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Technical Specification SD Rig 02 ZJ70LC

2000 HP

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INDEX

1 The Drilling Unit .................................................................................................................................... 3 1.1 Drilling Unit Details .................................................................................................................... 3 1.2 Drawworks Details .......................................................................................................................... 3 1.3 Mast Specifications ................................................................................................................... 4 1.4 Sub-Structure ......................................................................................................................................... 4 1.5 Travelling Assembly .................................................................................................................. 5 1.6 Top Drive, ........................................................................................................................................ 5 1.7 Drill Line .................................................................................................................................... 5 2 Rotary Equipment ........................................................................................................................... 6

2.1 Rotary Table ............................................................................................................................. 6 3 Pumping and High Pressure Discharge System ........................................................................... 6

3.1 Mud Pumps ............................................................................................................................... 6 3.2 High Pressure Mud Lines .......................................................................................................... 7 4 Low Pressure Mud System .................................................................................................................. 7 4.1 Mud Mixing extra mixing pump .............................................................................................. 7 4.2 Shale Shakers ........................................................................................................................... 8 4.3 Desander ................................................................................................................................................ 8 4.4 Desilter .................................................................................................................................................... 9 4.5 Mud Cleaner / Centrifuge .......................................................................................................... 9 4.6 Mud Tanks ................................................................................................................................ 9 4.7 Trip Tank ................................................................................................................................. 10

4.8 Water Tanks ........................................................................................................................... 10 4.9 Cellar Pumps .......................................................................................................................... 10 4.10 Mud Agitators .......................................................................................................................... 10 4.11 Casing Fill-up Line .................................................................................................................. 10 4.12 Well Fill-up Line....................................................................................................................... 11 4.13 Other Mud Equipment ............................................................................................................. 11 5 Power Plant ................................................................................................................................... 11

5.1 Engine - AC Generator Sets.................................................................................................... 11 5.2 SCR's (optional) ............................................................................................................................ 11 5.3 Diesel Engines ........................................................................................................................ 12 5.4 Lines, Switchboards ................................................................................................................ 12 5.5 Third Party Power Availability .................................................................................................. 12 5.6 Fuel Tanks .............................................................................................................................. 12 5.7 Emergency Generators ................................................................................................................ 12 6 Blowout Prevention and Well Control Equipment ...................................................................... 13 6.1 13 5/8 in BOP Stack ..................................................................................................................... 13 6.2 Drilling Spools and Adapters .................................................................................................. 14 6.3 Accumulator Unit ..................................................................................................................... 14 6.4 BOP Control System ............................................................................................................... 15 6.5 Choke Manifold ............................................................................................................................. 15 6.6 Choke Lines ............................................................................................................................ 16 6.7 Kill Lines.................................................................................................................................. 16 6.8 BOP Testing and Handling Equipment .................................................................................... 16 6.9 String Safety Valves (Non-Return) .......................................................................................... 17 6.10 Upper Kelly Cock .................................................................................................................... 17 6.11 Lower Kelly Cock .................................................................................................................... 18 6.12 Float Valves .................................................................................................................................. 18 6.13 Bell Nipples ............................................................................................................................. 18 6.14 Vent Lines from Degasser ............................................................................................................ 18 6.15 Mud Gas Separator (Poorboy- Gas buster etc) ....................................................................... 18 6.16 Vacuum Degasser ........................................................................................................................ 19 6.17 Kelly and Kelly Spinner ................................................................................................................. 19 7 Rig Floor Equipment ..................................................................................................................... 19

7.1 Elevators .............................................................................................................................................. 19 7.1.1 Centre Latch/Side Door Drill Pipe & Drill Collar ................................................................................... 19 7.1.2 Casing Side Door Elevators ................................................................................................................ 20 7.1.3 Casing Spiders/Slips ................................................................................................................................. 21 7.1.4 Casing Single Joint Elevators .............................................................................................................. 21

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7.1.5 Elevator Links...................................................................................................................................... 21 7.2 Slip Requirements ................................................................................................................... 22

7.2.1 Manual Slips ........................................................................................................................................ 22 7.2.2 Casing & tubing Slips and Casing Bowls for Master Bushings ............................................................... 22

7.2.3 Safety Clamps ..................................................................................................................................... 22 7.3 Tongs and Casing Equipment ................................................................................................. 23

7.3.1 Rotary Tongs with Torque Indicator..................................................................................................... 23 7.3.2 Manual Casing Tongs ......................................................................................................................... 23 7.3.3 Power Casing and Tubing Tongs ........................................................................................................ 23 7.3.4 Lifting and Handling Subs ................................................................................................................... 23

Bit Breakers and Rock Bit and Stabiliser Gauges ......................................................................................... 23 7.3.5 Pipe Wipers ......................................................................................................................................... 24 7.3.6 Cable Cutter ........................................................................................................................................ 24

8 Drilling String and Associated Equipment .................................................................................. 24 8.1.1 Drillpipe Specifications ...................................................................................................................... 24 8.1.2 Drill pipe Pup Joints ............................................................................................................................. 25 8.1.3 Heavy Weight Drillpipe ........................................................................................................................ 25 8.1.4 Drill Collars .......................................................................................................................................... 26 8.1.5 Crossover Subs ................................................................................................................................... 27 8.1.6 Drillpipe Protectors .................................................................................................................................... 27

9 Recording and Indicating Equipment .......................................................................................... 27

