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David Merriman Manager, Battery & Electric Vehicle Materials Division Impacts on critical raw material supply chains The EV Revolution:

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Page 1: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

David Merriman

Manager, Battery & Electric Vehicle Materials Division

Impacts on critical raw material supply chains

The EV Revolution:

Page 2: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Disclaimer

The statements in this presentation represent the considered views of Roskill Information Services Ltd. It includes

certain statements that may be deemed "forward-looking statements“. All statements in this presentation, other than

statements of historical facts, that address future market developments, government actions and events, are forward-

looking statements. Although Roskill Information Services Ltd. believes the outcomes expressed in such forward-looking

statements are based on reasonable assumptions, such statements are not guarantees of future performance and actual

results or developments may differ materially from those in forward-looking statements. Factors that could cause actual

results to differ materially from those in forward-looking statements include changes in general economic, market or

business conditions.

While Roskill Information Services Ltd. has made every reasonable effort to ensure the veracity of the information

presented it cannot expressly guarantee the accuracy and reliability of the estimates, forecasts and conclusions

contained herein. Accordingly, the statements in the presentation should be used for general guidance only.

Page 3: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

What is criticality?

Source: Roskill

What materials are used?

Key points to determine…

Page 4: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

What is criticality?

• Criticality is not real, it’s a concept of importance by the consumer (or study group…)

• There are many view points to consider; criticality is specific to:

- End-use application

- Regions

- Company

Source: Roskill

Vs. Vs.

Vs. Vs.

Vs. Vs.

Page 5: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

What materials are used?

• There are a large range of materials used in EVs, including:

Source: Roskill

Focus on 3 main markets:

• Lithium

• Cobalt

• Rare Earths

Adversely affected

Positively affected EV Batteries

Cabling Electric Motors

Chassis alloys / Light-weighting

• Cathode materials • Anode materials • Electrolyte • Foils

• Cables & connectors • Charging infrastructure • Electronics

• Permanent magnet motors • Glass pigmentation • LCD screens

Page 6: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Lithium supply chain

Brine

Mineral Conversion Lithium

compounds

Anode precursor

Purification

Cathode precursor

Mineral

Concentrate

Anode

Material

Electrolyte material

Cathode

Material

Electrolyte

Material

Battery

cell

Miners & Briners Processors Specialist Battery materials manufacturers

Page 7: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Rechargeable batteries represented >50% demand in 2018

Lithium demand by end-use, 2005-2018

Source: Roskill

Page 8: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Source: Roskill

Lithium-ion battery: Changing battery demands

• Portable electronics dominant ~90%

• Automotive in its infancy

• ESS yet to emerge

2010

2018

2025

• Automotive applications dominant

• Portable electronics remain significant ~25%

• ESS represents 1% of MWh total

• Automotive applications form almost entire market

• ESS and Power & motive represent ~3%

• Portable electronics <5%

Page 9: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Source: Roskill

Automotive: xEV sales to exceed ICEs by 2029

• xEV sales have grown by 26%py since 2010, compared to 3% py in total vehicle sales (ICE + xEV)

• xEVs share will exceed ICE cars share by 2029. But ICE sales will be peaking next year in 2020 (no further growth)

• Sales in 2018 reported xEVs to total 5.38M units. Market penetration in 2018 was ~5.5% of xEVs

• Roskill’s Automotive & Battery Materials model forecasts growth in xEV sales of 29%py to 2025

• Total vehicle sales to grow by 1.7%py over same period

• xEVs market penetration to reach 29% in 2025 and >50% in 2029

0%

10%

20%

30%

40%

50%

60%

-

25

50

75

100

125

2005 2010 2015 2020 2025 2030

Sa

les (

M U

nits)

Total vehicle sale and xEV sales, 2005-2030

HEV/EV Total vehicles HEV/EV %

Page 10: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

How has the dominance of xEVs changed the lithium supply chain?

