technical specification for flexible jumpers · nbr nitrile butadiene rubber id internal diameter...

EMPLOYER: LOTOS PETROBALTIC S.A. JOB 113A20

Revision

COUNTRY: POLAND 01 02 03 04 05 06 07

AREA: SOUTH-EAST BALTIC SEA Doc. N.

PLANT: B8 OIL FIELD

TECHNICAL SPECIFICATION FOR FLEXIBLE JUMPERS

Contractor Doc. N. : 113A20-PP-SP-10033

Sheet / of 1 / 11

Date 01/06/16

This document undergoes an issuance cycle within EDMS "I-DOC". Its distribution is electronically controlled. Printing not reporting the name of the destine, shall be considered as “NOT CONTROLLED” copy

“PETROBALTIC” RIG CONVERSION PROJECT


CONTR. DOC N. : 113A20-PP-SP-10033

07 IFO Re-Issued for Order M. Colombo

P.S.L. C. Ciapani D.P.E.M.

A. Mariani P.E.M.

01/06/16



A. Mariani P.E.M.

10/04/15



A. Mariani P.E.M.

09/01/15


P.S.L. D. Zanini D.P.E.M.

A. Mariani P.E.M.

10/10/14



A. Mariani P.E.M.

23/09/14

02 IFO Issued for Order M. Colombo


A. Mariani P.E.M.

08/09/14

01 IFB Re-Issued for Bid M. Colombo

P.S.L. R. Marchegiani

D.P.E.M. A. Mariani

P.E.M. 13/03/14

00 IFB Issue for Bid M. Colombo

P.S.L. R. Marchegiani

D.P.E.M. A. Mariani

P.E.M. 10/01/14

Rev. Status Description Prepared Checked Approved Date


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 2 / 11

Date 01/06/16


REVISION DESCRIPTION SHEET

Rev. Para. Revision Description

01 3.2 Inclusion of ASTM A694 and PRS

01 5.0 Deletion of corrosion protection and inclusion of either static/quasi and dynamic analysis depending upon application

01 6.0 Inclusion of water injection flexible jumpers

02 6.0 Update of external environmental conditions and Xmas and WI end fittings

03 App.1 Topside Xmas tree choke ID=52mm, Gasket no. inlet and outlet, End Connection 5K 2 1/16” 6B FLG, Internal Liner HNBR compatible with the Process Conditions, Service

03 App.2 Process Conditions, Service “Treated Seawater and Treated Produced Water (with high chlorides concentration of 150 g/l”, Internal Liner HNBR to be compatible with the Process Conditions, Service, Gasket no. inlet and outlet

04 App.2 End connection BX169

05 App.2 Application Definition – static. Removal of Inconel 625 weld overlay on flange end connections 1 and 2.

06 App.1

Choke valve in suitable low alloy carbon steel including the choke valves’ flanges, inclusion of a suitable insulation kit between 22% Cr dplx internal reinforcement and connecting flanges now in low temp. carbon steel/low alloy carbon steel, End connections 1 and 2 in low alloy carbon steel and low temp. carbon steel respectively, inclusion of note 11.

06 App.2 Internal reinforcement in low alloy carbon steel.

06 App.2 Internal reinforcement in low alloy carbon steel.

07 App.1 Update Flexible length

Hold No.

Para. Description of Hold


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 3 / 11

Date 01/06/16


INDEX

1.0 SCOPE .................................................................................................................................. 4

2.0 DEFINITIONS AND ABBREVIATIONS ................................................................................. 4

2.1 ABBREVIATIONS ................................................................................................................. 4

3.0 CODES AND STANDARDS .................................................................................................. 4

3.1 PROJECT SPECIFICATIONS ............................................................................................... 5

3.2 REFERENCE CODES .......................................................................................................... 5

4.0 GENERAL DESIGN REQUIREMENTS ................................................................................ 6

5.0 SCOPE OF SUPPLY ............................................................................................................. 6

5.1 BATTERY LIMITS ................................................................................................................. 7

6.0 APPENDIX 1 DATA SHEET FOR TOPSIDE WELLHEAD XMAS TREE FLEXIBLE JUMPERS

8

6.1 APPENDIX 2 DATA SHEET FOR WATER INJECTION FLEXIBLE JUMPERS ................. 10


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 4 / 11

Date 01/06/16


1.0 SCOPE

This specification covers the minimum technical requirements for the supply of flexible jumpers to be installed on the B8 Platform Plant including, materials, tools, facilities, personnel and services required for the design, material procurement and certification, manufacturing, testing and preparation of the required documentation. Appendix 1 details the data sheet for the flexible jumpers.

