4 MA • Technology Handbook HMI & Operator Interface

B&R has added two new series to its suc-cessful Power Panel HMI family: Power

Panel T-Series terminals and Power Panel C-Series con-trollers – both featuring ana-log resistive touch screens. Equipped with an embedded browser, Power Panel T30 terminal devices are fully web-compatible and can even be used as a Visual Compo-nents client. The terminal se-ries is being offered with four TFT display sizes ranging from 4.3” to 10.1” and comes with 2 Ethernet interfaces, 2 USB ports and an extensive array of configuration options.

The Power Panel C70 controller is equipped with a 333 MHz Intel Atom CPU, 256 MB DDRAM, 16 kB FRAM and 2 GB onboard flash drive. This controller provides a built-in touch screen and is being offered in three display sizes ranging from 5.7” to 10.1”. The Power Panel C70 achieves cycle times down to 1 ms. POWERLINK and standard Ethernet, 2x USB 2.0 and X2X Link, as well as optional RS232, RS485 and CAN interfaces meet all connection requirements. Both of these device series have an extremely compact design, minimal installation depth and an intelligent cable outlet arrangement, making these panels easy-to-mount space savers. And because these two new series do not have hard disks, fans or batteries, they are maintenance-free. The panel front provides IP65 protection, which makes these devices extremely well-suited for harsh industrial environments.

Learn more about the C-/T-Series

Swing arm systems with IP65-rated panels raise the barB&R recently introduced a new line of swing arm systems that includes fully enclosed panels available in a wide range of variants and feature IP65 protection, allowing them to be placed optimally on machines. Multi-touch widescreen panels are available in sizes ranging from 18.5” to 24”

with either HD Ready or Full HD resolution. The larger displays and higher resolution make it possible to include even more information on each screen – an enormous advantage for user ergonomics.

If space is limited yet large displays are still necessary, a 21.5” model in portrait format is also available. With option-al side handles, it is easy to maneuver and operate

these devices at the machine. Two system variants with analog resistive touch screens are also available in 4:3 format, allow-ing users to upgrade their operator hardware without having to modify their existing HMI applications in any way.

These panels are connected using affordable standard cables run conveniently through the swing arm shaft – even after mounting. And for those who choose Smart Display Link 3 – which allows up to 100 meters between the PC and panel – the slim RJ45 connector makes cabling even easier.

These swing arm systems can be equipped with buttons, selector switches, key switches and an integrated E-stop button as needed. Thanks to an integrated RFID reader, individual access rights can be assigned to anyone from service engineers to system operators. Jotting down passwords on small scraps of paper has been relegated to the past – right where it belongs.

Learn more about swing-arm panels

TECHNOLOGY HANDBOOK HMI & Operator Interface

Power Panel, Safety, Motion and HMI controller

B&R Industrial Automation Inc.2501 Rutherford Road, Unit 42-43Concord, ON, L4K 2N6 CANADATel: 1-905-417 9500Email: office.ca@br-automation.com

www.br-automation.com

ALL SHAPES. ALL SIZES. ALL COLORS.

< PLC + HMI = Power Panel C-Series< Pure HMI = Power Panel T-Series< For I/O, drives and safety< POWERLINK | Ethernet | USB | CAN | RS232 | RS485< 4,3" | 5,7" | 7" | 10,1"

www.br-automation.com/PowerPanel

4 MA • Technology Handbook Sensors

Level detection is of great im-portance in many industries. The demands on level switch-es can vary considerably, from

monitoring maximum and minimum levels in tanks, to protection against overflow or running dry. Until now, engineers have needed to specify from a wide assortment of different sensors, depending on the specific application. It was simply not possi-ble to cover all applications with one type of level switch. The CleverLevel has changed all of that, allowing just one sensor to be used for almost any point level application.

There are many factors to consider in level applications, such as foam presence, viscosity, stickiness, and the aggressiveness of the media. The commonly used vibrating fork level sensor does not offer great performance in all of these situations. Measur-ing errors can arise, since high viscosity materials tend to stick to these forks. Coarse granular media can easily become lodged between the forks and also cause measuring errors. The forks are difficult to clean. Also, liquid and powder substances re-quired different fork sensor versions.

