technical sketching worksheets
TRANSCRIPT
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ROBOTC 1
© 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC®
Technical Sketching
Worksheets Why is sketching important? ......................................................page 2
Sketching proportionally correct circles .....................................page 3
General dimensioning rules.................................................. pages 4-5
Standard line conventions .........................................................page 6
Precision Measurement .............................................................page 7
Sketching the Bearing Block...................................................... page 8Dimensioning the Bearing Block ................................................page 9
Sketching the Gusset ..............................................................page 10
Dimensioning the VEX Gusset .................................................page 11
Sketching the VEX Plus Gusset ...............................................page 12
Dimensioning the VEX Pivot Part............................................ page 13
Dimensioning the VEX Plus Gusset ........................................page 14
Pattern Development ..............................................................page 15
Pictorial Sketches Worksheet .................................................page 16
Fastener Worksheet and Guide...................................................page 17
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The process of engineering begins with an idea. The ability to communicate many technical ideasrequires a translation from thoughts into pictures. A quick way to share an idea is through a technicalsketch. Technical sketching is a tool used by engineers and inventors. If the idea turns out to be a good
one, these rst sketches are turned into detailed CAD drawings or solid models, which include mea -surements and other critical details. The initial sketches can be used to develop the rst prototypes.
The freehand sketch is the rst step taken to turn an idea into reality.
Developing Proper Sketching Technique All two-dimensional pictures can be broken into straight lines and curved lines. The next couple of
exercises will help the novice to develop good sketching technique. We will start by practicing straight,parallel lines.
Things to remember:
1. Hold your pencil loosely.2. Lock your wrist and move your whole arm as you sketch straight lines.3. Guide the pencil with your eye by continually looking in the direction you would like the pencil to go.
4. Keep your lines light and consistent.
Why Is Sketching Important?
sketch exercise one
stepone
steptwo
stepthree stepfour
Sketching a Square1. Sketch the top of the square, keeping the line parallel to
the top of the paper.
2. Sketch the bottom of the square, keeping the lineparallel to the rst line.
3. Sketch the side, keeping the line perpendicular to therst two lines.
4. Sketch the last line, making sure that the last line is
sketched in a position that makes both sides of the square equal.
Sketch Exercise Two
Begin with a blank sheet of scrap paper. Sketch a small squarein the middle of the paper. Sketch another square around therst square. Maintain an equal distance between squares.
sketch exercise two
Straight lines
Sketch Exercise OneBegin by selecting a sharp pencil and a blank pieceof paper. In this sketching exercise you will sketchstraight, light lines. Keep your lines evenly spacedall the way down the paper. Initially, you may wantto place a couple of light points that you can useas guides. Soon you will be sketching straight, lightlines easily. Remember to look in the direction youwould like the pencil to move. Keep all lines light.Hold the pencil loosely.
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© 2013 Carnegie Mellon Robotics Acad VEX® Cortex ® Video Trainer Using ROBOTC®
Sketching Proportionally Correct Curves and Circles
You do not have to be an artist to accurately and neatly lay out your ideas using technicalsketching methods. A good example of layout is demonstrated at the right - laying out acircle. A circle ts perfectly into a square. In order to draw proportionally correct circles, usethe following sequence:
1. Begin by sketching a square.
2. Divide the square into four even areas.
3.- 6. Complete the four semi-circles.
Note: Remember to keep all of your lines light. Darken your lines when the sketch is correct.
Sketch exercise three
This sketching exercise is designed to give the beginner practice sketching straight andcurved lines while keeping even spacing. Start by sketching a square in the middle ofyour paper. Then continue to add squares and circles until the paper is lled.
1.
2.
3.
4.
5.
6.
Additional Sketching ExercisesUse blank sheets of paper to sketch the shapes shown in
the boxes below. You will need a sharp pencil. For extrapractice, try sketching simple objects in the room.
Things to remember:
1. Don’t grip the pencil too tightly.2. Keep developmental lines light.3. Darken object lines when your drawing is complete.
4. Maintain proper proportion.5. Keep your drawings neat.
sketch exercise three
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Extension lines and dimension lines
-The rst dimension line is spaced a minimum of 3/8” or 10 mm from the view and 1/4” or 6 mm for addi-tional dimensions. All dimension, extension, and leader lines should be thin, sharp, and dark.
-Extension lines are started about 1/16” or 1 mm from the object and extend beyond the last dimensionline about 1/8” or 2 mm.
General Dimensioning Rules
4.75
Dimension Line Extension Line
Approximately 3/8
Extension lines
do not touch
object lines
-When all of the dimension values are expressed in inches, the inch symbol (“) is omitted. For decimalvalues of less than 1 inch, omit the zero in front of the decimal point: eg. .25 or .875.
