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TeM Technical Manual

Hoyer Frigus SF 1200 N1 Z1381040-01 en

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WARNING Read and follow all safety precaution instructions throughout this manual and on safety signs attached to this equipment. Failure to follow all safety precaution instructions could result in death or serious injury.

A- Tetra Pak Doc. No. TEM-Z1381040-01 en

walter

Machinery World

Copyright © 2010 Tetra Pak Group i ir> s

All rights reserved. No part of this document may be reproduced or copied in any form or by any means i without written permission from Tetra Pak Food Machinery (Shanghai) Co., Ltd. .

1 A' Tetra Pak ^nd all Tetra Pak products are trademarks belonging to the Tetra Pak Group.

The content of this manual is in accordance with the design and construction of the machine or equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications without prior notice.

The English version of this document is the original language version.

This document was produced by:

Tetra Pak Food Machinery (Shanghai) Co., Ltd. Business Unit Ice Cream 201 East Kang Qiao Road 201315 Shanghai P.R. China

Additional copies can be ordered from Tetra Pak. When ordering additional copies, always provide the document number.

Doc. No. TEM-Z1381040-01 en

Issue 2010-06

This manual is valid for:

Series No./ Machine No. Sign.

TeM Technical Manual

Hoyer Frigus SF 1200 N1 Z1381040-01en

i Introduction

ii Safety Precautions

1 Installation Instruction

2 Maintenance Instruction

3 Task list

4 Spare parts Catalogue

Machine or equipment configurations that this manual is valid for are described on the next page.

Doc. No. TEM-Z1381040-01 en

Issue 2010-06

A- Tetra Pak Tetra Pak Food Machinery (Shanghai) Co., Ltd.

Valid for:

Update Log for Doc. No. TEM-Z1381040-01 en This table shows all changes made to this manual, including installed rebuilding kits, added or removed pages. Page numbering on added pages begins with UP.

Date Installed Kit Added Pages (Doc. No.)

Removed Pages Signature

Date Installed Kit Added Pages (Doc. No.)

Removed Pages Signature

i Introduction

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A' Tetra Pak - 1 (14)

i Introduction

General informations about Introduction section

This chapter contains basic information about this manual

and related Tetra Pak equipment.

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i Introduction Table of Contents

1.1 About the introduction chapter 1 - 5

1.2 Abbreviations and Terminology 1 - 6

1.3 Manual information 1 - 7 1.3.1 Delivered Manuals 1 - 7

1.3.2 Page Layout 1 - 8

1.3.3 Page Numbering 1 - 9

1.3.4 Typographical Conventions . 1 - 9

1.3.5 Symbols 1 - 9

1.4 Machine Introduction 1 - 1 0 1.4.1 Intended use of the machine or equipment. . . , 1 - 1 0

1.4.2 Manufacturer 1 - 1 0

1.4.3 Service 1 - 1 0

1.5 Identification 1 - 1 1 1.5.1 CE classification 1 - 1 1

1.5.2 Machine plate 1 - 1 1

1.6 Orientation 1 - 1 2

1.7 Hygiene 1 - 1 3

1.8 How to Use This Operation Manual 1 - 1 4 Purpose of the operation manual 1 - 1 4

Operator workflow 1 - 1 4

Preparation cycle 1 - 1 4

Production cycle 1 - 1 4

Care 1 - 1 4

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i Introduction

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i Introduction i.1 About the introduction chapter

i.1 About the introduction chapter Risk of serious personal injury. To ensure maximum safety, always read the chapter "Safety precautions" before operating or servicing the machine or equipment.

This chapter contains basic information about this manual and related Tetra Pak equipment.

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A'Tetra Pak " - 5 (14)

i.2 Abbreviations and Terminology i Introduction

i.2 Abbreviations and Terminology

Abbreviation/ Terminology

Meaning Translation

CIP Cleaning In Place

MFC Mass Flow Controller

SPC Spare parts catalogue

i - 6 (14) A' Tetra Pak

i Introduction i.3 Manual information

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i.3 Manual information Tetra Pak recommends that delivered documentation should be studied carefully and always kept available to those who will operate the machine or equipment.

It is important to keep the liianual for the life of the machine or equipment and pass the manual on to any subsequent holder or user.

Tetra Pak will not be held responsible for any damage to the machine or equipment caused by not following the instructions given in this manual.

i.3.1 Delivered Manuals The documents delivered with this machine or equipment include:

Operation Manual (OiVI) The purpose of this manual is to provide the operator with information on how to handle and operate the machine or equipment before, during, and after production

• Spare Parts Catalogue (SPC)

The purpose of this manual is to provide necessary information for ordering spare parts f rom Tetra Pak

Technical Manual (TEM)

The purpose of this manual is to provide necessary information required for installation, service and maintenance

A' Tetra Pak i - 7 ( 1 4 )

i.3 Manual information 1 Introduction

1.3.2 Page Layout E v e r y m a i n p a g e in a m a n u a l c o n t a i n s a h e a d e r a n d a f o o t e r . T h e p a g e h e a d e r c o n t a i n s t h e s e c t i o n n a m e (2 ) a n d t h e c h a p t e r n a m e (1 ) . T h e p a g e f o o t e r c o n t a i n s t h e m a n u a l ' s d o c u m e n t n u m b e r (3 ) , a n d t h e p a g e n u m b e r ( 4 ) . S e e a l s o t h e s e c t i o n P a g e N u m b e r i n g .

1 Manuale d^lToperatore 1 Descrlzidhe generale

1.3 Pannello comandi

1.3.1 Descrizione funztoni

\ Maronisiro a'esicns raio 2 M ronislro prsssone a3.pJiar;<5r»£ comp/essors 3 Maromeiro 4 Re-X' iors pfes3k>r«e va'<vots ysciis os?aio 5 PutSSrila-iTS l 7 Pi'lssni6m3rci>3?7e3t)i>:-nipa Z PaJsajae cicfo amoimatrco 9 Toyr. screen '»0 r» 'jsaWA a WTO s squwza CIP »» Piifeafve awto ovnun «2 P'jfear.iafnarcta-ai esto (»nipre'33ior&

PuJs3r.te tft sm^rgeraa

A- Tetra Pak Doc. No.FRS09^PR.0101 1-3 (28)

4 1 Section name 2 Chapter name 3 Document number 4 Page number

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i Introduction i.3 Manual information

i.3.3 Page Numbering A page number has three parts:

chapter number (1)

consecutive page number (2) within the chapter

total number of pages (3) in the chapter.

4 - (12) 1 Chapter number 2 Consecutive page number 3 Total number of pages

1.3.4 Typographical Conventions Controls on the operator panel, emergency stop devices, and program steps are printed in CAPITAL LETTERS.

Cross-references are underlined.

1.3.5 Symbols The following symbols are used in illustrations:

A pointer arrow (1) indicates the position of an object.

A zoom arrow (2) indicates that an object view is enlarged. The arrow

points towards the enlarged view of the object

A rotation movement arrow (3) indicates rotational movement of an object. The arrow points in the direction of rotation

A straight movement arrow (4) indicates movement of an object. The arrow points in the direction of movement .

l l l l i ^

1 Pointer arrov; 2 Zoom arrow 3 Rotation movement arrow 4 Straight movement arrov/

A' Tetra Pak i -9 (14)

i.4 Machine Introduction i Introduction

i.4 Machine Introduction 1.4.1 Intended use of the machine or equipment

The intended use of this Tetra Pai<. machine or equipment is to inject fruit pieces, nuts, candies and other free f lowing granulates into ice cream or similar products.

All other use is prohibited! Tetra Pak will not be held responsible for injury or damage if the machine or equipment is used for any other purpose.

1.4.2 Manufacturer This Tetra Pak machine or equipment has been manufactured by:

Tetra Pak Food Machinery (Shanghai) Co., Ltd. Business Unit Ice Cream 201 East Kang Qiao Road, Pudong Shanghai 201315 P.R.China

1.4.3 Service If problems are encountered when operating this machine or equipment, contact the nearest Tetra Pak centre or market company.

Contact this mail address, if you have any questions regarding the documentation: §

ProductDocumentat [email protected]

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mailto:[email protected]

i Introduction i.5 Identification

i.5 identification 1.5.1 CE classification

This equipment complies with the basic health and safety regulat ions of the European Economic Area (EEA).

1.5.2 Machine plate The below illustration shows an example of the machine plate and its location on the machine or equipment . The machine plate carries data needed when contacting Tetra Pak concerning this specif ic mach ine or equipment .

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Tetra Pak Type HoyerFrigusSF1200-m

Machine No. imXXKX Ue z t m m m

( 50/60 Hz Refrigerant R404A

Year 20xx Manufacturer Tetra Pak Food Machinery (Shanghai) Co., Ltd.

Business Unit Ice Cream

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1 Machine type 2 Machine serial number 3 Year of manufacture 4 Manufacturer

A' Tetra Pak i - 1 1 (14)

i.6 Orientation i Introduction

.6 Orientation The illustration below shows the orientation of the equipment. This orientation information will be used throughout this manual.

D

A Front B Right-hand side C Left-hand side D Back

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i Introduction i.7 Hygiene

.7 Hygiene Avoid microbiological pollution of the parts in contact with the product:

Never clean the floors or the equipment in the work room (area) when the equipment is in production.

Compressed air used for cleaning purposes is to be used only for cleaning filters.

Disinfect your hands before touching anything that may come into contact with the product.

Keep your hands and gloves clean.

Always wear hair protection (cap or hairnet) and clean clothes (preferably white).

Do not wear watches, rings, necklaces, earrings, or any other jewellery.

A' Tetra Pak i - 1 3 ( 1 4 )

i.8 How to Use This Operation Manual i Introduction

i.8 How to Use This Operation Manual

Purpose of the operation manual The operation manual provides operators with information on handling and operating the equipment before, during, and after production.

Operator workflow Beginning with Chapter 1, the content is structured to follow the operator workflow, as described below.

Preparation cycle a) Preparation

Production cycle b) Start

c) Change of Product

d) Stop

Care e) care and cleaning

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A- Tetra Pak ii - 1 m


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ii Safety Precautions Table of Contents

11.1 Read the safety precautions 1 - 5

11.2 Safety Messages Description 1 - 6

11.3 Personnel requirements 1 - 7 11.3.1 S k i l l e d p e r s o n 1 - 7

11.3.2 I n s t r u c t e d p e r s o n . 1 - 7

11.4 Safety signs 1 - 8 11.4.1 S a f e t y S i g n s 1 - 8

11.4.2 L o c a t i o n o f s a f e t y s i g n s 1 - 9

11.5 Protective devices 1 - 1 0 11.5.1 E m e r g e n c y S t o p 1 - 1 0

11.5.2 E m e r g e n c y s t o p p u s h b u t t o n s 1 - 1 0

11.6 Personal protection 1 - 1 1 11.6.1 H e a r i n g P r o t e c t i o n 1 - 1 1

11.6.2 R i s k o f e n t a n g l e m e n t 1 - 1 1

11.7 Hazardous materials 1 - 1 2 11.7.1 P r o d u c t s f o r c l e a n i n g a n d s t e r i l i z a t i o n . . . 1 - 1 3

11.7.2 P e r s o n a l P r o t e c t i v e E q u i p m e n t 1 - 1 4

H a n d l i n g 1 - 1 5

11.8 Supply systems 1 - 1 7 11.8.1 E l e c t r i c a l c a b i n e t 1 - 1 7

11.8.2 W a t e r s u p p l y 1 - 1 8

11.8.3 A i r S u p p l y 1 - 1 9

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ii Safety Precautions ii.1 Read the safety precautions

ii.1 Read the safety precautions All persons operating, servicing, adjusting or otherwise working with or near this machine or equipment must carefully read and follow all safety instructions in this manual and warning signs on the machine or equipment itself. Failure to do so could result in death, serious injury, and damage to the machine or equipment.

Call for medical attention immediately in case of an accident.

A'TetraPak "i -5(20)

ii.2 Safety Messages Description ii Safety Precautions

ii.2 Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal word.

A This is the "safety alert" symbol. It is used to alert about poten-tial personal injury hazards. Obey all safety messages that follow this symbol to avoid death or injury.

The following safety alert symbols and "signal words" are used in this manual and on the machine or equipment itself to inform the user of hazards.

A DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

A WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION (without the safety alert symbol) indicates a potentially hazardous situation which, if not avoided, may result in property damage.

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ii Safety Precautions ii.3 Personnel requirements

ii.3 Personnel requirements Note! Personnel includes all persons performing work on or near the machine or equipment.

Only skilled or instructed persons are allowed to work with the machine or equipment.

11.3.1 Skilled person A skilled person must have relevant education and experience to enable him or her to identify hazards, analyze risks, and avoid hazards which electricity, mechanics, chemicals, and supply systems can create.

Skilled persons must meet local regulations, such as certifications and quali-fications for working with electricity, mechanical systems, and so on.

11.3.2 Instructed person An instructed person must be adequately advised or supervised by a skilled person to enable him or her to identify hazards, analyze risks, and avoid haz-ards which electricity, mechanics, chemicals, and supply systems on the ma-chine or equipment can create.

A'TetraPak " - 7 (20)

ii.4 Safety signs ii Safety Precautions

ii.4 Safety signs ii.4.1 Safety Signs

WARNING Hazards without safety signs drastically increase the risk of death or serious injury. Replace all missing or damaged safety signs immediately. There are two types of safety sign

ISO signs are used in most markets

ANSI signs are used in the US market only

The table below shows all safety signs that are located on this machine/ equipment.

Pos. ISO signs ANSI signs

A A Qin (h ^ <«M* MtfL •KtttmMvvkfWtatfioeiseMt dwv b* M rw Mam ne*.

Hazardous voltage with power supply disconnector switched off. Can shock, burn, or cause death. Do not touch.