9.1.1 Driller’s Control Panel .......................................................................................................................... 27 9.1.2 Pit Level Indicator ................................................................................................................................ 28 9.1.3 Pit Volume Totalizer ............................................................................................................................ 28 9.1.4 Mud Flow Volume Indicator ................................................................................................................. 28 9.1.5 Mud Shack .......................................................................................................................................... 28 9.1.6 Deviation Surveying Equipment ........................................................................................................... 29

10 Auxiliary Equipment for the Rig ................................................................................................... 29

10.1.1 Cutting and Welding Equipment .......................................................................................................... 29 10.1.2 Air Compressors ................................................................................................................................. 29 10.1.3 Communication Equipment ...................................................................................................................... 29

Cleaning Units 29 10.1.4 Chiksan Lines ..................................................................................................................................... 30 10.1.5 Pipe Racks (and Pipe Baskets) ........................................................................................................... 30 10.1.6 Air Blowers (Bug Blowers) ................................................................................................................... 30

11 Safety Equipment .......................................................................................................................... 30 11.1 Personal Protective Equipment ............................................................................................... 30 11.2 Fire Fighting Equipment - Immediate Action ............................................................................ 31 11.3 Personal Protection for Fire Fighting Personnel ....................................................................... 31 11.4 First Aid Supply ....................................................................................................................... 31 11.5 Safety Equipment .................................................................................................................... 32 11.6 Additional Equipment in the Rig Safety Store .......................................................................... 32 12 Camp Equipment .......................................................................................................................... 32 13 Winterisation Equipment.................................................................................................................... 33 14 Photos .......................................................................................................................................................... 33

Item Description Of Equipment

Page 3 of 46

Rig Equipment List

1 The Drilling Unit

1.1 Drilling Unit Details

Name/Identification of Rig SD Rig-2, ZJ 70 Make China

Type ZJ70 LC

Year of construction 2001-2002

Nominal drilling depth with 5 in DP (metres) 6000m

Rig Fuel storage capacity (m3) 62m3

Rig Fuel average consumption for Summer and for Winter

Operations, inclusive of boiler in service, heavy and light

Summer -8,5m3 ,

Winter -12,5m3

Total Mud Tank Capacity (active + reserve) 320m3

Rig Water Tank Capacity 120m3

Number of standard truck loads to move between locations 115 standard loads

Number of abnormal truck loads to move between location 10 abnormal loads

Required hoisting capacity for heaviest load Mt 70 Mt. truck

Estimated rig-up time (Summar/Winter) Summer – 14 days , Winter -18 days

1.2 Drawworks Details

Make TF-38G

Rated input power (hp) 1480 кВт / kW

Line Diameter (in) 38 mm (1-1/2”)

Drive type, Engines Mechanical

Auxiliary brake, hydromatic or simular FDWS-40. Electro-magnetic.

Brake cooling system capacity (bbls) Capacity – 40m3 of fluid

Single line maximum pull (lbs.) 487 кН / kN

Sand line drum 1000m

Crown block safety device type 1 –Crown block saver ,2 – Drum crown block saver


Page 4 of 46

1.3 Mast Specifications

Make and type JJ450/45-K4

Total height (m) i.e. suitable for racking in double stands. 45 м m

API gross nominal capacity (Mt.) 450 Mt

Max allowable wind speed for rigging up / down and during drilling operations m/sec

Rig downtime status (No-HP, Full stand pipe) 36m/s

Keep devices status (No-HP, No stand pipe) 47.8m/s

Mast raising and descending 8.3m/s

Dead line anchor type and capacity JZ-500

Crown block make and type TC-450

Crown block rated capacity (Mt.) 450 Mt.

Racking capacity of DP and DC (metres) 6000 m

Air winch with spooling device – make & type XJFH-35

Air winch rated pull (Mt) 45.5kN

Hydraulic winch with spooling device – make & type 6000 м / m

Hydraulic winch rated pull (Mt) 5 Mt.

Anti-collision lights on top of mast Installed

Wind Sock Installed on mud tanks and\or rotary floor

1.4 Sub-Structure

Make and type DZ450/7.5-K Built to API standards Meets API standards

Rig floor height (m), 9.0 м / m

Clear height beneath rotary beams (m) 6.8 м / m

Nominal Height 10,5 m

Simultaneous capacity setback (Mt.) 2400 kN

Simultaneous capacity rotary (Mt.) 4500 kN

Casing capacity (Mt) 4500 kN

Matting boards 46 pcs.


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Accessories, enclosed winterization, Rig Floor, and Monkey Complete winterization ,including Mud tanks , substructure , choke\kill manifolds , heated.

Air tanks 2 nos.

BOP handling system Available

Air winch mounted in wellhead area Yes ,1 no.

Air winch rated pull (Kg) 5000 kg.

Catwalk length (m) 12 m

Rig Floor drainage system to dedicated collection sump/tank for recycling

Installed

1.5 Travelling Assembly

Block make and type YC450

Rated capacity (Mt) 4500 kN

Hook make and type DG450

Rated capacity (Mt.) 4500 kN

Swivel 1

Make & Type SL450-II

Rated capacity (Mt.) 4500 kN

1.6 Top Drive,

Top drive type and make BPM, China\ model - DQ70BSC Rated capacity (Mt.) 4500 KN

Drive type AC Induction, forced air cooling

Power (hp) 400 HP

Maximum continuous torque (ft-lbs.) 50 KN.M

Maximum rpm 120 rpm

Last full inspection, including NDT of main shaft NDT inspection performed on December 2011