Versatile sensor with easy configurationThe CleverLevel sensor is able to reliably detect levels in vir-tually any media. Based on frequency sweep technology, the sensor continuously analyses the resonant frequency around the sensor tip. All materials have a die-electric value. The die-electric value directly affects the resonant frequency, allowing the sensor to reliably detect the presence of the material. High sensitivity for dielectric constants from 1.5 to over 100 enables limit detection for all sorts of powders, granulates and liquids.

Out of the box, the CleverLevel factory default setting can already detect most media. A Teach-in function can be used to further customize the sensor for trickier applications, such as ignoring foam, sticky residue or other material stuck to the tip. Tanks with liquid chocolate are a typical example. Even when empty, the sensor and container walls are coated with chocolate. When configured accordingly, the CleverLevel still switches only when the tank is really full or empty. A sim-

ple configuration software shows the user a clear graphical representation of what the sensor sees, and makes setting the sensor easy, even for difficult applications.

CleverLevel can be installed in any orientation. A bright blue signal LED is highly visible from all directions. The sen-sor housing is IP67 as standard, and it is suitable for ambient temperatures between -40°C and +200°C. The small mounting depth of only 15 mm is a plus for many applications. In addi-tion to the industrial process connections, there are also versions with EHEDG approval for food areas and other areas with strict hygiene requirements. The PEEK sensing tip is compatible with most solid materials, oils, chemicals, and solutions.

See why Simon says “CleverLevel is a switch for all media”. Click the link for more information or call Baumer for a dem-onstration of this game-changing new technology.

TECHNOLOGY HANDBOOK Sensors

Simon says “CleverLevel is a switch for all media”

Baumer Inc. 4046 Mainway Drive, Burlington, Ontario L7M 4B9Phone: 1-905-335-8444Fax: 1-905-335-8320

www.baumer.com/cleverlevel

Times are changing. CleverLevel LBFS/ LFFS switch – The really clever alternative to vibrating forks.

Inaccurate readings because something is sticking to the vibrating fork are a thing of the past. We took this to the next level: Safe monitoring of fi lling level thanks to Baumer’s new CleverLevel series. Reliable differentiation of media that might be electrostatic,

sticky, pasty, or have a high or low viscosity.

Bring yourself up-to-dateon the latest in fi lling level measurement at

www.baumer.com/CleverLevel

PI-24-Inserat_LBFS_LFFS_8-25x11zoll.indd 1 09.02.15 11:00

18 MA • Technology Handbook Motion Control

TECHNOLOGY HANDBOOK Motion Control

OMRON AUTOMATION AND SAFETY • Canada toll free: 866.986.6766 • www.omron247.com

Increase Throughput with Precise, High-Speed Motion

Discover how we can overcome your machine’s throughput barriers.

One unif ied platform controls your entire machineAt Omron, we deliver a comprehensive range of products and services designed to increase the speed, versatility, and safety of your machines.

Our Sysmac automation controllers deliver ultra-synchronized performance

for up to 256 axes that lets you turn up the speed and maintain the quality level.

If you are developing a new machine or upgrading an existing model, look to Omron as your knowledgeable partner for superior automation.

Omron_MA_CAN Motion Control_Handbook_Ad_Oct2015.indd 1 9/17/15 5:26 PM

Controls engineers know the stress of the last-minute crunch to finish program development, testing and debugging the system to meet a

promised delivery date. If only they could start working out the whole program from the start of the machine build instead of waiting until the very end. An integrated development environment (IDE) with program simulation provides a tool to let controls engineers control their destiny.

Integrated programming and simulation at Omron Automation and Safety means that a single software package, Sysmac Studio, can be used for logic, motion, safety and vision system development as well as HMI. Using simple drag-and-drop configuration, all hardware can be seamlessly integrated without cumbersome handshaking protocols and timing issues. Typically, each of these systems is de-veloped separately, using software specific for the functionality. Each one has its own programming environment. The Sysmac integrated programming environment reduces time lost creating multi variables to pass information back and forth. With all these under one environment variables are common to them all. The complex motion capabilities are further simplified by integrated cam editors. This facilitates easy cam integration that can be graphically displayed to show position, velocity, etc.. All applica-tions are in one software, with one application version to control. Parameters for all devices are in a single file for easy loading com-pared to several separate ones based on functionality.

