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Pumps Division The ANDRITZ GROUP

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Page 1: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

Pumps Division

The ANDRITZ GROUP

Page 2: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

2 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

ANDRITZ GROUP Overview

ANDRITZ AG, Graz, Austria (Group headquarters).

Over 120 production and service sites all over the world.

The company

Order intake: 5,706 MEUR.

Sales: 4,596 MEUR.

Financial key data 2011

Approx. 16,750 world wide.

Global staff

Customized plants, systems and services for hydropower stations, the pulp

and paper industry, the steel and other specialized industries (solid/liquid

separation, feed and bio fuel)

Products and services

Net income: 231,5 MEUR.

Equity ratio: 20,6 %.

Page 3: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

3 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Strategic Business Units ANDRITZ AG

~3% of Group’s

order intake.

Systems for

production of

animal feed and

wood/biofuel

pellets.

~6% of Group’s

order intake.

Systems for

production and

processing of

stainless steel and

carbon steel

strips.

~37% of Group’s

order intake.

Electro

Mechanical

equipment for

hydro-power

plants; Pumps.

~46% of Group’s

order intake.

Systems for

production of all

types of pulp and

certain paper

grades.

~8% of Group’s

order intake.

Systems for

mechanical and

thermal solid/liquid

separation.

HYDRO SEPARATION FEED &

BIOFUEL PULP & PAPER METALS

Page 4: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

4 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Our Pump department derives its huge know-how from the long

experience – over 160 years – in hydraulic machine and pump

construction, and also from ongoing research and development

work in the company‘s research centre – work that never stops.

It is this innovative activity that places us as a world recognized

specialist for pumps.

Our scope of supply includes: development, model tests, design

engineering, manufacturing, project management, logistics,

installation, service, spare parts and training of engineered Large

Pumps, Reactor Pumps and Standard Centrifugal Pumps as well

as complete pumping stations.

Pumps

ANDRITZ HYDRO

Page 5: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

5 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps 5 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Pulp & paper

Water

Power

Mining

Pumps Division

Industries

Others (sugar, bio ethanol, offshore/subsea, waste water…)

Page 6: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

6 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Pumps Division

Pumps used as turbines

Hydrodynamic screw pumps

Standard pumps as turbines

Pumps & motors for specific applications

Water supply and irrigation

Pulp & paper industry

Mining

Power

Others: offshore/subsea, sugar, bio ethanol, food, sewage

Large Pumps

Customized Large Pumps for water transport and irrigation

Product Groups

Page 7: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

7 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Large Pumps

Applications

Large Pumps for water transport

Drinking water

Industrial water

Irrigation

Drainage

Large Pumps for thermal power plants

Cooling water pumps for thermal power plants

Pumps for flue gas desulphurisation plants

Page 8: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

8 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

References High Efficient Pumps

CHINA

Technical Data:

16 pumps for water supply

for the city of Hong Kong

(Dongshen)

Type: Vertical line shaft pump

pull-out type

Impeller: mixed flow, adjustable during

operation

Head: 27.6 m

Flow rate: 15 m³/s

Power: 5,000 kW

Speed: 250 rpm

Average Efficiency 90,8%

Page 9: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

9 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

References High Efficient Pumps

CHINA

Technical Data:

8 Pumps for water supply

for the city Beijing

(Hui Nan Zhuan)

Type: Horizontal double suction split

case pump

Impeller: radial

Head: 58.6 m

Flow rate: 10 m³/s

Power: 7,300 kW

Speed: 375 rpm

Average Efficiency 91,3%

Page 10: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

10 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

References High Efficient Pumps

CHINA

Technical Data:

12 Pumps for water supply

for the city Guangzhou

(Xijiang intake pumps)

Type: Horizontal double suction split

case pump

Impeller: radial

Head: 35 - 42 m

Flow rate: 4 - 5,1 m³/s

Power: 2,400 kW with HV converter!

