the complexities of nsr permitting ddix
TRANSCRIPT
www.all4inc.com | Philadelphia | Atlanta | Houston | Washington DC
The Complexities of New Source Review Air
Permitting – A Case Study
Dan Dix| [email protected] | 610.422.1118
June 8, 2016 9:10 AM
Presented to 29th Annual Environmental, Health & Safety Seminar by All4 Inc.
2 Your environmental compliance is clearly our business.
Case Study Agenda
Identifying the Project
Identifying the Air Permitting Landscape
Identifying the Major Applicable Air Permitting Regulations
Unique Solutions to Air Permitting Issues
Schedule
Air Permit Received and Lessons Learned
Additional Lessons Learned on Similar Air Permitting Projects
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Construction of 830 MW combined cycle natural gas-fired power block at existing 535 MW power plant facility
Proposed power block consisted of the following emissions sources
• Two (2) combustions turbines with heat recovery steam generators
• Natural gas-fired auxiliary boiler
• 12-cell evaporative cooling tower
• Ultra low sulfur diesel (ULSD) fuel as backup
Identifying the Project
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Identifying the Project
Source: www.powermag.com
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Located in area classified as in attainment with all of the national ambient air quality standards (NAAQS) except the following:
• Located in ozone transport region (OTR) therefore ozone precursors, nitrogen oxides (NOX) and volatile organic compounds (VOCs) regulated as nonattainment area
• During application development fine particulate (PM2.5) NAAQS for the county was undergoing attainment redesignation from nonattainment to attainment
Identifying the Air Permitting Landscape
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New Source Review (NSR) air permitting regulations determined the following pollutants were major based on applicable significant emissions rate (SER) increases due to block 2
• Nonattainment New Source Review (NNSR)▪ Ozone Precursors (NOX & VOC), PM2.5
• Prevention of Significant Deterioration (PSD)▪ Nitrogen Dioxide (NO2), Particulate Matter less than 10 microns (PM10),
Carbon Monoxide (CO), & PM2.5
PM2.5 evaluated under both NNSR and PSD due to uncertainty with attainment redesignation timeline and issuance of final permit
Identifying the Major Applicable Air Permitting Regulations
7 Your environmental compliance is clearly our business.
Lowest Achievable Emissions Rate (LAER) determinations
Purchase of Emissions Reduction Credits (ERCs)
Well established marketplace for VOC and NOX ERCs due to OTR
• Ability to purchase VOC and NOX ERCs anywhere within OTR with reciprocity agreements
• Although current demand for VOC and NOX ERCs increasing in area driving prices up
Major issue in TX area and further exacerbated by recent reduction of 8-hour ozone NAAQS from 75 ppb to 70 ppb effective December 28, 2015
NNSR Air Permitting Process
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PM2.5 ERCs very limited
Purchasing PM2.5 ERCs outside of Air Quality Control Region (AQCR) requires an air quality modeling study to show that the location from which PM2.5 ERCs are purchased is contributing to the nonattainment status of area where ERCs are required
U.S. EPA preferred air dispersion model for < 50 km AERMOD and for >50 km long range transport air dispersion model
Potentially ERCs identified 70 km from project site
NNSR Air Permitting Process
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Long range transport air quality modeling analysis used the CALPUFF air dispersion model, pre 40 CFR Part 51 Appendix W proposed revisions
Use of existing meteorological dataset from Regional Haze Best Available Retrofit Technology (BART) permitting process utilized to cut cost of long range transport air quality modeling analysis and to decrease air permitting timeline
Ambient air quality monitoring guidance utilized to justify level of modeled concentrations required to demonstrate “significant impact” 0.01 micrograms per meter cubed (mg/m3)
NNSR Air Permitting Process
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Best Available Control Technology (BACT) analysis
Air quality modeling analysis
• U.S. EPA preferred nearfield air dispersion model (AERMOD) utilized
PSD Air Permitting Process
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• Local meteorological data utilized from existing nuclear power plant 100 m tall multi-level meteorological monitoring system located 4 km away (purchased for $500)
• Major hurdles with air quality modeling analysis
▪ 1-Hour NO2 NAAQS (100 ppb) and combustion turbine startup emissions
▪ PM2.5 NAAQS and low headroom with current PM2.5 ambient monitoring concentrations (required to be added to modeled impacts)
PSD Air Permitting Process
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Solutions for PM2.5 NAAQS air quality modeling demonstration
• Air quality modeling analysis is a two step process
• Model project-related emissions for comparison to the Significant Impact Levels (SILs) and if predicted concentrations are less than the SILs no further analysis is required
• If predicted concentrations are greater than the SILs then NAAQS and PSD increment evaluations required