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ii Safety Precautions ii.4 Safety signs

.4.2 Location of safety signs Note! Always ensure that all safety signs on the nnachine or equipment are undamaged and in their correct position after installation and maintenance.

The illustration below indicates where the safety signs are located.

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ii.5 Protective devices ii Safety Precautions

ii.5 Protective devices

DANGER Unshielded hazards. Never inch or run the machine or equipment if any component of the safety system is inoperative. All inoperative components of the safety system must be changed immediately. Note! Activating a safety device, such as an EMERGENCY STOP, or opening an interlocked safeguard does not switch off the power supply to the machine or equipment.

11.5.1 Emergency Stop Learn the positions of the EMERGENCY STOP devices in order to stop the machine or equipment immediately in case of an emergency situation.

To stop production the normal way, see the operation manual.

11.5.2 Emergency stop push buttons Push one of the EMERGENCY STOP push buttons to stop the machine or equipment immediately.

The illustration below shows an emergency stop push button. Anow(s) indi-cates where to find them on the machine or equipment. E

5

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ii Safety Precautions ii.6 Personal protection

ii.6 Personal protection Note! Personal protection required when handling hazardous materials is specified for each substance, see the section "Hazardous materials".

11.6.1 Hearing Protection

A WARNING

Hazardous noise level. Risk of impaired hearing. Wear hearing protection.

A CAUTION Hazardous noise level. Risk of impaired hearing. Hearing protection is recommended.

11.6.2 Risk of entanglement

A WARNING

Risk of entanglement. No jewellery such as rings, watches, bracelets, or necklaces may be worn when performing work on or near the machine or equipment.

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ii.7 Hazardous materials ii Safety Precautions

.7 Hazardous materials

WARNING Contact with chemicals can cause injury and illnesses. Always follow the manufacturer 's instructions when handling chemical products.

Always make sure that

the showers work an eyewash device, movable or wall-mounted, is available and operational additional washing facilities are nearby

Note! Learn the positions of all washing facilities in order to act without delay in case of an accident.


ii Safety Precautions ii.7 Hazardous materials

ii.7.1 Products for cleaning and sterilization The cleaning of the machine and its components previews to use of chemical products. The following table indicates the various type of recommended products.

Detergent Descaler Disinfectant

SU928 (Diversey Lever) P3-topax 99 (60°„C) (Henkel Ecolab) P3-topax 99 (60°„C) (Henkel Ecolab)

SU616 (Diversey Lever) SU475 (Diversey Lever) SU330 (Diversey Lever)

SU157 (Diversey Lever) P3-PE4 Spezial a (Henkel Ecolab) P3-Dix forte (Henkel Ecolab)

P3-N421 (Henkel Ecolab) P3-0xjsan (Henkel Ecolab)

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WARNING Corrosive chemical .Wear personal protective equipment.Consult the instructions on the label of the tank/container, or on the security card of product. In both liquid and gas states, products for cleaning and sterilization may cause irritation or damage if it comes into contact with skin, mucous membranes, eyes, or clothes. Call for medical attention immediately if there is an accident.

Emergency Procedures

If there is an accident involving the products for cleaning and sterilization, rinse the affected area as soon as possible with large amounts of water. If the products for cleaning and sterilization is swallowed

do not attempt to cause vomiting

drink large amounts of lukewarm water to dilute the peroxide call for medical attention immediately.

If splashes or vapour from products for cleaning and sterilization come in contact with the eyes

wash the eyes thoroughly with lukewarm water for 15 minutes (keep eyelids wide apart)

call for medical attention immediately.

If products for cleaning and sterilization comes into contact with skin or clothes

rinse immediately with plenty of water

call for medical attention immediately if skin b u m s appear

thoroughly wash the clothes before wearing them again.

If irritation or pain is experienced due to having inhaled products for cleaning and sterilization vapour

leave the affected area and get some fresh air

call for medical attention if the symptoms get worse.

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ii.7.2 Personal Protective Equipment The personal protective equipment for products for cleaning and sterilization

IS

safety goggles.

protective gloves made of neoprene.

apron

shoes made of PVC, PE plastic, or rubber.

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ii Safety Precautions ii.7 Hazardous materials

Handling

A WARNING

Sudden and violent chemical reaction.Avoid any contamination of products for cleaning and sterilization.

The products for cleaning and sterilization they can react suddenly and violently with many compounds or if it is contaminated.

Ensure that equipment used for handling and diluting the products is clean before it comes in contact with the products. Pumps or other equipment used for handling the products must be used for this purpose only and must be manufactured from appropriate materials, such as stainless steel 316 L, glass, polyethylene, or tefl on. After use, make sure that all product residue is rinsed away.

If products for cleaning and sterilization is spilled, dilute it with large amounts of water and fl ush it into a drain.

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Storage

The products for cleaning and sterilization must be stored in the original container delivered by the supplier.

Keep the container upright and fitted with its proper cap.

Make sure that the area used for storage of products for cleaning and sterilization is:

cool, clean, and well ventilated

shielded from direct sunlight

kept free from combustible materials.


ii Safety Precautions ii.8 Supply systems

ii.8 Supply systems ii.8.1 Electrical cabinet

A DANGER Hazardous voltage. Electric shock will cause death or serious injury. The power supply disconnecting device must be turned OFF and secured with a lock before any service is carried out inside the electrical cabinet Note! The key to the lock must be removed by the service technician or the electhcian, and retained in his/her possession until all work is completed.

Make sure that the electrical cabinet doors are locked after performing any work in the electrical cabinet.

An an ow in the illustration below indicates the location of an electrical cabi-net.

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ii.8 Supply systems ii Safety Precautions

: • i i .8.2 W a t e r s u p p l y

A WARNING Water Under Pressure

Certain maintenance procedures may require water supply systems to be on.

These exceptions are clearly stated in the Maintenance Manual.

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ji Safety Precautions ii.8 Supply systems

ii.8.3 Air Supply

A WARNING

Compressed air. Close the main air valve before any maintenance.

Certain maintenance procedures may require the air supply systems to be on.

These exceptions are clearly stated in the Maintenance Manual.

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ii.8 Supply systems ii Safety Precautions

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1 Installation Instructions

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1 Installation Instructions Table of Contents

1.1 Technical Data 1 - 5 1.1.1 Installation Drawings 1 - 6

1.1.2 Weights 1 - 7

1.1.3 Connection 1 - 7

1.1.4 Noise 1 - 7

1.2 Moving and unpacking 1 - 8 1.2.1 Crate handling 1 - 8

1.2.1.1 Crate data 1 - 8

1.2.1.2 Crate lifting 1 - 8

1.3 Unpacking 1 - 9

1.4 Positioning and Connections 1 - 1 0 1.4.1 Moving 1 - 1 0

1.4.2 Positioning 1 - 1 1

1.4.3 Levelling . 1 - 1 1

1.4.4 Connections 1 - 1 2

1.4.4.1 Cooling water connection 1 - 1 2 1.4.4.2 Ice cream Intake and outlet connection 1 - 1 3

1.4.4.3 Compressed air connection 1 - 1 4

1.4.4.4 Electrical connection 1 - 1 4

1.4.5 Installation check 1 - 1 5

1.5 Disposal 1 - 1 6

Electrical Drawings 1 - 1 7

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1 • 4 (50) A' Tetra Pak

1 Installation Instructions 1.1 Technical Data

1.1 Technical Data Nominal Output Nominal Output 400-1200 l/h 105-316 gals/h

Temperature inlet of mix + 5°C 4 r F

Temperature outlet of ice cream -5°C +23°F

Overrun 100% 100%

Nominal output figures are based on the following conditions and standard mix recipe.

Ingredients %

Fat (HCO) 10,0

Skimmed milk powder 10,5

Sugar (sucrose) 12,0

Glycose sirup 5,0

Stabilizer/emulsifi er 0,5

Total Solids 38,0

Water 62,0

TOTAL 100,0

Upon receipt of the actual mix recipe a more precise capacity and outlet temperature can be determined.

Refrigeration plant

Refrigerating gas R404A 5,2 Kg 11,4 lbs

Dimensions mm in

A 1930 76

B 840 33,1 C 1800 ± 2 5 70,9 ± 1

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1.1 Technical Data 1 Installation Instructions

1.1.1 Installation Drawings Connection Data

1 Compressed air (1/2" Gas- female).

2 Electrical connection.

3 Outlet of ice cream (connection clamp 1 1/2" Gas).

4 Inlet of mix (connection clamp 1" Gas).

5 Water outlet connector (1" Gas- female).

6 Water inlet connector (1" Gas- female).

1 Compressed air 2 Electrical connection 3 Outlet of ice cream 4 Inlet of mix 5 Water outlet 6 Water inlet conncetor

1 - 6 (50) A' Tetra Pak

1 Installation Instructions 1.1 Technical Data

1.1.2 Weights

Net weight

1.1.3 Connection Compressed Air

1200 Kg 2647 lbs

Compressed air

Operating pressure 4-8 bar 4-8 bar

Consumption (max) 20 Nl/min . 566,34 cu.ft

Filtering degree AO AO

Connector 1/2" female gas 1/2" female gas

Electrical specifications

J i

Dasher motor: 9,2 KW Pump motor: 0,75 KW Refrigerator compressora: 20 KW Auxiliaries: 1,25 KW Total installed power: 31 KW

Electromagnetic compatibility:

Conforms to VDE 0843/1EC801; wiring in accordance with EN55011

Condensation water

Mains water +15°C-2000 l/h 59 °F - 529 gals/h

Tower water +28°C - 6000 l/h 82,4 °F - 1585 gals/h

Water inlet connector 1" gas female 1" gas female

Water outlet connector 1" gas female 1" gas female

1.1.4 Noise A-weighted equivalent sound pressure level at 1 metre: Leq(A) =70.5 dB(A)

Max. C-weighted instantaneous sound pressure level at working positions: Less than 130 dB/20uPa

Max. non-weighted sound pressure level at working positions: Less than 140 dB/20uPa

A' Tetra Pak 1 - 7 (50)

1.2 Moving and unpacking 1 Installation Instructions

1.2 Moving and unpacking The machine is packed in wooden crates. Unpacking must be done close to the installation position.

1.2.1 Crate handling 1.2.1.1 Crate data

List of the contents

Frigus SF 1200 N1

Standard equipment

Adjustable feet

Startup kit( if included in the supply)

Dimension mm in

A 1600 63

B 950 37,4

C 1950 76,8

Weight 1450Kg 3196 lbs ? N Volume 1,765cu.ft 5'

1.2.1.2 Crate lifting The crate may be easily transported by a lift truck (1) or an transpallets (2).

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1 Installation Instructions 1.3 Unpacking

1.3 Unpacking When the crate is positioned in the place of installation, proceed to remove the machine from its packaging as follows:

Unnail the top cover (1) and remove it. Do the same with the side panels (2) and the front panel (3). Take care with the wooden spacers between the walls of the crate.

Remove the standard equipment from the crate (4).

Unnail the wooden blocks that hold the machine in place during transport and remove the protective cellophane.

Check that the content of the package corresponds to the shipping documents.

Make sure that all covers and panels are correctly fastened in place and there are no loose parts.

Visually inspect all electrical components to make sure they are in perfect condition.

If any part or component is missing, notify Tetra Pak Hoyer immediately.

1 Top cover 2 Side panels 3 Front panel 4 Standard equipment

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1.4 Positioning and Connections 1 Installation Instructions

1.4 Positioning and Connections The machine is fully tested and regulated in the factory prior to shipment to the customer. Installation simply involves connecting up the pipes for the condenser cooling water supply, ice cream mix intake and outlet, compressed air supply and electric power supply.

There is no need for internal adjustments to the machine; we recommend that factory settings not be changed.

1.4.1 Moving The machine may be easily transported by a lift truck (1) or an transpallets.

When the machine is raised remove the adjustable feet (2) from the crate and mount them.

1 Lift truck 2 Adjustable feet

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1 Installation Instructions 1.4 Positioning and Connections

1.4.2 Positioning • Position the machine in its operating position and check the plate data to make sure that the machine is compatible with the site's electrical power supply.

1.4.3 Levelling Level the machine with a spirit level by means of the adjustable feet (1)

1 Adjustable feet

A' Tetra Pak 1 - 1 1 (50)


1.4.4 Connections

1.4.4.1 Cooling water connection Connect up the supply of condenser cooling water, taking care to get the direction of water fl ow correct: water must f low in through the connection at the bottom (1) and out through the connection at the top (2). It is recommended that two on/off taps be installed close to the machine, as well as a small drain tap close to the bottom connection; it is also a good idea to connect up these two taps with the machine through two pipe unions (threepiece connectors) to make it easy to separate the freezer from the installation.

The machine is fitted with a pressure valve which controls the flow of water in inverse proportion to its temperature to obtain constant cooling (constant condensation pressure on the coolant side);

this makes it possible to use water supplies with widely varying temperatures for cooling the condenser. The water f low varies as a result, f rom about 2000 litres/hour at 15°C to 6000 litres/hour at 28°C (average values for machine in operation at maximum production rate).

Pipe diameter depends on pipe length and the pumps available, and must never be less than the diameter of the connections, which is 1" gas.

It is essential to wash out the pipes B E F O R E connecting them to the machine by flushing them with water to eliminate any particles or dirt. If the water that f lows out of the pipes continues to be dirty, it will be necessary to install a fl Iter with a fi Itering capacity and size appropriate to the type and amount of dirt conveyed at the intake (1) (the bottom connection).

1 Bottom 2 Top

1 - 12 (50) A' Tetra Pak


E c .9 m E

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1.4.4.2 Ice cream intake and outlet connection Connect the mix supply pipe to the mix pump inlet connection (1) on the front of the machine. The machine has a CIP washing programme permitting thorough, safe washing of the machine without dismantling its parts; it will therefore be necessary to prepare the required connections between the CIP washing pump and solutions and the mix pipe.

