the improvement of baggage handling...

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1 The Improvement of Baggage Handling System Ken Chang 103034542 Department of Industrial Engineering and Engineering Management, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu, 30013, Taiwan Abstract This project is committed to deal with the problem of baggage handling system. This project uses INCOME model to compare the effectiveness of new baggage handling system and original one. In the future, this improvement will help to reduce processing time and save transportation cost.

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1

The Improvement of Baggage Handling System

Ken Chang 103034542 Department of Industrial Engineering and Engineering Management,

National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu,

30013, Taiwan

Abstract

This project is committed to deal with the problem of baggage

handling system. This project uses INCOME model to compare the

effectiveness of new baggage handling system and original one. In the

future, this improvement will help to reduce processing time and save

transportation cost.

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1. Background

Taiwan Taoyuan International Airport is the most important airport in

Taiwan. The amount of passengers is about 15 millions for one year. As

shown in figure 1 . Furthermore, it stills increases year by year. As a

result, the loading of baggage handling system is too heavy. It may leads

to jam of system or the baggages can not board plane on time.

Figure 1. population for departuring Taiwan over the years

2. Overview of whole baggage handling system

2.1 Introduction of whole baggage handling system

The overall structure of baggage handling system is divided into

north area, south area, A area, and B area. It schematic diagram is shown

as figure 2. North area and south area handle the baggage entering from

3F check in counter. A area will handle the baggage related to MRT in the

future. B area is a new-build buffer in order to release the amount the

baggage in north area and south area.

The baggage of baggage handling system primarily comes from

2,000,000

4,000,000

6,000,000

8,000,000

10,000,000

12,000,000

14,000,000

16,000,000

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

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2010

2011

2012

2013

population for departuring Taiwan over the years

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check in counter. When passenger is in check in counter, ground service

checks the validity of passenger’s tour archive and records the baggage

information on claim tag. After checking in, each baggage needs to pass

through X-Ray machine to check if there is any contraband hidden in the

baggage. Then it would be transported to barcode scanner to differentiate

this baggage should be transported to buffer or unload from claim tag.

After differentiating, the baggage would be classified to go to buffer or

unload. If it is classified to buffer, it will backflow according to the

condition of reflux. And the baggage would be transported to unload. In

contrast, If it is classified to unload, the baggage would be transported to

unload directly.

Figure 2. baggage handling system layout

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2.2 Baggage handling system detailed description

2.2.1 Check in counter

After arriving at airport, passengers check in at different counter in

light of their flight. Taiwan Taoyuan International Airport Terminal 2 has

eight check in areas. Each check in area has two sides.( total 16 check in

counters). As shown in figure 3.

Figure 3. check in counter

2.2.2 X-ray machine

After finishing the check in procedures, their baggages would be put on

the conveyor and transported to X-ray machine for security check. Each

check in area has one X-ray machine. As shown in figure 4.

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Figure 4. X-ray machine

2.2.3 Barcode scanner

Before baggage entering sorter, it needs to pass through barcode

scanner. Scanning the claim tag to read baggage information and flight

information. As shown in figure 5.

Figure 4. barcode scanner

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2.2.4 Sorter

In terms of the scan result, baggage handling system uses sorter to

transport every baggage to buffer or unload according to its flight

information. As shown in figure 5.

Figure 5. sorter

2.2.5 Buffer

Buffer is usually used to deposit the baggages arrived too early. As

shown in figure 6.

Figure 6. buffer

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2.2.6Unload

Unload is used to transport the baggage to the ground and ground

service can start to pick up to the plane. As shown in figure 7and 8.

Figure 7.8. unload

2.2.7 Big loop

If there is any problem during the process, for instance, baggage can

not be read by the barcode scanner or buffers are filled to capacity. Then

the baggage would be transported to this area for manual inspection. As

shown in figure 9.

Figure 9. big loop

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2. INCOME model

An INCOME model can be used by users to construct process from

activities, this paper’s INCOME model includes the AS-IS behavior

model, TO-BE behavior model, drill down of behavior models,

organization model and objective model. We utilized the INCOME model

to analyzed activities process (kind of flow chart) to observe redundant

process or motion. INCOME models will be shown as following.

2.1 As-Is behavior Model

In the past, the steps of original model are as follows. First, passenger

comes to airport and searches where the counter is. Then, passenger

begins to check in. Ground service would check the validity of

passenger’s tour archive and records the baggage information on claim

tag. Every passenger’s baggage would be transported to plane. And the

procedure. The structure of as-is behavior model is shown as figure 10.

Figure 10. as-is behavior model

Fig 11 is the drill down of “transport to plane”. In the process of

“transport to plane”, it contains a lot of detailed processes. After entering

the baggage handling system, each baggage needs to pass through X-Ray

machine to check if there is any contraband hidden in the baggage. Then

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it would be transported to barcode scanner to differentiate this baggage

should be transported to buffer or unload from claim tag. Then it would

enter to sorter.

Because of previous differentiation, the baggage would be classified

to go to buffer, unload, or big loop by sorter. If the baggage information

on the claim tag shows that the flight time just right coincide with the

open period of unload, the baggage would be transported to unload

directly. On the contrary, if the baggage information shows that the

unload it supposed to go originally is not open, the baggage would be

transported to buffer first.