Speed: 583 - 587 rpm - adjustable

Average Efficiency 90,2%

Page 11: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

11 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Standard Centrifugal Pumps

Standard pumps provide innovative solutions:

for water transport and irrigation

in the pulp and paper industry

in power stations

in the sugar and bio ethanol industry

in the food industry

in the chemical industry

for mining, offshore and other industrial applications

Applications

Page 12: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

12 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Range of Standard Pumps:

Andritz produced pumps for Pulp & Paper Industry

Ritz Pumps Germany was acquired 2010

End suction pumps, open/closed impeller

Double suction pumps

High pressure pumps

Submersible motor pumps

Double suction submersible motor pumps

Submersible motors

Sewage pumps

Complete Range of Standard pumps:

Page 13: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

13 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Ritz Submersible Pumps

Mining – Dewatering – Rescue job

- highest reliability under severest conditions

World biggest submersible pump

delivered 2008 to USA

Pumps for sea water lift

and drives for subsea machinery

Page 14: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

14 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Archimedean Screw Pumps

To produce electricity, range 1 - 200 kW

Head 5 – 10m

Flow 0,1 – 5 m³/s

High Efficiency, rigid, wear resistant

Applicable at:

Clear water discharge of waste water

treatment plants

Irrigation stations

To replace old water wheels

Use overflow water of existing dams

Archimedean

screw pumps Hydrodynamic

screws

Best part load characteristic!

Long service life,

maximum economics

Page 15: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

15 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Pumps used as turbines

Fields of application

Insular unit for moutain refuges

Drinking water turbines

Waste water turbines

Instream flow turbines

Small hydro power plants

Energy saving turbines

Pump turbines for storaging

The facts:

Head: up 80 m

Flow rates:

Up to 800 l/s (ACT)

Up to 6000 l/s (FPT)

Page 16: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

16 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Pumps used as turbines Series ACT / FPT

Performance range

Select fixed head

and variable flow

Page 17: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

17 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps 17

Pumps used as turbines - References

Small Power Station with supply to Grid,

Perhab Rössing, Ramsau

Total flow 100 - 500 l/s

Head 51 – 50m

Turbine power 38 – 198 kW

3 Turbines in different size

for optimum regulation:

1 KT1530 105 l/s

1 KT1520 160 l/s

1 KT2020 240 l/s

Page 18: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

18 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps 18

Reference line Energy Recovery Turbine

P&P Leipa Schwedt, Germany

Example of energy recovery in

the paper industry

Pressurized and air-saturated

waste water is pressure-relieved in

the feed pipe to a micro-flotation

plant. The energy recovered

assists directly in driving a pump.

Pumps used as turbines - References

Page 19: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

19 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps 19

Example: Solar Power Station

combined with Pump Turbine

(advanced photovoltaic application)

Photovoltaic power station

including Pumpturbine,

in case of low radiation

additional power generation

via turbine.

Pumpturbine pumps water

uphill when surplus power is

available.

Pumps used as turbines - References

Page 20: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

20 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Hydraulic

Calculation

Design

Manufacturing

Quality

Management

Automation

Project-

management

Erection &

Commissioning

Competence from a single source

After Sales

Service

Research &

Development

Page 21: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

21 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Contact ANDRITZ – Standard Centrifugal Pumps

Stattegger Strasse 18

A-8045 Graz

Austria

Tel. +43.316.6902-0

Fax +43.316.6902-406

[email protected]

www.andritz.com/pumps

ANDRITZ AG – Pumps Division

Standard Centrifugal Pumps Department

Sales and Project Manager

Bruno Mellacher

[email protected]

Agent Thailand

Mr. Raymond Tan

[email protected]

Page 22: The ANDRITZ GROUP - Advantage Austria · 2012-03-27 · Small Power Station with supply to Grid, Perhab Rössing, Ramsau Total flow 100 - 500 l/s Head 51 – 50m Turbine power 38

22 ANDRITZ AG, Statteger Strasse 18, A-8045 Graz / www.andritz.com/pumps

Legal Disclaimer

All data, information, statements, photographs, and graphic illustrations contained in this presentation are

without any obligation to the publisher and raise no liabilities to ANDRITZ AG or any affiliated companies, nor

shall the contents in this presentation form part of any sales contracts, which may be concluded between

ANDRITZ GROUP companies and purchasers of equipment and/or systems referred to herein.

© ANDRITZ AG 2009. All rights reserved. No part of this copyrighted work may be reproduced, modified or

distributed in any form or by any means, or stored in any database or retrieval system, without the prior written

permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the

relevant copyright laws.