Make sure that the mix flows "spontaneously" to the machine connection (1), and does not need to be suctioned by the freezer pump; this may be done by simply positioning the ageing vats higher than the freezer (check that the spontaneously flowing supply is suffi cient even when the mix level in the containers is low), or by installing a suitable centrifugal pump close to the vats.

Take care to ensure that there is no air getting into the pipes, which could pollute the product and result in fluctuation of ice cream overrun.

Connect up the ice cream outlet (2) to the utility. Use the shortest possible pipe, with as few curves as possible, and use a pipe which is shiny inside; the pipe does not need to be insulated. Make sure that ice cream pressure in the cylinders does not exceed 12 bar (the absolute maximum pennitted value); if this should occur, move the freezer closer to the ice cream utility and/or use hot gas to produce softer ice cream.

A CAUTION The connected input piping has to be of higher sizes and has to be designed by the purchaser to give the peak flow rate.

(Cont'd)

1 Connection 2 Cream outlet

A' Tetra Pak 1 - 13 (50)


(Cont'd)

CAUTION Pipes must be dismantled and washed thoroughly after completing this procedure to ensure that no hard solid particles are conveyed toward the freezer mix pump. This is very important as solid particles such as metal burr or welding residues could severely damage the freezer pump and will invalidate the guarantee.

1.4.4.3 Compressed air connection Connect the compressed air supply pipe to the connection on the rear of the machine; it is recommended that an easily removable tap and connection be assembled close to the machine connection.

The supply pressure measured on the machine must never drop below 4 bar. It is strongly recommended that the compressed air supply in the place of installation be fitted with an air drying system and AO filters to remove oil vapours and residual fine particles.

Remove the cartridge of the sterilizing filter from the standard equipment and insert it in the body of the filter.

1.4.4.4 Electrical connection

CAUTION Electrical connection must be made exclusively by competent technicians who are familiar with safety legislation and authorised to perform and certify electrical installations. Check the identifi cation plate to make sure that the machine is compatible with the site's power supply. Connect the machine's power supply to the site's distribution panel and protect it with a suitable device, complying with all regulations for correct electrical installation in effect in the place of installation.

We recommend installing an automatic circuit breaker on the distribution panel, complying with local regulations.

Great care must be taken to ensure correct connection with the earth, as incorrect connection could cause severe damage to the machine's electronic parts and injury or death to the operator.

The section of the power supply cable must be determined on the basis of its length and the voltage used during testing prior to shipment; if this cable is not long enough, it must be replaced in its entirety, without making any connections.

The machine's electrical installation includes a device for checking that phase sequence is correct to ensure that the motors turn in the right direction; if the machine does not work after connection, but the touch screen light comes on, two of the three wires in the machine's cable must be reversed on the distribution panel which supplies the machine.

1 - 14 (50) A' Tetra Pak


1.4.5 Installation check Check that connections have been made correctly:

a. Slowly open the cooling water intake tap and check that there are no leaks. Open the outlet tap and check that water can f low freely and that any air in the circuit has been expelled (this involves turning on the machine's cooling compressor because of the pressure valve which blocks the f low of water -see below).

b. Turn on the compressed air supply tap and check that there is no leakage and that pressure is between 6 and 10 bar. If the installation does not have a drier, bleed condensation from the line before turning on the tap on the machine.

c. Turn on the main switch on the machine 's rear panel (1) position. Release the emergency button (2). Make sure that the panel switches on.

In case of the alarm message: "phase seq. not correct", change the rotation direction of the phases by switching the positions of two wires in the machine 's power supply cable on the distribution panel (refer to installation instructions); all motors will then turn correctly in the direction indicated by the arrows in figure.

1 Main switch 2 Emergency button

A' Tetra Pak 1 - 1 5 (50)

1.5 Disposal 1 Installation Instructions

1.5 Disposal If the machine must defi nitely be demolished, carry out the following operations:

a) Contact personal qualifi ed for the disposal/recovery of the R404A refrigerant gas.

b) Unload the oil from the boxes of the gears. Eliminate the oil following the instructions of the producer.

c) Disassemble completely the machine and separate the following materials:

- stainless steel

- aluminium

- rubber (estates, 0- r ing , etc.)

- PET and PVC (

- electric cables

- pneumatic pipes

- electric components § I

d) The recycle or the disposal of the materials, groups and components has to | be in conformity with the local norms. s

1 - 1 6 ( 5 0 ) A'TetraPak

1 Installation Instructions Electrical Drawings

Electrical Drawings

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T P F M S - B U I C

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HifA: Ryan Li

'FREQUENCY CONVERTER f i ' ig

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Frigus 1200 N1

SUA: Ryon Li

V T C I N P U T / O U T P U T PLC I A / I L L )

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Ryan Li

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R y a n Li

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i^ilA: Ryan Li

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PORT 0 PORT

< < < < < < < <

m 2 2 0 2 J 9 OVERLOAD

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1 1.2 RESERVED

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1 1.5 2252.2 OVERLOAD COMPRESS 2

1 1.6 2253.6 OVERHEAT COMPRESS 2

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PORT 1

10 i r

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I 2.1 2257.5 18 HIGH PRESSURE OUTLET COMPRESS 2

I 2.2 2257.6 , o LOW RRESSURE INLET ™ COMPRESS 2

I 2.3 RESERVED

I 2.4 EMERGENCY STOP OK

- 2 . 3 : :

'-21 ZX

20M22 POWER SUPPLY PHASE MONITORING OK

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112

23

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0 0.7 2032.2

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-- 0 1.2

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i

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RESERVED

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Frigus 1200 N1 jfi/i:

Ryon Li

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1 3.3 2033.5 ALARMS RESET

1 3.4 2311.1 START/STOP CIP START/STOP

1 3.5 2052.1 OVERRUN START/STOP

1 3.6 2252.6 COMPRESSORS START/STOP

1 3.7 2033.1 E -STOP

25 r.t

26

27 :::

29

30 i r

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Frigus 1200 N1 Sil-A:

Ryan Li

INPUT/OUTPUT ®A/ i l l i

INPUT/OUTPUT

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AlWO 2102.5 1 1 ® MIX8CLEANIN6 A -SOLUTION TEMPERATURE

® AIW2 ?107 7 g® MIX8CLEANING SOLUTION FLOW

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AIW4 2051.2 ^$. 0 AIR FLOW C -0

AIW6 2151.5 Q j . ® ICE CREAM TEMPERATURE

D - ®

AQWO 2051.4 1 AIR FLOW COMMAND

10 T

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AIW8 2151.7 ® ICE CREAM PRESSURE

A - ® AlWlO 7 2 0 1 7 g® ® MOTOR DASHER CURRENT

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C - ® A l W U 2 2 5 6 . 7 ™

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AIW16 2 2 5 6 . 1 INLET WATER 0 + TEMPERATURE

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TPFMS-BUIC

A T Tetra Pak Frigus 1200 N1

m-K: Ryan Li

'w'ERATOR PANEL iliniiiK

MAN MACHINE INTERFACE

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Company:

List of Documents

TPFMS-BUIC

Tetra Pak

Funct ion (=) G loba l S h e e Kind of Document D e s c r i p t i o n

1 Circuit diogroms

2 List of Docutnents

3 List of Documents

=F.lAYOUT 2001 Circuit diogroms DISTRIBUflQN OF CONTROL CABINET < t =F.LAYOUT 2002 Circuit diagrams LAYOUT PANEL 1200NI230V1

=F.PSP1 2010 Circuit diagrams MAIN SVITCH

=F.PSP1 2011 Circuit diogroms PHASE SEQUENCE REIAY-24V0C POKER £ < _ -

=F.PSP1 2012 Circuit diagrams PLC INPUT/OUTPUT PLC A / A

=F.VNT1 2021 Circuit diagrams INTERNAL VENTILATION A

=F.EST1 2031 Circuit diagrams EMERGENCY STOP

=F.EST1 2032 Circuit diagroms SAFETY RELAY <

=F.ESri 2033 Circuit diograms PLC INPUT/OUTPUT PLC A / A

=F.AIR1 2051 Circuit diagroms AIR SUPPLY <® —

=F.AIR1 2052 Circuit diagrams OVERRUN

=F.HXP1 2101 Circuit diagrams FREQUENCY CONVERTER A < <

=F.HXP1 2102 Circuit diograms START/STOP MIX PUMP oo ~ <

=F.MXP1 2103 Circuit diagroms MIX PUMP SPEED CO

=F.ICP1 2150 Circuit diogroms FREQUENCY CONVERTER A < «

=F.ICP1 2151 Circuit diagroms PLC INPUT/OUTPUT PLC A / A

=F.M0R1 2201 Circuit diograms DASHER

=F.MDR1 2202 Circuit diogroms START/STOP DASHER < <

=F.C0L1 2251 Circuit diograms COMPRESSOR

=F.C0L1 2252 Circuit diogroms START/STOP COMPRESSOR

=F.C0L1 2253 Circuit diagrams COMPRESSOR PROTECTION

=F.C0L1 2254 Circuit diogrofns SOLID STATE RELAY <

=F.C0L1 2255 Circuit diogroms AUXILIARY CIRCUIT (

=F.C011 2256 Circuit diogroms ANALOG INPUT PLC A / A

=F.C0L1 2257 Circuit diagrams HIGH LOW PRESSURE

=F.CIP1 2311 Circuit diagrams CLEANING > . . -

=F.RCK1 2350 Circuit diagrams INPUT/OUTPUT A / A

Frigus 1200 N1 Designer:

Ryan Li Print dale: i/27/2009

Rev. dale: Revision.: tm-mm-yy! 0 4 - 2 7 - 2 0 0 9 01

Drawing no.: 59609580060

OloM siteel: 2

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=F.RCK1 23S1 Circuit diagrams iNPUT/OUTPUT A / A

=F.RCK1 2352 Circuit diograms INPUT/OUTPUT A / A

=F.MMI1 2400 Circuit diograms OPERATOR PANEL - g ••

=F.AIR1 15001 Terminol Matrix - X 5 6

=F.CIP1 1S002 Terminot Matrix - X 7 1

=F.C0L1 15003 Terminol Matrix - X 0 5

=F.C0L1 ISOOt Terminal Matrix - X 6 1

=F.C012 15005 Terminal Matrix -XOS

=F.C0L2 15006 Terminal Matrix - X 6 2

=F.EST1 15007 Terminal Matrix - X 5 5

=F.MDR1 15008 Terminal Matrix - X 0 4

=F.MDR1 15009 Terminol Matrix - X 5 6

=F.MXP1 15010 Terminol Matrix - X 0 3

=F.MXP1 15011 Terminol Matrix - X 5 7

=F.MXP1 15012 Terminol Matrix -X100.1

=F.MXP1 15013 Terminol Matrix -X100.2

=f .PSPl 15014 Terminol Matrix - X O l

=F.PSP1 15015 Terminol Matrix - X 5 1

16001 List o l coOles

17001 List of coble wires



19001 List of sporepar ts

19002 List of sporepar ts

19003 l i s t of sporepar fs

19004 List of sporepar ts •

Company: TPFMS-BUIC

A- Tetra Pak Frigus 1200 N1

Designer: Ryan Li

Rev. date: Revision.: Drawing no.: Idd-m-yyi 0 4 - 2 7 - 2 0 0 9 01 59609580060

CIcbat sheet: 3

Prin! date: i/27/2009

m (0 o

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2 Maintenance Instructions

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A'TetraPak 2 - 1 ( 3 4 )


2 - 2 (34) A' Tetra Pak

2 Maintenance Instructions Table of Contents

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2.1.1 Frigus 2 - 5

2.1.1.1 Frigus-Adjust blades 2 - 5

2.1.1.2 Frigus - Change Gasket 2 - 6

2.1.1.3 Frigus - Change blades 2 - 7

2.1.2 Dasher 2 - 8

2.1.2.1 Dasher - Adjust Rotating seal 2 - 8

2.1.2.2 Dasher - Check Eccentric 2 - 9

2.1.2.3 Dasher - Change Bushings 2 - 1 1

2.1.2.4 Dasher - Change Rotating Seal, Spring and Gasket 2 - 1 2

2.1.2.5 Dasher - Change Elastic Ring 2 - 1 3

2.1.3 Cylinder 2 - 1 4

2.1.3.1 Cylinder - Check Ring 2 - 1 4

2.1.3.2 Cylinder - Change the Ring and the Gasket 2 - 1 5

I 2.1.3.3 Cylinder -Change Shutter 2 - 1 6 B I 2.1.3.4 Cyl inder-Change Gasket 2 - 1 7

I 2.1.3.5 Cyl inder-Change Gasket 2 - 1 8

l' 2.1.3.6 Dasher motor drive - Change Bearings 2 - 1 9

s 2.1.3.7 Dasher motor drive - Change Gasket 2 - 2 0

I 2.1.3.8 Dasher motor drive - Change Seeger and Key . . 2 - 21

I 2.1.3.9 Dasher motor drive - Change Shaft 2 - 2 2 Q.