2.0 Definitions and Abbreviations

EMPLOYER: LOTOS PETROBALTIC S.A.

CONTRACTOR: ROSETTI MARINO S.P.A

SHIPYARD CONTRACTOR: The shipyard selected for the implementation of the assembly phase

SUPPLIER: The party that manufactures and/or supplies equipment, materials, goods or services for the project.

Shall - Used to indicate requirements strictly to be followed in order to conform to the specification and accepted by all involved parties. Should - Used to indicate that among several possibilities one is recommended as particularly suitable without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required. May - Used to indicate a course of action permissible within the limits of the specification. Can - Used for statements of possibility and capability, whether material, physical or casual.

2.1 ABBREVIATIONS

FAT Factory Acceptance Test RTJ Ring Type Joint PSL Product Specification Level HNBR Hydrogenated Nitrile Butadiene Rubber NBR Nitrile butadiene rubber ID Internal Diameter DN Diameter Nominal

3.0 Codes and Standards

The following Codes, Standards and Statutory Regulations shall be considered part of this specification. It shall be the SHIPYARD CONTRACTOR/SUPPLIER’s responsibility to ensure that they are in possession of all required Codes, Standards and Regulations latest revisions referenced in this specification. In the advent of conflict between two or more documents and/or codes and standards the most stringent criteria shall apply.


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 5 / 11

Date 01/06/16


Any conflict shall be brought to the attention of the EMPLOYER/CONTRACTOR for complete resolution before proceeding.

3.1 Project Specifications

113A20-PP-SP-10059 Piping Materials Narrative

113A20-PP-SP-10001 Piping Design Specification

113A20-PP-RE-10126 Wall Thickness Calculation Report

113A20-PP-DS-10072 Special Parts List and Data Sheets

113A20-PP-SP-10055 Painting and Coating Specification

3.2 Reference Codes

API 17K Specification for Bonded Flexible Pipe

API RP 17B Recommended Practice for Flexible Pipe

API 17 TR2 The Ageing of PA-11 in Flexible Pipes

API 6A/ ISO 10423 Specification for Wellhead and Christmas Tree Equipment

ASME Section V Non-destructive examination

ASME B16.5 Pipe flanges and flanged fittings

ASME B16.20 Metallic gaskets for pipe flanges

ASTM E165 Practice for Liquid Penetrant Inspection

ASTM E709 Recommended Practice for Magnetic Particle Inspection

ASTM A388 Standard Practice for Ultrasonic Examination of Heavy Steel Forgings

ASTM E428 Standard Practice for Fabrication and Control of Metal, other than aluminum, Reference Blocks Use in Ultrasonic Testing


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 6 / 11

Date 01/06/16


ASTM A370 Standard Test Methods and Definitions for Mechanical Testing of Steel Products

ASTM A182 F51 Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts for High-Temperature Service

ASTM A694/A694M

Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves and Parts for High Pressure Transmission Service

PED 97/23/EC Pressure Equipment Directive

PRS Polish Register of Shipping

4.0 General Design Requirements

The SHIPYARD CONTRACTOR/SUPPLIER’s extent of supply shall consist of the design, production of materials manufacture, drawings and data, assembly, painting, testing, inspection and all their sub-suppliers co-ordination, where applicable, in accordance with applicable codes and standards listed on the relevant data sheet and any additional requirements of this specification. The SHIPYARD CONTRACTOR/SUPPLIER shall submit all pertinent drawings, documents for the flexible jumpers in accordance to the Requirement Documentation Design Supply (RDDS). Where a SHIPYARD CONTRACTOR/SUPPLIER has not previously manufactured a specific product at the size, rating or material type he shall notify EMPLOYER/CONTRACTOR at the bid stage. The SUPPLIER shall also state the manufacturer and country of origin of all the components including their pressure containing material sub-suppliers during the bid stage.

5.0 Scope of Supply

As a minimum the following describes the scope of supply for the flexible jumpers.

