the history of precision investment casting

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Page 1: The History of Precision investment casting
Page 2: The History of Precision investment casting

Investment Casting

Investment casting and it's technology both are one of the oldest and most advanced metallurgical arts. Investment casting also known as Lost-Wax Casting, it's refer to modern investment casting techniques. lost wax strategy goes back to in any event the fourth thousand years B.C. The craftsmen and stone workers of antiquated Egypt and Mesopotamia utilized the fundamentals of the investment casting procedure to make unpredictably nitty jewelry, pectorals and idols. Investment casting is a mechanical procedure in view of lost-wax casting, it has been utilized as a part of different structures throughout the previous 5,000 years.

Page 3: The History of Precision investment casting

Investment casting can make use of metals

● Aluminum alloys● Bronze alloys● Magnesium alloys● Cast iron● Stainless steel● Tool steel

AL BRZ MG

CI SS

Page 4: The History of Precision investment casting

Advantage of Investment Casting

● Investment casting effectively cast complex unpredictable shapes and congregations

● Give the most extreme configuration adaptability ● Fantastic surface completion and High dimensional precision ● It might be utilized to supplant ● Investment casting routinely holds to resistances of ± .005 ● Fundamentally decreases or dispenses with the measure of optional

machining

Page 5: The History of Precision investment casting

Disadvantage of Investment Casting

● Investment casting procedure is costly ● It is generally constrained to small casting ● Planning of the wax patterns and shell molds require much time and

exertion ● Large machinery is required for this procedure ● It can not be smaller than around 1/16 of an inch and for the most part

can't be any more profound than around 1.5 times the diameter. ● Investment casting require longer manufacturing cycles compared with

other casting process.

Page 6: The History of Precision investment casting

ApplicationApplications for investment castings exist in various manufacturing businesses. For example, Aircraft motors, air outlines, fuel frameworks Machine tools, Aerospace, rockets, ground bolster systems, Materials taking care of equipment, Agricultural hardware and that's just the beginning. The biggest applications are in the air ship and aviation commercial enterprises, particularly turbine blade and vanes cast in cobalt-and nickel-base superalloys, and basic parts cast in superalloys, titanium, and 17-4 PH stainless steel. Case of utilizations with castings in earthenware shells utilizing wax examples, fired and dissolvable cores.

Page 7: The History of Precision investment casting

Manufacturing Process

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Design Guideline and Tolerances

Standard Linear Tolerance Angularity

Flatness, Strengthened and Roundness Size and Weight Range

Surface Roughness Hole Length

Number of Gates Heat Treatment

Gaging Non-destructive Testing

Certification Tooling & Cavities

A definitive accomplishment of the casting design relies on upon the correspondence between the designer and foundry engineers. When the foundry is properly informed of part requirements.

Page 9: The History of Precision investment casting

Investment Casting with FDM Pattern

Fused deposition modeling (FDM) has exhibited the capacity to decrease generation time prerequisites in numerous applications. Like different structures of rapid prototyping, FDM gives a method for straightforwardly making an unmistakable 3D modeling object from a Computer aided design/CAM picture.

Page 10: The History of Precision investment casting

Computer Simulation Softwares

Computer simulation software systems are accessible applying heat exchange models, construct either with respect to limited component or limited contrast strategies. it can be used on the floor of bigger Foundries, particularly in the configuration of gating and encouraging frameworks, to decide impact of cementing conditions on composite microstructure, and for exact expectations of tooling measurements

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Simulation Engineering

Simulation engineering is a powerful tool for enhancing the assembling procedure which has succeed in the industries of investment castings in India ventures since it has been incorporated with ordinary assembling and process development technologies. normally displaying endeavors are fundamentally to the assembling designing in the foundry as opposed to on a different or parallel way.

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Published By

Jagdish Technocast Pvt. Ltd.

Registered Office & Factory:

Plot No. 1 & 2, Survey no. 213,N.H 8-B, Veraval (Shapar),

Dist. Rajkot - 360024, Gujarat, India.

Phone : +91-2827-252390 / +91-2827-252697Fax : +91-2827-252698

Email : [email protected]

Page 13: The History of Precision investment casting

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