Dimensioning Practices
-Dimensions not required for manufacturing a part should be omitted.
-Overall dimensions are placed outside the smaller dimensions. With the overall dimension given, oneof the smaller distances is not dimensioned unless it is needed for reference, in which case it should beindicated by placing brackets around the value.
5.6
.8125 3.5 .625
.75 .55 .2
Leaders and Center Lines
-When dimensioning circles, use a leader and center lines.-Use an R to indicate radius dimensions, and a(Ø) symbol to indicate diameter dimensions.
1.9 Ø
.375R
Center Line
Leader
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Common Dimensioning Practices
-Avoid dimensioning to hidden lines.
-Place dimensions in views where the shape and location of the object is seen best.
-Avoid placing dimensions on the object if possible.
-Select one size for ALL dimensions/text.
-No more than two dimensions may be chained.
-All dimensions have a tolerance, either local (attached to the dimension), in a note, or general (tolerance block).-Crossing of extension lines or dimension lines should be avoided if possible. Where such crossingsare unavoidable, there should be no break in either of the lines. However, if extension lines crossdimension lines through the arrowheads, the extension line may be broken.
-Do not repeat dimensions on the same view or in other views.
-When a dimension gure has been changed so that it no longer agrees with the actual scaled dis -tance on the drawing, it is customary to underline it with a wavy line or mark it NTS (not to scale).
L
S
S
S
S
L
Size and Location Dimensions
There are two types of dimensions: size dimensions and location dimensions. In the example below,the size dimensions are noted by the letter S and the location dimensions by the letter L.
-On circular end parts, the center-to-center dimension is given instead of an overall dimension.
General Dimensioning Rules (continued)
2.45 .75 R
For every rule thereis an exception. Thedimensioning rules givenin this handout are intro- ductory in nature and arenot meant to replace anengineering drawing text.
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Standard Line Conventions for Technical Drawing Technical drawing is a universal language. Engineers around the world use thesame line conventions for all drawings. This allows them to share information quicklyand accurately. Pictured below are standard line conventions used by engineersinternationally. For more detailed information consult an engineering drawing text.
VISIBLE LINES
HIDDEN LINES
SECTIONLINES
CENTERLINES
DIMENSIONLINEEXTENSIONLINE ANDLEADER
CUTTINGPLANE LINEOR VIEWINGPLANE LINE
BREAK LINE
PHANTOMLINE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Thick
Thin
Thin
4.75
Dimension Line Extension Line
Leader
Thin
Thick
Thick
Thin
Thin
Thin
Thick
sketch exercise two
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PRACTICE in MEASUREMENT
Use a caliper, micrometer, or steel rule tool to find the sizes of the following parts.Round all answers to the the closest .005 of an inch.Find the corresponding distance for letters A through L.
Precision Measurement
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
F.
G.
H.
D.
E.
A.
B.
C.C.
I.
J.
K.
L.
Standoff
Bearing Flat
Pivot
NAME DATE
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NAME DATE
R I G H T V I E W
F R O N T V I E W
T O P V I E W
S K E T C H I N G
T H E
B E A R I N G B L O C
K
U s e t h e e m p t y
b o x e s b e l o w t o s k e t c h t h e b e
a r i n g b l o c k .
U s e t h e a c t u a l p
h y s i c a l p i e c e o r t h e s u p p l i e d p h
o t o a s a r e f e r e n c e .
U s e d e v e l o p m e n t a l l i n e s a n d o b j e c t l i n e s ,
k e e p v i e w s a l i g n e d ,
m a i n t a i n p r o p e r
p r o p o r t i o n , a n d k e e p t h e s k e t c h
n e a t .
The Bearing Block
B e a r i n g B l o c k
F r o n t
A s s e s s m e n t R u b r i c
U s e d e v e l o p m e n t a l l i n e s a n d o b j e c
t l i n e s
1 p t
V i e w s a l i g n e d
1 p t
S k e t c h p r o p e r p r o p o r t i o n
1 p t
S k e t c h c o r r e c t
2 p t s
S k e t c h n e a t
2 p t s
7 -
A
6 -
B
5 -
C
4 -
D
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NAME DATE
D I M E N S I O
N I N G T H E B E A R I N G B L O C K
S k e t c h t h e b e a r i n g b l o c k i n t h e a r e a b e l o w
. U s e a l l o f t h e a l l o t t e d
a r e a t o s k e t c
h y o u r s o l u t i o n .
A f t e r y o u c o m p l e t e t h e s k e t c h , a d d
d i m e n s i o n s t o t h e d r a w i n g .