2.1.4 Pump 2 - 2 3

I 2.1.4.1 Pump - Change Impeller, Wheel and Cover 2 - 2 3

2.1.4.2 Pump - Change Gasket, Bushing and S c r e w . . . 2 - 24

2.1.4.3 Pump - Adjustment of pump 2 - 2 5

2.1.5 Refrigerating plant 2 - 2 6

2.1.5.1 Refrigerating plant - Clean condenser 2 - 2 6

2.1.6 Pneumatic system 2 - 2 8

2.1.6.1 Pneumatic system - Change filter 2 - 2 8

2.2 Maintenance of the electrical system 2 - 2 9

2.3 Maintenance of the refrigerating plant 2 - 3 0

2.4 Maintenance of the pneumatic system 2 - 3 3

A' Tetra Pak 2 - 3 (34)

Table of Contents 2 Maintenance Instructions

2.5 Lubricating list . . 2 - 3 4

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2 - 4 (34) A' Tetra Pak


2.1.1 Frigus 2.1.1.1 Frigus-Adjust blades

Machine status Power supply disconnecting device OFF Air valve OFF

Special equipment Protective gloves

SPC reference 59609580001

a) Dismantle the cover cylinder (1).

b) Remove the dasher (2) and the blades (3).

c) If the edge of the blade is not in perfect condition it may be sharpened.

d) This requires use of a special machine. The blade needs sharpening if the width of the cutting end exceeds 0.5 mm, (4).

e) After sharpening the thickness of the cutting edge must be minimum 34 mm. (5). If the width is lower it is necessary to replace the blades.

f) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

g) It is important to assemble the blades as shown (6). To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (7) must be positioned on the cylinder as shown in the figure.

h) h) Reassemble the dasher (2), paying attention not to damage the bottom of cylinder, and the cover cylinder(l).

1 Upper cylinder 2 Dasher 3 Blade 4 Blade 0.5mm 5 Blade 0.25mm 6 Blades assembly 7 Protection

A' Tetra Pak 2 - 5 (34)


2.1.1.2 Frigus - Change Gasket



a) Dismantle the non return valve (1).

b) Remove the gasket (2) and change.

c) Reassemble the non return valve (1).

1 Non return valve 2 Gasket

2 - 6 (34) A' Tetra Pak


2.1.1.3 Frigus - Change blades




a) Dismantle the cover cylinder (1).


c) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

e) It is important to assemble the blades as shown (4).

To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protectionng (5) must be positioned on the cylinder as shown in the figure.

f) Reassemble the dasher (2), paying attention not to damage the bottom of cylinder, and the cover cylinder (1).

1 Upper cylinder 2 Dasher 3 Blade 4 Blades assembly 5 Protection

A' Tetra Pak 2 - 7 (34)


2.1.2 Dasher 2.1.2.1 Dasher - Adjust Rotating seal




a) Dismantle the cylinder cover (1).


c) Remove the rotating seal (4).

d) The rotating seal (4) has a housing made of hard metal which, under pressure from the spring (5), rotates against the bush.

e) Check that the surface of the housing has no scratches which could affect its hold.

f) Use fi ne emery paper to polish the surface. Rub them fi rst against a very hard surface (glass), then against one another.

g) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

h) It is important to assemble the blades as shown (6). To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (7) must be positioned on the cylinder as shown in the figure.

i) Reassemble carefully in inverse order, paying attention not to damage the bottom of cylinder.

1 Cylinder cover 2 Dasher 3 Blade 4 Rotating seal 5 Spring 6 Blades assembly 7 Protection

2 - 8 (34) A' Tetra Pak


2.1.2.2 Dasher - Check Eccentric

1 Cylinder cover 2 Dasher 3 Blade 4 Eccentric 5 Elastic ring 6 Support 7 Bushing 8 Internal pipe 9 Rod 10 Pins 11 Bushings 12 Blades assennbly 13 Protection



Consumables Atomic T 4938 Longlife grease EP low temp.




c) Check that the eccentric (4) turns freely inside the dasher. (2).

d) If this is not the case, dismantle the elastic ring (5) and remove the support (6) and the eccentric (4) from the dasher (2) and check the condition of the bushings (7).

e) Check that the internal pipe (8) freely rotates around the rod (9)

f) If it doe not happen, dismantle the pins (10), the rod (9) and check the status of the bushings (11).

g) Lubricate the bushings before reassembling the dasher.

(Cont'd)

A' Tetra Pak 2 - 9 (34)


(Cont'd)

h) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

i) It is important to assemble the blades as shown (12).

To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (13) must be positioned on the cylinder as shown in the figure.

1) Reassemble carefully in inverse order, paying attention not to damage the bottom of cylinder.

2-10 (34) A 'TetraPak


2.1.2.3 Dasher - Change Bushings

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Special equipment Protective gloves'

Consumables Atomic T 4938 Longlife grease EP low temp.


a) Dismantle the cover cylinder ( i ) .


c) Dismantle the elastic ring (4) and remove the support (5), the bushings (6), the pins (7)-(8), the rod (9), the bushings (10) and the bushing (11) from the dasher (2).

d) Change the bushings (6)-( 10)-( II).

e) Lubricate the bushings before reassembling the dasher.

f) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

g) It is important to assemble the blades as shown (12).To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (13) must be positioned on the cylinder as shown in the figure.

h) Reassemble carefully in inverse order, paying attention not to damage the bottom of cylinder.

1 Cylinder cover 2 Dasher 3 Blade 4 Elastic ring 5 Support 6 Bushing 7 Pin 8 Pin 9 Rod 10 Bushings 11 Bushing 12 Blades assembly

13 Protection

Ai Tetra Pak 2 - 1 1 (34)


2.1.2.4 Dasher - Change Rotating Seal, Spring and Gasket






c) Remove the spring (4) the rotating seal (5) and the gasket (6).

d) Change the rotating seal (5).

e) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

f) It is important to assemble the blades as shown (7). To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (8) must be positioned on the cylinder as shown in the fi gure.

g) Reassemble carefully in inverse order, paying attention not to damage the bottom of cylinder.

1 Cylinder cover 2 Dasher 3 Blade 4 Elastic ring 5 Support 6 Bushing 7 Pin 8 Pin 9 Rod 10 Bushings 11 Bushing 12 Blades assembly 13 Protection

2 - 12 (34) A' Tetra Pak


2.1.2.5 Dasher - Change Elastic Ring



SPC reference 59230200067 .



c) Remove the elastic ring (4).

d) Change the elastic ring (4).

e) The blades must be assembled in their pins so that they can tilt when the dasher rotates.

f) It is important to assemble the blades as shown (5). To prevent blows that could damage the freezer cylinder, a "shaft protection" is supplied. The protection (6) must be positioned on the cylinder as shown in the figure.

g) Reassemble carefully in inverse order, paying attention not to damage the bottom of cylinder.

1 Cylinder cover 2 Dasher 3 Blade 4 Elastic ring 5 Blades assembly 6 Protection

A' Tetra Pak 2 - 13 (34)


2.1.3 Cylinder 2.1.3.1 Cyl inder-Check Ring



a) Dismantle the connecting pipe between bottom and pump.

b) Remove the bottom (1).

c) Unscrew the ring nut (2) and remove the ring (3).

d) Check that the surface of the housing has no scratches which could affect its hold.

e) Use fine emery paper to polish the surface. Rub them first against a very hard surface (glass), then against rub them one against the other the ring (3) and rotary gasket of dasher (4).

f) Reassemble carefully in inverse order.

1 Bottom 2 Ring nut 3 Ring 4 Rotary gasket

2 - 14 ( 3 4 ) A- Tetra Pak


2.1.3.2 Cylinder - Change the Ring and the Gasket

IVlachine status Power supply disconnecting device OFF Air valve OFF


a) Dismantle the connecting pipe (I).


c) Unscrew the ring nut (3) and remove the ring (4) and the gasket.

d) Change the ring (4) and the gasket (5).

e) Reassemble carefully in inverse order.

1 Connecting pipe 2 Bottom 3 Ring nut 4 Ring 5 Gasket

A' Tetra Pak 2 - 1 5 (34)


2.1.3.3 Cyl inder-Change Shutter



a) Dismantle the cup (1).

b) Remove the shutter (2).

c) Change the shutter (2)

d) Reassemble carefully in inverse order.

1 Cup 2 Shutter

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2 - 1 6 (34) A' Tetra Pak


2.1.3.4 Cylinder - Change Gasket

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b) Remove the gasket (2).

c) Change the gasket (2)


1 Cylinder cover 2 Gasket

A' Tetra Pak 2 - 17 (34)


2.1.3.5 Cylinder - Change Gasket



a) Dismantle the connecting pipe (1).


c) Remove the gasket (3).

d) Change the gasket (3)

e) Reassemble carefully in inverse order.

1 Connecting pipe 2 Bottom 3 Gasket

2 - 18 (34) A' Tetra Pak


2.1.3.6 Dasher motor drive - Change Bearings

1 Motor and reducer 2 Cover 3 Centering ring 4 Seeger 5 Gasket 6 Shaft 7 Bearing holder bushing 8 Bearing 9 Bearing



a) Dismantle the motor and the reducer (1).

b) Dismantle the cover (2) and the centering ring (3).

c) Dismantle the seeger (4) and the gasket (5).

d) Remove the bearing holder bushing (7) and the shaft (6) from the side of the reducer.

e) Remove the bearings (8) (9).

f) Change the bearings (8) (9).

g) Reassemble carefully in inverse order.

i) Check that the shaft (6) correctly rotates.

A' Tetra Pak 2 - 19 (34)


2.1.3.7 Dasher motor drive - Change Gasket




b) Remove the ring (2).

c) Remove and change the gasi<et (3) from the ring(2).

d) Remove the gasket (4).

e) Replace the gasket (4).


1 Motor and reducer 2 Ring 3 Gasket 4 Gasket

2 - 20 (34) A' Tetra Pak

2 M a i n t e n a n c e I ns t r uc t i ons

2.1.3.8 Dasher motor drive - Change Seeger and Key



a) D i s m a n t l e t h e m o t o r and the r e d u c e r ( I ) .

b) R e m o v e the k e y s (2) .

c ) C h a n g e the k e y s (2) .

1 Motor and reducer 2 Keys

A' Tetra Pak 2 - 21 (34)


2.1.3.9 Dasher motor drive - Change Shaft

IVIachine status Power supply disconnecting device OFF Air valve OFF



b) Unscrew the cover (2) and centering ring (3)

c) Remove the seeger (4) and the gasket (5).

d) Extract the bearing holder bushing (7) and the shaft (6) from the side of the reducer.

e) Change the shaft (6).


i) Check that the shaft (6) correctly rotates.

1 Motor and reducer 2 Cover 3 Centering ring 4 Seeger 5 Gasket 6 Shaft 7 Bearing holder bushing

> 1

2 - 2 2 (34) A' Tetra Pak


2.1.4 Pump 2.1.4.1 Pump - Change Impeller, Wheel and Cover



a) Unscrew the screw (1) and dismantle the cover (2) and the pump body (3).

b) Remove the impeller (4), the wheel (5) and the cover (6).

c) Change the impeller (4), the wheel (5) and the cover (6).


•S 2

i s

1 Screw 2 Cover 3 Pump body 4 Impeller 5 Wheel 6 Cover

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L - 1 r m

P S

A' Tetra Pak 2 - 23 (34)


2.1.4.2 Pump - Change Gasket, Bushing and Screw



a) Unscrew the screw (1) and dismantle the cover (2) and the pump body (3).

b) Remove the piston (4).

c) Remove the gaskets (5)-(6)-(7).

d) Unscrew the screws (8) and remove the rod (9).

e) Remove the gasket (10).

f) Remove the wheel (11).

g) Remove the bushing (12).

h) Remove the pump body (13).

Remove the bushing (14).

Change the gasket (5)-(7)-(6)-(l 0), the bushing (12)-(14) and the screw (8).

k) Reassemble carefully in inverse order.

i)

J)

1 Screw 2 Cover 3 Pump body 4 Piston 5 Gasket 6 Gasket 7 Gasket 8 Screw 9 Rod 10 Gasket 11 Wheel 12 Bushing 13 Pump body 14 Bushing

2 - 24 (34) A' Tetra Pak


2.1.4.3 Pump - Adjustment of pump Adjustment of the pump is limited to adjusting the clearance between the impeller and the pump cover.

When the below adjustment procedure is performed, CIP pumps must be in operating position and the compressed air pressure must be 8 bar. See below figure.

a) Release the lock screw, pos. 516, just enough to permit the cylindrical bearing wheel, pos. 514, with the drive shaft to be easily turned in the thread.

b) Turn the bearing housing until the clearance sensors, pos. 502 are secured. Then turn back the bearing housing to a position where it is just possible to move the clearance sensor radially but not axially.

c) Screw the lock screw into the nearest groove in the bearing housing, pos. 514.

d) Verify again that the clearance sensor can be moved as described in step 2. If this is not the case, repeat the above adjustment procedure.

00(666

A' Tetra Pak 2 - 25 (34)


2.1.5 Refrigerating plant 2.1.5.1 Refrigerating plant - Clean condenser



a) When condensation temperature is excessive for the conditions of operation in effect, it is time to clean the condenser.

b) The condensation temperature must be between 28°C and 36°C. If the water temperature is less than or equal to 28°C; about 6000 litres/hour of water will be required at a temperature of 28°C.

c) Check that these conditions are met and that all the rest is working properly before deciding that the condenser needs cleaning.

d) if the condenser does need cleaning, contact a qualified refrigerator technician who has the equipment required to carry out chemical cleaning.

A CAUTION Do not disassemble the condenser and disconnect it from the coolant pipes for cleaning. e) The Frigus is fitted with two connections for cleaning the condenser: one inside the machine, at the top of the condenser near the dasher motor. This connection is normally closed off (washing solution intake). The other connection is normally used for condensing inlet water (washing solution outlet).

f) Turn off the cooling water intake and outlet taps.

g) Use a closed washing circuit consisting of a container and a centrifugal pump as shown in the fl gure; connect the pump delivery to the washing solution intake (top inside) through a plastic hose. Connect another plastic hose to the washing solution outlet (halfway on the outside) to return solution to the container.

h) First let water run through to get rid of any solid particles in the condenser.

i) Then prepare a suitable buffered solution (such as Henkel P3 T288) according to the manufacturer 's instructions and put it in the container. Flush it through, following the instructions for use, until the solution's indicator (colour change, pH, etc.) indicates that scale has been removed. This may take a few hours.