1.7 Drill Line

Drill line make 6 x 19 S+FС

Drill line size (in) 38mm

Drill line breaking strength (Mt) 820 kN


Page 6 of 46

2 Rotary Equipment

2.1 Rotary Table

Rotary make and type ZP375 Rated static capacity (Mt) 5850 kN

Maximum opening size (in) 952.5 mm

Drive type Shaft

Maximum input horsepower (hp) 5850 кН

Inserts e.g. 9.5/8 in casing bushings (in) 5-1/4” , 9-5/8” ,10 ¾” , 20” , 6”

Right and left torque limit (ft-lbs.) 32362 N.m

Maximum and minimum rpm Max . - 300 rpm , Min. – 80rpm

3 Pumping and High Pressure Discharge System

3.1 Mud Pumps

Number 3 nos. Make F-1600 , China

Type Triplex

Drive Shaft

Transmission ZJ-40

Maximum input horsepower per pump (hp) 1180 kW

Fluid end type Machinery (Universal joint)

Liner sizes available (in) &

Working Pressure in Bar Liner size - 180, 170, 160, 150, 140 ,

Working pressure - 22.7, 25.5, 28.8, 32.7, 34.3 Mpa.

Pulsation Dampeners type China ,with shock absorber for exit

Reset relief valve type Adjustable

High pressure valve(s) after pump Yes

Charge pump make and type Xian Xingquing Petroleum Ltd.China (with mud charging system)

Charge pump drive Electrical

Length on reel 1000m


Page 7 of 46

Suction lines - number and size (in) No. - 1 , size – 12” (305mm)

Suction Dampeners - number and type 1 no.

Muds pump suction lines to be fitted with strainers. Jumper hoses

to be fitted with safety slings.

Suction lines fitted with strainers .Jumper hoses fitted with safety slings

Supercharger Quantity 2 nos. – used , 1 no. – new

Motor Power 55 kw, Head Lift - 40m, Efficiency - 72%

Displacement (liter/second) 67 liter\second

3.2 High Pressure Mud Lines

Discharge line number 1 no. Discharge line size, OD X ID (in) ID – 4” ,OD -4 ½»

Working pressure 35 Мpa

Rotary hose number and type 2 nos. , 4SP-102 x 350

Rotary hose ID size (in) 4”

Rotary hose length (m) 18m

Rotary hose working pressure (Bar) 35 Mpa

Standpipe 4” x 35

Standpipe size (in) 4”

Standpipe working pressure (Bar) 35 Mpa

Connections for 3rd

party sensors Available

4 Low Pressure Mud System

4.1 Mud Mixing extra mixing pump

Mixing hopper number 2 Hopper make and type China

Mixing pumps number 2

Mixing pump size and type NJ -7,5 Centrifugal , 6 x 8


Page 8 of 46

Mix pump drive (HP) Electric motors , 55kW

Suction line must be independent Yes ,independent

Discharge line sizes 6”

Make/Type China The system shall be able to treat mud in the active system or pill tank or reserve tank whilst not interfering with the mud pump or

Suitable to requirements

4.2 Shale Shakers

Number 2 nos.

2 nos. (Flo-Line Cleaner FLC-503-LHWFSGX-46)

Maker : Derrick Type Linear

Drive Electric motors

4.3 Desander

Make and type Xian Xingquing Petroleum Ltd,China , J 0605

Number of cones and size (No. & “) No. – 2 & 10”

Feed pump make (fully assigned) SB 200 B , 200m3/ hr , 74 ltr\sec.

Feed pump type Centrifugal ,

Feed pump drive, HP Electric motor , 55kW (74ltr\sec)

Suction from Degasser


Page 9 of 46

4.4 Desilter

Make and type LSC250 x 2 x 15, x 0,6 Number of cones and size (No. & “) No – 10 & 4”

Feed pump make (fully assigned) 60 ltr\sec., electric motor -45KW ,YB280s-4

Feed pump type 150SB -Ш

Feed pump drive, HP Centrifugal

Suction from Dehydration box of desander

Discharge to Desilter

4.5 Mud Cleaner / Centrifuge

Make and type Centrifuge - LW355 x 860-N Feed pump make (fully assigned) Max/flow rate – 20m3\hr,

Feed pump type Centrifugal

Feed pump drive, HP Electric motors

Screen mesh size 200mm

4.6 Mud Tanks

Total capacity excluding sand traps, m3

(bbls) 300m3 Active tank capacity, m

3 (bbls) 300m3

Number of active tanks 6

Intermediate tank capacity, m3 (bbls) 100m3

Number of Intermediate tanks 2

Suction tank capacity, m3

(bbls) 100m3

Number of Suction tanks 2

Reserve mud tank capacity, m3

(bbls) 100m3

Number of reserve tanks 2

Pill tank capacity, m3

(bbls) 20m3

Number of pill tanks 1

Discharge to Desilter


Page 10 of 46

4.7 Trip Tank

Capacity, m3

(bbls) 8m3 Fill method open

Pump type Centrifugal

Level indicator type Scale type

4.8 Water Tanks

Number 1 no.

Capacity (Bbls) 100m3

Connections description Soft connection

Number of water pumps 2 nos.

Water pump type and size 2”, Centrifugal

Line size (in) 2”

Line lengths (m) 20 meters

Distribution and pumping system diagram required Will be provided upon request

Heating system for winter operations Yes (Boiling unit Heating cable & heater).

4.9 Cellar Pumps

Number 2 nos.

