U.S.A.GRUNDFOS Pumps Corporation17100 W. 118th TerraceOlathe, Kansas 66062Telephone: 913.227.3400Fax: 913.227.3500

www.grundfos.com

L-BP-TL-032 4/04PRINTED IN USA

Being responsible is our foundationThinking ahead makes it possible

Innovation is the essence

CanadaGRUNDFOS Canada, Inc.2941 Brighton RoadOakville, OntarioL6H 6C9Phone: 905.829.9533Fax: 905.829.9512

MexicoBombas GRUNDFOS de Mexico S.A. de C.V.Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. MexicoPhone: 011.52.81.8144.4000Fax: 011.52.81.8144.4010

GRUNDFOSBoosterpaQ® QUICK OPERATIONS GUIDE

GRUNDFOSBoosterpaQ® TECHNICAL SUPPORT

FOR TECHNICAL SUPPORT:Contact your local Authorized BoosterpaQ® Distributor!

BoosterpaQ® Nameplate(located on the base, either under the

control panel or between pumps 1 & 2)

Please have the nameplate information readily availablewhen placing a call to your BoosterpaQ Distributor:

Serial No. • Model • P/N

P/N: 91131283

P/N: 91131781

Date Code: 0317

Weight: 1860 Lbs.Serial No.: 0583

Made inFresno, CA

USPackaged Pumping System

38PK

TEST NO.:

For Use WithElectrical Panel Assembly

MEH2CR32-3-2/2CRE16-403 x 460V PMU

LISTED

C USUL®

BoosterpaQ

Page 1

Set Asystem time x sSet Amin. sequence x sSet A *medium sequence x sSet Acontrol function normalSet A press. 4-20mA1 0 psi 145 psiSet Aprepress measuring onSet A prepress. 4-20mA2 0 psi 145 psiSet Ainfluence offSet Ainput 4 offSet Ahydraulic parallelSet A 12------pump priority 11------Set Amin. speed 0%Set Amax. limit x psiSet Amin. limit x psiSet Amin. limit operation xSet Amin. prepressure x psi

>>>End of menu<<<

Pump 1 *maximum head x psiPump 1maximum flow 100%Pump 1 *running hours x hPump *start time 1.0s

>>>End of menu<<<Pump 2 *maximum head x psiPump 2 *running hours x hPump *start time 1.0s

>>>End of menu<<<

Setting Menu

Set A 12------PFU press.

Set

200

207

213

212

226

208

209

210

211

211

Enter

100

101

102

103

104

105

107

106

108

Zone A setp. influencesetpoint max. x psiZone A setp. influenceremote x psiZone A setp. influencesetpoint act. x psi

>>>End of menu<<<

Esc

Basic Menu1 2 - - - - - -

StatusConfiguration 12345678set to zoneConfigurationpresettingConfiguration dayclock hh:mmh dd-mm-yyConfiguration *autom. summertime onConfigurationalarm suppression offConfigurationpump comm. alarm onConfiguration *cust. entry code 000000Configuration *PCU RelaysConfiguration PMUGrundfos xxxxxx/yywwConfiguration PFU*Grundfos xxxxxx/yyww

*>>>End of menu<<<

AA- - - - - -

Set Asetpoint max. x psiSet Aon/off x psiSet Aunit psiSet A

clock programSet A

setp. influenceSet Azone name:Set Astand-by pumps xSet Apump change xSet Apump change at hh:mmSet Azone configuration

pump 1*

pump 2*>>>End of menu<<<

Enter

204

205

206

214

219

216

220

217

222

235

227

223

228

229

230

231

232

233

234

232

233

234

Esc

Clock program

>>>End of menu<<<

Setp. influenceprogressive infl off

>>>End of menu<<<

201

202

Esc

*Available onlywhen service code is

activated (Display 106).

402

Esc

Zone A 12-----PFU 8 press.

111

NOTE: Caution changingthis value will reset the PMU.