Programming the SystemTypical simulation software often only lets the engineer check just the PLC program or motion program in isolation with no way to verify interaction between controlled devices. The early integrated simulators showed the interaction between PLC and HMI, and eventually general motion—defined here as point-to-point control, gearing and camming. High end motion control for robotic kinematics was kept separate due to the programming and timing complexities. Integrated configuration software like Omron’s Sysmac Studio automatically creates a single data table that can be referenced by all our connected control systems. This

provides the basis for extensive trace functionality within the simulator.

One Button SimulationTest the whole system, from PLC logic and motion to robotic kinematics with-out creating separate configurations for simulation and real world operation. Sysmac Studio displays operation with a built-in, high-powered oscilloscope. All sections of code work together as they would in the real machine, whose hardware may not be available for 12

to 14 weeks. The simulation allows the verification that motion processes complete their cycles where and when expected. Large simulation capacity lets engineers see more machine interaction instead of piecing together multiple traces to get a general sense of what is happening. A typical simulation offers 8 variables in a single trace—such as speed, acceleration, deceleration, and posi-tion. The simulator in Sysmac Studio provides 4 simultaneous traces with up to 192 variables that can be divided among the traces whether testing in simulation or with actual hardware.

Reward: One Golden Program FileOn-time machine delivery can be achieved with less stress using the integrated development environment and program simu-lation in Sysmac Studio. The comprehensive integrated view provides a practical basis to start developing the whole machine program starting week one and refining and debugging as the machine comes together, incorporating parts that get changed out along the way.

Grab Control of the Programming Process from Day One

Omron Automation & Safety885 Milner Avenue Toronto ON M1B 5V8 Toll Free: 1-866-986-6766 Email: askomron@omron.com

www.industrial.omron.ca

Integrated simulation tests the whole system, not individual logic, motion and safety programs from the start of a machine build.

DIGITAL SUPPLEMENT TO

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

A LOOK INTO THE PRODUCTS, TECHNOLOGIES AND SOLUTIONS SHAPING THE MARKET

CONNECTIVITY

Connectivity with Wireless, Cellular, Ethernet, I/O and Surveillance Cameras

33rd

Manufacturers Automation Inc.How May We Help You?

1600 King Street North, St. Jacobs, ON N0B 2N0 - 1-800-387-6268 - www.manuauto.com

Industrial Ethernet Switches Industrial I/OLogikIndustrial Computing

I

Introduction to Wireless Redundancy withMoxa's Advanced AeroLink Protection

n industr ia l app-lications, such as c o m m u n i c a t i o n between off-shore oil

platforms, or train-to-ground communications, a reliable wireless bridge is essential t o m i n i m i z e s y s t e m downtime and maximize system availability. Moxa's A e r o L i n k P r o t e c t i o n provides a reliable wireless bridge between two networks. As we have seen above, when you are using old-fashioned wireless bridge or WDS connections, the link is exposed to at least one of two types of risks - device failure and wireless link failure.

With AeroLink Protection, a network has two or more AeroLink Protection-enabled wireless client nodes connected to a single access point. One serves as the active node, while the others are passive, backup nodes. If the active node stops sending or receiving data for any reason, AeroLink Protection completely restores the communication link within 300ms by bringing backup nodes online. This includes the time required for network convergence and Address Resolution Protocol (ARP) update.

Furthermore, the passive node can be connected to a different access point on a different frequency, providing frequency-level redundancy. If there is interference on the active channel, the backup path will transmit the data via a backup device and backup frequency. The technology uses the wireless radio's standard wireless protocol to detect that the link has been disconnected. As soon as a serious interruption is detected, Aerolink Protection takes action. The switchover to the passive node, and full network recovery, takes only 300ms.

AeroLink Protection not only guards against both device and wireless link failure, but also offers the ability to scale

up your redundancy paths by add ing add i t i ona l hardware - providing even stronger protection for your wireless bridge network when needed. If even more robust resistance to radio frequency interference is required, three or more d i f f e r e n t b a c k u p frequencies can be used, when the 5GHz range is

available.

AeroLink Protection is a client radio feature that negotiates with every other AeroLink Protection-enabled client in range to set up the active node and passive nodes. Because AeroLink Protection works at a low level, layer 2, it is effectively invisible to higher network protocol levels, so it is easy to add an AeroLink Protection bridge to an existing network: it just works. The fast recovery time and simple setup allow users to form a reliable wireless bridge that will ensure their daily operations are uninterrupted, no matter what kind of failures occur.