After the time this baggage could be transported to unload

successfully , it would backflow to sorter and be distributed to unload.

But if there is any problem during the process, for instance, baggage can

not be read by the barcode scanner or buffers are filled to capacity. Then

the baggage would be transported to this area for manual inspection.

However, manual inspection is not a good treatment. Because of the fact

that if there is a large number of baggages on the big loop, it is easy for

ground service to differentiate baggages mistakenly so that these

baggages may not be transported to plane on time.

When baggages get away from unload or big loop, baggages would

be transported by a car. Finally, the baggages board plane and end the

whole process.

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Figure 11. drill down of “transport to plane “

2.2 To-Be behavior Model

After improvement of baggage handling system, the new steps of

to-be model are as follows. In common with original process, passenger

comes to airport and searches where the counter is. Then, passenger

begins to check in. Ground service would check the validity of

passenger’s tour archive and records the baggage information on claim

tag.

Nonetheless, when ground service deals with passenger’s baggages,

ground service can put baggages into X-Ray machine for inspection at the

same time. Therefore, some time can be reduced in this procedure.

Then baggage would be transported to plane. The structure of to-be

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behavior model is shown as figure 12.

Figure 12. to-be behavior model

Fig.13 is the drill down of “transport to plane”. In the process of

“transport to plane”, it contains a lot of detailed processes. After entering

the baggage handling system, each baggage would be transported to

barcode scanner directly to differentiate this baggage should be

transported to buffer or unload from claim tag. Then it would enter to

sorter. Because of previous differentiation, the baggage would be

classified to go to buffer, unload, or big loop by sorter. If the baggage

information on the claim tag shows that the flight time just right coincide

with the open period of unload, the baggage would be transported to

unload directly.

However, an unload can only handle one flight, in contrast, a loop

can handle two flight at the same time. For this reason, in the

green-colored process, it is better for airport to reconstruct the unload to

instead of old unload. The loop mentioned here is different from big loop.

The loop just looks like big loop, but it is automatic instead manual

handling.

On the contrary, if the baggage information shows that the unload it

supposed to go originally is not open, the baggage would be transported

to buffer first. In the light blue-colored process, after the time this

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baggage could be transported to unload successfully , it would be

transported to unload by conveyor directly. Hence, it need not to

backflow to sorter again. Thus, it can save some processing time.

If there is any problem during the process, for instance, baggage can

not be read by the barcode scanner or buffers are filled to capacity. Then

the baggage would be transported to this area for manual inspection.

However, manual inspection is not a good treatment. Because of the fact

that if there is a large number of baggages on the big loop, it is easy for

ground service to differentiate baggages mistakenly so that these

baggages may not be transported to plane on time.

When baggages get away from unload or big loop, in order to reduce

the shipping cost, the airport would build a distribution to consolidate

baggages so that shipping car can transport more baggages even fully

loaded to the same flight. Finally, the baggages board plane and end the

whole process.

Figure 13. drill down of “transport to plane “

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2.3 Comparison between As-is and To-be behavior model

1.Intergrate check in & verify info. and X-ray screening at the same time (reduce transportation costs)

2.Baggage in buffer are transported to unload directly (don’t need to pass through reflux and redistribute) (reduce transportation costs)

3.Transfer unload to the type of big loop(loop can handle more baggages) (increase efficiency)

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4.Consolidate baggages from unload and big loop (reduce transportation an labor costs)

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2 4

Between as-is and to-be behavior model, there are 4 points that airport can improve :

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2.4 Organization Model

In the part of organization model, BHS is composed of four departments,

including management department, maintenance department, service

department and ground crew department. And they have individual roles.

As shown in figure 14.

Management department is responsible for managing maintenance

department, service department and ground crew department.

Service department is an integral component to business success.

Service starts with the first interaction with customers, it needs to takes

charge of all the service and problem relate to the customer.

Maintenance department is responsible for monitoring the operation

of baggage handling system at any time. If there is any problem in the

process, maintenance department staffs needs to deal with problems on

the moment.

Ground crew department is responsible for manual inspection in big

loop and move the baggages from big loop or unload to plane.

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Figure 14. organization model

2.5 Object Model

In figure 15, there are 4 objects in the process of baggage handling

system. It includes the information of flight, baggage, staff, and

passenger.

The flight data contains flight information such as flight ID, flight

name, departure time, number of baggages, and sinknum.

The staff data contains staff information such as staff ID, staff

name, gender age, address, telephone and baggage ID.

The baggage data contains baggage information such as baggage

ID, flight ID, flight name, arrival time, sinknum, passenger ID,

passenger name, and staff ID.

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The passenger data contains passenger information such as

passenger ID, passenger name, nation, address and telephone.

Figure 15. object model

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3. Conclusion

For airport, the improvement of baggage handling system is very

important. The advantages of new system are as follows:

1. Simplify the process

2. Shorten processing time

3. Reduce transportation cost

4. Reduce labor cost

5. Release the loading of system

As a consequence, improving the efficiency of baggage handling system

not only decreases processing time obviously but also reduces

transportation and labor cost. As a consequence, it really brings lots of

benefits to airport.