Type/capacity, lpm, (gpm) HP 7,5 , 2000 gpm

4.10 Mud Agitators

Number 2 nos. Type Rotator , L-NJ11

Motor (hp) (Explosion proof) Explosion proof , 15kWt

4.11 Casing Fill-up Line

Make and type China


Page 11 of 46

OD (in) 3” Control Valve Location Trip tank

Controls Driller’s console

4.12 Well Fill-up Line

Make and type (trip tank) 1 soft connection from trip tank OD (in) 2”

Control Valve Location Trip tank

Controls Driller’s console

4.13 Other Mud Equipment

Centrifugal pump(s) and lines to allow pumping mix water to cement unit

1 no.

Mud Bucket c/w return hose to flowline Yes| 1

5 Power Plant

5.1 Engine - AC Generator Sets

Quantity 2 Make DBL-372

Type Model of generator - LSA 47.1 L9 C6/4

Rated output of generator, HP & rpm 372 kW

Output volts (v) 400 V

Frequency (Hz) 50Hz

Cooling system Water radiator

5.2 SCR's (optional)

Quantity 1

Make China

Type ZJ-40

Maximum continuous power (kva) 600 кВт / kW


Page 12 of 46

5.3 Diesel Engines

Quantity 4

Make Genset model HDU500, S/N HDU0702029, 50HZ, Engine: Volvo Penta TAD1641GE, rated power 484KW,rated speed 1500 rpm, spec No. 8692521869523

Type Model of generator - LSA 47.1 L9 C6/4

Maximum continuous power (KW) 400V

5.4 Lines, Switchboards

All lines to be well protected and control panel with breaker switches and transformers

All lines thoroughly protected and control panel with breaker switches and transformers

All electric fittings to be explosion proof (US or European specs) All electric fittings are explosion proof

5.5 Third Party Power Availability

Maximum continuous power (kva) 400 V

Output volts (v) 400 V

5.6 Fuel Tanks

Rig site Fuel Tank Number 3 Each tank Capacity (Bbls) 18m3+27m3+30m3

Main Camp Fuel Tank Number 1

Each tank Capacity (Bbls) 18m3

5.7 Emergency Generators

Quantity (must be automatic start from Blackout occurrence) Yes Maximum continuous power (kva) 300/400 (kVt)

Output volts (v) 380-400 (v)

Frequency (Hz) 50 Hz

DC output volts (v) 220 and 380 V


Page 13 of 46

6 Blowout Prevention and Well Control Equipment

6.1 13 5/8 in BOP Stack

13 5/8 in Bop stack composed of:

One 13 5/8 in 5000 psi annular preventer and

One 13 5/8 in double ram BOP with a minimum pressure rating of 700 bar (10000 psi), and fitted with ram-locks c/w hand-wheels and extensions.

Available ram types must be for all range of utilized, drill pipe rams (2 sets), 2 7/8 in and 3½ tbg (1 set) or 2 7/8 inch to 5 inch variable bore rams for use of double gate BOP, blind rams (1 sets). 9 5/8 in Csg Ram (1 set) 7 in Csg rams (1 set), 5 in CSG (1 set),

All BOPs’ to be manufactured and tested to API 16A standards and meet the GOST standards of RoK. All certification required prior to commencement of Contract

13 5/8 in Bop stack composed of:

One 13 5/8 in 5000 psi annular preventer and

One 13 5/8 in double ram BOP with a minimum pressure rating of 700 bar (10000 psi), and fitted with ram-locks c/w hand-wheels and extensions.

Available ram types must be for all range of utilized, drill pipe rams (2 sets), 2 7/8 in and 3½ tbg (1 set) or 2 7/8 inch to 5 inch variable bore rams for use of double gate BOP, blind rams (1 sets). 9 5/8 in Csg Ram (1 set) 7 in Csg rams (1 set), 5 in CSG (1 set),

All BOPs’ manufactured and tested to API 16A standards and meet the GOST standards of RoK. All certification required prior to commencement of Contract

Annular make and size (in) FH-35-35\70

Annular working pressure (psi) 70 Mpa

Top connection with ring gasket Body 35 x 35

Bottom connection with ring gasket Flange 35 x 70

Date annular element last replaced 2011

Annular element elastomer type Rubber type

Date of last repair or re-manufacture 2011

Ram preventer make and type (in) Double ram preventer -2FZ35-70 , single ram preventer – FZ35-70

Ram preventer body size (in) 35 x 70

Ram preventer working pressure (psi) 70 Mpa

Top connection with ring gasket Body 35 x 70


Page 14 of 46

Bottom connection with ring gasket Flange 35 x 70

Ram sizes (in) 346.0mm

Ram packers and seals elastomer type Available , rubber type

Date ram packers and seals last replaced 2011

Ram lock type Hydraulic

6.2 Drilling Spools and Adapters

All BOPs’, Flanges and DSA to be manufactured and tested to API 16A standards and meet the GOST standards of RoK. All certification required prior to commencement of Contract

Meets API & GOST standards of RoK. Certificates will be provided before commencement of Contract

Details of Mud cross with flange outlets to adapt choke and kill line configuration.

Flange outlets – 4 1/16”

DSA Details (Adaptor) Adapter-1: ID -346.0mm , work pressure – 70Mpa,top conn. – body 35 x 70, bottom conn. – body ,35 x 35

Adapter-2: ID -279.0mm , work pressure – 70Mpa,top conn. – body 35 x 70, bottom conn.