• Strategy was to remain below PM2.5 SILs for the annual average due to existing NAAQS levels and utilize U.S. EPA guidance for using SILs
PSD Air Permitting Process
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Solutions for PM2.5 NAAQS air quality modeling demonstration – (Continued)
PSD Air Permitting ProcessP
M2
.5A
nn
ual
Co
nce
ntr
atio
n (m
g/m
3) NAAQS
Level
Monitored Background
Value
0.4 mg/m3 available for modeling
12
11.6
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Solutions for PM2.5 NAAQS air quality modeling demonstration – (Continued)
• Remaining below the PM2.5 Annual SIL critical because NAAQS analysis would require the addition of local sources to the analysis and inclusion of background concentration from representative ambient monitoring station
• Since area was currently going through PM2.5 redesignationprocess existing monitoring levels where 11.6 mg/m3 which left 0.4 mg/m3 of headroom for permitted facility and local sources
• To remain below PM2.5 annual SIL, air quality modeling iterations were performed to determine the maximum amount of hours per year ULSD could be utilized and still provide flexibility to the facility (~500 hours)
PSD Air Permitting Process
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Solutions for NO2 NAAQS air quality modeling demonstration
• Required to evaluate periods of start-up NOX emissions due to 1-Hour averaging period of NAAQS
• Virtually impossible to remain below NO2 1-Hour SIL (7.5 mg/m3)
• Utilized non-default option in AERMOD that modifies the equilibrium ratio for the atmospheric chemical reaction between NO2 and ozone
• Currently non-default options require U.S. EPA regional approval
• Currently proposed amendments to 40 CFR Part 51 Appendix W – Guideline on Air Quality Models would remove regional approval requirement
PSD Air Permitting Process
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Solutions for NO2 NAAQS air quality modeling demonstration – (Continued)
• U.S. EPA places high level of scrutiny on selected in-stack NOX/NO2 ratio which is a key input to AERMOD Tier III options
▪ Ozone Limiting Method (OLM) – Utilized for this project
▪ Plume Volume Molar Ratio Method (PVMRM) – Evaluated for this project
• Ultimately U.S. EPA region required one (1) of three (3) options for justifying in-stack NOX/NO2 ratio
▪ Stack test results from similar unit under similar operating loads
▪ Vendor guarantee from turbine provider
▪ Use of U.S. EPA default in-stack NOX/NO2 ratio (0.5)
PSD Air Permitting Process
17 Your environmental compliance is clearly our business.
Solutions for NO2 NAAQS air quality modeling demonstration – (Continued)
• No test data available since this was a newly designed combustion turbine
• Vendor did not have enough data to justify in-stack NOX/NO2
ratio less than U.S. EPA default
• Ultimately U.S. EPA in-stack NOX/NO2 default utilized
PSD Air Permitting Process
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Solutions for NO2 NAAQS air quality modeling demonstration – (Continued)
• 1-Hour NO2 NAAQS air quality modeling identified a local source that when combined with facility showed an exceedance
• Two key factors led to demonstrating compliance with 1-Hour NO2 NAAQS
▪ Detailed review of local source uncovered that there was an existing Federal Energy Regulatory Commission (FERC) permit to convert two gas fired compressors to electric compressors (no air permit required to install electric engine)
▪ U.S. EPA guidance memorandum outlined recommendation for setting in-stack NOX/NO2 ratios for local sources greater than 4 km from permitted source at 0.2
PSD Air Permitting Process
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Development of air quality modeling protocol – 2 Months from project start
Agency review of air quality modeling protocol – 3 Months
Development of NSR Air Permit Application – 6 Months
Agency Review of NSR Air Permit Application – 1 Year
Time from development of air quality modeling protocol to receipt of final air permit – 18 Months
Air Permitting Process Timeline
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Plan ahead
Develop air quality modeling protocol and gain acceptance on meteorological dataset as early as possible
• Meteorological representativeness analysis required for all off-site data and if representativeness cannot be demonstrated the collection of 1-year of onsite data could be required
Identify ERCs early in the process
Have a competent consultant that knows the ins and outs of air permitting and air quality modeling and how they overlap
Lessons Learned Throughout Air Permitting Process
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Plan ahead (even more)
Utilize variable emissions rate option in AERMOD to present realistic start-up scenario for 1-Hour NO2 NAAQS
Be prepared for potential appeals from NIMBYs and EnviroGroups
Support state reviewing authority for developing responses to comments from third parties (general public, Federal Land Managers, and regional U.S. EPA) for complex air permitting projects
Additional Lessons Learned on Other Similar Air Permitting Projects
www.all4inc.com | Philadelphia | Atlanta | Houston | Washington DC
Questions & Open Discussions
Dan Dix| [email protected] | 610.422.1118