the combine project: solid fuel and biogas from biomass rachel smith

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The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

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Page 1: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

The Combine Project: Solid Fuel and Biogas

from Biomass

Rachel Smith

Page 2: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

An INTERREG IVb NWE project led by University of Kassel with partners in Belgium (Flanders), Germany and France (Brittany)

Page 3: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Background

Forage use:

• Low nutritive value of the forage• Declining livestock levels

Biogas production:

• Limited degradability and methane yields• Frequently incomplete use of waste heat

Combustion:

• Risk of slagging, corrosion and emissions

What to do with residual grassland

biomass ?

Page 4: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Combine in the UK

Aims: Enhance biodiversityIncrease green waste recycling

Landowners:National Trust, Wildlife Trusts, County Councils – parks, sports fields, roadside verges

Page 5: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

BB

Combine feedstock material• France – roadside verges

former railwayssemi natural grassland

• Belgium – natural grasslandcontaminated grassland (mostly Cr)hedge clippings (mixed garden species)leek harvest residueJapanese Knotweed

• Wales – rushes / grasslandBrackenEuropean gorse

Page 6: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

TechniqueIFBB – Integrated Generation of Solid Fuel

and Biogas from Biomass

Mechanical Separation

Press Fluid Press Cake

Fermentation Drying

Combined Heat and Power Plant

Pelleting

DehydratedBiomass

Biogas

ElectricEnergy

Fertiliser

ThermalEnergy

Solid fuel

Biomass

Hydrothermal Conditioning

Page 7: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

TechniqueIFBB – Integrated Generation of Solid Fuel

and Biogas from Biomass

Mechanical Separation

Press Fluid Press Cake

Fermentation Drying

Combined Heat and Power Plant

Pelleting

DehydratedBiomass

Biogas

ElectricEnergy

Fertiliser

ThermalEnergy

Solid fuel

Biomass

Hydrothermal Conditioning

Page 8: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

TechniqueIFBB – Integrated Generation of Solid Fuel

and Biogas from Biomass

Mechanical Separation

Press Fluid Press Cake

Fermentation Drying

Combined Heat and Power Plant

Pelleting

DehydratedBiomass

Biogas

ElectricEnergy

Fertiliser

ThermalEnergy

Solid fuel

Biomass

Hydrothermal Conditioning

Page 9: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

TechniqueIFBB – Integrated Generation of Solid Fuel

and Biogas from Biomass

Mechanical Separation

Press Fluid Press Cake

Fermentation Drying

Combined Heat and Power Plant

Pelleting

DehydratedBiomass

Biogas

ElectricEnergy

Fertiliser

ThermalEnergy

Solid fuel

Biomass

Hydrothermal Conditioning

Page 10: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

TechniqueIFBB – Integrated Generation of Solid Fuel

and Biogas from Biomass

Mechanical Separation

Press Fluid Press Cake

Fermentation Drying

Combined Heat and Power Plant

Pelleting

DehydratedBiomass

Biogas

ElectricEnergy

Fertiliser

ThermalEnergy

Solid fuel

Biomass

Hydrothermal Conditioning

Page 11: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Nutrient flows during mechanical dehydration

0.0 0.2 0.4 0.6 0.8 1.0

Chlorine

Calcium

Magnesium

Potassium

Sulphur

Dry matter

Mass flow into the press cake

Mass flow into the press fluid

Nitrogen

Page 12: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Fuel quality

Sulphur

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

SilagePresscake

g kg

-1D

M

Chlorine

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0Potassium

0

1

2

3

4

5

6

7

8

9

10

Page 13: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

NOx emissions

0 100 200 300 400 500 600

Wooden pellets

IFBB pellets

Woodchips II

Woodchips I

IFBB II

IFBB I

NOx emissions [mg/m3]

Grate firing (double-staged)

Pellet oven (single-staged)

Page 14: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

NOx emissions and Ash melting behaviour

• Two staged combustion oven required• Ash melting temperature similar to woodchip• Calorific value slightly lower than woodchip

Page 15: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

[GJ ha-1]

-70 -60 -50 -40 -30 -20 -10 0 10 20 30

Composting

Mulching

Beef cattle

Hay combustion

Dry fermentation

IFBB (add-on)

IFBB (stand-alone)

Savings Input

HeatElectricityFertiliserMetabolisable energyDieselHeatElectricityBalance

HeatElectricityFertiliserMetabolisable energyDieselHeatElectricityBalance

HeatElectricityFertiliserMetabolisable energyDieselHeatElectricityBalance

Savings

Input

Primary energy balance

Page 16: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith
Page 17: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith
Page 18: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

COMBINE in UK• First IFBB likely to be in Lincolnshire with a

firm of landscape contractors• Second and third likely to be in Wales – one at

a biogas plant and one stand-alone• Our major objective in Wales is to remove

grass cuttings from highway verges

Page 19: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Summary - IFBB• Produce Renewable Energy – biogas and solid biofuel• Generate income from under-utilised biomass• Process can be adapted to address specific area

needs• Enhance biodiversity

Page 20: The Combine Project: Solid Fuel and Biogas from Biomass Rachel Smith

Combine Final Conference

Wednesday 9th September 2015Save the date!

Please contact us for more informationRachel Smith [email protected]

Andy Bull [email protected]