Project management, engineering, material procurement, fabrication, material certification, factory acceptance testing, packing, assistance during installation procedure preparation, assistance during installation (if required), preparation of the documentation for the supply of static and dynamic Flexible Jumpers end flanged including appropriate end fittings, bolting, seal rings for installation and testing,

A static/quasi static and dynamic analysis shall be completed depending upon the application of the flexible jumpers including: material selection and chemical compatibility with the transported fluid and environmental conditions, stress analysis (taking into account functional loads, operating loads, environmental loads, installation loads, testing loads), relevant calculation reports and relevant analyses,

The Flexible Jumpers storage/transportation support and all the accessories needed for shipping the supplied items,

Provision of the documentation and material certification,


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 7 / 11

Date 01/06/16


The execution of the Factory Acceptance Test, including supply of testing media, testing equipment and instrumentation provision of relevant documentation,

The execution of preservation operations including provision of required fluid considering the minimum operating and storage temperature,

The requirement for Flexible Jumpers installation and test (if any) to be carried out during installation and pre-commissioning,

Recommended spare parts for installation, pre-commissioning and at least 2 years of operation,

Quality Manual and Quality Assurance Certificate, Supplier is responsible for the design, manufacturing, integration and testing of the Flexible

Jumpers and the associated equipment and is thus encouraged to require to CONTRACTOR/SHIPYARD CONTRACTOR all the information, others than those specified, deemed necessary to achieve the scope of supply.

5.1 Battery Limits

The flexible jumpers’ battery limits and the items included in the supply are from their respective flanges consisting of the flexible tubing.


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 8 / 11

Date 01/06/16


6.0 Appendix 1 Data Sheet for topside wellhead Xmas tree flexible jumpers

:

: B8-10-LM-001 - B8-10-LM-002 - B8-10-LM-003 - B8-10-LM-004 - B8-10-LM-005 - B8-10-LM-006

:

:

:

Connecting to PMC 512 (LTCS)

:

:

:

End Connection 1 :

End Connection 2 :

Fire Resistance : Composite fire resistance layer. Pipe tested in accordance with Lloyd's or DNV

:

:

:

:

:

:

:

Min Bend Rad (static) : SUPPLIER to confirm

Min Bend Rad (dynamic) : SUPPLIER to confirm

Min Bend Rad (storage) : SUPPLIER to confirm

:B8-10-LM-002 - 16000mm (+/- 600mm)B8-10-LM-003 - 18000mm (+/- 600mm)B8-10-LM-004 - 18000mm (+/- 600mm)B8-10-LM-005 - 16000mm (+/- 600mm)B8-10-LM-006 - 12000mm (+/- 600mm)

: DN 3":

Internal Liner : HNBR (to be compatible with the Process Conditions, Service): NBR. Hose shall be with external protection for drop objects

End Connection 1 : API 6A/ISO 10423 PSL3 60K low alloy carbon steelEnd Connection 2 : ASTM A350 LF2

As a minimum internal reinforcement shall be in 22% Cr dplx. A suitable insulation kit/device shall be supplied between connection FLGS in carbon/low alloy carbon steel and internal reinforcement in 22% Cr dplx, if required, to prevent any possible galvanic corrosion issues.

Flexible Hose Size

Flanged Ends Connection

To connect to topside wellhead xmas trees choke valves

API 6A/ISO 10423 5K (5000psi) DN 2 1/16" 6B RTJ R24

To connect to Flowlines ASME B16.5 1500# DN 3" RTJ R35 swivel type

Internal Reinforcement

External Hose Material

Operating Pressure

10°C to 20°C

Six

Design Code API 17K. Connecting flanges in accordance with API 6A/ISO 10423 and ASME B16.5

P&ID No.

PMC

Design Pressure 205Barg

Process ConditionsService high rate corrosion environment (Crude Oil + Wet gas with CO2 content of 3.5% + produced

water with chlorides concentration of 152 g/l)

Size

Line No.

QTY

5.5Barg

Integral

Length (Overall) B8-10-LM-001 - 18000mm (+/- 600mm)

Operating Temperature

(minus) - 10°C/80°C

Bend Limiters

Materials

Connecting directly to the Choke valves' outlet flange API 6A/ISO 10423 5K (5000psi) in suitable low alloy carbon steel

Topside wellhead xmas trees

10-3"-CO-002-00-512-E, 10-3"-CO-007-00-512-E, 10-3"-CO-012-00-512-E, 10-3"-CO-017-00-512-E, 10-3"-CO-022-00-512-E, 10-3"-CO-027-00-512-E

113A20-PR-PID-05140, 113A20-PR-PID-05141, 113A20-PR-PID-05142, 113A20-PR-PID-05143, 113A20-PR-PID-05144, 113A20-PR-PID-05145

Flexible Jumpers to connect topside wellhead Xmas trees' choke valves to the oil production manifold flowlines.

