tests on welded girders - budapesti műszaki és...
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TESTS ON WELDED GIRDERSIMPERFECTIONS
STABILITY BEHAVIOURLOAD-BEARING CAPACITYNUMERICAL MODELLING
Gábor JAKAB, PhD Student, BME
László DUNAI, Professor, BME
Robert T. Macdonald, Principal Eng., Lindab Butler Ltd.
Programme Imperfections Strength checking FE modellingBackground Conclusion
BME:Fabrication simulation – virtual fabricationBehaviour simulation – virtual tests
Background
LINDAB-BUTLER:Effect of single-sided fillet weld on
- imperfections- different failure modes
Programme Imperfections Strength checking FE modellingBackground ConclusionBackground
EXPERIMENTAL BACKGROUND IS NECCESARY
I-shaped plate girders with single-sided fillet weld
11 Large specimens (Length: 5970 mm)
• Imperfections
• Load bearing capacity
• Stability phenomena
18 Small specimens (Length: 2970mm)
• Residual stresses
• Load bearing capacity
• Stability phenomena
Effect of imperfections
Effect of single-sided fillet weld}Programme
} Effect of welding
Programme Imperfections Strength checking FE modellingBackground ConclusionProgramme
Specimen
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Temperature measurements
MOVING CAMERA
FIXED CAMERA
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
250
300
350
400
450
500
550
600
650
700
0 20 40 60 80 100 120 140 160 180 200T
em
pe
ratu
re (
C)
Time (sec)
L4BEAM
Tem
pera
ture
Time
Expected result
250
300
350
400
450
500
550
600
650
0 5 10 15 20 25 30 35 40 45 50
Te
mp
era
ture
(C
)
Time (sec)
I60x15/1
Tem
pera
ture
Time
Expected result
MOVING CAMERA FIXED CAMERA
Measurement results
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Residual stress measurements
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Flange (longitudinal)
-200
-150
-100
-50
0
50
100
150
-75 -55 -35 -15 5 25 45 65
Flange width [mm]
Mea
sure
d S
tres
s [M
Pa]
Middle, Single (I60x15S)
Middle, Double (I60x15D
End, M. Double (I60x15MV)
FILLET WELD
Measurement results
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Imperfection measurements
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Measurement resultsRaw data
Processed data1
2
3
4
5
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Sections 1, 5
Sections2, 3, 4
Characterising imperfections
Sections2, 3, 4
OR
Section3
Using Fourier
Transformation
Defining wavelengths,
amplitudes of the waves
Sections 2, 3
Section 3
Programme Imperfections Strength checking FE modellingBackground ConclusionImperfections
Loading frame
Test specimen
Measurementdevices
Hydraulic jacks
Test arrangement
Programme Imperfections Strength checking FE modellingBackground ConclusionStrength checking
Phenomenon – local buckling
Programme Imperfections Strength checking FE modellingBackground ConclusionStrength checking
Global phenomena
Programme Imperfections Strength checking FE modellingBackground ConclusionStrength checking
Local phenomena
Programme Imperfections Strength checking FE modellingBackground ConclusionStrength checking
Evaluation of test resultsTest
resistanceStandard-based
resistance
Plate buckling: ~1.18 – 1.20
LT buckling: ~1.40 – 1.80
Shear buckling: ~2.20
Web crippling: ~1.10 – 2.00
Programme Imperfections Strength checking FE modellingBackground ConclusionStrength checking
Numerical model
Geometrical measurements
Programme Imperfections Strength checking FE modellingBackground ConclusionFE modelling
Imperfect geometry based on Eigenvalue analysis
EC3 Part 1.5, Annex C
Test result
Numerical model
Programme Imperfections Strength checking FE modellingBackground ConclusionFE modelling
FE results fordifferent shapesof imperfections
EC3, LT buckling
Conclusions
• Local and global failure modes have been investigated on thespecimens.
• No direct effect of the single-sided fillet weld on the load-bearingcapacity of the specimen was observed.
• Satisfactory safety of the specimen – with significant differences fordifferent failure modes – was obtained.
• Geometrical imperfections and residual stresses of specimen fabricatedwith single-sided fillet weld were measured.
• A FE model was introduced; effect of different imperfection shapes wereinvestigated by nonlinear simulation.
Programme Imperfections Strength checking FE modellingBackground ConclusionConclusion
Thank you forYour attention!
Programme Imperfections Strength checking FE modellingBackground Conclusion