A CAUTION Under no circumstances should strong inorganic acids such as hydrochloric acid, nitric acid, or sulphuric acid be used for any reason.

2 - 26 (34) A' Tetra Pak


These acids are very dangerous and could cause irreparable damage to the condenser in only a few minutes.

I) Passivate and rinse according to the instructions; remove pipes and close connections up again. Open the cooling water intake and outlet taps again, and check that water is circulating normally with no leakage.

A'TetraPak 2 - 27(34)


2.1.6 Pneumatic system 2.1.6.1 Pneumatic system - Change filter



The sterilizing filter cartridge has a duration of 6 months both if the machine is used or not used.

At the maturity time change the sterilizing cartridge.

-C2J

a .

I

2 - 28 (34) A' Tetra Pak

2.2 Maintenance of the electrical 2 Maintenance Instructions system

2.2 Maintenance of the electrical system The electrical system is conceived, designed and developed to provide maximum protection for the continuous freezer components.

When a motor shuts dovi'n due to overload, the alann page on the touch-screen signals an alarm message due to a tripped themial.

If the thermal is tripped again vv'hen it is reset, the problem or short circuit persists and it will be necessary to inspect the electrical system and possibly block mechanical components.

]f the motor compressors on the refrigerating plant shut down, check the pressure switches and electronic protections (located in the temiinal boards above the motor compressors). These must be done before working on the electrical system. Pay careful attention to the wiring diagram.

The numbered terminal board appearing in the diagram mirrors the board installed on the freezer to make it easy to control it.

Maintenance and repair operations should be perfonned by a qualified electrician.

A' Tetra Pak 2 - 29 (34)

2.3 Maintenance of the refrigerating plant 2 Maintenance Instructions

2.3 Maintenance of the refrigerating plant

A CAUTION All repairs and inspections of the refrigerating plant must be performed exclusively by a qualified refrigerator technician.

Condensation

Coolant exiting the refrigerator compressor is condensed in the plate condenser by water, which may come from the water supply (or a well, or a circuit with a cooling tower). The Frigus has condensers with pressure valves which are factory set and keep condensation pressure at the optimal value (1-4 bar). Jf water from a cooling tower is used, it should be kept at the same temperature at all seasons, if possible (with a fan in the tower controlled by a thermostat) so as to keep the perfonnance of the refrigerating plant uniform.

The condenser must be kept clean to ensure correct, efficient operation of the machine. All heat taken out of the ice cream mix and all energy consumed by the compressor to transfer this heat are transferred out of the system (in the cooling water) through the condenser. ]f the condenser is dirty, it will be diffi -cult to get rid of the heat, and the freezer may not cool down sufficiently and may consume excess energy.

Decreased efficiency of the condenser is normally due to the combined action of particles of dirt in the flow of water and substances which have separated from the water (present even in very clean water).

Dirt particles, if large, will obstruct the passage of water; substances which separate from water and deposit on the exchange surfaces will obstruct the passage of heat.

Preventing soiling of the condenser

Prevent problems caused by dirt by keeping dirt out of the condenser. If cooling water comes from a circuit in which it is impossible to prevent entry of foreign particles (such as leaves, blades of grass or tiny insects in water from a tower or sand in well water), it will be necessary to decant and separate out these particles.

As specific protection for the freezer, one or more filters, periodically cleaned, may be installed at the water intake to stop all particles over 1 mm (largest dimension). The size and type of filter must be determined according to the amount and type of dirt in the water.

To prevent efficiency from being decreased by substances separating out of the water, first analyse the water to determine what treatment would be best. All waters tend to corrode or scale the surfaces with which they come into contact; it is very difficult to achieve and maintain a balanced condition in which there is neither corrosion nor scaling.

The trend to corrode or scale depends on the type and amount of substances dissolved in water, the acidity of the water and the temperature at which it is used. It is recommended that users contact a specialist fi rm capable of

2 - 30 (34) A' Tetra Pak

2.3 Maintenance of the refrigerating 2 Maintenance Instructions plant

recommending and supplying batching devices, substances, and procedures suited to the specific cooling water system in use.

This is particularly important in the case of water towers, where temperature, evaporation and continual ventilation with air in the environment can generate waters which are particularly polluted (by solid particles, algae, mineral salts, micro-organisms, gases, etc.) and damaging for the entire plant and the condenser in particular.

Thermostatic expansion valve

This valve is factory set during fmal testing to optimise the dependability and perfonnance of the refrigerating plant.

The factory setting should not be changed for any reason. If the machine is not working properly, all parameters affecting performance should be checked, such as the temperature of incoming mix, wear on the scraper blades, and correct circulation of condensation water.

If the refrigerating plant is not working as well as it should do, the reason may be:

- insufficient condensation,

I - inefficient thermostat valve,

I - dirty or blocked up filter on the line,

I - hot gas solenoid valve blocked up or open, s s - liquid solenoid valve blocked up or closed, fsl

l' - low coolant level.

s • Insufficient condensation may be caused by:

s - insufficient water coming from water supply:check that all taps (on s the line that conveys water to the freezer) are open and water is fl I owing to the freezer properly. u

" - optional pressure valve setting needs adjustment: adjust using the knob on its top.

If the optional water valve is set correctly, the temperature of the water (flowing out of the outlet with the system in operation) should have a temperature of 2 8/35 °C.

If the thermostat valve is faulty, it will stay closed, stopping the flow of coolant.

If the line filter is blocked up, it will get covered with frost which will block the flow of coolant. Dismantle and replace it. It must always be replaced whenever the cooling circuit is opened.

If the solenoid valve which controls the flow of hot gas stays open, it will compromise the perfonnance of the refrigerating plant considerably. Check the solenoid valve and replace if necessary.

The liquid solenoid valve automatically closes the liquid line every time the refrigerator compressor stops.

A'TetraPak 2 - 3 1 ( 3 4 )

2.3 Maintenance of the refrigerating plant 2 Maintenance Instructions

If tiie valve does not open, the refrigerating plant will tend to idle, and the vacuum pressure gauge will drop below -35°C. If this occurs, check that the power is on to the solenoid valve coil. If so, replace the coil.

If the electrical system is working properly and you have checked all the above, poor performance may be due to low coolant level in the refrigerating plant. This will result in formation of gas bubbles which may be detected by the indicator.

When the coolant level is low in the refrigerating plant, identify the cause of the leakage before adding more coolant.

CAUTION Do not add coolant to the refrigerator circuit unless absolutely necessary. The refrigerating plant will not work properly with too much gas in it.

2 - 32 (34) A' Tetra Pak

2 Maintenance Instructions 2.4 Maintenance of the pneumatic

system

2.4 Maintenance of the pneumatic system Periodically check the effi ciency of the pneumatic system and check whether the filters are obstructed.

Check that pneumatic connections are tight and the absence of

leakages.

Check that mix does not fl ow back from the pump.

Check the effi ciency of the valves.

If air f low is insuffi cient, replace fi Iter cartridges; if not, refer to the table of work listed in the section on preventive maintenance.

CAUTION Do not open filters, especially the sterilised filter, unless there are problems with the pump's air supply.

A' Tetra Pak 2 - 33 (34)

2.5 Lubricating list 2 Maintenance Instructions

2.5 Lubricating list

Component Supplier Type

1-pump reducer Agip Blasia 320 (ISO 3448)

2-Compressor* Mobil EAL Arctic 22 CO 101 Emkarate RL 32 OF

3-Bearings NILS Atomic T 4938 Longlife grease EP Low temp.

4-Bushings NILS Atomic T 4938 Longlife grease EP Low temp.

* Quantit)': 4 litres

Life-long lubrication.

T h e compresso r gua ran tee wil l r ema in val id only if o n e of the two oi ls spec i f ied above is used. T h e c o m p r e s s o r w o r k s only w i th these t w o speci f ic

• oi ls. Ester oi ls mus t never be m ixed w i th minera l oi ls and/or a lky l i c -benzene oils. Do not use minera l oils on coo l ing circui t c o m p o n e n t s .

2 - 3 4 (34) A' Tetra Pak

3 Task List

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s

A' Tetra Pak 3 - 1 (18)

3 Task List


3 - 2 ( 1 8 ) A'TetraPak

3 Task List Table of Contents

3.1 Introduction to TPMS 3 - 5

3.2 Contents of the Task List 3 - 6 3.2.1 Description of the spare part location 3 - 7

3.2.2 Description of the service work to be performed 3 - 8

3.2.3 Description of the spare part in question 3 - 9

3.3 How to read a Task List 3 - 1 0

3.4 Tetra PlantCareTM Agreement 3 - 1 1

Task L i s t . . . . 3 - 1 2

A ' T e t r a P a k 3 - 3 (18)

3 Task List

3 - 4 (18) A' Tetra Pak

3 Task List 3.1 Introduction to TPMS

3.1 Introduction to TPMS A modern industry for processing different types of products on a highly complex installation requires maintenance.

Professional maintenance makes it possible to keep up the high standards of reliability, hygiene and consistent quality, which is required when working with sensitive products. Minimal downtime and high equipment availability have an immediate, positive impact on the profitability of the plant.

By systematically applying maintenance routines, production downtime can be kept to a minimum. Through the Tetra Pak Maintenance System we can share all the experience we have acquired, and together with you achieve a common goal - a reliable production plant.

The core of Tetra Pak Maintenance System (TPMS) is a preventive maintenance model and evolves in a variety of technical services, well suited to a modern maintenance management.

The principle of TPMS is to ensure maximum performance of a production line and to minimise the number of unpredicted stops. This is achieved by providing carefully prepared maintenance recommendations from your Tetra Pak supplier.

Experiences gained from utilizing the recommendations and the system can feed back to the Tetra Pak supplier, where it will be used as input for further improvements. The functions, features and tools included in the TPMS system reflect your requirements and are continuously updated and supplemented to meet these expectations.

Task List is the displayed name of the Tetra Pak Maintenance System recommendations.

A'Tetra Pak 3 - 5 (18)

3.2 Contents of the Task List 3 Task List

3.2 Contents of the Task List

Example of a Task List

T e t i a Pal l H o j e i Equipment

P i e mainlenence checks

Fi igus KF4000-F I . P iewent ive maintenance lecommendat ions . P f o d u c t N o : Z1t9 l l05 . IssueDale: 3 8 4 I I

VARWIWG! Before siaiting any seiyice woit; .lead ttw safatij piecaution in th$ conrsponding TeM (Trchnica! Manual) Oaily/VeeKh) ctiecKs - Have thsij bean caitied out? If not cany (h im out befoie staning the s

At any inteival • Ch9cl, • Leaks. Woise, Vibrations. Pressuies and Temperatures

label 1 Class j Article Mo, j DenomtMtion | Tupe 1 Doc^k> j V o t h j 1 time j

Interval 1 Action | Normal | |

Description j SparePart Mo. 1 Denominatioft IQtiij Action p^fformedl 1 1 1 Date / Result |

24 00980096 Pump Fp-3ti V/ith Cip 5 1000 C»»ar.5e 00103678 Beating Bush. Carl 1 \ 00950098 PufnpFp-3-tV/ith Cip 5 1000 Check 00910331 Impeller 1 1 009SOOS6 Pump rp-3 b V/ith Cip 15 8000 Chance 00910331 Impeller 1

30 00980096 Pump Fp-3-b V/ilh Cip 3 500 Check 00920160 Feeler Gauge 1 8002 00980098 Pump Fp-3-b Wilh Cip 0 0 Drawing 00920181 Pump With Cip 0

25 00980096 Pump Fp-3-b V i ih Cip 5 1000 Change 51240054 O-ring I 35 00980096 Pump Fp-3'b With Cip 5 1000 Change 51245708 Or ing 1 24 00980097 Fp-4 Cip Pump Clamp . 5 1000 Change 00103678 Beating Bush. Cart 1

1 00980097 Fp-4 Cip Pump Clamp 5 1000 ChecK 00910331 Impeller 1 1 00980097 Fp-4 Cip Pump CUmp 15 8000 Change 00910331 Impeller 1

29 00980097 Fp-4 Cip Pump Clamp 10 1000 ChecK 00920051 Pump Housing Fp- 1 30 00980097 Fp-4 Cip Pump Clamp 3 500 ChecK 00920180 Feeler Gauge I

3002 00980097 Fp-4 Cip Pump Clamp 0 0 Drawing 00920131 Pump With Cip 0 25 00980097 Fp-4 Cip Pump Clamp 5 1000 Change 51240054 O-ring I 35 00980097 Fp-4 Cip Pump Clamp 5 1000 Change 51245708 O-ring 1

8001 11081010 AIRSYSTEM KF-XC CUSTOMER 0 0 Drawing 10922649 CUSTOMER LIST 0 $29 11081010 AIRSYSTEM KF-XC CUSTOMER 30 24000 Change 53549080 Membrane 1 871 11081010 AfRSYSTEM KF-XC CUSTOMER 10 1000 ChecK 53549145 FILTER ELEMENT 1 871 11061010 AIRSYSTEM KF-XC CUSTOMER 15 3000 Change 53549145 FILTER ELEMENT 1 870 U081010 AfRSYSTEM KF-XC CUSTOMER 10 1000 ChecK 53549147 PRE-FILTER ELE^ 1 870 11081010 AIRSYSTEM K F X C CUSTOMER 15 3000 Change 53549147 PRE-FILTERELEf 1 831 11061010 AIRSYSTEM KF-XC CUSTOMER 5 1000 ChecK 54549087 Regulating Device 1 831 11081010 AIRSYSTEM KF-XC CUSTOMER 30 6000 Change 54549067 Regulating Device 1

1092 11081077 ASSEMBLY COOLINGSYSTEM XC DC 0 0 Drawing 10921013 Cooling System 0 212 11081077 ASSEMBLY COOLIWGSYSTEM XC DC 10 8000 Clean 11021030 Filler t

G02548

The Task List can be divided into three sections:

Description of the spare part location on the machine

Description of the recommended service work to be performed

Description of the spare part in question

3 - 6 (18) Tetra Pak

3 Task List 3.2 Contents of the Task List

3.2.1 Description of the spare part location

I Label | Class Article No. Denomination 1 Doc No Wort tntefval Action Desciipiion SpaiePart No. Oiy 1 Reterence time Nornia!