Flowlines

Topside wellhead xmas trees choke valves

API 6A/ISO 10423 DN 2 1/16" ID = 52.0mm

To connect to Flowlines ASME B16.5 DN 3" ID = 66.6mm

FAT 8hrs at 1.5 x design pressure

Design Temperature

Description

IDENTIFICATION Nos

7

7

7

7

7

7

jbiala

Podświetlony

jbiala

Dymek

seven

jbiala

Pływające pole tekstowe

+ B8-10-LM-007

jbiala


+ B8-10-LM-007 - 20000mm

jbiala

Wiersz

jbiala

Podświetlony

jbiala

Podświetlony

jbiala

Podświetlony

jbiala


To be confirmed by Manufacturer

jbiala

Wiersz

jbiala

Wiersz

jbiala

Wiersz

jbiala

Podświetlony

jbiala

Wiersz

jbiala

Podświetlony

jbiala

Wiersz

jbiala

Dymek

Design Code: API Spec.17J

jbiala

Podświetlony


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 9 / 11

Date 01/06/16


Application DefinitionStatic or Dynamic : Static/Quasi Static

Thermal InsulationThermal Insulation Required : No

External EnvironmentIce effects to be considered : Yes. (minus) - 10°CSunlight exposure :

External Environment Wave Data : Yes. 100 year return period 9mWind Data : Yes. 100 year return period max. 30 m/s

Corrosion Protection RequirementsCathodic Protection : Not requiredElectrical Continuity : Not requiredCorrosion Protection : Not required

Additional RequirementsMaterials Required in addition to API 17K : NoManufacturing required in addition to API 17K : NoSelection of PSL level for 7.11.6 : PSL3FAT required in addition to API 17K : NoMarkings required in addition to API 17K : NoPrototype tests required : NoAdditional national authority/goverment regulations : PED 97/23/EC and Polish Register of Shipping (PRS)Purshase inspection required : Yes. In accordance with SHIPYARD MR documentationGeneral requirements in addition to API 17K : No

:

Colour:

11. If an insulation kit/component can't be provided between the connecting FLGS in suitable low temp. carbon/low alloy carbon steel and internal reinforcement in 22% Cr dplx, connection flanges in 22% Cr dplx shall be acceptable.

3. A stainless tag, permantly attached, shall be stamped or engraved with the following information -

Certification: Certified materials test

Hose Colour Black

Notes1. This document shall be read in conjunction with Piping Materials Narrative 113A20-PP-SP-10059,2. All dimensions are in (mm) unless noted otherwise,

9. Flexible Jumpers shall be completely drained and dried after hydrotest

a) Suppliers name and identificationb) Pressure test certificate No. and datec) SP item No. (e.g. SP-027-01)d) Maximum allowable working pressure4. Hydrostatic tests shall be carried out with portable water containing 1% by volume of biodegradable wetting agent. The pH of water shall lie between 6.0 and 8.0,5. Hose shall be suitable for operating in an offshore environment,

8. Hoses over 50kg in weight lifting hook(s) are to be supplied. Vendor to advise quantity, position(s) and material. Pressure test to include flange connections where possible, vendor to advise if not possible. GA drw to be supplied with bid,

6. Hose should be clearly and permantely identified along it's whole length ie. applicable service,7. Burst pressure certificate to be supplied for the hose,

Yes. 0.80 kW/m² max. (radiation from the flare tip will be 1.3kW/m² for 15mins during emergency flaring every two weeks)

10. All metallic parts to be painted in accordance with Painting and Coating Procedure 113A20-PP-SP-10055

jbiala

Wiersz

jbiala

Dymek

Metallic parts to be painted in accordance with Manufacturer procedure.

jbiala

Wiersz

jbiala

Wiersz


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 10 / 11

Date 01/06/16


6.1 Appendix 2 Data Sheet for water injection flexible jumpers

:

: B8-13-LM-001 - B8-13-LM-002 - B8-13-LM-003 - B8-13-LM-004 - B8-13-LM-005

:

:

:

:

:

:

End Connection 1 :

End Connection 2 :

Fire Resistance : Composite fire resistance layer. Pipe tested in accordance with Lloyd's or DNV

:

:

:

:

:

:

:

Min Bend Rad (static) : SUPPLIER to confirm

Min Bend Rad (dynamic) : SUPPLIER to confirm

Min Bend Rad (storage) : SUPPLIER to confirm

:

Vertical movement : 10mm (+/-0.5mm) from the zero position: 15° (+/- 0.5°)

: DN 4": As a minimum internal reinforcement shall be in low alloy carbon steel

Internal Liner : HNBR (to be compatible with the Process Conditions, Service): NBR. Hose shall be with external protection for drop objects