6.3 Accumulator Unit

Make China

Type Shanghai Shenkai Petroleum

Regulator for annular closing pressure must be a TR-5 Type Yes

Hydraulic fluid reservoir capacity (gal) 1400 ltrs

Hydraulic fluid type Hydraulic oil , Rando HDZ-15

Number of bottles 24

Precharge pressure bar (psi) 21 Mpa

Usable fluid capacity at 210 bar (3000 psi gal) at specified pre- 240 ltr

Total fluid volume required to close all preventers on 7 in, 210 bar (3000 PSI) BOP Stack Ltr (gal)

3,5

Time to close any ram preventer (sec) 7 sec.


Page 15 of 46

6.4 BOP Control System

Air Charge-pump make & model Shanghai Shenkai Petroleum & FKQ-8006 Pump capacity (gpm and psi) 2 x 11 ltr\ min.

Electric charge-pump make & model YB160-4|QB21-62

Pump capacity (gpm and psi) 32 ltr. \ min.

Charge time from pre-charge to 210 bar 3000 psi (min) 15 min.

Main panel location Rotary floor

Control lines size (in) and type 1” 5000 psi , soft connection

6.5 Choke Manifold

Make JG-SY-70 Size and Rated working pressure, bar (psi) 65 mm, 5000 psi

Quantity of valves (Minimum 8) 10

Make, size and type JG-SY-70 , 65 mm, 5000 psi

Both chokes must have a minimum of TWO isolation valves upstream, and ONE downstream

Yes , installed

Date of last wall thickness check March 2011

Number of chokes (Minimum 2) 2 ( 1-mechanical ,1- hydraulic)

Choke type Adjustable

Choke size (in) 65 mm

Choke working pressure bar (psi) 5000 psi

Power Choke Control Panel, Make & Type JY-70A

Location Rotary floor

Number of outlets after buffer chamber required as follows.

1 outlet and line to the horizontal vent line

1 outlet and line to the atmospheric gas separator 1 outlet and line to the Shale Shakers

Number of outlets after buffer chamber required as follows.

1 outlet and line to the horizontal vent line

1 outlet and line to the atmospheric gas separator 1 outlet and line to the Shale Shakers

Time to close annular preventer (sec) 20 sec.


Page 16 of 46

6.6 Choke Lines

Number 1 Type – safety chains must be provided Yes

Size (in) 78mm

Rated working pressure, bar (psi) 5000 psi

Number of valves 2

Valve type 1-hydraulic , 1-manual

Valve size (in) Same (as side outlets of BOP or drilling spool)

Valve pressure rating (psi) 5000 psi

Valve connection Flange

Valve actuator type Hydraulic

6.7 Kill Lines

Number 1 Type – safety chains must be provided Yes

Size (in) 78mm

Rated working pressure, bar (psi) 5000 psi

Number of valves 2

Valve type manual

Valve size (in) 4 1/16”

Valve pressure rating Bar (psi) 5000 psi

Valve connection Flange

Valve actuator type Piston type

6.8 BOP Testing and Handling Equipment

Cup Type Testers (with spares) Yes , ( with spares)

Number One of each size

Type Rubber type

Body diameter (in) 6-5|8” , 8-3|8” & 12-1|4”


Page 17 of 46

Cup tester size (in) 7” , 9-5|8” & 13-3|8”

Test sub size (in) and connections Yes

Test stumps for testing all BOPs prior to spud and prior to installing on well head.

Yes

BOP handling trolley below rotary beams for moving complete stack between test stump and substructure

Available

Make & Type China

Safe Working Capacity 17 Mt.

Portable high-pressure test pump with Martin Decker type chart recorder for testing BOP's.

1 , available

Make and type Maximator , made in Singapore

Power supply Pneumatic

Range Max.pressure – 15 000 psi

6.9 String Safety Valves (Non-Return)

Two each to fit each DP size WITH crossovers to DC connections.

Yes , 2 pcs (for 5” DP & 3-1/2” DP)

Make China

Type China (“Gray” equivalent)

Connection Fit to 5” & 3 ½” DP

Rated working pressure (psi) 5000 psi

6.10 Upper Kelly Cock

Number 2 Make China

Type FOSV

Size (in) 5”

Connection for 5-1/4” and 3-1/2”



Page 18 of 46

6.11 Lower Kelly Cock

Number 2 Make China

Type FOSV

Size (in) 5”

Connection for 5-1/4” and 3-1/2”


6.12 Float Valves

For all DC sizes provided. Must be full opening BAKER type, AND PORTED FOR PRESSURE MONITORING.

Yes

Make China

Type

Size (in) Fit to 5-1/4” and 3-1/2”

Connection NC-50

Ported (yes/no) Yes


6.13 Bell Nipples

6.14 Vent Lines from Degasser

Number 1 Size (in) 5 “

Length (m) 100

Location Horizontally to flare pit

6.15 Mud Gas Separator (Poorboy- Gas buster etc)

Make China , LEC 0.8 X 3.2 - 0.7 Type Vertical

Adjustable for 7 in stack, and have large enough I/D to allow running of casing mandrels/test plugs

Yes


Page 19 of 46

Minimum ID in in 0.8 m Inlet line size (in) 4”

No bends, valves restrictions within 3m (10ft) of inlet Yes

Outlet/Vent line size (in) 4”

No bends, valves restrictions within 0.6m (2ft) of OUTLET Yes

Minimum height of mud seal, m (ft) 5 feet

Maximum process capacity of mud (gpm) yes

Maximum process capacity of gas (cu. ft/min) yes

Vent line running to? Flare pit

Pressure gauge, 0-50 psi to monitor internal pressure Yes

Drain for cleaning/emptying Yes

Diagram of Poor boy degasser must be provided Yes

6.16 Vacuum Degasser

Make Xian Xingquing Petrolum Ltd., China Type ZCQ1.5\5

Feed pump type Centrifugal

Feed pump drive Electric motors ,20 ltr\sec.