B e s u r e t o i n c l u d e c e n t e r l i n e s ,
h i d d e n
l i n e s , a n d s i z
e s o f c i r c l e s a n d a r c s , a s w e l l a s a l l a p p r o p r i a t e n o t e s .
B e a r i n g B
l o c k
F r o n t
A s s e s s m
e n t R u b r i c
U s e d e v e l o p m e n t a l l i n e s a n d o b j e c t l i n e s
1 p t
M e a s u r e m e n t s c o r r e c t
2 p t
S k e t c h p r o p e r p r o p o r t i o n
1 p t
S k e t c h d i m e n s i o n e d
S i z e d i m e n s i o n s c o r r e c t
2 p t s
L o c a t i o n d i m e n s i o n s c o r r e c t
2 p t s
E x t e n s i o n l i n e s c o r r e c t
1 p t
D i m e n s i o n l i n e s c o r r e c t
1 p t
1 0 -
A
9 -
B
8 -
C
7 -
D
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Sketch the front view of the Vex pivot part shown at the right.
Use a caliper, micrometer, or rule to fnd the size and location
of all geometry used to lay out the Vex pivot part. Layout a
properly proportioned sketch of the Vex pivot part.
Dimension the front view sketch of the pivot part.
Dimensioning the Vex Pivot Part
Assessment Rubric Use developmental lines and object lines 1 pt
Measurements correct 2 pt
Sketch proper proportion 1 pt
Sketch dimensioned
Size dimensions correct 2 pts
Location dimensions correct 2 pts
Extension lines correct 1 pt
Dimension lines correct 1 pt
10- A 9- B 8- C 7- D
Pivot
Front
Vex Pivot Part - sketched approximately 3 to 1 scale
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F R O N T V I E W
S K E T C H I N G T H E
P l u s G u s s e t
U s e t h e e m p t y b o x e s b e l o w t o s k e t c h t h e p l u s
g u s s e t .
U s e t h e a c t u a l p h y
s i c a l p i e c e o r t h e s u p p l i e d p h o t o a s a r e f e r e n c e .
U s e d e v e l o p m e n t a
l l i n e s a n d o b j e c t l i n e s t o l a y o u t t h e p l u s
g u s s e t . B e c a u s e o
f i t s t h i c k n e s s , y o u a r e o n l y r e q u
i r e d t o
s k e t c h t h e f r o n t v i e w .
M a i n t a i n p r o p e r p r o p o r t i o n a n d k e e p
t h e s k e t c h n e a t .
The Plus Gusset
P l u s G u s s e t
F r o n t
A s s e s s m e n t R u b r i c
U s e d e v e l o p m e n t a l l i n e s
1 p t
S t r a i g h t d a r k o b j e c t l i n e s
1 p t
S k e t c h p r o p e r p r o p o r t i o n
1 p t
S k e t c h c o r r e c t
2 p t s
S k e t c h n e a t
2 p t s
7 -
A
6 -
B
5 -
C
4 -
D
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Sketch the front and side view of the Vex gusset shown at the right.Use a caliper, micrometer, or rule to find the size and location of allgeometry used to layout the gusset pictured at the right.Layout a properly proportioned sketch of the gusset.Dimension both views of the gusset.
Dimensioning the Vex Gusset
Assessment Rubric Use developmental lines and object lines 1 pt
Measurements correct 2 pts
Sketch proper proportion 1 pt
Sketch dimensioned
Size dimensions correct 2 pts
Location dimensions correct 2 pts
Extension lines correct 1 pt
Dimension lines correct 1 pt
10- A 9- B 8- C 7- D
Gusset
Front
Vex Gusset - sketched approximately 2 to 1 scale
Front Right Side
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Sketch the front view of the Vex plus gusset shown at the right.Use a caliper, micrometer, or rule to nd the size and location ofall geometry used to lay out the Vex plus gusset.
Dimensioning the Vex Plus Gusset
Assessment Rubric Use developmental lines and object lines 1 pt
Measurements correct 2 pt
Sketch proper proportion 1 pt
Sketch dimensioned
Size dimensions correct 2 pts
Location dimensions correct 2 pts
Extension lines correct 1 pt
Dimension lines correct 1 pt
10- A 9- B 8- C 7- D PlusGusset
Front
Vex Plus Gusset - sketched approximately 3 to 1 scale
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A pattern development of an object is a representa-tion where the surface of the object is stretched outon a plane. In the sheet metal trade, a development isreferred to as a pattern or a stretch-out.Figure 1. When designing with the Vex Robotics kits,you may need to create your own pattern developmentsto complete an attachment or gripper for your robot.