Enjoy Seamless Communication with AeroLink Protection

AeroLink Protection offers cast-iron redundancy by automatically handling both device failure and radio interference. Relying on industry standards for security and interoperability, it offers simple "plug and play" setup and configuration—working well with existing networks. AeroLink Protection is modular and scalable: offering anything from basic redundant wireless bridges, to increasingly robust wireless network configurations for more demanding environments.

AeroLink Protection technology is available now in the first of Moxa's new generation of A-series AeroLink Protection-enabled devices, the AWK-3131A Industrial IEEE 802.11n Wireless AP/Bridge/Client.

High Tech Solutions for a High Tech World

Manufacturers Automation Inc. 1-800-387-6268 • www.manuauto.com

Outstanding QualityOutstanding Reliability

IndustrialWireless & Cellular

A look into the products, technologies And solutions shAping the mArket

Digital Supplement to

technology hAndbook

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

SENSORS

A LOOK INTO THE PRODUCTS, TECHNOLOGIES

AND SOLUTIONS SHAPING

THE MARKET

DIGITAL SUPPLEMENT TO

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

POWERSUPPLIES

A LOOK INTO THE PRODUCTS, TECHNOLOGIES AND SOLUTIONS SHAPING THE MARKET DIGITAL

SUPPLEMENT TO

MOTION CONTROL

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

4 MA • Technology Handbook HMI & Operator Interface

B&R has added two new series to its suc-cessful Power Panel HMI family: Power

Panel T-Series terminals and Power Panel C-Series con-trollers – both featuring ana-log resistive touch screens. Equipped with an embedded browser, Power Panel T30 terminal devices are fully web-compatible and can even be used as a Visual Compo-nents client. The terminal se-ries is being offered with four TFT display sizes ranging from 4.3” to 10.1” and comes with 2 Ethernet interfaces, 2 USB ports and an extensive array of configuration options.

The Power Panel C70 controller is equipped with a 333 MHz Intel Atom CPU, 256 MB DDRAM, 16 kB FRAM and 2 GB onboard flash drive. This controller provides a built-in touch screen and is being offered in three display sizes ranging from 5.7” to 10.1”. The Power Panel C70 achieves cycle times down to 1 ms. POWERLINK and standard Ethernet, 2x USB 2.0 and X2X Link, as well as optional RS232, RS485 and CAN interfaces meet all connection requirements. Both of these device series have an extremely compact design, minimal installation depth and an intelligent cable outlet arrangement, making these panels easy-to-mount space savers. And because these two new series do not have hard disks, fans or batteries, they are maintenance-free. The panel front provides IP65 protection, which makes these devices extremely well-suited for harsh industrial environments.

Learn more about the C-/T-Series

Swing arm systems with IP65-rated panels raise the barB&R recently introduced a new line of swing arm systems that includes fully enclosed panels available in a wide range of variants and feature IP65 protection, allowing them to be placed optimally on machines. Multi-touch widescreen panels are available in sizes ranging from 18.5” to 24”

with either HD Ready or Full HD resolution. The larger displays and higher resolution make it possible to include even more information on each screen – an enormous advantage for user ergonomics.

If space is limited yet large displays are still necessary, a 21.5” model in portrait format is also available. With option-al side handles, it is easy to maneuver and operate

these devices at the machine. Two system variants with analog resistive touch screens are also available in 4:3 format, allow-ing users to upgrade their operator hardware without having to modify their existing HMI applications in any way.

These panels are connected using affordable standard cables run conveniently through the swing arm shaft – even after mounting. And for those who choose Smart Display Link 3 – which allows up to 100 meters between the PC and panel – the slim RJ45 connector makes cabling even easier.

These swing arm systems can be equipped with buttons, selector switches, key switches and an integrated E-stop button as needed. Thanks to an integrated RFID reader, individual access rights can be assigned to anyone from service engineers to system operators. Jotting down passwords on small scraps of paper has been relegated to the past – right where it belongs.

Learn more about swing-arm panels

TECHNOLOGY HANDBOOK HMI & Operator Interface

Power Panel, Safety, Motion and HMI controller

B&R Industrial Automation Inc.2501 Rutherford Road, Unit 42-43Concord, ON, L4K 2N6 CANADATel: 1-905-417 9500Email: office.ca@br-automation.com

www.br-automation.com

ALL SHAPES. ALL SIZES. ALL COLORS.