Pre m a i n t e n e n c e c h e c k s

WARNING! Before starting any service work , read the safety precaution in the corresponding TeM (Technical Manua Dally/Weekly checks - Have they been carried out? If not carry them out before starting the service.

At any Interval - Check - Leaks, Noise, Vibrations, Pressures and Temperatures

S J I

Label Class Article No. Denomination Type

24 1

00960096 Pump Fp-3-b With Cip 00960096 Pump Fp-3-b With Cip

G 0 2 5 4 9

Label In the spare parts catalogue (SPC) the label will be shown as the position of the spare part.

Class Material main classes with its subordinate classes for internal Tetra Pak use.

Article No. Displays the main article number, on which it is recommended that service Is performed.The drawing of the item can be found In the spare parts catalogue.

Denomination and type

Description and functionality of the article number.

A' Tetra Pak 3 - 7 (18)

3.2 Contents of the Task List 3 Task List

3.2.2 Description of the service work to be performed

Doc No [Wort* I Interval I Aclion I Description | SparePan No.

G02547

Doc No Work Interval Action Description Reference time Normal

5 1000 Change 5 1000 Check

G 0 2 5 5 0

Doc No Reference

Displays the number of the spare part work instruction.

Work time This is the estimated required working time for this action displayed in minutes.

Interval normal The information displays the production hours for the service inspection. The interval must be seen as a guideline, as some might change due to the production of the equipment (None, Normal or Hard).

Action An action describes the recommended actions to be taken on the spare part, e.g. Check.

Description Description and functionality of the article number.

3 - 8 (18) A' Tetra Pak

3 Task List 3.2 Contents of the Task List

3.2.3 Description of the spare part in question

label Class Anicle No. Oertomination Type Doc No Wort: Interval Action Description Reference lime Normal

G02553

SparePart No. Denomination Qty

00103678 Bearing Bush, Carbon 1 00910331 Impeller 1

G 0 2 5 5 1

Spare part number, denomination and quantity are displayed.

At Tetra Pak 3 - 9 (18)

3.3 How to read a Task List 3 Task List

3.3 How to read a Task List

Label Class Article No. Denomination Type Doc No Work Interval Action Description SparePan No. Denomination Qty Reference time Normal

00960096 00960096

00960096 i . csecr .c r 01.9G0090

Pum}! •.Vtlii C:p Pump Fp.3-b With Cip Pump Fp-3-b With Cip f - . i r r^ ' l ' ; , - l ; \ V , : t i C i Pump Fp-3-bWilh Cip f^rimp Ff: ?-l)WiJh C;p Humu Wilh Cip

1000 Check 3000 Change f.',: fn. .1.

0 Drawing

o n ' O i i T f ; 00910331 00910331 (itUipO'CC 00920181 51?4CC5<J G i ^ ^ s y o e

Btanrq Buslv Corcoi Impeller Impeller Feo!ei Gaugt. Pump With Cip O-rinr; O-rtng

G02552

The following is an example of how to read the above illustrated Task List, which is maintenance recommendations for the impeller on Pump Fp-3-b with CIP.

On the assembly drawing number 00920181 the item can be located on which the action is recommended to be taken. This drawing can be found in the spare parts catalogue.

It is recommended that the impeller, spare part number 00910331, with position number 1 on the drawing is checked every 1000 production hours and the estimated working time is 5 minutes.

It is recommended that the impeller is changed after 6000 production hours and the estimated working time for this job is 15 minutes.

Maintenance procedures can be found in the maintenance manual.

3 - 1 0 (18) A' Tetra Pak

3 Task List 3.4 Tetra PlantCareTM Agreement

3.4 Tetra PlantCare^'^ Agreement

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s

Tetra PlantCare is a maintenance service tool aiming at securing a high level of plant performance, food hygiene and safety.

Application

Pre-planed preventive maintenance of individual machines as well as complete production lines. The actual scope of delivery is tailor-made individually in close co-operation with you and Tetra Pak technical management.

Advantages

Realistic maintenance costs on budget

Comprehensive machine history (protocol)

Less unexpected production stops

The right spare parts in stock

Improved overall equipment effectiveness

Food safety

Environmental performance

Customer training

Scope of services

Project management

Logistics management

Maintenance work and supervision on site

Supply of parts

1/0 check and functional test

Supervision of production start-up after service

Service protocol

How to get started

Please contact your local Tetra Pak Hoyer representative for further information and detail conditions in your area.

www.tetrapak.com

A' Tetra Pak 3 - 1 1 (18)

http://www.tetrapak.com

Task List 3 Task List

Task List

3-12 (18) A 'TetraPak

TechPub_2614345_0105 - TeM_Z1381026-Task lisl.fm

TT Tetra Pak Food Machinery (Shanghai) Co.,Ltd.

Pre maintenence checks

Frigus SF 1200 N1 R404A, Preventive maintenance recommendations. ProductNo:

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IssueOate: 2 0 0 8 / 0 6 / 2 9

WARNING! Before starting any service work . read the safely precaution in the corresponding TeM (Technical Manual)

Daily/Weekly checks - Have they been carried out? If not carry them out before starting the sen/ice.

At any interval - Check - Leaks. Noise. Vibrations. Pressures and Temperatures

.rLa.Bel? i;;Class:;: , -..Article.Nb. -..Denomination- ... Type . ... Dbc No. - .Work .. Interval.. .Action Description . SparePart No. Denomination . .Qty Action performed Reference lime ' Normal Dale / Result

59609580150 tvlix Flow System 5 6000 Change 59609420504 Cup for Safely Valve 1

59609580150 Mix Flow System 5 250 Check 59630902005 0-ring 1

59609580150 Mix Flow System 5 1000 Change 59630902005 O-ring 1

59609580150 Mix Flow System 5 250 Check 59630903069 Gasket 10

59609580150 Mix Flow System 5 1000 Change 59630903069 Gasket 10

59609580150 Mix Flow System 5 250 Check 59630903070 Gasket 6

59609580150 Mix Flow System 5 1000 Change 59630903070 Gasket 6

59609580350 Refrigeration Group 5 3000 Check 59630501025 Thermostatic Elemenl 1

59609580350 Refrigeration Group 5 1000 Check 59630501039 Coil for Solenoid Valve 2

59609580350 Refrigeration Group 5 6000 Change 59630501039 Coil for Solenoid Valve 2

59609580350 Refrigeration Group 5 3000 Check 59854198002 Dryer 1

59609580350 Refrigeration Group 5 6000 Change 59854198002 Dryer 1

59609580350 Refrigeration Group 5 3000 Check 59854198003 Orifice Assembly 1

59609580350 Refrigeration Group 5 1500 Clean 59854578001 Condenser 2

59609580450 Penumatic System 5 1000 Change 59609421211 Cartridge 1

59609S80450 Penumatic System 5 3000 Check 59853548008 Air Filler 1

59609580450 Penumatic System 5 6000 Change 59853548008 Air Filler 1

59609580450 Penumatic System 5 3000 Check 59853548009 Air Filler 1

59609580450 Penumatic System 5 6000 Change 59853548009 Air Filler 1

59609580450 Penumatic System 5 3000 Check 59853549060 ESSICCATORE AIR DRYER 1

59609580450 Penumatic System 5 6000 Change 59853549060 ESSICCATORE AIR DRYER 1

59609580500 Freezing Cylinder Group 5 3000 Change 59603570212 Spring 1

59609580500 Freezing Cylinder Group 5 1000 Check 59609500021 Blades 8

59609580500 Freezing Cylinder Group 5 3000 Change 59609500021 Blades 8

59609580500 Freezing Cylinder Group 5 250 Check 59609520305 Bush 2

59609580500 Freezing Cylinder Group 5 1000 Change 59609520305 Bush 2

59609580500 Freezing Cylinder Group 5 250 Check 59609520306 Rolaling Seal 1

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59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59609580500 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160 59611021160

Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group Freezing Cylinder Group RolaryPunip(1.5") Rolary Pump(1.5'") Rolary Pump(1.51 Rolary Pump(1.5") Rotary Pump(1.5") Rolary Pump(1.5") Rolary Pump(1.51 Rolary Pump(1.5'') Rolary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5') Rotary Pump(1.5") Rotary Pump(1.5") Rotary Pump(1.5")

3000 250 1000 250 1000 250

3000 250 1000 3000 250

3000 250 1000 250 1000 250 1000 3000 3000 1000 lOOO 1000 1000 1000 1000 1000 1000 1000 1000 3000 6000 3000 6000 3000 6000

3000 6000

Change Check

Change Check

Change Check

Change Check

Change Change Check

Change Check

Change Check

Change Check

Change Check

Change Change Change Change Change Change Change Change Change Change Change Check

Change

Check Change Check

Change Check

Change

59609520306 59612020416

59612020416

59612020417 59612020417 59612020445 59612020445 59630903077 59630903077 59851178002 59851240031 59851240031 59851248018

59851248018

59851248019 59851248019 59851288013 59851288013 59855018002 59855018002 59851229056 59851240014 59851242166 59851039002 59851246064 59851242157 59851242165 59400103823 59400103673 59851240053 59400910309 59400910309 59852272646 59852272646 59400910377 59400910377 59400910407 59400910407

Rotating Seal

Bush Bush

Bush

Bush

Stationary seal

Stationary seal 0-ring

0-ring

Lock Ring 0-ring

0-ring 0-ring OR 8625 0-ring OR 8625 O-ring 0-ring

Gasket Corteco Gasket Corteco

Bearing Bearing

Gaskel 0-ring 0-ring Pin 0-ring 0-ring 0-ring Bushing Bushing 0-ring Impeller Impeller Machine Screw tVlachine Screw Washer Washer Piston Piston

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59611021160 Rotary Pump(1.5") 5 3000 Check 59630202003 Biol 6

59611021160 Rotary Pump(1.5") 5 6000 Change 59630202003 Biol 6

59611021160 Rotary Pump(1.5") 5 3000 Check 59400920185 Indicator 2

59611021160 RolatyPump(1.5") 5 6000 Change 59400920185 Indicator 2

59611021160 Rolary Pump(1.5") 5 3000 Check 59400920007 Plate 2

59611021160 Rolary Pump(1.5") 5 6000 Change 59400920007 Plale 2

59611021160 Rotary Pump(1.5") 5 3000 Check 59400920177 Pump Body 2

59611021160 Rotary Pump{1.5") 5 6000 Change 59400920177 Pump Body 2

59611021160 Rolary Pump(1.5") 5 3000 Check 59400910303 Piston Rod 2

59611021160 Rolary Pump(1.5") 5 6000 Change 59400910303 Piston Rod 2

59611021160 Rotary Pump(1.5") 5 3000 Check 59852272636 Machine Screw 2 59611021160 Rotary Pump(1.5") 5 6000 Change 59852272636 Machine Screw 2 59611021160 Rotary Pump(1.5") 5 3000 Check 59400910382 Cover 2

59611021160 Rolary Pump(1.5") 5 6000 Change 59400910382 Cover 2 59611021160 Rotary Punip(1.5") 5 3000 Check 59400910306 Lock nut 2 59611021160 Rotary Pump(1.5") 5 6000 Change 59400910306 Lock nut 2 59611021160 Rolary Pump(1.5") 5 3000 Check 59630202004 Boll 2

59611021160 Rotary Pump{1.5") 5 6000 Change 59630202004 Boll 2

59611021160 Rolary Pump(1.5") 5 3000 Check 59851039000 Pin 2

59611021160 Rotary Pump(1.5") 5 6000 Change 59851039000 Pin 2 59611021160 Rolary Pump( 1.5") 5 3000 Check 59400910408 Haulm 2 59611021160 Rolary Pump(1.5") 5 6000 Change 59400910408 Haulm 2 59611021160 Rotary Pump(1.5") 5 3000 Check 59400910409 Haulm 2 59611021160 Rolary Pump(1.5") 5 6000 Change 59400910409 Haulm 2 59611021160 Rotary Pump(1.5") 5 3000 Check 59852272643 Machine screw 2 59611021160 Rotary Pump(1.5") 5 6000 Change 59852272643 Machine screw 2

59613020005 Bracket Assembled 10 1000 Check 59630901071 Bearing 2

5961302C005 Bracket Assembled 10 3000 Change 59630901071 Bearing 2

59613020005 Bracket Assembled 10 1000 Check 59630903025 0-ring 2

59613020005 Bracket Assembled 10 3000 Change 59630903025 0-ring 2

59613020005 Bracket Assembled 10 1000 Check 59630903039 0-ring 2 59613020005 Bracket Assembled 10 3000 Change 59630903039 0-ring 2

59613020005 Bracket Assembled 10 1000 Check 59630903085 Seal 2

59613020005 Bracket Assembled 10 3000 Change 59630903085 Seal 2

59613020005 Bracket Assembled 10 1000 Check 59851248006 0-rrng 2 59613020005 Bracket Assembled 10 3000 Change 59851248006 0-ring 2

59613020005 Bracket Assembled to 3000 Check 59400920164 Shall 2 59613020005 Bracket Assembled to 6000 Change 59400920164 ShafI 2

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59613020005 Bracket Assembled 10 3000 Clieck 59400920159 Nut 2

59613020005 Bracket Assembled 10 6000 Ctiange 59400920159 Nut 2

59613020005 Bracket Assembled 10 3000 Ctieck 59400920149 Bell 2

59613020005 Bracket Assembled 10 6000 Change 59400920149 Boll 2

59613020005 Bracket Assembled 10 3000 Ctieck 59400920224 Nut 2

59613020005 Bracket Assembled 10 6000 Ctiange 59400920224 Nut 2

59613020005 Bracket Assembled 10 3000 Ctieck 59400920160 Circle 2

59613020005 Bracket Assembled 10 6000 Change 59400920160 Circle 2

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||iSpat;eRatt,iNb.;; ii|-'.M;lliv - ; Denomination • : , . : 1 : Qty 1 . | l spa r to fBOM- l i s t | | 59630902005 0-ring 1 59609580150 59630903069 Gasket 10 59609580150 59630903070 Gasket 6 59609580150 59609421211 Cartridge 1 59609580450 59609520305 Bush 2 59609580500 59612020416 Busti 1 59609580500 59612020417 Bush 1 59609580500 59630903077 0-ring 1 59609580500 59851248018 0-ring OR 8625 2 59609580500 59851248019 0-ring 3 59609580500 59851288013 Gasket Corteco 2 59609580500

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Tetra Pak Food Machinery (Shanghai) Co.,LI Frigus SF 1200 N1 R404A, SparePartsLisl .

