the el door controller operating manual.pdf

This manual is the property of Hyundai Elevator Co., Ltdand is loaned subject to return upon demand. Contents of this publication shall not be reproduced in any form without written permission of Hyundai Elevator Co., Ltd.

THE EL Door Controller Operating Manual Rev. 0.0 Date 2010.11.11

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R&D institute VOLUME 1. A4 (210X297 mm)

Door Controller Operating Manual


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Contents

1. Specification --------------------------------------------- 3 2. System Diagram --------------------------------------------- 3 3. External Connectors ------------------------------------ 4

4. HHT Operation -------------------------------------------- 5 4.1 HHT Display & Key 4.2 HHT Menu diagram

5. Calibration ------------------------------------------------ 6 5.1 Data 5.1.1 Monitor/01_BASIC MENU 5.1.2 Monitor/03_ERROR MENU 5.1.3 Program/01_CONTROL MENU 5.1.4 Interface Menu 5.1.5 Factory Menu


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1. Specification

Part HIDC.INT7I.UM HIDC.INT7I.UH

Input supply Single Phase AC 220 V 15% / 60 Hz 5% (Input Voltage lines must not connect to frame ground )

Applicable motor 3 AC220V, 400 W, 4P, 1.9 A 3 AC220V, 750 W, 4P, 3.8 A

Applicable encoder 2500 ppr, Line Drive, 5Vdc

Control type Sensored Vector Control

Switching Frequency 10 KHz

Ambient Temperature .10 to +40 Storage Temperature .20 to +60

Ambient Humidity 20 ~ 90% RH (Non.condensation)

Input Signals Open/Close signals(OP, CL, NUD), Limit signals(OPL, CLL), Control signal( RST ), Encoder signals(A,/A,B,/B)

Output Signals OPL, CLL, CLS, 30B, LDT

Protective Function Under Voltage, Over Voltage, Over Current, Over Load, Encoder Error, IPM Fault, Inverter Over Temperature, Over Speed

2. System Diagram

Figure 1 Door inverter main board


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3. External Connectors

Connector Symbol Name Description CN12 OPL OPL Signal Open Limit switch, input

CN13 CLL CLL Signal Close Limit switch, input

CN15 CLS CLUTCH Operating Signal CLUTCH Operating Signal, input

CN10

OPB OPL B Contact Open Limit switch signal B contact, output

OPC OPL C Contact Open Limit switch signal C contact, output

CLB CLL B Contact Close Limit switch signal B contact, output

CLC CLL C Contact Close Limit switch signal C contact, output 30B 30 B Signal Door Controller error signal, output

LDT Load Detect Signal Door Controller Load Detect signal, output OP Open Command Door Open Command, input

CL Close Command Door Close Command, input

NUD Nudge Command Door Nudge Close Command, input Controller Reset Command, input RST Reset Command Controller Reset Command, input

CN9 24V +24 V Power supply +24 V power supply, input

CM Common ( 0 V ) +24 V Common ( 0 V ), input

CN8

VEN Encoder Power Supply (5V) Encoder power supply ( 5 V ), output

OVE Encoder Common ( 0V ) Encoder Common ( 0 V ), output

A Phase A Phase A, input

/A Inv Phase A Inv Phase A, input

B Phase B Phase B, input

/B Inv Phase B Inv Phase B, input

CN1

R AC 220 V input Input power supply terminal of door controller

S AC 220 V input Input power supply terminal of door controller

U Inverter output, U phase Output terminal, U.phase of door controller

V Inverter output, V phase Output terminal, V.phase of door controller

W Inverter output, W phase Output terminal, W.phase of door controller FG FG Inverter ground Frame ground of door controller


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4. HHT Operation 4.1 HHT Display & Key

4.2 HHT Menu daigram

The keypad menu of HIDC uses a tree data structure as shown in Figure.

Door controller logo is displayed in the topmost node. It has 2 sub.menu, [MONITOR] and

[PROGRAM] [MONITOR] is composed of [BASIC], [I/O] and [ERROR] [PROGRAM] is

composed of [CONTROL], [INTERFACE], [FACTORY] Each menu has its own information

according to the properties.