Suction from Active system

Discharge to Intermediate tanks

Gas discharge point Flare pit

Process capacity at mud densities (gpm) 4 m3

/ min (1056 gal/min)

6.17 Kelly and Kelly Spinner

Make/Size, Kelly & bushings, 12m working space 5 ¼ in hex and

3 ½ in square or equivalent.

5 ¼” square-type, Chinese, 6-5/8” L REG box x 4 ½” internal flush pin

Make/Size (Kelly Spinner) Adjustable from 3-1/2”to 8”

7 Rig Floor Equipment

7.1 Elevators 7.1.1 Centre Latch/Side Door Drill Pipe & Drill Collar

For 5 in drill pipe – quantity 3


Page 20 of 46

Make CKD 131 x 134\3150 (350)

Type side door

Capacity (Mt) 350 Mt.

For 3.1/2 in drill pipe – quantity 2

Make CKD 92 x 95\950 (100)

Type Side door


For Drill Collars (DCs) - Quantity for all sizes provided 2 of each size (, 195mm, 203mm & 244mm)

Size (in) 89 mm

Make CKD 92 x 95\950 (100)

Type Side door

Capacity (St) 350 tn.

Size (in) 195mm

Make CKD 131 x 134\3150 (350)

Type Side door

Capacity (Mt) 350 tn.

Size (in) 203mm

Make CKD 131 x 134\3150 (350)

Type Side door

Capacity (Mt) 350 tn.

Size (in) 244 mm

Make CKD 131 x 134\3150 (350)

Type Side door

Capacity (Mt) 350 tn

7.1.2 Casing Side Door Elevators

For the casing sizes specified below

Sizes (in) 13-3|8” (339,7mm)

Make CKD 344\1350 (150)

Type Side door



Page 21 of 46

Sizes (in) 9 -5|8” (245 mm)

Make CKD 248\1960 (200)

Type Side door


Sizes (in) 7” (177,8mm)

Make CKD 181\1960 (200)

Type Side door


7.1.3 Casing Spiders/Slips

Quantity 2 of each size ( 9-5|8” & 7”)

Make China

Type Manual ,segment

Slip inserts of running (in) Available for both size


7.1.4 Casing Single Joint Elevators

For the casing sizes specified, i.e.

13 3/8 in, 9 5/8 in, 7 in; 5 in

Make China

Sizes (in) 13 3/8 in, 9 5/8 in, 7 in; 5 in

Type Side door

Casing thread protectors, Klampon or similar Yes , Similar to Klampon type

Capacity (Mt) 200 mt.

7.1.5 Elevator Links

Weldless links, 1 ¾ in x 132in 1 Capacity (Mt) 450 Mt.

Weldless links suitable for running casing allowing for a double plug cement head (4ft)

1



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7.2 Slip Requirements

7.2.1 Manual Slips

5 or 4 ½ in drill pipe – quantity 5” - 2 nos.

Make China

Type SDC

Capacity (Mt) 450Mt.

3 ½ in drill pipe – quantity 2 nos.

Make China

Type Manual


Drill collars - Quantity for all sizes provided 2 of each size

Make China

Sizes (in) 3 ½» , 7” & 9”

Type SDC


7.2.2 Casing & tubing Slips and Casing Bowls for Master Bushings

For the casing sizes specified in the tender.

Casing 18 5/8 in, 13 3/8 in, 9 5/8 in, 7 in, 5 in, and Tubing 3 ½ in, 2 7/8 in

Quantity Slips 1 of each size

Make China

Sizes (in) Casing 13 3/8 in, 9 5/8 in, 7 in, 5 in, and Tubing 3 ½ in, 2 7/8 in

Type Manual

Bowl Inserts for the above casing sizes 1 each

7.2.3 Safety Clamps

To grip sizes 2 7/8 in to 13 3/8 in OD

Quantity 2

Make China

Sizes (in) 2 7/8 in to 13 3/8 in

Type Segment


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7.3 Tongs and Casing Equipment

7.3.1 Rotary Tongs with Torque Indicator

Tongs for drill pipe and drill collars - for all sizes provided:

3 ½ in to 5 in DP and 9 ½ in, 8 in, 6 ½ in, 4.¾ in DC

Make China

Jaw sizes (in) 3-3/8” – 12 ¾”

Type ZQ-100

Tong counterbalance lines, weights etc Yes

7.3.2 Manual Casing Tongs

Quantity 2 Make China

Sizes (in) 13-3|8” – 20” ( 340- 508mm)

Type B type

7.3.3 Power Casing and Tubing Tongs


Sizes (in) 7” – 13-3|8” ( 203 – 346mm)

Type TQ -35

Make-Up gauge and sensator Yes

Rig supplied power source DG set

7.3.4 Lifting and Handling Subs

Bit Breakers and Rock Bit and Stabiliser Gauges

Bit breaker sizes (in) 17 1/2”, 11 5/8” и 8 ½” Bit gauge sizes - go/no-go gauges (in) 17-1|2” ,12-1|4” & 8-3|8”

Stabiliser gauge sizes - three point gauges (in) Stabilizers - 12 1/4”, 8 ½” и 6”

Size DP - 5” , DC – 6-1|2” , 8” & 9-1|2”


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7.3.5 Pipe Wipers

For all drill pipe and tubing sizes provided. Yes Size (in) 2-7|8” – 5”

7.3.6 Cable Cutter


8 Drilling String and Associated Equipment

8.1.1 Drillpipe Specifications

Size – 5 in 5 in. Grade - G-105

Weight (lb./ft) 19.5 pound/ft

Class - Premium

Range - 2

Internal coating Yes (TK34)

Hard banding - Yes (ARNCO 300 XT)

Connection - NC-50

Length - Single- 9,5m , total - 4000m

Size – 3 ½ in (in) Yes , 3 ½ in

Grade G-105

Weight (lb./ft) 15.5 pound/ feet

Class - Premium

Range - 2




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Connection -

Length -

8.1.2 Drill pipe Pup Joints

Size – 5 in 5 in.

