the influence of chloride on electrochemistry and...

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1 The Influence of Chloride on Electrochemistry and Corrosion of Copper in Aqueous Sulphide Solutions J. M. Smith a,b , Z. Qin a , F. King c and D. W. Shoesmith a a Department of Chemistry, The University of Western Ontario, London, ON, N6A 5B7 b Kinectrics, 800 Kipling Avenue, Toronto, ON, M8Z 6C4 c Integrity Corrosion Consulting Ltd, Nanaimo, BC, V9T 1K2 This research was funded by the Swedish Nuclear Fuel and Waste Management Company (SKB), Stockholm, Sweden

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Page 1: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

1

The Influence of Chloride on Electrochemistry and Corrosion of

Copper in Aqueous Sulphide Solutions

J. M. Smitha,b, Z. Qina, F. Kingc and D. W. Shoesmitha

a Department of Chemistry, The University of Western Ontario, London, ON, N6A 5B7b Kinectrics, 800 Kipling Avenue, Toronto, ON, M8Z 6C4c Integrity Corrosion Consulting Ltd, Nanaimo, BC, V9T 1K2

This research was funded by the Swedish Nuclear Fuel and Waste Management Company (SKB), Stockholm, Sweden

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Copper nuclear waste containers

Copper is the canister material of choice, since it is thermodynamically stable under the anoxic aqueous conditions anticipated

in a deep geologic repository

Page 3: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Cu Microbially Depleted

Zone

Unaffected Vault

Environment

SRBBlocked

SO42-

SH-

SRB

Cu

Cu2 S

e-

H2 O

H2

Sulphide

remotely produced by sulfate-reducing bacteria (SRB) could be transported slowly to the Cu surface.

The formation of copper sulphide films would lower the potential

for Cu oxidation to a value sufficiently negative to make corrosion of Cu thermodynamically viable via the reduction of water.

Cu is not stable in sulphide solutions

Page 4: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Influences of chloride

In aerated chloride dominated groundwater, Cu dissolution as Cu+

is stabilized as various copper chloride species (CuCl2

-, CuCl32-) and supported by the cathodic

reduction of oxygen to water. Thermodynamically, this would not be expected under anoxic conditions.

However, local pore chemistry within a Cux

S

film could possess a combination of low [SH-] and high [Cl-], especially with a high chloride groundwater content when the Cu/SH-

reaction has become transport controlled.

This could lead to a significant influence of Cl-

on reactions in sulphide

solutions.

The effect of increasing [Cl-] The effect of decreasing [SH-]

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Experimental procedures

EIS EIS

E

Time

SEM

EDX2 mV/s

EvertexE

Time

To avoid O2

contamination, experiments were performed in Ar-purged solutions in an anaerobic chamber.

Electrochemical impedance spectra (EIS) were periodically recorded under natural corrosion conditions. At the end of experiments, surfaces of corroded samples were examined by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX).

A series of cyclic voltammograms

(CV) was performed to various anodic limits.

Page 6: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Film formed: 0.1 mol/L NaCl

1hr 5hrs 30hrs

1.50 μm 1.50 μm 1.50 μm

1hr 5hrs 30hrs

Cou

nts

Energy (keV)

SEM shows dual layer film formation: a slightly porous coherent base layer and a compact, crystalline outer deposit.

EDX analysis of the electrode after 30 hrs of exposure yields Cu:S

2:1.

XRD confirms the base layer is digenite

(Cu1.8

S) and the deposit is chalcocite

(Cu2

S).

Page 7: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Film formed: 1.0 mol/L NaCl

1hr 5hrs 30hrs

1.50 μm 1.50 μm 1.50 μm

30hrs1hr 5hrs •

With time, an initially formed base layer becomes porous, and a scattered, only partially protective, outer layer forms.

EDX sulphur signal is barely distinguishable after 1 hour of exposure indicating the initially formed base layer is very thin.

Page 8: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Film formed: 5.0 mol/L NaCl

1hr 30hrs5hrs

(a) (b) (c)

3.00 μm 3.00 μm 3.00 μm

1hr 5hrs 30hrs

3.00µm 3.00µm 3.00µm

Film morphology very different to that formed at lower chloride concentrations.

As the [Cl-]

increases, the base layer becomes less coherent, and the outer deposit becomes less well-formed and more scattered.

Page 9: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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EIS spectra: 0.1 mol/L NaCl

EIS response contains two time constants. The shorter time constant (at ~10 Hz) is attributed to charge transfer at the Cu metal surface and

the longer time constant (at ~10-2

Hz) to the properties of the Cu2

S surface film.

Total impedance at the low frequency limit increases with time.

