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Mircea Bogdan TFM – Status Report 7/15/2020

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  • Mircea Bogdan

    TFM – Status Report

    7/15/2020

  • Mircea Bogdan

    TFM – Status Report

    • J1 connector and total power test• J2 connector and TFM/TP communication testing• Power rail noise testing• Power rail dynamic load testing

  • TFM Testing 4

    Mircea Bogdan

    3

    J1 Connector Test - 1

  • TFM Testing 4

    Mircea Bogdan

    4

    Testing Current – 9.55 A

    J1 Connector Test - 2

  • TFM Testing 4

    Mircea Bogdan

    5

    Testing Current – 9.55 A

    J1 Voltage Drop ~ 55 mV

    J1 Connector Test - 3

  • TFM Testing 4

    Mircea Bogdan 6

    J1 Connector Test - 4

  • TFM Testing 4

    Mircea Bogdan 7No Significant Temperature Rise on J1

    J1 Connector Test - 5

  • TFM/TP - J1 Testing Summary

    Mircea Bogdan

    8

    Voltage EPECurrent

    Testing Current Power

    Core VCC - 0.9 V 66 A 70 A 63 WVCCERAM - 0.9 V 4 A 4.33 A 3.9 WVCCRL - 1.03 V 3 A 4.35 A 4.5 WVCCT – 1.03 V 2A 2.81 A 2.9 W

    VCCIOUIB – 1.2 V 8 A 8.7 A 10.5 WVCCH_GXB – 1.8 V 2 A 3.3 A 5.9 W

    VCCM – 2.5 V 2 A 2.4 A 6 WTotal FPGA Power 96.7 W

    Total TFM Input Power 12Vx9.55A = 115W

  • 9

    Mircea Bogdan

    TFM/TP – J2 Testing TFM/MAX10 Signals on TP:• RDY_OUT -> J2_B14 -> TP_JT40_84 • RESET_DONE_OUT -> J2_C14 -> TP_JT40_86 • PWRGD_OUT -> J2_B15 -> TP_JT40_90 • PWROFF_OUT -> J2_D15 -> TP_JT40_94

    TFM/MAX10 generated signals pass through J2 and are are observed on TP

    Examples

  • 10Mircea Bogdan

    TFM – Power Rail Noise Testing - 1Current Estimates – 2019 EPE ResultsTesting with Dynamic Load Tool: ROA 128 5552.

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIB

    Power Rail Noise Requirements from PDN Design Tool 2.0

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 11

    TFM – Power Rail Noise Testing – CORE 1

    Ripple with 70A Load : 1.58mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 12

    TFM – Power Rail Noise Testing – CORE 2

    Dynamic Load Test: 25A - 15A/us PulseDeviation: 8.9mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 13

    TFM – Power Rail Noise Testing – VCCH 1

    Ripple with 12A Load : 3mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

    CBULK = 660uF

  • 14

    TFM – Power Rail Noise Testing – VCCH 2

    Dynamic Load Test: 3A - 15A/us PulseDeviation : 37mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

    CBULK = 600uF

  • 15

    TFM – Power Rail Noise Testing – VCCH 2.1

    Dynamic Load Test: 3A - 15A/us PulseDeviation : 28mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

    CBULK = 1,000uF (Add 2x 220uF)Better

  • 16

    TFM – Power Rail Noise Testing – VCCERAM 1

    Ripple with 4A Load : 4mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 17

    TFM – Power Rail Noise Testing – VCCERAM 2

    Dynamic Load Test: 4A - 15A/us PulseDeviation : 73mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

    CBULK = 250uF

  • 18

    TFM – Power Rail Noise Testing – VCCERAM 2.1

    Dynamic Load Test: 4A - 15A/us PulseDeviation : 43mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

    CBULK = 900uF (Added 3x220uF)Better

  • 19

    TFM – Power Rail Noise Testing – VCCRL 1

    Ripple with 4A Load : 8mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 20

    TFM – Power Rail Noise Testing – VCCRL 2

    Dynamic Load Test: 4A - 15A/us PulseDeviation : 42mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 21

    TFM – Power Rail Noise Testing – VCCT 1

    Ripple with 3A Load : 2.3mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 22

    TFM – Power Rail Noise Testing – VCCT 2

    Dynamic Load Test: 3A - 15A/us PulseDeviation : 30mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 23

    TFM – Power Rail Noise Testing – VCCM 1

    Ripple with 2A Load : 1.8mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 24

    TFM – Power Rail Noise Testing – VCCM 2

    Dynamic Load Test: 2A - 15A/us PulseDeviation : 35mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8A Dynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 25

    TFM – Power Rail Noise Testing – VCCIOUIB 1

    Ripple with 9A Load : 4.5mV Pk-Pk Testing MethodMircea Bogdan

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8ADynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • 26

    TFM – Power Rail Noise Testing – VCCIOUIB 2

    Dynamic Load Test: 6A - 15A/us PulseDeviation : 46mV Pk-Pk

    Mircea Bogdan

    Testing Method

    CORE VCCH VCCERAM VCCRL VCCT VCCM VCCIOUIBPower Rail Voltage 0.86V 1.8V 0.9V 1.03V 1.03V 2.5V 1.2VPower Rail Current Estimate 63A 7.45A 3.7A 2.3A 0.75A 2A 8ADynamic Current Change Requirement 18.9A 2.7A 1.9A 0.69A 0.45A 1.42A 5.68ANoise Requirement +/-40mV +/-54mV +/-45mV +/-30mV +/-20mV +/-125mV +/-60mV

  • Mircea Bogdan

    To Do on Current Modules w/o S10Mx FPGA:• Test Power Sequencing:

    • Will have to adjust Firmware

    To Do: • Assembly of two more modules with S10MX

    • We have the PCBs and all the parts• PO has been issued

    • Test of the two new modules• Design/produce Loop-Back test card if needed


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