Grade - G-105


Class - Premium

Length 1.5 m (5 ft.), 3m (10 ft.) & 4.5 m (15 ft)



Connection - NC-50

Number - 6 joints

Size - 3 ½ in 3 ½”

Grade - Premium

Weight (lb./ft) 15.5 pound/ ft.

Class - Premium

Length 1.5 m (5 ft.), 3m (10 ft.) & 4.5 m (15 ft)



Connection - NC-50

Number - 2

8.1.3 Heavy Weight Drillpipe

Size – 5 in HWDP (in) Yes , 5” HWDP


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Range - 2

Class - Premium

Hard banding Yes (TK34)

Connection - Yes (ARNCO 300 XT)

Number of joints- 16

8.1.4 Drill Collars

Size - 4 ¾ in x 2 in (in) 4 ¾ in x 2 in (in)

Connection - NC-38

Body type - Spiral

Number - 15

Short drill collar length (ft) and number 1.5 m (5 ft.), 3m (10 ft.) – 1 joint of each

Size – 6-1/2 in x 2 13/16 in 6-1/2 in x 2 13/16 in

Connection - NC-50

Body type - Spiral

Number - 20


Size - 8 in x 2 ¼ in 8 in x 2 ¼ in

Connection - 6-5/8" Reg.

Body type - Spiral

Number - 16


Size – 9 1/2 in x 3 in 9 1/2 in x 3 in

Connection - NC-50

Body type - Spiral

Number - 2

Short drill collar length (ft) and number 1.5 m (5 ft.) – 1 joint


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8.1.5 Crossover Subs

Crossover subs for each piece of equipments

Kelly safety subs 6

Drill string subs 6

Circulating heads (subs) for casing 13-3|8” , 9-5|8” & и 7” 6

8.1.6 Drillpipe Protectors

For 3 ½ in DP, HWDP and DC Quantity - Available for Drilling string ( DP,HWDP &DC).

Type - Plastic type

9 Recording and Indicating Equipment

9.1.1 Driller’s Control Panel Control Panel to be equipped with indicators for:

Make and model of unit China , SK-2Z011C Total weight - range (lbs.) 0-100Mt.

Weight on bit - range (lbs.) 0-40Mt

Rotary/TDS RPM - range 70\90 rpm

Rotary/TDS torque - range high and low (ft-lbs.) 3.5 – 4.3 KN.m

Tong torque - range (ft-lbs.) 0 – 2000 ft-pound (0 – 100 кN)

Stand pipe pressure - range (psi) 0 – 5500 Psi

Mud pump stroke speed indicator - range (spm) 0-90 spm

Mud pump stroke totalizer – range (STK’s) Yes

Total pit volume indicator – range (Bbls) Yes , 0-380m3

Flow show / meter Yes

Trip tank level indicator Yes


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9.1.2 Pit Level Indicator

Quantity (over and above any 3rd

party mud-logging Co.) 3 (over and above any 3rd

party mud-logging Co). Make Shanghai Shenkai System

Alarm type Yes

Recorder type Yes

9.1.3 Pit Volume Totalizer

Quantity 7 Make Shanghai Shenkai System

Must be capable of monitoring single or multiple tanks.

Alarms must be provided Yes

Type of visible output display Digital

Type of hard copy recorder Mechanical

Position of audio-visual alarm RF ( and\or Mud logging unit)

9.1.4 Mud Flow Volume Indicator

Quantity 7 Make Shanghai Shenkai System

Type of visible output display Digital

Type of hard copy recorder Mechanical

Position of audio-visual alarm RF ( and\or Mud logging unit)

9.1.5 Mud Shack

12 ft x 8 ft minimum, adjacent to mud pits, complete with the 12 ft x 8 ft minimum, adjacent to mud pits, complete with the following

Intrinsically safe electrical supply with all sockets and plugs safe for area and waterproof

1

Air Conditioning/heating unit 1

Water supply 1

Sink 1

120 psi air supply 1

Marsh Funnel Viscometer 1


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Desk, chair and filing cabinet 1

Stainless Steel Work Table 1

Storage space for chemicals, paper - work etc 1

Mud Weight Balance 1

9.1.6 Deviation Surveying Equipment

Number 1 Make and type China ( equivalent of MD Totco)

Range 0 - 16°

Baffle plate (Crows foot) to suit all drill collars Yes ( to all sizes)

10 Auxiliary Equipment for the Rig

10.1.1 Cutting and Welding Equipment

Welding set, 400 Amperes with 100 m of cable. 1

Oxy-Acetylene cutting gear 1

Accessories e.g. shields, goggles, fireproof gloves 1

10.1.2 Air Compressors

Quantity 2 Make and Type SPE-360X

Power supply LGFD-6\10-X

Discharge pressure (psi) 1Mpa

Air receiver volume Volume-2 m^3, work pressure-1 MPa GB150 -98

Deliverability, volume and pressure (cu. ft/min and psi) 140 ft3/min and 100-150 psi