Page 10: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Rct

Rpore

Cdl

CporeRs

Cu base layer solution

Based on the SEM and other evidences, a two time constant equivalent circuit

was proposed to represent the sulphide

film structure.

The spectra can be accurately fitted by the equivalent circuit providing constant phase elements are used to account for the non-ideality

in the capacitances.

Equivalent circuit

Page 11: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Charge transfer resistance (Rct

) for corrosion at the base of pores increases as the pore resistance (Rpore

) increases; i.e., corrosion is being stifled by a pore closure process.

Double layer capacitance (Cdl

) at the sulphide/solution interface almost constant.

Pore capacitance (Cpore

) decreases as the pores close since the number of polarizable

species in the pores decreases.

EIS results: 0.1 mol/L NaCl

Page 12: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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EIS spectra: 1.0 mol/L NaCl

Little change in the spectra after the shortest exposure time.

The inability to fit the spectra at low frequencies indicates additional processes (e.g. diffusion in pores) may also be important.

Page 13: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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EIS results: 1.0 mol/L NaCl

Charge transfer resistance for corrosion at the base of pores is

almost constant (0.6 ~ 0.7 kΩ.cm2).

Pore resistance decreases indicating pore opening.

The small increase in pore capacitance would be consistent with pore opening, since more polarizable

(diffusing) species would be present .

Page 14: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Comparison of the two solutions

The most obvious difference between the impedance behaviours in the two chloride concentrations is in the pore characteristics.

EIS results are consistent with the SEM observations. 0.1 mol/L NaCl 1.0 mol/L NaCl

0.1 mol/L NaCl 1.0 mol/L NaCl

Pore closurePore opening

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Spectra cannot be fitted to the two time constant circuit used for lower chloride concentrations.

The impedance at the low frequency limit is an order of magnitude lower than at the two lower concentrations, suggesting a much lower degree of protection of the surface by the deposited sulphide layer, consistent with SEM

observations.

This is consistent with the assignment of the time constant at high frequency to rapid charge transfer at the base of open pores.

EIS spectra: 5.0 mol/L NaCl

Page 16: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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An anodic peak with the shape typical of a diffusion-controlled process.

The single cathodic

reduction peak indicates the formation of a dense, compact sulphide

layer, consistent with SEM observations and closed pores.

CV: 0.1 mol/L NaCl

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The anodic behaviour similar to that at lower concentrations.

Two distinct cathodic

reduction peaks indicate the reduction of two layers, one (base layer) in good electrical contact with the Cu, and a second (scattered deposit) not in good electrical contact with the Cu.

CV: 5.0 mol/L NaCl

Page 18: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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A possible mechanism

When SH-

is present, the formation of adsorbed species (CuSH)ads

occurs rapidly on the Cu surface.

(CuSH)ads

adsorbed on the Cu surface may be complexed

at high [Cl–] to produce soluble CuCl2

– which allows CuI

species to be transported out of pores.

CuCl2–

could be formed at the Cu surface (where [SH-]:[Cl–] is low), transported out of the defect site, and deposited as Cu2

S on the outer surface (where [SH-]:[Cl-] is higher).

SH-, Cl-

Cu

(CuSH)ads CuCl2-Cu1.8 S

Cu2 S

Page 19: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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Summary

Chloride could influence Cu corrosion in sulphide

solutions by

accelerating Cu dissolution and/or interfering with sulphide film formation.

Under conditions of low [SH–] and high [Cl–], the complexation

and dissolution of CuI

as CuCl2–

would compete with the film formation.•

Sulphide

films are comprised of a Cu1.8

S (digenite)

base layer and an outer Cu2

S (chalcocite)

deposited layer.•

At 0.1 mol/L NaCl, the deposited layer is dense and eventually closes the pores in the base layer.

At 1.0 mol/L NaCl, the deposited layer is less coherent allowing the pores in the base layer to open slightly with time.

At 5.0 mol/L NaCl, the pores are unprotected by the deposited layer and corrosion rates could be high.

When the chloride to sulphide concentration ratio is high, CuI

species, originally formed as surface adsorbed CuSH

species can be complexed

by chloride to produce soluble complexes (CuCln

(n-1)-). Transport of these species away from the metal surface would maintain porosity in the base layer and limit the deposition of the outer protective deposit of Cu2

S.

Page 20: The Influence of Chloride on Electrochemistry and ...publish.uwo.ca/~ecsweb/Presentations/CSC2009AN.pdf · corrosion rates could be high. • When the chloride to sulphide concentration

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JMS DWS ZQ

2006

Electrochemical and Corrosion Studies at Western

Group website: http://sun.chem.uwo.ca/

Thank You