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5. Calibration The total moving length should be accurately measured in order to drive the door with

programmed Open/Close pattern. In case of first installment, replacement of a door

inverter or changing a parameter of [33_System_Ratio] or [36_Motor_Select] in

[01_CONTROL] menu, CALIBRATION is required.

In case that a door operator is not standard or phase.order of motor is not

incorrect, See details below.

1. Make sure of connectors between door inverter and motor check the direction of

rotation of the motor while the door is being opened. If the direction of rotation is counter

clockwise, phase.order of motor and inverter is correct. If it is clockwise, change U.V.W

phase.order to U.W.V phase.order.

2 . Make sure of the value of measured speed in [01_MONITOR/01_BASIC/02_FBK

RPM] connect the jumper of CON2 in inverter control board to 1.2 or 2.3 in order that

the value of [02_FBK RPM Rpm] is positive while the door is being opened.

Check before Calibration

1. Make sure connections of Open limit switch and Close limit switch are correct OPL

LED is ON when the door is opened fully and CLL LED is ON when the door is closed

fully in a state of correct connections.

2. The parameter can not be changed with a fully opened door. Do the calibration with a

fully closed door or in the middle of opening/closing (OLS OFF and CLS OFF).


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Process of Calibration

1. Adjust [PROGRAM/01_CONTROL/38_Keypad_Run] to ON.

2. Make sure of [PROGRAM/01_CONTROL/36_Motor_Select]

( INT7I.UM = 400IM, INT7I.UH = 750IM )

3. Adjust [PROGRAM/01_CONTROL/35_Door_Type] to installed door type.

( Center Open = CO, Side Open = SO )

4. Adjust [PROGRAM/01_CONTROL/34_JJ] to JJ of installed door.

5. Change the parameter in [PROGRAM/01_CONTROL/32_Calibration] to "1"

calibration will then be operated.

6. After Calibration is finished, [PROGRAM/01_CONTROL/32_Calibration] is changed

to "2", [38_Keypad_Run] is changed to "0", [31_Total_Length] is changed to measured

total length of door and Door Inverter is in Auto Mode automatically. It is then driven by

C.P command.


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5.1 Data 5.1.1 Monitor/01_BASIC MENU

ITEM FUNCTION NAME UNIT NOTE

01 BASIC

01_REF_RPM rpm Command value of motor speed

02_FBK_RPM rpm Measured value of motor speed

03_REF_MMPS mmps Command value of door speed

04_FBK_MMPS mmps Measured value of door speed

05_DC_Volt Vdc DC Link Voltage

06_Running_mm mm Moving length of the door

07_Rth . Temperature of IPM

08_Iu_Offset A Offset of U.phase current

09_Iw_Offset A Offset of W.phase current

10_RMS_Current Arms RMS output current of door controller

11_D.REF_MMPS mmps Commanded max speed while the door is being driven by pattern.

12_D.FBK_MMPS mmps Measured max speed while the door is being driven by pattern. 5.1.2 Monitor/03_ERROR MENU

ERROR KEYPAD DISPLAY DESCRIPTION

NO ERROR NONE No generated error.

IPM ERROR(H/W) HW IPM IPM error signal is detected (Occurred immediately)

IPM ERROR(S/W) SW IPM IPM error signal is detected during setting time. (Setting time : 300usec)

OVER CURRENT SW OC Output current is higher than a level (level : 400 %, Occurred immediately) UNDER VOLTAGE

ERROR SW UV DC Link voltage is lower than a level during setting time. (level : 65%, setting time : 500 usec)

OVER VOLTAGE ERROR SW OV

DC Link voltage is higher than a level during setting time. (level : 130%, setting time : 500 usec)

SPI COMMUNICATION

ERROR SPI FAULT SPROM communication error (when it occurred 2 times consecutively)

VERSION ERROR Version Error SPROM Version is different from Main Board Version. (Occurred immediately)


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5.1.2 Monitor/03_ERROR MENU (Continue)

ERROR KEYPAD DISPLAY DESCRIPTION

INVERTER OVERHEAT Over Heat

IPM temperature is higher than allowable temperature during setting time (setting time : 60 sec)

OVER LOAD ALERT1

Over Load LV1

Load current is higher than "level1" during "time1" (level1 : 200%, time1 : 5sec)

OVER LOAD ALERT2

Over Load LV2


OVERLOAD ALERT3

Over Load LV3


OVERSPEED ALERT Over Speed

The motor speed is higher than a level during setting time (level : 110%, setting time : 10msec)

UNKNOWN ERROR Unknown Error Unknown error is generated.