Department: Order:

Hem No.; ; Label ; ; ; : / \nicieNo;;; ; : : ! : i : : ; : : ii': iP^h^ttti ltay^O:::;:: ::: :;:;;j;Spar.ePart N;p.; : : ' : : ; ; : : ; : : :Penprtiinatiph; ; ; • : ; ; ; ; ; - Q:y

59609580150 Mix Flow System 59609420504 Cup tor Safely Valve 1 59609580150 Mix Flow System 59630902005 0-rtng 1 59609580150 Mix Flow System 59630903069 Gasket 10 59609580150 Mix Flow System 59630903070 Gasket 6 59609580350 Refrigeration Group 59630501039 Coil lor Solenoid Valve 2 59609580350 Refrigeration Group 59854198002 Dryer 1 59609580450 Penumatic System 59609421211 Cartridge 1 59609580450 Penumatic System 59853548008 Air Filler 1 59609580450 Penumatic System 59853548009 Air Filler 1 59609580450 Penumatic System 59853549060 Essiccalore Air Dryer 1 59609580500 Freezing Cylinder Group 59603570212 Spring 1 59609580500 Freezing Cylinder Group 59609500021 Blades 8 59609580500 Freezing Cylinder Group 59609520305 Busti 2 59609580500 Freezing Cylinder Group 59609520306 Rotating Seal 1 59609580500 Freezing Cylinder Group 59612020416 Bush 1 59609580500 Freezing Cyiinder Group 59612020417 Busfi 1 59609580500 Freezing Cyiinder Group 59612020445 Stationary Seal 1 59609580500 Freezing Cylinder Group 59630903077 0-ring 1 59609580500 Freezing Cylinder Group 59851178002 Lock ring 2 59609580500 Freezing Cylinder Group 59851240031 O-ring 1 59609580500 Freezing Cylinder Group 59851248018 0-ring OR 8625 2 59609580500 Freezing Cylinder Group 59851248019 0-ring 3 59609580500 Freezing Cylinder Group 59851288013 Gaskel Corteco 2 59611021160 Pump(1.5-) 59400910309 Impeller 2 59611021160 Pump(1.5-) 59851229056 Gaskel 4 59611021160 Pump(1.5-) 59851240014 O-ring 2 59611021160 Pump(1.5") 59851240053 0-ring 2 59611021160 Pump(1.5-) 59851242157 0-ring 8 59611021160 Pump(1.5-) 59851242165 O-ring 2 59611021160 Pump(1.51 59851242166 0-ring 2 59611021160 Pump(1.5") 59851245709 O-ring 2 59611021160 Pump(1.5-) 59851246064 O-ring 2 59613020005 Bracket Assembled 59630903025 O-ring 2 59613020005 Bracket Assembled 59630903039 O-ring 2 59613020005 Bracket Assembled 59630903085 Seal 2 59613020005 Bracket Assembled 59851248006 O-ring 2

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S This document and ils content are our exclusive property and must not be copied, reproduced, transmitted or communicated to any ottier party or used for purposes not expressly permitted by us Sign: 00

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4 Spare Parts Catalogue

A' Tetra Pak 4 - 1 (42)

4 Spare Parts Catalogue

4 - 2 ( 4 2 ) A'TetraPak

4 Spare Parts Catalogue Table of Contents

4.0 Information about spare parts 4 - 5 4.0.1 General 4 - 5

4.0.2 How to order spare parts 4 - 5

4.1 Frigus SF 1200 N1 4 - 6 4.1.1 Assembly drawing No. 59609580008 4 - 6

4.1.1.1 Bom No.59609580008 4 - 6

4.2 Cylinder 4 - 1 0 4.2.1 Assembly drawing No. 59609580500 4 - 10

4.2.1.1 Bom No.59609580500 4 - 10

4.3 Check valve 4 - 1 4 4.3.1 Assembly drawing No. 59613020407 4 - 14

4.3.1.1 Bom No.59613020407 4 - 14

4.4 Dasher Unit 4 - 1 6 4.4.1 Assembly drawing No. 59230200067 4 - 1 6

4.4.1.1 Bom No.59230200067 4 - 16

4.5 Ice Cream pump 4 - 1 8 4.5.1 Assembly drawing No. 59611021160 4 - 18

4.5.1.1 Bom No.59611021160 . 4 - 18

4.6 Mix pump 4 - 2 2 4.6.1 Assembly drawing No. 59613020005 4 - 2 2

4.6.1.1 Bom No.59613020005 4 - 2 2

4.8 Bracket for pump 4 - 2 6 4.8.1 Assembly drawing No. 59613020005 4 - 2 6

4.8.1.1 Bom No.59613020005 4 - 2 6

4.8 Pneumatic Plant 4 - 2 8 4.8.1 Assembly drawing No. 59609580450 4 - 2 8

4.8.1.1 Bom No.59609580450 4 - 2 8

A' Tetra Pak 4 - 3 (42)

Table of Contents 4 Spare Parts Catalogue

4.9 Refrigeration Plant 4 - 3 0 4.9.1 Assembly drawing No. 59609522350 4 - 3 0

4.9.1.1 Bom No.59609262350 4 - 3 0

4.10 Control Panel 4 - 3 4

4.11 Electrical cabinet 4 - 3 8

1

4 - 4 (42) A' Tetra Pak

4 Spare Parts Catalogue 4.0 Information about spare parts

4.0 Information about spare parts

R

4.0.1 General During the l i fe t ime of this Hoyer ice c ream equ ipment the plant will require spare par ts , service and ma in tenance in order to mainta in its high pe r fo rmance .

Using genu ine H o y e r spare parts f r o m Tetra Pak guarant ies the reliable, e f f ic ient and safe operat ion of the Hoye r ice cream equipment .

All gener ic parts are in s tock ready for immedia te delivery. Special parts not in s tock will be manufac tu red in our own workshops based on original documen ta t ion and all parts are covered by a one-year guarantee . G e n u i n e Hoyer spare parts f r o m Tetra Pak save you money by increasing up t ime and avoid ing d a m a g e due to infer ior qual i ty of non-original parts.

Tetra Pak Technical Sales and Service is equipped to give the ul t imate help and service to secure a correct and expedient handl ing of spare parts orders .

The global supply chain ne twork secure fast and t raceable handl ing of sh ipments th roughout the wor ld .

4.0.2 How to order spare parts In order to del iver the correct parts there are 4 critical points of informat ion , which enable the del ivery of the right parts

• Customer name and plant

• Machine type and number (Zxxx xxxx)

• Description of spare part

Spare part number The type and serial n u m b e r is a lways found on the mach ine ident i f icat ion plate.

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^z Tetra Pak Type: HoyetFrigusSFnOO-Nl

Machine No.' Zf38«« Ue; 3 X 3 8 0 , ' S X i r n

f : 50/60HZ Retrigersnl- R404A

Year: 20xx Manufacturer TeJra Pak Food Machinery (Shanghai) Co., Lid.

Business Unit Ice Cream

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^ 500.2 P u m p F P - 2 - A w i l h C I P

500.2.1 AssemWyOfawingNo.00920181-01 SOO.M.t BanNo.00960t2<M»

SOO.} Pump FP-2-A with CIP ) S(U't Pans Caulogu*

If you want to know more about Hoyer spare parts from Tetra Pak - or about any other service products - contact your nearest Tetra Pak Service representative.

Ai Tetra Pak 4 - 5 (42)

4.1 FrigusSF 1200 N1 4 Spare Parts Catalogue

4.1 FhgusSF 1200 N1 4.1.1 Assembly drawing No. 59609580008

4.1.1.1 Bom No.59609580008

Pos. PART NO. QTY U N I T DESCRIPTION

1 5 9 6 0 9 4 2 0 1 0 4 4 pes Foot

2 5 9 6 0 9 4 2 0 1 0 7 1 pes Plate

O J 5 9 6 1 2 0 2 0 0 1 0 2 pes Left panel

4 5 9 6 1 2 0 2 0 0 1 2 2 pes Right panel

5 5 9 2 2 0 2 0 0 0 3 2 1 pes Rear panel

6 5 9 6 0 9 5 8 0 7 2 0 1 pes Control panel

7 5 9 6 0 9 5 8 0 1 0 0 1 pes Frame

8 5 9 6 3 0 9 0 2 0 4 4 2 pes O-ring

9 5 9 8 5 4 5 8 7 0 0 1 1 pes Fan

1 0 5 9 6 1 7 0 2 0 0 2 9 2 pes Compressor

1 1 5 9 6 3 0 9 0 3 0 6 9 2 pes Gasket

1 2 5 9 6 3 1 0 0 3 0 0 4 J pes Clamp

1 3 5 9 8 5 4 4 5 7 0 0 2 1 pes Temperature Transdueer

1 4 5 9 8 5 7 0 6 7 0 0 4 1 pes Pressure Transducer

1 5 5 9 2 2 0 2 0 0 0 5 9 1 pes Connecting pipe

1 6 5 9 8 5 4 4 5 8 0 0 1 1 pes Temperature Transdueer

1 7 5 9 6 1 2 0 2 0 0 4 7 1 pes lee cream outlet pipe

1 8 5 9 6 3 0 9 0 3 0 6 9 4 pes Gasket

1 9 5 9 6 3 0 9 0 3 0 7 0 4 pes Gasket

2 0 5 9 6 3 0 2 0 2 0 1 2 1 pes Nonreturn valve

2 1 5 9 6 3 0 9 0 2 0 0 5 1 pes O-ring

2 2 5 9 8 5 7 3 6 7 0 0 2 1 pes Flowmeter

4 - 6 (42) A' Tetra Pak

4 Spare Parts Catalogue 4.1 Frigus SF 1200 N1

1 /1 - 5 9 6 0 9 5 8 0 0 0 7

A' Tetra Pak 4 - 7 (42)

4.1 Frigus SF 1200 N1 4 Spare Parts Catalogue


23 59609420504 1 pes Seal

24 59603570176 1 pes Spring

25 59609420503 1 pes Safe valve body

26 59612020437 1 pes Hose

27 59854528011 1 pes Gear motor

28 59854528012 1 pes Gear motor

29 59612020446 1 pes Motor assembly flange

4 - 8 (42) A' Tetra Pak

4 Spare Parts Catalogue 4.1 Frigus SF 1200 N1

1/1 - 5 9 6 0 9 5 8 0 0 0 7

A' Tetra Pak 4 - 9 (42)

4.11 Electrical cabinet 4 Spare Parts Catalogue

4.2 Cylinder 4.2.1 Assembly drawing No. 59609580500

4.2.1.1 Bom No.59609580500


1 5 9 6 0 9 5 2 0 0 9 7 1 pes Rear endpieee

2 5 9 6 0 9 5 2 0 0 9 8 1 pes Cover

"V J 5 9 6 0 9 5 2 0 0 9 5 1 pes Rear support

4 5 9 6 0 9 5 2 0 0 9 6 1 pes Front support

5 5 9 6 1 2 0 2 0 0 3 8 pes Cylinder braeket

6 5 9 6 1 2 0 2 0 0 3 9 1 pes Spaeer

7 5 9 6 1 2 0 2 0 0 4 0 1 pes Shaft E c m o k

8 5 9 6 1 2 0 2 0 0 4 1 1 pes Bush

E c m o k

9 5 9 6 1 2 0 2 0 0 4 2 1 pes Bearing eover S o CO cn

1 0 5 9 6 1 2 0 2 0 0 4 3 1 pes Reduetion gear eentring CO o o in

1 1 5 9 2 2 0 2 0 0 0 9 9 1 pes Cylinder o TT ^ CV

1 2 5 9 6 0 9 5 2 0 5 0 1 4 pes Endpieee fixing pin I J1 0) 1-

1 3 5 9 6 0 9 5 2 0 5 0 2 4 pes Cover knob

1 4 5 9 8 5 5 0 1 8 0 0 2 2 pes Bearing

1 5 5 9 8 5 1 2 4 8 0 1 8 2 pes 0 - r ing

1 6 5 9 8 5 1 2 8 8 0 1 3 2 pes Corteeo seal

1 7 5 9 6 3 0 9 0 3 0 7 7 1 pes 0 - r ing

1 8 5 9 6 0 3 5 7 0 1 6 4 1 pes Reduction gear

1 9 5 9 8 5 4 5 1 8 0 0 4 1 pes Motor

2 0 5 9 6 3 1 0 0 3 0 0 4 2 pes Clamp lockup

2 1 5 9 6 3 0 9 0 3 0 6 9 2 pes Clamp gasket with edge

2 2 5 9 6 1 2 0 2 0 4 4 4 1 pes Ring

4 - 10 (42) A' Tetra Pak

4 Spare Parts Catalogue 4.9 Refrigeration Plant

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A' Tetra Pak 4 - 1 1 (42)