< PLC + HMI = Power Panel C-Series< Pure HMI = Power Panel T-Series< For I/O, drives and safety< POWERLINK | Ethernet | USB | CAN | RS232 | RS485< 4,3" | 5,7" | 7" | 10,1"

www.br-automation.com/PowerPanel

4 MA • Technology Handbook Sensors

Level detection is of great im-portance in many industries. The demands on level switch-es can vary considerably, from

monitoring maximum and minimum levels in tanks, to protection against overflow or running dry. Until now, engineers have needed to specify from a wide assortment of different sensors, depending on the specific application. It was simply not possi-ble to cover all applications with one type of level switch. The CleverLevel has changed all of that, allowing just one sensor to be used for almost any point level application.

There are many factors to consider in level applications, such as foam presence, viscosity, stickiness, and the aggressiveness of the media. The commonly used vibrating fork level sensor does not offer great performance in all of these situations. Measur-ing errors can arise, since high viscosity materials tend to stick to these forks. Coarse granular media can easily become lodged between the forks and also cause measuring errors. The forks are difficult to clean. Also, liquid and powder substances re-quired different fork sensor versions.

Versatile sensor with easy configurationThe CleverLevel sensor is able to reliably detect levels in vir-tually any media. Based on frequency sweep technology, the sensor continuously analyses the resonant frequency around the sensor tip. All materials have a die-electric value. The die-electric value directly affects the resonant frequency, allowing the sensor to reliably detect the presence of the material. High sensitivity for dielectric constants from 1.5 to over 100 enables limit detection for all sorts of powders, granulates and liquids.

Out of the box, the CleverLevel factory default setting can already detect most media. A Teach-in function can be used to further customize the sensor for trickier applications, such as ignoring foam, sticky residue or other material stuck to the tip. Tanks with liquid chocolate are a typical example. Even when empty, the sensor and container walls are coated with chocolate. When configured accordingly, the CleverLevel still switches only when the tank is really full or empty. A sim-

ple configuration software shows the user a clear graphical representation of what the sensor sees, and makes setting the sensor easy, even for difficult applications.

CleverLevel can be installed in any orientation. A bright blue signal LED is highly visible from all directions. The sen-sor housing is IP67 as standard, and it is suitable for ambient temperatures between -40°C and +200°C. The small mounting depth of only 15 mm is a plus for many applications. In addi-tion to the industrial process connections, there are also versions with EHEDG approval for food areas and other areas with strict hygiene requirements. The PEEK sensing tip is compatible with most solid materials, oils, chemicals, and solutions.

See why Simon says “CleverLevel is a switch for all media”. Click the link for more information or call Baumer for a dem-onstration of this game-changing new technology.

TECHNOLOGY HANDBOOK Sensors

Simon says “CleverLevel is a switch for all media”

Baumer Inc. 4046 Mainway Drive, Burlington, Ontario L7M 4B9Phone: 1-905-335-8444Fax: 1-905-335-8320

www.baumer.com/cleverlevel

Times are changing. CleverLevel LBFS/ LFFS switch – The really clever alternative to vibrating forks.

Inaccurate readings because something is sticking to the vibrating fork are a thing of the past. We took this to the next level: Safe monitoring of fi lling level thanks to Baumer’s new CleverLevel series. Reliable differentiation of media that might be electrostatic,

sticky, pasty, or have a high or low viscosity.

Bring yourself up-to-dateon the latest in fi lling level measurement at

www.baumer.com/CleverLevel

PI-24-Inserat_LBFS_LFFS_8-25x11zoll.indd 1 09.02.15 11:00

TECHNOLOGY HANDBOOKS

For more information and/or to book an ad in any of MA’s Technology Handbooks, please contact Klaus Pirker • 416-510-6757 • kpirker@annexweb.com

www.AutomationMag.com

BEST OF BOTH WORLDSBy advertising in our Technology Handbooks, you receive both editorial and display advertising exposure: 1) Full page ad – 8” x 10.75”2) 500-600 word supplied article, posted opposite

ad (article to include logo and one other graphic); article can focus on thought leadership, company expertise, technology and automation solutions, or consist of a company profile, case study or Q&A interview with a company representative.