Entry CodePlease enter: XXXXXX(This is Service Code)

GRUNDFOSPMU2000 LCD DISPLAY OVERVIEW

Pump Status Menu

Pump 1 in APump 2 in A>>>End of menu<<<

Pumpstatus

Enter

Esc

Pump 1maximum head x psiPump 1default setpointPump 1 running hoursrunning hours x hPump 1start time x s >>>End of menu<<<

504

508

Pump 2maximum headPump 2running hours >>>End of menu<<<

504

508Fault Indication Menu

Alarm 1

Alarm 2

600

EXAMPLE OF 2-PUMP SYSTEM

Status 1 2 - - - - - -

On/Off MenuZone A press;switched to onPump 1switched to onPump 2switched to on >>>End of menu<<<

300

301

301

On/Off

EnterEsc

Zone Status Menu

Zone APFU press. 123-----

Zonestatus

Enter

Zone Asetpoint act. x psiZone Aactual value x psiZone Apre-press. x psiZone Aspeed x %, max. 200Zone Asetpoint max. x psiZone Aon/off x psiZone A

clock programZone Astand-by pumps xZone Apump change xZone Apump change at hh:mmZone Azone configurationZone A

>>>End of menu<<<

401

403

418

404

405

407

421

410

411

210(See 204)

EnterEsc

Moves onedisplay down

in menu

•Jumps one level forward•Stores settings•Resets fault

indications

Jumps onelevel back-wards anddisplaysbasic menu

Moves onedisplay up

in menu

Setting of controlparameters

+ –

500500

Page 2 Page 3

BoosterpaQ Terms:Zone _ _ _ _ = The name for the entire BoosterpaQ. The BoosterpaQmay be named A or its name might be its own serial number. Thename will appear in the upper left hand corner of most PMUparameters. For example, Set A or Set 900 (for BoosterpaQ withserial number 900).

PMU 2000 = The Grundfos operator interface on the door of thecontrol panel.

PFU 2000 = The Grundfos controller mounted on the back panelinside the control panel.

The PMU Lights:• Flashing GREEN = the BoosterpaQ is ready to run.

• Solid GREEN = at least one pump on the BoosterpaQis running.

• Solid RED = there is either an “actual” fault or a historicalfault.

Turning the BoosterpaQ ON/OFF:Turning the BoosterpaQ ON:

• Push the On/Off button on the PMU.

• Push the + or – key until “ON” appears, then push the ENTERbutton.

Turning the BoosterpaQ OFF:••••• Push the On/Off button on the PMU.

••••• Push the + or – key until “OFF” appears, then push the ENTERbutton.

Turning the Pumps ON:• Push the On/Off button on the PMU.

• Use the down arrow key to scroll to each pump.

• Use the + or – key until “ON” appears, then push the ENTERbutton.

Red

Green

GRUNDFOSBoosterpaQ® QUICK OPERATIONS

Changing the SETPOINT MAX.:• Push the SET button to reach the set menu.

• Push the ENTER button to reach the setpoint max. menu.

• Use the + key to increase the setpoint max. to the desired pressure.

• Use the – key to decrease the setpoint max to the desired pressure.

• Push the ENTER button.

• Push the ESC button twice to get back to the main menu.

Checking the STATUS of the BoosterpaQ:• Push the Zone Status button. Push the ENTER button.

• Use the UP ARROW and DOWN ARROW keys to scroll throughthe menu.

“Setpoint actual” = the discharge manifold pressure the PFU2000 is working towards achieving. This value will be the same asthe setpoint max. unless one or more of the influences are activeand lowering the setpoint actual.

“Actual value” = the actual discharge manifold pressure.

“Prepress.” = the suction manifold pressure. This menu does notappear when a liquid level switch is used in the suction manifold.

“Speed ” = indicates the number of pumps running, expressed as apercentage.

A half-size pump running at full speed is 50%.A full-size pump running at full speed is 100%.

