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Textile Effects DICRYLAN ® SD deep dye technologies Unleash the power of the dark side

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Page 1: Textile Effects DICRYLAN SD deep dye technologies Library/global/files... · Textile Effects DICRYLAN® SD deep ... Unleash the power of the dark side. DICRYLAN® SD deep dye technologies

Textile Effects

DICRYLAN® SD deep dye technologiesUnleash the power of the dark side

Page 2: Textile Effects DICRYLAN SD deep dye technologies Library/global/files... · Textile Effects DICRYLAN® SD deep ... Unleash the power of the dark side. DICRYLAN® SD deep dye technologies

DICRYLAN® SD deep dye technologies Unleash the power of the dark sideDelivering unparalleled, never before seen depths of shades on all fibres

Color depthUp to 50% increase on reactive dyed cotton

Up to 60% increase on disperse dyed polyester

20% depth enhancement on 100% wool

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DICRYLAN® SD

Has your customer asked you to provide a deeper blue or the blackest black only for you to be limited by the build-up of the dye or fastness limitations? Have you been frustrated that those demands cannot be realised without compromise? Well those days are over. Dicrylan SD represents a technological breakthrough in achieving unparalleled color depths on all fibres without any compromise on fastness properties.

For the first time increasing requirements and standards can be met without compromise.

Challenges

Limited depth of black and navy shades

Increasing dye add-on can have a negative impact on fastness

Increasing requirement of deeper shades and super-black standards

Difficulty in achieving deeper shades without compromise

DICRYLAN® SD Benefits

Super-black effects on all fibres including polyester, cotton and wool

Achieves darker shades which were previously unattainable

Enhances brilliancy, lustre and surface softness

Reduces dyestuff consumption

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DICRYLAN® SD Particle

Incident Light

Diffused Light

Less reflection resulting in a deeper shade

Unparalled depth of shade

DICRYLAN® SD cleverly utilizes a novel approach for increasing the depth of shade especially on dark shades through the use of two mechanisms, light absorption and light polarization. When light hits the small particles of the DICRYLAN® SD polymer backbone, it scatters in all directions by particles which are much smaller than the wavelength of the light. This elastic scattering, known as Rayleigh scattering, results in a deeper shade as less light is reflected back to the observer.

Uniquely with DICRYLAN® SD, this effect is further enhanced by light polarization resulting from the precise orientation of the polymer structure.

Polarization is a property of waves that can oscillate with more than one orientation. Electromagnetic waves, such as light, exhibit polarization. When light travels in free space, in most cases it propagates as a transverse wave. The polarization is perpendicular to the wave’s direction of travel.

With DICRYLAN® SD the polymer units are orientated not only perpendicular to the light source but also with each other. This results in a significant reduction in the light that is transmitted through providing a further absorption effect leading to unparalleled, never seen before depths of shade.

Absorption

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Performance

Procedure/Recipe

Step 1 - DyeingL.R. = 10:1A 0.5 g/l ALBAFLOW® UNI-01

2.0 g/l UNIVADINE® DPS1.0 g/l ALBAFLUID® A2.0 g/l ALBATEX® AB-45

B 6.0 % TERASIL® Black WW-KSN

Reduction clearC 4.0 ml/l caustic soda 36 Bé

2.0 g/l sodium hydrosulfite1.0 g/l ERIOPON® OS

70ºC x 20min, then rinsing and neutralizing

Step 2 - Dicrylan® SD application50 g/l DICRYLAN® SD0.3 g/l acetic acid 98%Pad Dry at 120oC

pick up = 50%

Material100% PES Woven twill fabric in lab (No. 5-32903)

DICRYLAN® SD on Polyester

Original fabric After 20 HL

Dyed only

As Standard Relative Depth = 103%

Dyed + DICRYLAN® SD

Relative Depth = 137% Relative Depth = 120%

A / B C

60o C

135o C

min.60 20

1~2

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Performance

Procedure/Recipe

A

5

40°C

98°C

1°C/min

20 min.