Source: Roskill

Page 11: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Cathode material requirements have shifted

Source: Roskill

Lithium Cobalt Oxide (LCO)

Lithium Manganese Oxide (LMO)

Lithium Iron Phosphate (LFP)

Lithium Nickel Cobalt Manganese oxide (NMC)

Lithium Nickel Cobalt Aluminium oxide (NCA)

• Greater energy density, power and safety requirements in automotive applications has caused a shift in cathode materials

• LCO and LMO not suitable for automotive use, firstly the use of LFP (China) and then NMC and NCA cathodes

• Changing raw material demands in rapidly growing market

Page 12: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Higher energy-density materials favoured

Source: Roskill

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025

LCO HE LCO NCA 9% Co NCA 3% Co

LMO LFP NCM 111 NCM 523

NCM 622 NCM 811 NCM Other

Cathode usage by type, (% market share) 2015-2025 • LMO and LFP used in first generation EVs, though short-life and lower energy density were unfavourable.

• Higher-nickel NMC providing energy density (vehicle range) have been favoured, supported by subsidies for EVs with longer ranges and consumers ‘range anxiety’

• Shift to NMC 532 NMC 622 NMC 811

• Higher Ni cathodes require specific raw materials, manufacturing conditions and management systems

Page 13: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

LiOH required for the transition to High-Ni NMC & NCA

Source: Roskill

Cathode usage by type, (% market share) 2015-2025 • Lithium carbonate used historically because of price and availability. Largely used in production of LCO, NMC 111 and LMO

• Higher-nickel cathode materials (NCA, NMC 622 and NMC 811) require LiOH. Other cathode chemistries (LFP, NMC 532) may used either carbonate or hydroxide

• New production capacity targeting LiOH output, representing 75% of new/expanded capacity in pipeline

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025

Li2CO3 Either LiOH

Page 14: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

• Planned expansions at new producers

• Set-back and delays at new producers

and expansion may widen the ‘gulf of

opportunity’ for new producers

• Deficit exceeding 100kt LCE by 2023

forecast, though capacity sufficient to

meet demand until 2028

• Further capacity expansions are expected

at major processors

• Over 100kt additional lithium production

required each year to meet demand

growth

• Significant investment in expansions and

new producers required

Refined lithium supply-demand balance (t LCE)

Source: Roskill

Lithium: Further expansions and new production required

-

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028

Ref. Supply Ref. Capacity Ref. Demand

-400,000

-200,000

-

200,000

2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028

Page 15: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Demand to increase multiple times in batteries

Source: Roskill

Li and Ni demand in batteries, 2018-2025 (Indexed 2018)

• Lithium demand to increase 6x by 2025, with little opportunity for substitution

• Nickel intensity of use increasing accelerating demand growth over 4x

• Cobalt being designed out, though demand forecast to over 2x in years to 2025

100

150

200

250

300

350

400

450

500

550

600

2018 2019 2020 2021 2022 2023 2024 2025

Lithium Nickel

100

120

140

160

180

200

220

240

260

280

300

2018 2019 2020 2021 2022 2023 2024 2025

Cobalt Manganese

Co and Mn demand in batteries, 2018-2025 (Indexed 2018)

Page 16: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Choice of cathode impacts raw material demand

Material composition of major types of cathode (% of weight)

Source: Roskill

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LFP

LMO

NCM 111

NCM 523

NCM 622

NCM 811

NCA 9% Co

NCA 3% Co

Li Ni Co Mn Al Fe P O

Page 17: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Cobalt intensity of use decreases, though demand increases

Source: Roskill

Co demand in batteries by end-use, 2018-2028 (t Co)

-

50,000

100,000

150,000

200,000

250,000

2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028

Automotive Portable Power & Motive ESS

Page 18: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Cobalt sources are largely by-products of Cu and Ni