EXAMPLE

If the PMU displays SPEED 175% max. 200%

• This is a BoosterpaQ with 2 full-size pumps (200%).

• One of the pumps is running on a drive and it is running at75% of full speed.

• One of the pumps is running Direct-on-Line and is running at100% of full speed.

Page 4 Page 5

Alarm PFU 12311:51 22-07 11:51 22-07

Green

Red

Checking and Clearing ALARMS on the BoosterpaQ:• Push Alarm Horn button to display the fault log.

• Use the UP ARROW and DOWN ARROW keys to scroll through themenu. The PMU stores the last ten alarm codes with time-datestamps on each alarm.

WWWWWrite down each frite down each frite down each frite down each frite down each faultaultaultaultault and its time- and its time- and its time- and its time- and its time-dadadadadate stampte stampte stampte stampte stamp

StarStarStarStarStarttttt End*End*End*End*End**(If “*(If “*(If “*(If “*(If “AcAcAcAcActual,”tual,”tual,”tual,”tual,” then the f then the f then the f then the f then the faultaultaultaultault c c c c condition is still prondition is still prondition is still prondition is still prondition is still presenesenesenesenesent)t)t)t)t)

Date format: DD-MM 22-7 is July 22Time format: 24 hour 11:51 is 11:51am 23:51 is 11:51 pm

> Push the ENTER key to clear an alarm from the PMUmemory. You must do this for each alarmin the log.

> Pushing the ENTER key also “resets” the controller and theBoosterpaQ will attempt to restart.

Alarm Codes:• Mains drop = The power to the PFU/PMU was interrupted. This is

normal when the power is turned off to the BoosterpaQ.

• Speed Cont. = A fault occurred in the variable frequency drive(VFD). This fault only applies to MF or MFH BoosterpaQs.

• Water shortage = The liquid level switch or pressure transducer inthe suction manifold is indicating “water shortage.” If theBoosterpaQ has a liquid level switch, be sure there is no air in thesuction manifold.

If the BoosterpaQ has a pressure transducer, be sure there is atleast 2 PSI in the suction manifold and check PMU parameter 231 tobe sure it is set correctly. If parameter 231 is set to 0, the watershortage protection is disabled and the pumps are no longerprotected.

• Max Limit = The pressure in the discharge manifold has exceededthe maximum limit value in the PMU (see parameter 238).

GRUNDFOSBoosterpaQ® QUICK OPERATIONS

• Min Limit = The pressure in the discharge manifold has fallenbelow the minimum limit value in the PMU (see parameter 229).

• PFU _ _ _ _ = The PMU cannot communicate with the PFU.(a) check the fuse in the PFU, (b) check the communication wiresthat run between the PMU and PFU, (c) the PMU may have failed.

• Pump 1 Fault* = The manual motor protector (MMP) for motor/pump 1 has tripped.

*This same fault applies to pumps 1-8

On ME/MEH systems, this same fault will appear if the drive on thepump has faulted. If ALL the pumps are faulted, check the voltage/phase monitor. The incoming voltage and/or phases are not correctand the voltage/phase monitor will not allow the BoosterpaQ torun.

• AI1 Fault = The discharge sensor signal is out of the correctoperating range. Check all the electrical connections to thesensor.

• AI2 Fault = The suction sensor signal is out of the correctoperating range. Check all the electrical connections to thesensor.

Using the EMERGENCY/NORMAL Switches on theBoosterpaQ (optional):

• Each switch directly energizes the corresponding pump DOLcontactor. On ME or MEH BoosterpaQs, the switches are wiredinto the input that tells the drive to run at MAX speed.

• When ANY of the switches are in the EMERGENCYmode, the power is removed to and from thePMU and PFU.

• ALL protection functionsare d isabled while in theEMERGENCY mode. It isup to the operator toensure the system doesn’tdry run, over-pressurize,or overheat due tolack of flow.

Page 6 Page 7

NOTES

Page 8