Pattern Development
Figure 1 Pictured above is an example ofa pattern development. The dashed lines
represent fold lines
Patterns can be made out of paper, cardboard, plastic,and sheet metal. Paper or cardboard models should bemade before you make your piece out of sheet metal.The nal t and accuracy of the part will depend on
the accuracy of the measurement and layout of yourdrawing.
There are many ways that your pattern development can be joined. How you fasten your
pattern development together will be determined by the material that you are using. Patterndevelopments can be folded, soldered, riveted, or bolted together. Figure 2 (below) providesexamples of the types of joints commonly used on sheet metal.
Finishing/Joining Pattern Developments
When planning pattern developments, it is necessary to plan for a bend allowance. The bendallowance is the material that will be stretched when the fold is made (Figure 3). The materialallowed for the corners is called the bend allowance. Bend allowance is calculated withvariables for the smallest radius of the bend (R), the thickness of the metal (T), and the angleof the bend (B).
Figure 3.
D
C
TR
B
Bend Allowance
BA = (.01745 R + .0078 T)B
The total length of the pattern = C + BA + D
In Figure 3. given R = 5/16”; T = .040; B = 135 degrees
BA = [(.01745*.312) + (.0078*.040)]135
= (.0054 + .0003)135
.....= .7695”
Figure 2 Shows examples of joints commonly used with sheetmetal
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Pictorial Sketches
Isometric Pictorial - A drawing where length, width, and height are represented by lines 120degrees apart, with all measurements in the same scale. When sketching in isometric, beginwith the isometric axis (Figure 1). Next, make an isometric cube (Figure 2) with the same
proportions as the object that you are sketching. Use the crating technique to complete thesketch.
Figure 1. Figure 2.
Oblique Pictorials - There are two types of oblique pictorials: cabinet and cavalier. Cabinetoblique pictorial views (Figure 3.) are commonly used to quickly sketch ideas. The height andlength axes are at a 90° angle and the width axis is usually at 45° to horizontal. Height andlength dimensions are actual size but the width dimension is divided in half.
Cavalier oblique pictorial views (Figure 4.) are commonly used for drawing thin objects thatdo not have a lot of width. The height and length axes are at a 90° angle and the width axis isusually at 45° to horizontal. Height, width, and length dimensions are actual size.
Isometric Axis Isometric Cube
Figure 4.Figure 3.
45 o
Cavalier ObliquePictorial Cube
Cabinet ObliquePictorial Cube
1/2 Depth
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1.
2.
3.
4.
5.
6.
Nuts/Fasteners
7.
8.
9.
10.
11.
Socket and Screw Head Drives
12.
13.
14.
15
16
Assessment Rubric Use developmental lines 1 pt
Use object lines 1 pt Sketch proper proportion 1 pt Sketch correct 2 pts
Sketch neat 2 pts 7- A 6- B 5- C 4- D
Screw Head Types
Hex Head Screw- Hex head screws can take a lot
of torque and can be driven in and out with a socket
type wrench.
Button head Screw – Button head screws are round
at the top so that they do not catch on anything.
Flathead Screw – Flathead screws have tapers that
guide.
Set Screws – Set screws are case hardened and
are used to fasten pulleys and collars on shafts.
Allen Head Screws – Allen head screws have more
torquing power and are recessed into a counter
bored hole.
Pan Head Screws – Pan head screws have a small
at with a round top that can be slightly recessed
into a counter bored hole.
Nylon Insert Lock Nuts – or self-locking nuts,
eliminate the needs for washers.
Wing Nuts – named for the two at wings and are
used when the nut has to be turned by the thumb
and the forenger.
Weld Nuts – These are specialty type nuts used to
attach parts to a frame.
Kep Lock Nuts – These nuts have a greater holding
power and reduce assembly time.
Coupling Nuts – These nuts are used to provide
clearance between parts.
Drives are the slots, grooves, and holes used on
the screw heads. Two different types of drives are
socket head drives and screw head drives.
Slotted – A athead screwdriver is used to insert the
screw.
Phillips – A phillips head screwdriver is used to
insert the screw. A phillips head drive is easier to
locate than a standard driver.
Hex – Hex drives have an external hex shape and
can also take the large amount of torque that is
generated by a socket wrench.
Socket Head Drives - can take a large amount of
torque. They have an internal hex shape.
Phillips/Slotted – This versatile drive lets you use
either a phillips or a slotted drive.
1. 2. 3.
4. 5. 6.
7.
8 9.
10. 11. 9.
12. 13. 14.
15. 16.
Directions
Sketch and label the appropriate views ofthe nuts and bolts below.