P o s . PART NO. QTY U N I T DESCRIPTION

2 3

2 4

5 9 8 5 1 2 4 8 0 1 9

5 9 6 1 2 0 2 0 4 4 5

pes Seal

pes Ring nut

4 - 12 (42) A' Tetra Pak


1 8

1/1 - 5 9 6 0 9 5 8 0 5 0 0

A' Tetra Pak 4 - 13 (42)


4.3 Check valve 4.3.1 Assembly drawing No. 59613020407

4.3.1.1 Bom No.59613020407


1 59612040710 1 pes Holder for spring

2 59612040711 1 pes Spring

3 59630901104 1 pes Ball

1

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1/1 - 59613020407

A' Tetra Pak 4 - 1 5 (42)


4.4 Dasher Unit 4.4.1 Assembly drawing No. 59230200067

4.4.1.1 Bom No.59230200067


1 59612020449 1 pes Shaft

2 59612020416 1 pes Bushing

J 59612020417 1 pes Bushing

4 59612020451 1 pes Low eeeentrie support

5 59612020452 1 pes Pin

6 59609520301 1 pes Stop spring

7 59609520302 1 pes Eeeentrie guide support

8 59609520303 1 pes Rod for tube

9 59609520304 1 pes Internal tube

10 59609,520305 1 pes Bushing

11 59603570212 1 pes Spring

12 59609520306 1 pes Seal ring

13 59851240031 1 pes 0 - r ing

14 59609500021 8 pes Seraper blade

4 - 1 6 (42) A' Tetra Pak


A' Tetra Pak 4 - 1 7 (42)

4.5 Ice Cream pump 4 Spare Parts Catalogue

4.5 Ice Cream pump 4.5.1

4.5.1.1

Assembly drawing No. 59611021160 Bom No.59611021160


1 59600910309 1 pes Impeller

2 59600910024 1 pes Star wheel

3 59651229056 2 pes Gasket

4 59652272646 1 pes Maehine serew

5 59651240014 1 pes 0 - r ing

6 59600910377 1 pes Washer

7 .59651242166 1 pes 0 - r ing

8 59651039002 1 pes Cylinder pin

9 59600910407 1 pes Piston

13 59600910310 3 pes Bolt

13 59651246064 1 pes 0 - r ing

14 59600920185 1 pes Indieator for CIP

15 59651242157 4 pes 0 - r ing

16 59600920007 1 pes End cover CIP

17 59600920177 1 pes Cylinder

18 59651242165 1 pes 0 - r ing

19 59600910303 1 pes Piston rod

20 59652272636 1 pes Machine screw

21 59600910382 1 pes Cover

22 59600103823 1 pes Bearing bush, carbon

23 59600910306 1 pes Lock nut

24 5960013673 1 pes Bearing bush, carbon

4 - 1 8 (42) A' Tetra Pak

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A' Tetra Pak 4 - 19 (42)



25 59651240053 1 pes 0 - r ing

26 59600910371 1 pes Loek ring

29 59600910311 1 pes Bolt

29 59600920047 1 pes Pump housing FP-2-A CIP

30 59600920160 1 pes Feeler gauge

31 59600910404 1 set Stop ring

32 59651039000 1 pes Cylinder pin

J J 59600910408 0 pes Guide rod

34 59600910709 0 pes Guide rod

35 59651245709 1 pes 0 - r ing

59600960092 0 pes Set of gaskets FP-2 CIP

4 - 20 (42) A' Tetra Pak


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A' Tetra Pak 4 - 21 (42)


4.6 Mix pump 4.6.1 Assembly drawing No. 59613020445

4.6.1.1 Bom No.59613020445


1 59400910024 1 pes Rear endipiece

2 59851229056 2 pes Cover

3 59851039000 1 pes Rear support

4 59851245709 1 pes Front support

5 59851242157 4 pes Cylinder bracket

6 59400910377 1 pes Spaeer

7 59851179053 1 pes. Shaft

8 59851242165 1 pes Bush

9 59851242166 1 pes Bearing eover

10 59400910407 1 pes Reduction gear centring

11 59851039002 1 pes Cylinder

12 59400920177 1 pes Endpiece fixing pin

13 59630202003 3 pes Cover knob

14 59400920007 1 pes Bearing

15 59400910408 1 pes 0 - r ing

16 59851246064 1 pes Corteeo seal

17 59400920009 1 pes 0 - r ing

18 59400920008 1 pes Reduction gear

19 59851079004 1 pes Motor

20 59400910409 1 pes Clamp lockup

21 59400910300 1 pes Clamp gasket with edge

22 59851242167 1 pes Ring

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4 - 22 (42) A' Tetra Pak


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A' Tetra Pak 4 - 23 (42)



23 59400910303 pes Seal

24 59851240014 pes Ring nut

25 59852772636 pes 0- r ing

26 59852272646 pes Corteeo seal

27 59400910382 pes O-ring

28 59400103823 pes Reduction gear

29 59630202004 pes Motor

30 59851240053 pes Clamp loekup

31 59400910309 pes Clamp gasket with edge

32 5940013673 pes Ring

34 59400920045 pes Ring nut

35 59400910404 pes O-ring

36 59400910372 pes Corteeo seal

37 59400910371 pes O-ring

38 59400910306 pes Reduction gear

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4 - 24 (42) A' Tetra Pak


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23

A' Tetra Pak 4 - 25 (42)


4.7 Bracket for pump 4.7.1 Assembly drawing No. 59613020005

4.7.1.1 Bom No.59613020005

Pos. PART NO. QTY U N I T D E S C R I P T I O N

1 59600920110 1 pes Ring

2 59600920162 1 pes Body

3 59600920164 1 pes Shaft

4 59600920159 1 pes Ring nut

5 59600920149 1 pes Bolt

6 59600920224 1 pes Ring nut

7 59851248006 1 pes Seal

8 59630903039 1 pes 0 - r ing

9 59630901071 1 pes Bearing

10 59630903085 1 pes Corteeo seal

11 59608060407 1 pes Ring

4 - 26 (42) A' Tetra Pak


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A' Tetra Pak 4 - 27 (42)


4.8 Pneumatic Plant 4.8.1 Assembly drawing No. 59609580450

4.8.1.1 Bom No.59609580450


1 5 9 6 1 7 0 2 0 2 6 9 1 pes Filter group

2 5 9 8 5 3 5 4 9 0 6 0 1 pes Air Dryer

J 5 9 6 3 0 7 0 2 1 6 2 1 pes Air booster

4 5 9 6 3 0 6 0 2 0 2 8 1 pes Manometer

5 5 9 6 3 0 7 0 2 0 0 5 1 pes Cap

6 5 9 6 0 9 4 2 1 2 1 0 1 pes Washer

7 5 9 6 0 9 4 8 1 2 0 2 1 pes Filter

8 5 9 6 0 9 4 2 1 2 1 1 1 pes Cartridge

9 5 9 6 1 7 0 2 0 2 6 0 1 pes Air eontroller

1 0 5 9 6 3 3 0 0 4 1 1 4 1 pes Check valve

11 5 9 6 3 0 7 0 2 0 0 1 2 pes Valve

1 2 5 9 6 3 0 4 0 4 0 1 4 2 • pes Conneetor

4 - 28 (42) A' Tetra Pak


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A' Tetra Pak 4 - 29 (42)


4.9 Refrigeration Plant 4.9.1 Assembly drawing No. 59609522350

4.9.1.1 Bom No.59609262350

Pos. PART NO. QTY U N I T D E S C R I P T I O N

1 5 9 8 5 4 4 3 8 0 0 1 1 pes Vacuum pressure gauge

2 5 9 8 5 4 4 9 8 0 0 1 1 pes Braeket

-) J 5 9 8 5 4 0 3 8 0 1 6 1 pes Water valve

4 5 9 8 5 4 0 4 8 0 0 1 1 pes Cock

5 5 9 8 5 4 0 9 8 0 0 1 2 pes Cock

6 5 9 8 3 0 5 0 1 0 3 7 1 pes Cock

7 5 9 8 5 7 0 6 7 0 0 6 2 pes Pressure switch

8 5 9 8 5 7 0 6 7 0 0 7 2 pes Pressure switch

9 5 9 6 3 0 5 0 1 0 0 3 1 pes Solenoid valve body

1 0 5 9 8 5 4 1 9 8 0 0 1 1 pes Body valve

11 5 9 6 3 0 5 0 1 0 3 9 2 pes Coil

1 2 5 9 8 5 4 5 7 8 0 0 4 1 pes Condenser

1 3 5 9 6 1 7 0 2 0 2 4 9 1 pes Economizer

1 4 5 9 8 5 4 1 9 8 0 0 2 1 pes Filter

1 5 5 9 8 5 4 1 9 8 0 0 3 1 pes Orifice unit

1 6 5 9 6 3 0 5 0 1 0 2 5 1 pes Thermostat element

1 7 5 9 6 1 7 0 2 0 2 7 1 1 pes Expansion body valve

1 8 5 9 6 1 7 0 2 0 2 5 4 1 pes Pilot light

1 9 5 9 6 1 7 0 8 8 0 7 0 2 pes Sensor holder for PTC

2 0 5 9 6 0 3 5 1 3 0 6 8 2 pes Probe

2 1 5 9 8 5 7 0 6 7 0 0 3 2 pes Pressure transducer

2 2 5 9 8 5 4 4 9 8 0 0 4 1 pes Humidity indicator

4 - 30 (42) A' Tetra Pak


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A' Tetra Pak 4 - 31 (42)

4.11 Electr ical c a b i n e t 4 Spare Parts Catalogue


23 59854037012 1 pes Safety valve

4 - 32 (42) A' Tetra Pak


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A' Tetra Pak 4 - 33 (42)


4.10 Control Panel


MMI1/2D2 59630409108 1 pes Control panel

59630406101 1 pes 9-way plug

59630406102 1 pes 9-way soeket

59630406103 2 pes 9-vvay hood

PSP1/3S2 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED

59630403088 1 pes Aetiiator with 1 NO

59630401203 1 pes Aeeessoiies

59630401201 1 pes Actuator illuminated knob

C l P l / l S l 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED

59630403088 1 pes Aetuator with 1 NO

59630401203 1 pes Aeeessories

59630401201 1 pes Aetuator illuminated knob

MXP1/3S3 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED

59630403088 1 pes Aetuator with 1 NO


59630401201 1 pes Aetuator illuminated knob

AIR1/2S2 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED

59630403088 1 pes Aetuator with 1 N O



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4 - 34 (42) A' Tetra Pak


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A' Tetra Pak 4 - 35 (42)



M D R 1 / 3 S 3 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED

59630403088 1 pes Actuator with 1 NO



C O L 1 / 3 S 2 59630403202 1 pes Lamp soeket

59630401282 1 pes Lamp LED


59630401203 1 pes Accessories


EST1/3S4 59630401282 1 pes Lamp LED




59630401204 1 pes Push button

EST1/2S1 59630403094 2 pes 1 NC block


59630401162 1 pes Emergency stop button

59630403088 1 pes Actuator with 1 N O

4 - 36 (42) A' Tetra Pak


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A' Tetra Pak 4 - 37 (42)


4.11 Electrical cabinet

PSP1/1Q2 59857178008

RCKl / lDO 59630409051

RCK1/1D3 59630409064

RCK1/1D5 59630409026

RCK1/1D6 59630409026

R C K i / l D 7 59657772006

RCK1/1D9 59630409061

PSP1/2G2 59630405057

V7\iTl/]M5 59630303029

MXP1/1Q2 59630403085

59630403087

1CP1/1Q2 59630403085

59630403087

MDR1/1Q2 59630401136

59630403087

C O L l / l Q l 59630401202

59630403087

C0L1 /1Q4 59630401202

59630403087

PSP1/2Q2 59657179066

EST1/1K7 59630403010

59630403039

COL1/6K2 59630403010

59630403039

pes Main control switch

pes PLC module

pes Digital 1/0 module

pes Analog 1/0 module

pes Analog 1/0 module

pes Analog input module

pes Analog output module

pes Power supplier

pes External cooling fan

pes Circuit breaker

pes Auxiliary switch

pes Circuit breaker


pes Circuit breaker


pes Circuit breaker


pes Circuit breaker


pes Circuit breaker

pes Socket

pes Relay

pes Socket

pes Relay

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4 - 38 (42) A' Tetra Pak

4 Spare Parts Catalogue 4 . 9 R e f r i g e r a t i o n P l a n t

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A' Tetra Pak 4 - 39 (42)


PSP1/2F2 59630401270

COL1/4U2 59630403196

COL1/4U5 59630403196

PSP1/2K7 59630403218

ESTI/1K2 59657049149

MXPIMKI 59630403154

1CP1/3K4 59630403154

MDR1/3K4 59630403102

59630403207

COL1/2K5 59630403102

59630403198

COL1/2K6 59630403102

59630403198

MXP1/1U2 59857017002

1CP1/1U2 59857017002

MDR1/1U2 59857017004

pes Switch

pes Relay

pes Relay

pes Phase relay

pes Safety relay

pes Contactor

pes Contactor

pes Contactor

pes 1 NC+ 1 NO block

pes Contactor

pes 2 NC+ 2 N O block

pes Contactor

pes 2 NC+ 2 NO block

pes Frequency converter



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4 - 40 (42) A' Tetra Pak

4 Spare Parts Catalogue 4 . 9 R e f r i g e r a t i o n P l a n t

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A' Tetra Pak 4 - 41 (42)


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4 - 42 (42) A' Tetra Pak

A- Tetra Pak