COST: $1,150

2018 ISSUES (AD DEADLINE)

FEBRUARY Machine Safety (January 12)MARCH Sensors (February 9)MAY Internet of Things (April 13)JUNE HMI & Operator Interface (May 11)SEPTEMBER Connected Manufacturing (August 17)OCTOBER Motion Control (September 14)NOVEMBER Robotics (October 12)DECEMBER Cybersecurity (November 9)

Manufacturing AUTOMATION’s Technology Handbooks are a series of digital magazines that focus on a single product category within Canada’s manufacturing industry.

Posted on Manufacturing AUTOMATION’s website as an interactive flip-style magazine, our Technology Handbooks provide specific market and product information, as well as trends within that specific product category, to machine builders, component manufacturers, end users and system integrators.

18 MA • Technology Handbook Motion Control

TECHNOLOGY HANDBOOK Motion Control

OMRON AUTOMATION AND SAFETY • Canada toll free: 866.986.6766 • www.omron247.com

Increase Throughput with Precise, High-Speed Motion

Discover how we can overcome your machine’s throughput barriers.

One unif ied platform controls your entire machineAt Omron, we deliver a comprehensive range of products and services designed to increase the speed, versatility, and safety of your machines.

Our Sysmac automation controllers deliver ultra-synchronized performance

for up to 256 axes that lets you turn up the speed and maintain the quality level.

If you are developing a new machine or upgrading an existing model, look to Omron as your knowledgeable partner for superior automation.

Omron_MA_CAN Motion Control_Handbook_Ad_Oct2015.indd 1 9/17/15 5:26 PM

Controls engineers know the stress of the last-minute crunch to finish program development, testing and debugging the system to meet a

promised delivery date. If only they could start working out the whole program from the start of the machine build instead of waiting until the very end. An integrated development environment (IDE) with program simulation provides a tool to let controls engineers control their destiny.

Integrated programming and simulation at Omron Automation and Safety means that a single software package, Sysmac Studio, can be used for logic, motion, safety and vision system development as well as HMI. Using simple drag-and-drop configuration, all hardware can be seamlessly integrated without cumbersome handshaking protocols and timing issues. Typically, each of these systems is de-veloped separately, using software specific for the functionality. Each one has its own programming environment. The Sysmac integrated programming environment reduces time lost creating multi variables to pass information back and forth. With all these under one environment variables are common to them all. The complex motion capabilities are further simplified by integrated cam editors. This facilitates easy cam integration that can be graphically displayed to show position, velocity, etc.. All applica-tions are in one software, with one application version to control. Parameters for all devices are in a single file for easy loading com-pared to several separate ones based on functionality.

Programming the SystemTypical simulation software often only lets the engineer check just the PLC program or motion program in isolation with no way to verify interaction between controlled devices. The early integrated simulators showed the interaction between PLC and HMI, and eventually general motion—defined here as point-to-point control, gearing and camming. High end motion control for robotic kinematics was kept separate due to the programming and timing complexities. Integrated configuration software like Omron’s Sysmac Studio automatically creates a single data table that can be referenced by all our connected control systems. This

provides the basis for extensive trace functionality within the simulator.

One Button SimulationTest the whole system, from PLC logic and motion to robotic kinematics with-out creating separate configurations for simulation and real world operation. Sysmac Studio displays operation with a built-in, high-powered oscilloscope. All sections of code work together as they would in the real machine, whose hardware may not be available for 12

to 14 weeks. The simulation allows the verification that motion processes complete their cycles where and when expected. Large simulation capacity lets engineers see more machine interaction instead of piecing together multiple traces to get a general sense of what is happening. A typical simulation offers 8 variables in a single trace—such as speed, acceleration, deceleration, and posi-tion. The simulator in Sysmac Studio provides 4 simultaneous traces with up to 192 variables that can be divided among the traces whether testing in simulation or with actual hardware.

Reward: One Golden Program FileOn-time machine delivery can be achieved with less stress using the integrated development environment and program simu-lation in Sysmac Studio. The comprehensive integrated view provides a practical basis to start developing the whole machine program starting week one and refining and debugging as the machine comes together, incorporating parts that get changed out along the way.

