the circular economy, manufacturing and the role of...
TRANSCRIPT
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The Circular Economy, Manufacturing and the
Role of Procurement in a Competitive World
Larry Berglund | SCMP | MBA | FSCMA
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Larry Berglund SCMP | MBA | FSCMA
Facilitator:
Better Ways to Better Deals - negotiations
Strategic Management
Sustainable Supply Chain Practices
Leadership and Professionalism
Ethical behaviour and social responsibility
Greening the Supply Chain (UBC)
Supply Chain Finance
Supply chain metrics
Operations management
Social procurement
Public sector procurement - Swimming in the Fish Bowl
Basics of Buying
National Education Consulting Inc.
Athabasca University, Faculty of Business
Author:
Better Ways to Better Deals: McMaster University – Price Index model
McMaster University – Sustainable Supply Chain Management Practices
City of Granston Case Study
Cities and Ethical Purchasing as Means to Address Social Justice
Food, Finance, and Philosophy:
McMaster University - When Local is Logical: A Renewal of Interest in Local Sourcing
B2b Magazine
The Legal Edge
Good Planets are Hard to Buy
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Supply Management Consultant:
Operational reviews
Policy development
Strategy
Public and private sector procurement
Training:
Buying
Operations management
Online public procurement - NECI courses/webinars
Workshops - negotiations; social procurement; CSR; competitive bidding; KPIs; TCO; inventory; leadership; ethics; conferences
Larry Berglund | SCMP | MBA | FSCMA
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Agenda
Reverse innovation
Supply chain finance
Business ethics and values
Circular economy
Supplier diversity
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Reverse innovation:
Mahindra & Mahindra
GE Healthcare
Procter & Gamble
Unilever
Wal-Mart
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Entering emerging markets:
Ranbaxy
Huawei
Haier
Techtronic
Lukoil
Embraer
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What’s a Trillion $ Problem?
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What’s a Trillion $ Problem?
The direct costs of corrosion in the US
per year - poor manufacturing!
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US Cost of Corrosion
1998 $276B
2013 $1.0+T
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Hazardous chemicals - old school
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Hydrofluoric acid burns - in pickle and passivation
process with stainless steel
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Local solution - design for
environment
ProStar developed by
Protocol Environmental Solutions, Vancouver
Eliminates the use of hydrofluoric acid
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Cost benefits with ProStar
A conservative estimate is
~30% reduction in total cost over
conventional SS projects!
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Which product would you want your crew or
your contractors to be using?
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Supply Chain Finance
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Supply chain finance
What is SCF?
SCF is a set of solutions to source,
finance, and manage payments and
logistics across a supply chain to
mitigate risk and conserve working
capital.
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Driving forces behind SCF
Globalization
Provenance of data and information
Increased competition
Security and flexibility of financial
instruments
Supply chain leverage
Financial constraints
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Benefits of SCF to buyers
Reduced COGS
Reduced finance costs
Improved cash flow
Access to lower cost of capital
Improved customer relationships
Accelerated payment options
Reduced transactional costs
Less dispute resolutions required
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Benefits of SCF to sellers
Reduce DSO
Reduced finance costs
Improved cash flow
Improved customer relationships
Flexible payment terms
Reduced transactional costs
Less dispute resolutions through
transparency
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Volatility factors by industry
Industry Volatility Factor
Auto parts 1.93
Bank 0.89
Beverage 1.28
Electronics 4.37
Office supplies/equipment 1.87
Packaging and container 1.28
Retail store 1.99
Semi conductor 6.35
Wireless networking 5.90
security’s price:
1 = follows market
>1 = more volatile
<1 = less volatile
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Leading service providers
Bolero, UK
Capital Tool, Peru
Castle Pines Capital, USA
Demica, UK
Finacity, USA
Global Supply Chain Finance, Switzerland
Orbian, USA
Prime Revenue, USA
SCC Swiss Commercial Capital, Switzerland
The Receivables Exchange, USA
Trade Card, USA
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TradeCard metrics
TradeCard is bank agnostic and partners with 25+ financial
institutions
Manages US $2B in transactions per month
Assists its clients to attain more competitive financing rates when
required
Added Adidas to its client list in 2012 with its 300-400 global
suppliers
Continued growth and largely unaffected by economic crisis of 2008
Enables buyers and sellers to manage procurement and financial
transaction workflow with transparency, from order to account
settlement, which optimizes cash flow and credit lines
Branches in New York, San Francisco, Hong Kong, Taipei, Seoul,
and Tokyo
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Supply chain finance opportunities
Conserving working capital
Efficiency in transactions
Reducing inventory investment
Shorter cash-to-cash cycles
Leveraging e-business practices
Competing and collaborating across their
supply chain
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Citigroup, USA
GE Capital, USA
HSBC, USA
IBM Global Financing, USA
RBS, UK
SEB, Sweden
Santander, Spain
Siemens Financial Services, Germany
Standard Chartered, UK
UniCredit, Italy
Wells Fargo, USA
Leading funders
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Mitsui & Co. key metrics:
~40,000 FTEs
$56.4B revenues
850 companies in 5 operating groups (metal
production and materials; electronics and information;
energy; consumer products/services and chemicals)
50% cost reduction by using open account vs LCs for
imports and exports
Improved JIT and reduced WIP
Customer satisfaction increased
Example of SCF benefits
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Example of SCF benefits
Burton Snowboards key metrics:
56,000 SKUs supplied from Asia, Europe, and North American suppliers of boards, clothing and accessories
~500 FTEs in US, Europe, and Japan
Products sold in 36 countries
Key to low cost production based on WIP reporting from multiple suppliers
WIP reports require high accuracy to avoid production delays, enabling an agile production schedule, or to reposition the sequencing of high-moving popular items
By participating in a robust SCF solution most its suppliers have reduced their DSO
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Business Ethics and Values
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Ethics and Professional
Codes of Conduct
Are they important?