5.1.3 Program/01_CONTROL MENU

ITEM FUNCTION NAME MAX MIN INT7I.UH INT7I .UM UNIT REMARK

01 CONTROL

01_OP_Start_sec 0.100 2.000 1.000 0.750 sec 02_OP_Start_Spd 20 500 50 44 mmps 03_OP_Acc 100 1000 400 500 mmps^2 04_OP_Max_Speed 100 1200 400 400 mmps 05_OP_Dec 100 1000 400 500 mmps^2 06_OP_Creep_mm 1 100 5 15 mm 07_OP_Creep_Spd 1 500 10 50 mmps 08_OPL_On_Dec 100 1000 200 300 mmps^2 09_OP_Torque 10 300 150 150 % 10_OP_Lock_Force 10 200 20 80 % 11_CL_Acc 100 1000 325 400 mmps^2 12_CL_Max_Spd 100 1000 300 300 mmps 13_CL_Dec 100 1000 325 400 mmps^2 14_CL_Creep_mm 1 100 5 30 mm 15_CL_Creep_Spd 1 100 10 27 mmps 16_CLS_On_sec 0.100 2.000 0.500 0.300 sec 17_CLS_On_Spd 1 500 90 15 mmps 18_CL_Torque 10 300 120 120 %


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5.1.3 Program/01_CONTROL MENU(Continue)

ITEM FUNCTION NAME MAX MIN INT7I.UH INT7I .UM UNIT REMARK

01 CONTROL

19_CL_Lock_Force 10 200 20 80 %

20_Nudge_Speed 100 600 150 150 mmps

21_Stop_Dec 100 1000 450 900 mmps^2

22_ReAct_Acc 100 1000 450 900 mmps^2

23_Jog_Speed 50 200 100 100 mmps

24_Jog_Acc 100 1000 200 300 mmps^2

25_CLL_On_Spd 1 500 90 15 mmps Only UH Type 26_CL_LOW_Max_Spd 1 1200 200 200 mmps

27_USE_CAN OFF ON ON ON .

28_Reserved . . 0 0 . No modification29_Belt_Slip_MM 100 3000 100 100 mm

30_CLS2CLL_MM . . * * mm

31_Total_Length . . * * mm

32_Calibration 0 1 0 0 .

33_System_Ratio 10 150 25 70 mm/rev

34_JJ 100 3000 900 1000 mm

35_Door_Type CO SO CO CO .

36_Motor_Select 200 IM 750 IM 750 IM 400 IM .

37_Keypad_Cmd STOP NUDGE STOP STOP .

38_Keypad_Run OFF ON OFF OFF .

39_CL 0 Run Use OFF ON ON ON .

Note) UH Type and UM Type have different door mechanism and control programs and therefore are

not compatible use the correct type to your door system.


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Figure 1 While the door is being opened, the pattern of speed & signals

Figure 2 While the door is being closed, the pattern of speed & signals

(HIDC.INT7I.UH type)


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5.1.4 Interface Menu

ITEM FUNCTION NAME MINIMUMVALUE MAXIMUM

VALUE INITIAL VALUE UNIT NOTE

02_ INTERFACE

01_DAC_Ch1_SLT

HIDC has analog outputs in order to measure the actual driving conditions with a measuring instrument.These menus set the measurement targets and ranges.

02_DAC_Ch1_Max

03_DAC_Ch2_SLT

04_DAC_Ch2_Max

05_DAC_Ch3_SLT

06_DAC_Ch3_Max

07_DAC_Ch4_SLT

08_DAC_Ch4_Max

09_Reserved . . . . No modified10_Error Clear OFF ON OFF .

11_SPROM_Init OFF ON OFF .

12_Flash_Ver . . . . No modified

13_SPROM_Ver . . . . No modified14 CTRL Init OFF ON OFF .

5.1.5 Factory Menu Parameters in FACTORY MENU are set when HIDC.INT7I is produced at factory. These are protected to not change with secret number.

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