands with H.E. Dr. Somkid Jatusripitakto make Thailand 4.0 in action.
▲Dr. Somkid Jatusripitak and Skydisc CEO Hashimoto
Business in Thailand
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Investment from VCs
2017 20182016 2019
3⽉ 20191⽉ 2016 10⽉ 2017
1milUSD
7mil
USD7mil
USD
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Business in Japan
Car manufacturerCar parts manufacturer (Tier1) Chemical Plants Power Plants
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SKYDISC no. of AI projects
0
5
10
15
20
25
30
35
40
45
50
2017 2H 2018 1H 2018 2H
Accumulated no. of AI projects
45
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Plan to have an Thai office
FukuokaHQ
ThaiOffice
Expect to starting in 2019
VietnamDev
Office
TokyoHQ
OsakaNagoya
We will be recruiting in the near future• AI engineers• Consulting sales
SKYDISC is waiting for approval from BOI…
things you should know before you use AI in your factory
株式会社スカイディスク – 10
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3 things you should know before you use AI
1. Where you should use AI?
2. Donʼt expect too much
3. Worker-AI collaboration
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3 things you should know before you use AI
1. Where you should use AI?
2. Donʼt expect too much
3. Worker-AI collaboration
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Keyword to find AI application
UnwrittenRules
Replacehuman’s 5 senses
1. Where you should use AI?
ReplaceTasks by intuitioins
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1. Where you should use AI?
Replace human’s 5 senses→ Vision, hearing, touch
Vision︓Product Inspection by Images
Hearing︓Product Inspection by Sound
Touch︓Machine Inspection by Vibration
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1. Where you should use AI?
Vision Sound Vibration
Car partsProduct inspection
Silicon waferProduct inspection
MotorsFacility maintenance
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Replace tasks by intuition
→ There are rules, but they are only in the head of skilled engineers
Manual parameter setting of manufacturing
machines on factories floors or plants
done by skilled engineers
1. Where you should use AI?
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1. Where you should use AI?
Chemical plantsmachine parameter optimization
Power plantsMinimize fuel consumption
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3 things you should know before you use AI
1. Where you should use AI?
2. Donʼt expect too much
3. Worker-AI collaboration
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2. Donʼt expect too much
Issues coming from too much expectations
1. Expecting too much results from PoC (Proof of Concept)
AI development requires “search” phase to find out the best result. It is impossible to find out the ideal methods from start.
We perform PoC not as a “development” We must set an “appropriate” goals.
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2. Donʼt expect too much
Issues coming from too much expectations
2 . Perform as human?
Newly develop AI doesnʼt perform as same as human.
You need to learn what AI can do.
AI just supports humansʼ tasks.
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AI is like a new graduate in your office
You need to train it
2. Donʼt expect too much
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AI is like a new graduate in your office
You need to train it
2. Donʼt expect too much
Don’t worry, it will never quit or retire
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Data and the skilled engineers train Mr. AI
Data on the factory floor and the skilled engineersʼ experience will help develop the optimized AI on your factory.
It is very important to invite skilled engineers to the AI team. Skilled engineerʼs domain knowledge will help AI smarter.
2. Donʼt expect too much
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3 things you should know before you use AI
1. Where you should use AI?
2. Donʼt expect too much
3. Worker-AI collaboration
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3. Worker-AI collaboration
95% 93%
AI Human
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3. Worker-AI collaboration
AI Human
99%
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3. Worker-AI collaboration
AI human
The abnormality human can find andThe abnormality AI can find are different
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3. Worker-AI collaboration
AI will help your decision not decide by itself from start.
If you properly train it, it will be independent soon.
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3. Worker-AI collaboration
Examples of worker-AI collaboration
Abnormality detection / predictive maintenance
à Realize less down time
à Speed up on checking
Failure reason analysis
à Improve yield
à Machine setting optimization
Product Inspection
à AI perform pre-check and human checks later
à Reduce the number of products human checks
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3 things you should know before you use AI
1. Where you should use AI?
2. Donʼt expect too much
3. Worker-AI collaboration