Hmm…
Maybe they
are…
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Who says
cheaters
never
prosper?
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WT…FIFA
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VW - Fahrfromtruthen
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Measuring Trust
Edelman Trust Barometer
Corruption Perceptions Index
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Corruption Perceptions Index
Where do you think Canada ranks in the
global assessment?
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Corruption Perceptions Index - 2015
Trans-Pacific Partnership (TPP)
Australia ……………… 13
Canada ………………. 9
Chile …………............ 23
Japan ………………… 18
Mexico ……………….. 95
Malaysia/Brunei …….. 54
New Zealand ………… 4
Peru …………………… 88
Singapore ……………. 8
USA …………………… 16
Vietnam ……………….112
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TCO and Business ethics
Current dilemma: tax (corporate) inversion
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The Slippery Slope
Unethical acts in one domain can
influence our ethics in other domains
“White” lies
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Tax inversion - what is it?
Legal corporate tax avoidance
Apple Inc in Ireland ~20 years
Medtronic moving to Ireland
Mylan moving to Netherlands
Starbucks voluntarily paid ₤20m in UK taxes
Valeant
Tim Horton’s and Burger King
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Tax inversion
Would you have any ethical concerns for
sourcing from a supplier which participated
in a tax inversion model?
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Other inversion participants…
Abbott Laboratories
Adobe Systems
Eli Lilly and Company
Forest Laboratories
General Electric
IBM
Johnson & Johnson
Microsoft
Oracle Corp.
Yahoo
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Recent Canadian
Bid Rigging Fines
Denso Corp $2.45M (2012 US fine $78M)
Furukawa Electric $5M
JTEKT Corp $5M
NSK Ltd $4.5M
Panasonic $4.7M
Showa Corp $13M
Toyo Tire $1.7M
Yamashita Rubber $4.5M
Yazaki Corp $30M (2012 US fine $450M)
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Corporate image or brand
ADM - price-fixing on food additives
Bennett Environmental Inc - bribes
Samsung Electronics/Hynix Semiconductor – price-fixing
Nestlé, Cadbury, Hershey, Mars – price-fixing
City of Victoria – untreated sewage discharge
ECU Line Canada - price fixing cartel
K-Line - price fixing and bid rigging
SNC Lavalin - bribing foreign officials
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The Circular Economy
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How many cups of water does it take to make a 12 oz. cup of coffee?
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Answer:
392 cups of water to make a cup of coffee!
OMG!
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International Social
Procurement Shifts 1999 - Garstang, England is the first Fair Trade town
2005 - City of Vancouver introduces the first municipal social and
ethical procurement policy
2010 - Australia Social Procurement Guidelines published
2011 - Brazil instructed its government buyers to spend 25% more
on local goods to displace imports
2011 - India wants 30% of government contracts spent with Indian
SMEs
2011 - New Westminster B.C. first city to have a living wage policy
2012 - Scotland initiated Community Benefit Agreement
2012 - Social Value Act introduced in England
2012 - Buy Social UK launched
2012 - Circular Economy report by Ellen MacArthur
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International Social
Procurement Shifts cont’d
2012 - SCMA Code of ethics revised
2013 - City of Toronto initiates social procurement framework
2013 - Province of BC targets 20% increase in business with SMEs
2013 - SNC Lavalin barred from World Bank projects for 10-years
2014 - India mandates 2% of net profits to CSR
2014 - City of Vancouver commits to increased business with SMEs
and SEs
2015 - Buy Social Canada
2015 - Infrastructure for Jobs and Prosperity Act, Ontario (Bill 6)
2015 - City of Vancouver introduces living wage program
2015 - Microsoft wants its US supply chain partners to offer at least
15 days paid leave per year
2015 - Federal Government Minister Foote wants to modernize
procurement practices to include green and social procurement
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The Circular Economy
Principles:
1. Waste is eliminated
2. Diversity is strength
3. Energy must come from renewable
sources
4. Systems thinking
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Linear economy Circular economy
Linear: take-make-dispose (infinite resources)
Circular: cradle-to-cradle (finite resources)
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Circular economy and supply chains
What could you do to sustain your
business model in the absence of raw/new
materials?