70°C

1°C/min

15

B

5

C

20 40 20

D E

90°C

rinse rinseneutralize

Step 1 - DyeingA 1.00 g/l scouring agent

0.30 g/l antifoam agent1.80 g/l acetic acid 99%

ph 4.0B 2.60 % ERIOFAST® Navy MC 10.00 % calcium chlorideD 1.30 % ERIOFAST® FIX

0.6 g/l sodium hydoxide 50%

ph 11F 2.60 % soda ashG 2.60 g/l citric acid

Step 2 - Dicrylan® SD application50 g/l DICRYLAN® SDPad Dry at 130oC

pick up = 35%

Material39 % Nurel Brilliante Trilobal PA6 44f24 DTex 39 % Nurel Novarel round Therm. PA 6 44f34 DTex 22 % Invista Lycra T269 44 Dtex presetting: 30 sec. at 198°C (reason for high temp.: combination of 2 different yarn types in the warp knit) post-setting: 40 sec. at 180°C to compensate the slight shrinkage during dyeing

Machine Thies TRD softflow jet

DICRYLAN® SD on Polyamide

Original fabric After 20 HL

Dyed only

As Standard Relative Depth (Light = 94% Dark = 99%)

Dyed + DICRYLAN® SD

Relative Depth (Light = 123% Dark = 126%) Relative Depth (Light = 113% Dark = 118%)

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Performance

DICRYLAN® SD on Cotton

Procedure/Recipe

Step 1 - Dyeing

Method: Pad Batch C1 Pick up: 70%Fixation time: 12h

Pad 80 g/l NOVACRON® Super Black G1 g/l ALBAFLOW® PAD2 g/l LYOPRINT® RG

70 ml/l sodium silicate 38-40° Bé33 ml/l caustic soda 36° Bé

Wash off Cold (25°C)Warm (70°C)Boil (98°C)Boil (98°C)Warm (70°C)Cold (25°C)

Step 2 - Dicrylan® SD application50 g/l DICRYLAN® SDPad Dry at 110oC

pick up = 70%

winding and dwelling

alkalidyestuff

padding

fabric

Washing off

Material100% CO Cretonne merc.

Original fabric After 20 HL

Dyed only

As Standard Relative Depth = 105%

Dyed + DICRYLAN® SD

Relative Depth = 153% Relative Depth = 158%

x6

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DICRYLAN® SD & AVITERA® SEThe perfect tandemUnleash the power of the dark side, ensuring economic and environmental sustainability.

Savings53%, from 52 down to 24 l/kg

31%, from 5:37 down to 3:55 h

reduced by 43%

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Sustainable partners

AVITERA® NAVY SE

The perfect partner for AVITERA® SE dyes, a revolution in sustainable dyeingFrom pale to very deep colors AVITERA® SE dyes minimize environmental impact through water and energy savings and ensure top light fastness properties!

P Significant increase in revenue and profit generation from the dyehouse

P Production output increase by over 25% without additional capital investment

P Water and utility savings of 50% and more

P State of the art fastness and color retention

P Outstanding reproducibility and leveling properties

P Easy wash-off solutions for dark and very deep shades

AVITERA® NAVY SE DICRYLAN® SD Relative depth

Navy SE 5.0% 40g/l 100

Navy SE + SD 5.0% 40g/l 146

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The unique properties of Avitera® SE dyes combined with Dicrylan® SD ensures not only dyeing and clearing off in a quick and efficient way, even at ultra short liquor ratios, reduced water and energy consuption (50% and more), improved productivity (25% and more), but also never seen before depths of shade.

Sustainable partners

Step 1 - DyeingA x g/l Salt

x g/l Auxilliaries

B y % AVITERA® SE dyesC soda ash or soda ash/NaOH

D Warm rinse at 60o C

E Clearing 1.0 - 1.5% ERIOPON® WFE

F Neutralize pH 6-7

No pH adjustment necessary, pH around 10 is to be expected after the first rinse.

