the entire range: e-mail: [email protected]: +49 …/media/brochures/brochures for materials...

Your Enthusiasm

Through Our Reliability

Waste Processing Facility in Velsen, Germany �

Sludge Processing Centre in Japan �

Silos for Woodchips in Stuttgart,Germany ��

Sludge Processing Centre in Marseille,France �

Sludge Processing Centre in Rome, Italy �

Silo for Woodchips in Copenhagen, Denmark �

The Entire Range:

KOCH’s Silo And Discharging Systems

FLSmidth KOCH GmbH

Karl-Koch-Straße 166787 Wadgassen/Germany

Phone: +49 6834 470 0Fax: +49 6834 470 339E-mail: [email protected]

www.flsmidthminerals.com

FLSmidth MVT GmbH




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Silo Storage

Bunker Storage

Activation

Extraction

Metered Feeding

Conveying

Loading

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Complete Packages From A Single Source

KOCH is your partner forcomplete silo systems. Fromtruck reception to incineratorfeeding -- KOCH provides expert,optimal solutions for ourcustomers tasks on a world-widebasis. The main focus is onsystems for sewage treatment,incineration, drying, andprocessing (including woodprocessing), paper and chemicalindustries, pyrolysis plants forrefuse derived and substitutefuels. KOCH offers completeturn-key solutions, usingestablished know-how in plantand processing technology,competent in-house engineeringand production facilities, andinternationally experiencederection and servicing specialists.

KOCH: We provide for qualityin silo storage and dischargingsystems, using our state-of-the-art fabrication facilities, qualitysystem in accordance with ISO9001, highly qualified, competentstaff, and a field team which isalways at your service.

KOCH Range Of Silo Storage AndDischarging Equipment:

� Circular Silos of Standard orCustomized Design

� Sliding Frame Type Activators

� Rotor Type Activators

� Live Bottom (Reciprocating

Feeder) Type Activators

Sewage Treatment Plants

Transport, silo storage, and truckloading of pre-dewatered sludgesfrom filter presses, screen beltpresses, or centrifuges

Drying Plants

Sludge receiving stations, surgecapacity storage, meteredfeeding of dryers; in-planthandling, silo storage and loadingof dried sludges

Incineration Plants

Receiving stations for pre-dewatered sludges. Surgestorage and spreading of sewagesludges. Silo storage, transport,and truck loading of fly ash andresidual materials

Processing Plants

Silo storage and loading ofcompost, lightweight wastecomponents, and slag

Wood Processing

Industry

Storage, conveying and meteredfeeding of woodchips and bark

Paper Industry

Silo storage and conveying ofpaper pulp

Pyrolysis Plants

Thermal treatment of substitutefuels, light fraction, industrialsludges, oil sludges, andchemical residues

Silos for gypsum from flue gasdesulphurisation at the ChemicalWorks of Marl-Hüls, Germany �

Sludge Drying Facility atMannheim, Germany

�Pyrolysis plant for the

incineration of hazardous wasteat Salzgitter, Germany �

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Storage And Activation Of Non-Free

Flowing Materials

� Sliding Frame Type

Activator ATG-GL /GLD

� Rotor Type Activator

ATG-S /B

� Live Bottom Type

Activator SZB

All types of activators

operate in combination with:

� One or several extraction

and metering units

(screw conveyors or TKF

drag chain conveyors)

� Fixed or infinitely

variable speed electric

or hydraulic drives

A Complex Task

In all industries and applications,the storage, activation, and dis-charge of non-free flowing mate-rials requires the use of provenand field-tested equipment. Thisrequires silo and bunker systems,which are optimised to provideodourless, environmentally safeand low maintenance materialhandling.

KOCH’s Silo Systems

KOCH s circular silo and bunkerinstallations incorporate activationsystems suited to the specifictask and afford a maximum offlexibility for storage capacitiesin the range of 10˚m3 to 1,000˚m3

They are designed for materialshaving a solids content from 20˚%to 100˚%.

The Most Appropriate

Technology

The optimum material handlingsystem can only be achieved bythe use of specifically designedmaterial activation and dischargesystems. Using know-how basedon experience acquired in thedesign and construction of facil-ities of this kind, KOCH focuseson the use of the following sys-tems:

First In - First Out

KOCH s discharging systemsguarantee an optimum materialflow, from top to bottom. Thesystem design largely eliminatesproblems associated with coreflow and material segregation.The "first in - first out" principleis ensured by the activation anddischarge of the entire silo bottomarea.

Metered Extraction

KOCH s extraction screwconveyors are commonlydesigned with flights increasingin pitch. They are installed overthe entire length and width of thesilo or bunker opening, whetherthe discharge position is at theends or mid-point of theconveyors. Metering is achievedusing hydraulic or electric motordrives with fixed or variablespeeds dependent upon theindividual requirements of theapplication.