10.1.3 Communication Equipment

Portable VHF radios, intrinsically safe Portable radios – 6 nos. ( 8-channel , additional channels ,speaker , volume regulator , Photocopier 1 , MFU ( Multi Function Unit)

Cleaning Units

Water blast (HP) unit Carcher Water blast (HP) unit - capacity 5 ltr \sec

Water blast (HP) unit - hoses and gun details Available w\ spares


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10.1.4 Chiksan Lines

Type All-welded , no screw tightening Size 2" Weco ( Chinese equivalent)

Number Enough qty for all standard operations

Type All-welded , no screw tightening

10.1.5 Pipe Racks (and Pipe Baskets)

Quantity 2 nos. Capacity Enough for technological requirements

10.1.6 Air Blowers (Bug Blowers)


Type Electrical

11 Safety Equipment

11.1 Personal Protective Equipment

Safety helmet (non-metallic) c/w chin straps 1 ea. per crew member and visitor


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Work clothes (suit or overalls, winterised when appropriate) 1 ea. per crew member

Safety boots 1 ea. per crew member

Protective gloves 1 ea. per crew member

Ear protection for use in areas of high noise 1 ea. per crew member

Safety glasses 1 ea. per crew member and visitor

11.2 Fire Fighting Equipment - Immediate Action

Following requirements: 50 kg dry powder extinguisher located at fuel oil storage area 50 kg dry powder extinguisher located at fuel oil storage area- 1

12 kg dry powder extinguisher located at Dog house 12 kg dry powder extinguisher located at Dog house- 1

12 kg dry powder extinguisher located at the mud pits 12 kg dry powder extinguisher located at the mud pits- 1

12 kg dry powder extinguisher located at the BOP accumulator 12 kg dry powder extinguisher located at the BOP accumulator- 1

12 kg dry powder extinguisher per room in change rooms, office, store room etc 12 kg dry powder extinguisher per room in change rooms, office, store room etc- 1

Mobile units for site and camp - 50 kg dry powder extinguishers on +/- 3 ft diameter metal wheels

Mobile units for site and camp - 50 kg dry powder extinguishers on +/- 3 ft diameter metal wheels- 2

11.3 Personal Protection for Fire Fighting Personnel

Helmet with face shield Helmet with face shield-2 Fire suits Fire suits-2

Fire blankets Fire blankets-4

Fireproof gloves Fireproof gloves-2

11.4 First Aid Supply

Fully equipped medical clinic at main camp First aid kits - provide detailed list of contents of first aid kits. First aid kits - provide detailed list of contents of first aid kits- 3

Folding rescue stretchers Folding rescue stretchers- 1

Portable Mars resuscitator Portable Mars resuscitator- 1

Oxygen masks Oxygen masks- 2


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Emergency shower in mud mixing area and drill floor Emergency shower in mud mixing area and drill floor - 2

11.5 Safety Equipment

Derrick man escape line (Geronimo line) Derrick man escape line (Geronimo line)- 1

Distance of landing position from derrick Distance of landing position from derrick - 45 m

Safety belts and harnesses Safety belts and harnesses - 2 ea

Lifting seats for man-riding winch (Certified) Derrick man safety line (sky-hook) with counter balance - 1

11.6 Additional Equipment in the Rig Safety Store

Rubber gloves - elbow length Rubber gloves - elbow length - 4 pairs Rubber aprons Rubber aprons - 4

Rubber boots Rubber boots - 4 pairs

Full face visors Full face visors - 2

Eye shields (for grinding machines, etc.) Eye shields (for grinding machines, etc.) - 4

Dust masks Dust masks - 18

Sound ear protectors Sound ear protectors - 12

Safety belts C/W 6 ft line Safety belts C/W 6 ft line - 4

Full safety harnesses Full safety harnesses - 2

Spare derrickman's safety belt Spare derrickman's safety belt - 2

Spare wind socks Spare wind socks - 2

12 Camp Equipment

Potable water tank 50 cu.m capacity

Camp Fuel storage Capacity 15 cu.m

Rig site: 22 Beds

2 Office units for COMPANY use, 10' x 30' with office in one end and 1 man sleeper in the other. Bathroom and shower in the centre combined with 20’ boot room between. With hot and cold water, fully plumbed to graywater tanks. 1 additional unit with a single bed and 2 double beds in the other with bath/shower fully plumbed to Red Fox units and graywater tanks


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13 Winterisation Equipment

Boiler Rig Site Operation / Location Yes Size (hp) 200 ltr.

Number 3 nos.

Boiler Camp Site Operation / Location Camp

Size (hp) 200 ltr

Number 3

NOTE: Top Drive, Drill Pipe , Camp etc. not part of the offer, the same can be discussed separately

14 Photos

Main camp: 60 Beds

Accommodation Units for 60 men with sufficient beds, bathrooms and showers. With hot and cold water fully plumbed to sewage treatment plant and graywater tank.

Changing rooms and recreational areas to be included.

Canteen and dining hall complete llwith required equipment, furniture, A/C, heaters

Fully equipped field-clinic, complete with bed, hot/cold running water.

Domestic Waste and Trash collection Skips

Gate/Security house 10' x 10' with table and chair


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technical specification - ece llpecellp.com/wp-content/uploads/2017/03/rig-2-zj70.pdf · 3.1 mud...

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