the ergonomics of brewing: avoiding injury and …...the ergonomics of brewing: avoiding injury and...

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The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little Thistle Brewing Company Rochester, MN

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Page 1: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

The Ergonomics of Brewing: Avoiding Injury and Staying the

Course in the Brewery

Steve Finnie, PT, DPT, Brewer/Brewery Owner

Little Thistle Brewing CompanyRochester, MN

Page 2: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

ROCHESTER MINNESOTA

Page 3: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

• Review Ergonomics and common types of brewing injuries

• Review correct lifting, sitting and work station ergonomics

• Top stretches for brewing professionals

• Top core strengthening exercises for brewing professionals

• How to create an easy injury-prevention program.

• Resources/When and where to seek help

• Summary and Questions

Page 4: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

WHY SHOULD EMPLOYERS SUPPORT THIS?

• Reduced no. days lost due to injury

• Potential $$ Saving

• Improved staff morale

• Great way to support staff if can’t offer benefits

• Increased productivity

• Improved safety and ergonomics

• It’s good for you!

Page 5: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little
Page 6: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Safety

Fall prevention

Respiratory hazards

Hazardous chemicals and gases

Thermal hazards

Pressures

Fall hazards

Confined spaces

Working surfaces

Noise

Personal protective equipment

Operating machinery (canning/forklifts)

Elevated platforms

Ergonomics

Page 7: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Ergonomics - the Study of people’s efficiency in

their working environment

Force

Repetitive motions

Lifting malt bags

Lifting hoses

Leaning

Reaching

Bending/Awkward Postures

Forceful grips

DAY… AFTER… DAY

Musculoskeletal Disorders – Focus of Physical Therapy

Page 8: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little
Page 9: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Ergonomics: Lifting Technique

Feet shoulder width apart

Bend knees (not back)

Keep load close to body

Avoid twisting

Make smooth gradual motions

Micro breaks

Lift with legs not back

Use butt and gut (Abdominal Brace)

Alternatives - golf pick up

Page 10: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Lifting Video

Page 11: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Lifting kegs

Page 12: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Ergonomics: Sitting

Page 13: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Alternative -Stadning

station pic -reality

Page 14: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Flexion Ergonomics: The world we live in

TEXTING!

Page 15: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Extension Ergonomics: High Risk

Page 16: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Common Brewing Injuries?

What are the most prevalent?

Back

Neck

Shoulder

Elbow

Wrist

Hands

Page 17: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

So what are some simple things you can do at your brewery?

Check your posture ✔

Lift correctly ✔

Stretch ✔

Core Strength ✔

Practice Relaxation/Meditation ✔

Specificity ✔

Regular exercise/Physical Activity ✔

Page 18: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Stretching (TOP 10 Exercises)

WRIST/ELBOW, NECK, QUADS, HAMSTRINGS, BACK, PECS, SIDE STRETCH, ROTATION, LATS, SHOULDER

15-20 secs each = 5 mins

Page 19: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

WRIST/ELBOW

Repeated Tightening Tri clamps - Wrist and elbow

extensor stretches

Page 20: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

NECK

Tension, Shoulder pain

Page 21: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

QUADS

Standing quad stretch /additional pecstretch

Page 22: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

HAMSTRINGS

Linked to low back injuries. Can combine side stretch

Page 23: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Hamstrings Video

Page 24: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

BACK EXTENSIONSStretch back

and abdominals

Forward flexed position hours on end

STANDING/LAYING

Page 25: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

PECS

Arms clasped behind head/arms on brew deck

Page 26: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Lat Stretch

Side stretch/child's pose

Page 27: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

ROTATION STRETCH

Rotation/twisting stretch

Page 28: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

SHOULDERROTATOR CUFF

Page 29: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Core Strengthening and cardio

SQUATS PLANKS ROWS SUPERMANS

THERABAND OPTIONS

Page 30: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

SQUATS

Page 31: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Squats with weight

Page 32: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

ROWS

Buckets/ kegs/

with theraband

Page 33: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

PLANKS

Against brew deck steps/against barrel with alternate arm and leg

Page 34: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

ARM RAISESRotator cuff muscles

With weight

Page 35: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

THERABANDS

Page 36: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

THERABAND OPTIONS

Page 37: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Simple Injury Prevention Programs – Key Components

• Lifting Education

• Frequent Rest Breaks – Micro breaks

• Brewhouse exercises (15 mins)• Daily Stretching Exercises

• Core Strengthening

• Adequate Hydration

• YOGA classes/Core Strength

• Breathing and Relaxation

• Meditation

Page 38: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Other ConsiderationsProlonged standing

Insoles

Standing mats

Joint Braces

Back Braces

Page 39: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Simple Massage and Soft tissue ideas

Page 40: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

YOGA Kettle Bells

Cross Fit

Page 41: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little
Page 42: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

When to seek help

• Persistent pain

• Night pain

• Onset of weakness

• Changes in Bowel and Bladder control

• Sensory changes – numbness and tingling

Page 43: The Ergonomics of Brewing: Avoiding Injury and …...The Ergonomics of Brewing: Avoiding Injury and Staying the Course in the Brewery Steve Finnie, PT, DPT, Brewer/Brewery Owner Little

Thank you!! Any Questions?

Steve [email protected]