Grab Control of the Programming Process from Day One

Omron Automation & Safety885 Milner Avenue Toronto ON M1B 5V8 Toll Free: 1-866-986-6766 Email: askomron@omron.com

www.industrial.omron.ca

Integrated simulation tests the whole system, not individual logic, motion and safety programs from the start of a machine build.

DIGITAL SUPPLEMENT TO

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

A LOOK INTO THE PRODUCTS, TECHNOLOGIES AND SOLUTIONS SHAPING THE MARKET

CONNECTIVITY

Connectivity with Wireless, Cellular, Ethernet, I/O and Surveillance Cameras

33rd

Manufacturers Automation Inc.How May We Help You?

1600 King Street North, St. Jacobs, ON N0B 2N0 - 1-800-387-6268 - www.manuauto.com

Industrial Ethernet Switches Industrial I/OLogikIndustrial Computing

I

Introduction to Wireless Redundancy withMoxa's Advanced AeroLink Protection

n industr ia l app-lications, such as c o m m u n i c a t i o n between off-shore oil

platforms, or train-to-ground communications, a reliable wireless bridge is essential t o m i n i m i z e s y s t e m downtime and maximize system availability. Moxa's A e r o L i n k P r o t e c t i o n provides a reliable wireless bridge between two networks. As we have seen above, when you are using old-fashioned wireless bridge or WDS connections, the link is exposed to at least one of two types of risks - device failure and wireless link failure.

With AeroLink Protection, a network has two or more AeroLink Protection-enabled wireless client nodes connected to a single access point. One serves as the active node, while the others are passive, backup nodes. If the active node stops sending or receiving data for any reason, AeroLink Protection completely restores the communication link within 300ms by bringing backup nodes online. This includes the time required for network convergence and Address Resolution Protocol (ARP) update.

Furthermore, the passive node can be connected to a different access point on a different frequency, providing frequency-level redundancy. If there is interference on the active channel, the backup path will transmit the data via a backup device and backup frequency. The technology uses the wireless radio's standard wireless protocol to detect that the link has been disconnected. As soon as a serious interruption is detected, Aerolink Protection takes action. The switchover to the passive node, and full network recovery, takes only 300ms.

AeroLink Protection not only guards against both device and wireless link failure, but also offers the ability to scale

up your redundancy paths by add ing add i t i ona l hardware - providing even stronger protection for your wireless bridge network when needed. If even more robust resistance to radio frequency interference is required, three or more d i f f e r e n t b a c k u p frequencies can be used, when the 5GHz range is

available.

AeroLink Protection is a client radio feature that negotiates with every other AeroLink Protection-enabled client in range to set up the active node and passive nodes. Because AeroLink Protection works at a low level, layer 2, it is effectively invisible to higher network protocol levels, so it is easy to add an AeroLink Protection bridge to an existing network: it just works. The fast recovery time and simple setup allow users to form a reliable wireless bridge that will ensure their daily operations are uninterrupted, no matter what kind of failures occur.

Enjoy Seamless Communication with AeroLink Protection

AeroLink Protection offers cast-iron redundancy by automatically handling both device failure and radio interference. Relying on industry standards for security and interoperability, it offers simple "plug and play" setup and configuration—working well with existing networks. AeroLink Protection is modular and scalable: offering anything from basic redundant wireless bridges, to increasingly robust wireless network configurations for more demanding environments.

AeroLink Protection technology is available now in the first of Moxa's new generation of A-series AeroLink Protection-enabled devices, the AWK-3131A Industrial IEEE 802.11n Wireless AP/Bridge/Client.

High Tech Solutions for a High Tech World

Manufacturers Automation Inc. 1-800-387-6268 • www.manuauto.com

Outstanding QualityOutstanding Reliability

IndustrialWireless & Cellular

A look into the products, technologies And solutions shAping the mArket

Digital Supplement to

technology hAndbook

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

SENSORS

A LOOK INTO THE PRODUCTS, TECHNOLOGIES

AND SOLUTIONS SHAPING

THE MARKET

DIGITAL SUPPLEMENT TO

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

POWERSUPPLIES

A LOOK INTO THE PRODUCTS, TECHNOLOGIES AND SOLUTIONS SHAPING THE MARKET DIGITAL

SUPPLEMENT TO

MOTION CONTROL

TECHNOLOGY HANDBOOK

M AC H I N E D E S I G N • S YS T E M S • T E C H N O LO G Y

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