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株式会社スカイディスク The Innovator of Smart Factory

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Page 1: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

株式会社スカイディスク

The Innovator of Smart Factory

Page 2: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Mission

Improve Factoryʼs productivityby AI

Page 3: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

Company Name Skydisc, Inc.

Office Locations Fukuoka (HQ), Tokyo, Osaka, Nagoya, Vietnam

Employees 64 people(2019 May)31 AI engineers from 8 countries

Capital 1.7 billion JPY

CEO Osamu Hashimoto

Founded on Octobor 1st / 2013

Business Domain AI×IoT - Smart Factory Solution

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Company Overview

Page 4: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Strong R&D oriented engineering team

9 PhD holder

From 8 countries

Page 5: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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SKYDISC would like to grow with Thailand by supporting manufacturing industries. The CEO of SKYDISC shook hands with H.E. Dr. Somkid Jatusripitakto make Thailand 4.0 in action.

▲Dr. Somkid Jatusripitak and Skydisc CEO Hashimoto

Business in Thailand

Page 6: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Investment from VCs

2017 20182016 2019

3⽉ 20191⽉ 2016 10⽉ 2017

1milUSD

7mil

USD7mil

USD

Page 7: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Business in Japan

Car manufacturerCar parts manufacturer (Tier1) Chemical Plants Power Plants

Page 8: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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SKYDISC no. of AI projects

0

5

10

15

20

25

30

35

40

45

50

2017 2H 2018 1H 2018 2H

Accumulated no. of AI projects

45

Page 9: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Plan to have an Thai office

FukuokaHQ

ThaiOffice

Expect to starting in 2019

VietnamDev

Office

TokyoHQ

OsakaNagoya

We will be recruiting in the near future• AI engineers• Consulting sales

SKYDISC is waiting for approval from BOI…

Page 10: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

things you should know before you use AI in your factory

株式会社スカイディスク – 10

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Page 11: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3 things you should know before you use AI

1. Where you should use AI?

2. Donʼt expect too much

3. Worker-AI collaboration

Page 12: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3 things you should know before you use AI

1. Where you should use AI?

2. Donʼt expect too much

3. Worker-AI collaboration

Page 13: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Keyword to find AI application

UnwrittenRules

Replacehuman’s 5 senses

1. Where you should use AI?

ReplaceTasks by intuitioins

Page 14: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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1. Where you should use AI?

Replace human’s 5 senses→ Vision, hearing, touch

Vision︓Product Inspection by Images

Hearing︓Product Inspection by Sound

Touch︓Machine Inspection by Vibration

Page 15: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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1. Where you should use AI?

Vision Sound Vibration

Car partsProduct inspection

Silicon waferProduct inspection

MotorsFacility maintenance

Page 16: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Replace tasks by intuition

→ There are rules, but they are only in the head of skilled engineers

Manual parameter setting of manufacturing

machines on factories floors or plants

done by skilled engineers

1. Where you should use AI?

Page 17: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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1. Where you should use AI?

Chemical plantsmachine parameter optimization

Power plantsMinimize fuel consumption

Page 18: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3 things you should know before you use AI

1. Where you should use AI?

2. Donʼt expect too much

3. Worker-AI collaboration

Page 19: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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2. Donʼt expect too much

Issues coming from too much expectations

1. Expecting too much results from PoC (Proof of Concept)

AI development requires “search” phase to find out the best result. It is impossible to find out the ideal methods from start.

We perform PoC not as a “development” We must set an “appropriate” goals.

Page 20: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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2. Donʼt expect too much

Issues coming from too much expectations

2 . Perform as human?

Newly develop AI doesnʼt perform as same as human.

You need to learn what AI can do.

AI just supports humansʼ tasks.

Page 21: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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AI is like a new graduate in your office

You need to train it

2. Donʼt expect too much

Page 22: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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AI is like a new graduate in your office

You need to train it

2. Donʼt expect too much

Don’t worry, it will never quit or retire

Page 23: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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Data and the skilled engineers train Mr. AI

Data on the factory floor and the skilled engineersʼ experience will help develop the optimized AI on your factory.

It is very important to invite skilled engineers to the AI team. Skilled engineerʼs domain knowledge will help AI smarter.

2. Donʼt expect too much

Page 24: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3 things you should know before you use AI

1. Where you should use AI?

2. Donʼt expect too much

3. Worker-AI collaboration

Page 25: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3. Worker-AI collaboration

95% 93%

AI Human

Page 26: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3. Worker-AI collaboration

AI Human

99%

Page 27: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3. Worker-AI collaboration

AI human

The abnormality human can find andThe abnormality AI can find are different

Page 28: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3. Worker-AI collaboration

AI will help your decision not decide by itself from start.

If you properly train it, it will be independent soon.

Page 29: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3. Worker-AI collaboration

Examples of worker-AI collaboration

Abnormality detection / predictive maintenance

à Realize less down time

à Speed up on checking

Failure reason analysis

à Improve yield

à Machine setting optimization

Product Inspection

à AI perform pre-check and human checks later

à Reduce the number of products human checks

Page 30: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

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3 things you should know before you use AI

1. Where you should use AI?

2. Donʼt expect too much

3. Worker-AI collaboration

Page 31: The Innovator of Smart Factorybioie.oie.go.th/oieqrcode/uploadFile/S4- Mr. Yoshi Suenaga.pdf · Replacehuman’s 5senses →Vision,hearing,touch Vision︓Product InspectionbyImages

Inquires from here

Or e-mail me

Suenaga [email protected]