the global heavy duty feeder solution y made in usa process screw feeders.pdf · komar industries,...

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E-mail: [email protected] Web: www.komarindustries.com TEL: (614) 836-2366 FAX: (614) 836-9870 KOMAR INDUSTRIES, INC. 4425 Marketing Place Groveport, Ohio 43125 © Komar’s Small to Large Volumetric Feeders Tackle The Tough Feed Problems PROCES S SCREW FEEDERS Engineered Solutions For Volumetric Feeders For Solids, Semi-solids, Wet Waste & Sludge the global heavy duty feeder solu tion QUALITY MADE IN USA KOMAR Process Screw Feeders utilize an auger screw to process a variety of materials in a controlled measure to all manner of systems. Applications such as manufacturing pre-processing, rotary kilns, cement kilns, plasma arc furnaces, gasifiers, fuel cartridge systems, and stabilization systems are all easily handled by the Komar volumetric feeders and extruders. The feed- ers come in many sizes and capacities, and may be combined with sizing shredders, air locks, atmospheric controlled processing chambers, guillotine isolation gates and temperature controlled extrusion tubes. Komar feeders require a smaller footprint than other processes for tough materials, as well as, provide a safe environmental seal system, reducing personnel exposure from processing material. A wide spectrum of hazardous waste with varying physical and chemical characteristics, including solids, liquids and sludge with high and low BTU, can be shredded, blended, and fed in a controlled manner. Rotary Kiln volumetric feeder with guillotine isolation gate Low grade radio active feeder with injection auger and isolation gate Rotary Kiln volumetric feeder & rotary isolation gate Low cost electro-mechanical feeders Heavy duty sludge feeder with cross slide isolation gate Plasma Arc Furnace variable speed electro- mechanical feeder Cement Kiln variable speed feeder with double isolation gates Rotary Kiln volumetric feeder with air lock charge hopper & rotary isolation gate Industries Since 1977 ® Page 1 of 4

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Page 1: the global heavy duty feeder solution Y MADE IN USA Process Screw Feeders.pdf · KOMAR INDUSTRIES, INC. ... KOMAR Process Screw Feeders utilize an auger screw to process a variety

E-mail: [email protected] Web: www.komarindustries.com

TEL: (614) 836-2366 FAX: (614) 836-9870

KOMAR INDUSTRIES, INC.4425 Marketing PlaceGroveport, Ohio 43125

©

Komar’s Small to Large Volumetric Feeders Tackle The Tough Feed Problems

PROCESS SCREW FEEDERS Engineered Solutions For Volumetric Feeders For Solids, Semi-solids, Wet Waste & Sludge

the global heavy duty feeder solution QUALITY

MADE IN USA

Komar’s Small to Large Volumetric Feeders Tackle The Tough Feed Prob

KOMAR Process Screw Feeders utilize an auger screw to process a variety of materials in a controlled measure to all manner of systems. Applications such as manufacturing pre-processing, rotary kilns, cement kilns, plasma arc furnaces, gasifi ers, fuel cartridge systems, and stabilization systems are all easily handled by the Komar volumetric feeders and extruders. The feed-ers come in many sizes and capacities, and may be combined with sizing shredders, air locks, atmospheric controlled processing chambers, guillotine isolation gates and temperature controlled extrusion tubes. Komar feeders require a smaller footprint than other processes for tough materials, as well as, provide a safe environmental seal system, reducing personnel exposure from processing material. A wide spectrum of hazardous waste with varying physical and chemical characteristics, including solids, liquids and sludge with high and low BTU, can be shredded, blended, and fed in a controlled manner.

Rotary Kiln volumetric feeder with

guillotine isolation gate

Low grade radio active feeder with injection auger and isolation gate

Rotary Kiln volumetric feeder & rotary isolation gate

Low cost electro-mechanical feeders

Heavy duty sludge feeder with cross slide isolation gate

Plasma Arc Furnace variable speed electro-

mechanical feeder

Cement Kiln variable speed feeder with

double isolation gates

Rotary Kiln volumetric feeder with air lock charge hopper & rotary isolation gate

IndustriesSince 1977

®

Page 1 of 4

Page 2: the global heavy duty feeder solution Y MADE IN USA Process Screw Feeders.pdf · KOMAR INDUSTRIES, INC. ... KOMAR Process Screw Feeders utilize an auger screw to process a variety

PROCESS SCREW FEEDERS Engineered Solutions For Volumetric Feeders For Solids, Semisolids, Wet Waste & Sludge

the global heavy duty feeder solution

KOMAR INDUSTRIES, INC.4425 Marketing PlaceGroveport, Ohio 43125

©

IndustriesSince 1977

®

With a large variety of feeders and optional equipment, Komar’s engineering group can offer custom solutions to solve new, unique or existing volumetric feed projects. They have successfully fed products that have defeated other existing systems. Komar has designed and manufactured a number of different auger and screw type volumetric feeder models in order to successfully handle the diversity and incredible number of solid, semisolid, sludge and wet materials. Each of our individual volumetric feeder models are specifi cally programmed to handle a range of product characteristics.