End Connection 1 : API 6A/ISO 10423 PSL 3 75K low alloy carbon steelEnd Connection 2 : API 17D SS PSL 3 75K low alloy carbon steel

Swivel Flange API 17D SV 10K (10000psi)

Flexible Hose SizeInternal Reinforcement

External Hose Material

Materials

Displacement from the vertical axis

Bend Limiters Integral

Length (Overall)

Load Cases

2000mm (including end connectors). SUPPLIER to confirm this length shall suffice for the load case values stated

Operating Pressure 400Barg

Operating Temperature 4°C to 35°C

FAT 8hrs at 1.5 x design pressure

Design Temperature (minus) - 10°C/65°C

P&ID No. 113A20-PR-PD--05156

Flanged Ends Connection

Topside Water Injection Flowlines

API 6A/ISO 10423 10K (10000psi) DN 5 1/8" 6BX BX169 RTJ

API 17D SV 10K (10000psi) DN 5 1/8" 6BX BX169 RTJ Riser Hangers (LPB pulling in head)

Process ConditionsService Treated water and treated produced water (with high chlorides concentration of 150 g/l)

Design Pressure 440Barg

Line No.

Design Code

PMC Topside Water Injection Flowlines

Flange API 6A/ISO 10423 10K (10000psi) WN

Riser Hangers (LPB pulling in head)

Size Topside Water Injection Flowlines

API 6A/ISO 10423 DN 5 1/8" ID = 87.32mm

Pulling in Swivel Flange API 17D DN 5 1/8" ID = 101.6mm

13-4"-TW-044-00-812-E, 13-4"-TW-045-00-812-E, 13-4"-TW-046-00-812-E, 13-4"-TW-047-00-812-E, 13-4"-TW-048-00-812-E

Riser Hangers (LPB pulling in head)

API 17K. Connecting flanges in accordance with API 17D and API 6A/ISO 10423

Description Flexible Jumpers to connect topside Water Injection flowlines to their individual Water Injection Riser Hangers.

IDENTIFICATION Nos

QTY Five

7


Revision

COUNTRY: POLAND 01 02 03 04 05 06 07


PLANT: B8 OIL FIELD



Sheet / of 11 / 11

Date 01/06/16


Application DefinitionStatic or Dynamic : Static

Thermal InsulationThermal Insulation Required : No

External EnvironmentIce effects to be considered : Yes. (minus) - 10°CSunlight exposure :

External Environment Wave Data : Yes. 100 year return period 9mWind Data : Yes. 100 year return period max. 30 m/s

Corrosion Protection RequirementsCathodic Protection : Not requiredElectrical Continuity : Not requiredCorrosion Protection : Not required

Additional RequirementsMaterials Required in addition to API 17K : NoManufacturing required in addition to API 17K : NoSelection of PSL level for 7.11.6 : PSL3FAT required in addition to API 17K : NoMarkings required in addition to API 17K : NoPrototype tests required : NoAdditional national authority/goverment regulations : PED 97/23/EC and Polish Register of Shipping (PRS)Purshase inspection required : Yes. In accordance with SHIPYARD MR documentationGeneral requirements in addition to API 17K : No

:

Colour:

9. Flexible Jumpers shall be completely drained and dried after hydrotest

6. Hose should be clearly and permantely identified along it's whole length ie. applicable service,7. Burst pressure certificate to be supplied for the hose,

10. All metallic parts to be painted in accordance with Painting and Coating Procedure 113A20-PP-SP-10055

3. A stainless tag, permantly attached, shall be stamped or engraved with the following information -

4. Hydrostatic tests shall be carried out with portable water containing 1% by volume of biodegradable wetting agent. The pH of water shall lie between 6.0 and 8.0,5. Hose shall be suitable for operating in an offshore environment,

8. Hoses over 50kg in weight lifting hook(s) are to be supplied. Vendor to advise quantity, position(s) and material. Pressure test to include flange connections where possible, vendor to advise if not possible. GA drw to be supplied with bid,

a) Suppliers name and identificationb) Pressure test certificate No. and datec) SP item No. (e.g. SP-027-01)d) Maximum allowable working pressure

Hose Colour Brown

Notes1. This document shall be read in conjunction with Piping Materials Narrative 113A20-PP-SP-10059,2. All dimensions are in (mm) unless noted otherwise,

Certification: Certified materials test

Yes. 0.80 kW/m² max. (radiation from the flare tip will be 1.3kW/m² for 15mins during emergency flaring every two weeks)

technical specification for flexible jumpers · nbr nitrile butadiene rubber id internal diameter...

Documents