What changes might be required in the
market to replace raw/new materials?
How could you remain competitive in a
circular economy?
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Critical Material Risks
Two types of risk:
Supply risk - geopolitical, concentration of
product, potential for substitution and rate
of recycling
Environmental country risk - assessing the
risks by countries with weak environmental
performance which may threaten supply
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Critical Materials
Antimony
Beryllium
Cobalt
Fluorspar
Gallium
Germanium
Graphite
Indium
Magnesium
Niobium
Platinum Group Metals
Rare earths
Tantalum
Tungsten
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Conflict-free minerals
2011 - DRC mines are being validated to
ensure they are conflict-free
Green - OK
Yellow - warning
Red - banned for 6-months
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Circular Economy and Supply
Management
Buy goods/services in accordance with the CE principles
repairable
can be broken down into components
components can be re-used in production
extraction of biochemicals
compostable materials can serve as biofuels
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Circular Economy Supply
Agreements
Pay per use
Buy/sell back
Collection of consumables
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How long does an appliance last?
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Circular Economy and Electronics
9.8M smartphones sold in 2013
1.3B smartphones sold in 2014
1.5B smartphones forecast for 2015
Linear economy - designed for disposal (dfd)
Circular economy - designed for environment (dfe)
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Circular economy and the
food/beverage sector Average WEIRD person consumes 800 kgs of
food/beverages; 120 kgs of packaging; and 20 kgs of new apparel/shoes per year
$37 Trillion of materials into FMCG per year
~20% of FMCG are recovered for further use
Only 50% of 19.8 Million tonnes/year of PET containers are recycled
~3B more consumers will enter the market by 2030
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Opportunities:
Optimize design and materials
Provide economic incentive for increased
participation
Optimize collection, sorting, treatment and
repurpose infrastructure
Alignment of policy and education
Circular economy and the
food/beverage sector
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Circular Economy and Water
How much does it cost Nestlé to
bottle water in BC?
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Circular Economy and Water
It costs Nestle
$2.25 per Million litres of water
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Circular economy and vehicles
Renault (Europe)
Remanufacturing, reengineering,
redesigning
Results: 80% less energy
88% less water
77% less waste
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Circular economy and lighting
Philips (Europe)
Sell lighting as a service (pay for
use/return)
Increased recycling to 95% of materials
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Circular economy and clothing
H&M Clothing
Customers return end-of-use clothes for voucher
I:CO* processes returned clothes
40-60% become 2nd hand
5-10% for reuse
30-40% fibre recovery
*I:CO (I collect)
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Circular economy and employment
Collection and recycling generates more
localized employment
Reducing resources, improving production
efficiencies, and reducing energy
consumption while increasing labour costs
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The Speed Factory
Adidas – Germany
Robotics-designed factory
Local materials
Local customization
Zero chemicals
Zero adhesives
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Strategy:
Economic decoupling
Economic growth without a corresponding
increase in consumption in energy and
resources nor in environmental stress
Circular economy - Sweden 2015
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Circular economy - Sweden 2015
70% reduction in carbon emissions
75,000+ jobs created
Improve trade balance by 3% of GDP
Method:
Renewable energy use
Energy-efficiency
Material-efficiency
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Reverse logistics - e-waste
Companies spending 8-10% of revenue on
reverse logistics
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Electronic waste recovery
Hong Kong-based Li Tong Group
Collect 200,000 tonnes per year of e-waste
Destruction of components
Harvest of components
Segregate raw materials for reprocessing
Resell end-of-life systems to emerging markets
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Circular economy - leaders
Apple
Caterpillar
Chevron
Cisco
Coca Cola
DHL
H&M
IKEA
M&S
Michelin
Philips
Renault
Ricoh
SAB Miller
Steelcase
Unilever
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Supplier Diversity
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Supplier diversity programs
Motivators:
1. Improves orgn’s community impact
2. Improves orgn’s social standing
3. Broadens the supplier base
4. Improves corporate image/brand reputation
5. Matches demographics of consumers in target markets
6. Creates new business opportunities
7. Improves orgn’s supply chain performance
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Diversity groups targeted by SD
programs in Canada:
Aboriginal peoples - 91.3%
Women - 78.3%
Visible minorities - 78.3%
People with disabilities - 47.8%
LGBT = 47.8%
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CAMSC
If you are an MNC - you will need to be
inclusive and need to have a supplier
diversity policy
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Larryberglund.com
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diolch
wiliwni
Spasiba
Kiitos
Hvala
Děkuji
唔該
Gomawo
Dank je
kob kun
efharistó
Ngiyabonga
Ke a leboha
Gum Xia
þakka þér
Dankie
Kia ora
honnobad
Arigatō
Multumesc