Komar’s volumetric screw feeders are designed for heavy duty applica-tions and are implemented globally for their unique ability to accurately and reliably feed an extremely broad variety of solid and semi-solid ma-terials at a controlled rate. Komar’s innovative and patented technology provides superior designs at a high degree of reliability and versatile me-tering performance. The quality of construction and durability of Komar volumetric feeders is based on over 30 years of fi eld experience in some of the toughest applications in the world, while providing some of the lowest maintenance requirements in the industry.

Types of Volumetric FeedersKomar’s volumetric feeders range from: • Single Auger or Screw Feeders are utilized for straight on line feeding systems.• Offset Feeders have a 90º injection head, permitting a shift of the feed direction. Additional reduction of the feed materials provides a more consistent feed and allows for a secondary air plug before feeding.

• Shred/ Feeders are ideally suited when a coherent piece size is desired for the fi nish process.

CapacityWeight and volume that can be handled ranges from 100 lbs. to 20 tons per hour depending on the density, moisture content, consistency or mixed material types.

Primary Feeder Screws & AugersKomar utilizes a number of designs that encompass both screw and auger types, together with a number of alloys. Numerous types of screw designs allow for the best control of product fl ow. The basic types are:• Worm Screws with their consistent pitched fl ights, are ideally suited for consistent sized materials. • Tapered Compression Augers are designed to tear, break down and shred materials as they are processed towards the feed tube. The compression auger assures a plug providing a good air plug to the receiving process.

Small Electro-Mechanical Volumetric Feeder with 6”

output extrusion tube

Offset Feeder Head, w/ base plug material, in conjunction with injector auger

Optional Equipment:• System Integration• Feeder Tube Cooling• Alloy Feed Tubes• Guillotine Isolation Feeder Gate• Rotary Isolation Feeder Door• Isolation Hopper Doors• Conveyor Feed Air Locks• Bulk Feed Air Locks• Dumpers• Drum Lifts• Skip Hoists• Conveyor Integration• Oxygen Monitoring• Nitrogen Purging Systems• Water Wetting Systems• Integrated Control Systems• Camera Monitoring Systems• Total Enclosures for Containment of Fugitive Emissions• Service Platforms

Benefi ts:• Compact Designs • Batch or Conveyor In-feed• Continuous Outputs• Variable Feed Rate (less than 1 RPM possible)• Increased Safety for Employees• Hydraulic or Electric Drives• Designs Tolerant of Tramp Materials• Feeder Compression Plugs for Feed Control

Page 2 of 4

Page 3: the global heavy duty feeder solution Y MADE IN USA Process Screw Feeders.pdf · KOMAR INDUSTRIES, INC. ... KOMAR Process Screw Feeders utilize an auger screw to process a variety

PROCESS SCREW FEEDERS Engineered Solutions For Volumetric Feeders For Solids, Semisolids, Wet Waste & Sludge

the global heavy duty feeder solution

E-mail: [email protected] Web: www.komarindustries.com

TEL: (614) 836-2366

©

Single Screw Variable Speed Feeders

IndustriesSince 1977

®

Low cost Electro-mechanical feeders to fi t the tight budget

High capacity volumetric variable hydrostatic driven feeders for high volume feed

Heavy duty sludge feeder

Plasma Arc variable Electro-mechanical Cement Kiln variable speed

feeder with isolation gates & cooling feed tube

Heavy duty sludge feeder

Hydrostatic Heavy Duty

Feeder

Hydrostatic

Komar AssistanceFrom beginning to end, let Komar’s sales & engineering staff help with your feeder selection. Our engineering staff is ready to assist with system integration and our experienced service group can help with installation, start-up and a preventative maintenance program.

Page 3 of 4

Page 4: the global heavy duty feeder solution Y MADE IN USA Process Screw Feeders.pdf · KOMAR INDUSTRIES, INC. ... KOMAR Process Screw Feeders utilize an auger screw to process a variety

PROCESS SCREW FEEDERS Engineered Solutions For Volumetric Feeders For Solids, Semisolids, Wet Waste & Sludge

the global heavy duty feeder solutions

E-mail: [email protected] Web: www.komarindustries.com

TEL: (614) 836-2366

KOMAR INDUSTRIES, INC.4425 Marketing PlaceGroveport, Ohio 43125

©

IndustriesSince 1977

®

Volumetric Shredder/ Feeders

Quad shredder, sizing screen, cart dumper and low cost

Electro-mechanical feeder

Offset Volumetric Shredder/ Feeders

Drum processing system utilizing the Offset Volumetric Shredder with drum lift & in-feed isolation gate

Fiber glass bales are broken down in the main chamber, tearing & shredding the fi ber as it is fed to the injection auger of

the Offset Feeder

Hydraulic variable feeder with integrated sizing shredder & screen

Page 4 of 4