High Energy Efficiency

A feature of KOCH s dischargingand conveying systems is anespecially low energyrequirement. This gives ourinstallations a leading edge overa large number of competitivesystems. The favourableconsumption figures are achievedby sophisticated interaction of alloperating motions, combined witha design, which provides idealcross section conditions.

Easy To Operate And To

Maintain

In KOCH s discharging andmetering systems, essentialmechanical components whichneed to be operated ormaintained are located outsideof the silo or bunker. Stuffingboxes, drive components,hydraulic power packs, valves,and control units are positionedto provide for particularly easymaintenance.

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The Sliding Frame

Type Activator – A Proven

KOCH Top Quality Product

� Exact and especially easy

integration into circular

silos

� Low height

� Powerful drive

� Optimum activationcapacity

� Minimum maintenance

The following three Sliding

Frame Type Activator models

are available:

� ATG/GL-O Simplex

Standard design, with

hydraulic drive on one side

� ATG/GL-X Simplex

Heavy duty design, with

hydraulic drive on one side

� ATG/GL-X Duplex

Heavy duty design, with

hydraulic drive on two sides

Discharging system

including a sliding

frame type activator

"ATG/GL-X Simplex",

with hydraulic drive,

independent control

unit, and extraction

screw conveyor.

Synergy Effect Of

Expertise And Experience

KOCH s Sliding Frame TypeActivator embodies theadvantages resulting from longexperience in the design andconstruction of facilities of thiskind, material handling know-how,and the highest possible level offabrication quality. Particularadvantages of this type of activatorinclude:

Activator model ATG/B

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ATG/B with extending and retracting type arms, hydraulic drive

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ATG/S-SO special design, with rigid arms, hydraulic or electric drive

KOCH’s Rotor Type Activator:

Innovative Technology Designed To Meet

The Highest Engineeering Standards

Activator Model ATG/S Activator model ATG/S-SO

ATG/S with rigid arms, hydraulic or electric drive

� Availability of various rotor types

� Can be combined with

longitudinally and transversally

arranged screw conveyors

� Proven record over 30 years of

successful use on a wide variety

of materials

� Three Rotor Type Activator

Models are used

A Flexible Concept For

A Variety Of Applications

KOCH s Rotor Type Activators haveproven their worth over the last 30˚years in a wide range of applicationsand in a great variety of designs.Particular advantages of the RotorType Activators include:

KOCH’s Live Bottom (Reciprocating Feeder)

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The Series

The following three Live BottomType Activator Series areavailable:

� Type SZB 1500 — Simplex

� Type SZB 1500 — Duplex

� Type SZB 1500 — Triplex

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KOCH’s Optional

Equipment Available For

Silo Systems

Parameters Of

The Live Bottom Type

Activator System:

� Suitable for bunker sizesfrom 10 m3 to 1.000 m3

� 5 to 30 m length of theLive Bottom

� Standard width: 1,500 mm bis 4,500 mm

� Variable capacity viahydraulic power pack

� Metered feeding via extracting and metering screw conveyor

The Economical Solution

KOCH s Live Bottom TypeActivator is the ideal economicalsolution for material activation anddischarge from bunkers withoutlets above or below groundlevel. These hydraulically drivenLive Bottom Systems are speciallysuitable for installation intoreceiving and metering bunkersabove and below ground, and forhandling materials stored outdoorssuch as wood chips, compost,residues, filter cake, de-wateredsludges, chemical products, etc.

In addition to the standard range, KOCH offers a

large selection of optional equipment and special

designs:

� Pressure-sealed design up to 3.5 bar

� Internal components for use in concrete silos or

bunkers

� Special interior coatings for storage of corrosive

materials

� Provision of multiple extraction and metering

devices operating in parallel to allow

simultaneous truck loading and feeding to

downstream equipment

� Special connections for mechanical and/or

pneumatic conveying equipment, and/or pumps

� Low temperature design including insulation and

heating systems

� Dust-free loading devices

� Analog and digital type material level detection

systems

� Weighing equipment

� Dust collection systems

� Control panels and electrical control devices

� Peripheral equipment such as:

TKF Drag Chain Conveyors, screw conveyors,

bucket elevators, sludge piston pumps, and

pneumatic conveying systems

Your Enthusiasm

Through Our Reliability

Waste Processing Facility in Velsen, Germany �

Sludge Processing Centre in Japan �

Silos for Woodchips in Stuttgart,Germany ��

Sludge Processing Centre in Marseille,France �

Sludge Processing Centre in Rome, Italy �

Silo for Woodchips in Copenhagen, Denmark �

The Entire Range:

KOCH’s Silo And Discharging Systems

FLSmidth KOCH GmbH




FLSmidth MVT GmbH




the entire range: e-mail: [email protected]: +49 …/media/brochures/brochures for materials...

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