*Only in case of extra dark shades a --- warm rinse at 60o C is recommended

Step 2 - Dicrylan® SD application40 g/l DICRYLAN® SDPad Dry at 110oC

pick up = 70%

A

60o C

30o C

D E FB C

10’ 20’ - 30’ 20’ - 30’ 20’ - 30’

Soda ash or Soda ash / NaOH

dispersed or in portions

Aux / Salt

60o / 140o method for dark to extra dark shades (AVITERA® SE)

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DICRYLAN® SDAttain never before seen depths of shade today.

Contact your local Huntsman representative or email us at [email protected]

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HeadquartersHuntsman (Singapore) Pte LtdTextile Effects Division152 Beach Road#29-00 Gateway EastSingapore 189721Telephone +65 6297 3363Fax +65 6298 [email protected]

Europe RegionHuntsman Advanced Materials(Switzerland) GmbH, Textile EffectsKlybeckstrasse 2004057 Basel, SwitzerlandTelephone +41 61 299 11 11Fax +41 61 299 11 [email protected]

Americas RegionHuntsman International LLCTextile Effects3400 Westinghouse Blvd,Charlotte, NC 28273, USATelephone +1 704-587-5000Fax +1 [email protected]

Asia RegionHuntsman Textile Effects(China) Co. Ltd.Flying Geese Mountain Industrial ParkShilou Town, Panyu District, Guangzhou511447, PR ChinaTelephone +86 20 3937 7000Fax +86 20 8484 [email protected]

Edition 2013Copyright© 2013 Huntsman. All rights reserved.All trademarks mentioned are registered trademarks of HuntsmanCorporation or an affiliate thereof in one or more, but not all countries.

Nurel Brilliante and Nurel Novarel are registered trademarks of Nurel S.A.Lycra® is a registered trademark of Invista S.à.r.l.

IMPORTANT: The following supersedes Buyer’s documents. Sales of theproduct described herein (“Product”) are subject to the general termsand conditions of sale of either Huntsman Advanced Materials LLC, or itsappropriate affiliate. Huntsman warrants that at the time and place of deliveryall Products sold to Buyer shall conform to the specifications provided toBuyer by Huntsman.

While the information and recommendations included in this publication are,to the best of Huntsman’s knowledge, accurate as of the date of publication,NOTHING CONTAINED HEREIN (EXCEPT AS SET FORTH ABOVE REGARDINGCONFORMANCE WITH SPECIFICATIONS PROVIDED TO BUYERBY HUNTSMAN) IS TO BE CONSTRUED AS A REPRESENTATION ORWARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOTLIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTYRIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCEWITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALLRISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCHPRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHERSUBSTANCES.

No statements or recommendations made herein are to be construed as arepresentation about the suitability of any Product for the particular applicationof Buyer or user or as an inducement to infringe any patent or otherintellectual property right. Buyer is responsible to determine the applicabilityof such information and recommendations and the suitability of any Productfor its own particular purpose, and to ensure that its intended use of theProduct does not infringe any intellectual property rights.The Product may be or become hazardous. The Buyer should obtain MaterialSafety Data Sheets and Technical Data Sheets from Huntsman containingdetailed information on Product hazards and toxicity, together with propershipping, handling and storage procedures for the Product, and should complywith all applicable governmental laws, regulations and standards relatingto the handling, use, storage, distribution and disposal of, and exposure tothe Product. Buyer shall also take all steps necessary to adequately inform,warn and familiarize its employees, agents, direct and indirect customersand contractors who may handle or be exposed to the Product of all hazardspertaining to and proper procedures for safe handling, use, storage, transportationand disposal of and exposure to the Product, and the containers orequipment in which the Product may be handled, shipped or stored.

Please note that products may differ from country to country. If you have anyqueries, kindly contact your local Huntsman representative.

Huntsman is a member of:(Ecological and Toxicological Association of Dyes and OrganicPigments Manufacturers)

www.huntsman.com/textile_effects6100023e – October 2013, Printed in China.