Source: Roskill

Page 19: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Source: Roskill

Mine Production -2018

Page 20: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

OEMs are starting to lock in supply but risk appetites vary

Source: Roskill

Selected deals to procure cobalt, 2017 & 2018

Year Buyer Buyer type Country Source Source type Country

2017

Easpring

Material

Technology

Cathode

manufacturer China Clean Teq Project Australia

2018 POSCO Cathode

manufacturer Korea

Huayou

Cobalt Producer DRC/China

2018 GEM Battery

recycler China Glencore Producer DRC/other

2018 LG Chem Battery maker Korea Huayou

Cobalt Producer DRC/China

2018 SK Innovation Battery maker Korea Australian

Mines Project Australia

2018 LG Chem Battery maker Korea Cobalt Blue Project Australia

2018

Easpring

Material

Technology

Cathode

manufacturer China

Pacific Rim

Cobalt Project Indonesia

2019 BWM OEM Europe CTT &

Glencore Producer

Morocco &

Australia

Page 21: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Rare Earths – Electric motors

Source: General Motors,

Roskill

Permanent magnet motors

• Nd-(Pr-Dy)-Fe-B

• Sm-Co

• Ferrite

Induction motors

• Electromagnets

Page 22: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Electric vehicles – Without a motor its just an energy storage system

• Permanent magnet synchronous motors (PMSM) are the motor of choice in electric vehicle drivetrains (> 90%).

• Currently, leading power-density permanent magnets are rare earth neodymium-iron-boron (NdFeB).

• New motor/generator technologies are optimising the distribution of magnets in size-specific designs.

Choice of motor technology in NEVs Comparison of motor efficiency

Source: Roskill

70%

75%

80%

85%

90%

95%

100%

600 700 800 900 1000 1100 1200 1300

En

erg

y c

on

ve

rsio

n e

ffic

ien

cy

RPM

PMSM IM

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

A-D E-F SUV

Automotive segments PMSM IM

Page 23: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Electric vehicles set to reshape the NdFeB (and REE) market

• Drivetrain motors require higher quality and larger permanent magnets compared to traditional applications

• Pure battery EVs and LSEVs use more permanent magnets per motor than HEVs (Toyota Prius: 1.5kg NdFeB)

Source: Roskill

2018e 2019f 2020f 2021f 2022f 2023f 2024f 2025f 2026f 2027f 2028f 2029f

NdFeB demand by NEV type

HEV PHEV EV standard EV performance 48V FCEV 12V LSEV

Consumer elec. 31%

Other auto and vehicle

14%

Drivetrain (NEV) 10%

Wind turbines

8% Air-con 8%

other NdFeB

29%

Drivetrain

(NEV) …

Drivetrain

(NEV…

NdFeB Applications

Page 24: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Reaction: Greater disparity in REE demand by element

• Visualising the relative performance of a suite of 15 elements in a rare earth world defined by neodymium.

Source: Roskill

0

1

2

3

0%

20%

40%

La Ce Pr Nd Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Y Bala

nce

(k

t)

Supply-demand balance (kt) Relative supply ratio (%)

>9kt

Page 25: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

Reaction: China reinforcing domestic NdFeB supply chain

• Chinese companies have significantly increased production capacity for NdFeB alloy and magnet production in 2018, creating latent capacity

• Despite this, companies such as Leexia Tungsten (Xiamen Tungsten), Yantai Zhenghai Magnets, Cixi Gongli Magnetic Industry and Tianjin Sheng Magnetic One all constructing new capacity

Source: Roskill

• Requirements for Nd, Pr and Dy increasing:

• Domestic production

• Rest of world producers

• Recycling of magnet materials

• Opportunity of for ROW producers, though reluctance for Chinese involvement, little financing opportunities, processing knowledge and develop supply chains outside China

Page 26: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

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Page 27: The EV Revolution - Mineralogical Society...2019/05/03  · will be peaking next year in 2020 (no further growth) • Sales in 2018 reported xEVs to total 5.38M units. Market penetration

• Roskill has a range of research reports aligned to:

• Battery & EV raw materials

• Copper & technology metals

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• Roskill undertakes regular consulting assignments including:

• Due diligence studies

• Feasibility studies, financing support & strategic advice

• Cost and supply chain analysis

• Socio-economic impact assessments

Roskill’s report and consulting offer