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Technical Manual
Florida Tile THINNER is an ultrathin porcelain stoneware based on a new concept, where maximum versatility and ease-of-use are paramount. Durable and light, flat and flexible, simple to cut, drill and install, and easy to clean; developed to fulfill the aesthetic needs of architecture and contemporary design. Florida Tile THINNER introduces a new era of global tiling: not only floors and walls but also furniture, doors, cabinets and counter tops.
THIN AND LIGHT
EASY TO CLEAN
ECO-FRIENDLY
FLAT
RESISTANT
LARGE
EASY TO INSTALL
RECTIFIED GUARANTEED
Panels of Florida Tile THINNER are thin and light. The 3plus (3.5 mm) weights < 1.6 pounds per square foot.
Florida Tile THINNER is non-absorbent, easy to clean and resists acid, stains and pollution.
An ecocompatible production process: consumption of raw materials and water reduced by 70% and a reduction by 50% of natural gas; an emission of CO2 that is 20 times lower than the requirements of Italian laws, in compliance with the Kyoto Protocol.
The innovative production process of Florida Tile THINNER, which is pressed on a continuous belt, allows us to produce perfectly flat slabs.
Perfectly compact and pressed at a force of 15,000 tons, Florida Tile THINNER 5plus resists breaking loads of up to 1200 Newton.
A range of slabs with sizes up to 3 x 1 meters. The perfection of the slabs allows for installation with extremely narrow joints.
Thin and light, easy to cut and drill, processing time reduced by 40% with respect to traditional tiles.
Tightest tolerances in the ANSI Handbook. Rectified tiles have all of the edges mechanically finished for a more exact dimension.
The beauty and extraordinary quality of our floors are values that resist time: resistance of surfaces to wear and freeze/thaw is guaranteed for 20 years.
THE NEW SURFACE FOR ARCHITECTURE
The information in this Technical Manual relating to the THINNER product is to be intended as official information provided by Florida Tile. As far as ancillary materials (adhesives,
mats, etc.) are concerned, the indications provided are those of the relative manufacturers that guarantee the technical characteristics of their products on the market.
Contents01 Florida Tile THINNER 4 1.1 - What is Thinner? 4 1.2 - Available Types: 3plus and 5plus 4
02 3plus and 5plus: Which and Why? 5
03 Working with 3plus and 5plus 6 3.1 - Handling 6 3.2 - Cutting, drilling and finishing edges 8 3.2.1 - Manual processing 8 3.2.2 - Processing with automatic machines 10
04 Installing THINNER 3plus and 5plus 12 4.1 - Preparing the Substrate 12 4.1.1 - Substrate: requirements 12 4..1.2 - Substrate: special instructions for installation on pre-existing walls/floors 13 4.1.3 - Substrate: special instructions for installation on exterior plaster walls 13 4.1.4 - Substrate: instructions for installation on membranes used for uncoupling, 14 waterproofing etc. 4.1.5 - Substrate: instructions for self-supporting panels 14 4.1.6 - Substrate: instructions for special construction systems 15 4.1.7 - Substrate: instructions for installing in accordance to “best practice” 16 4.1.8 - Mechanical Leveling Systems 16 4.2 - Instructions for installation 17 4.2.1 - Installation: Single-layer method / double-layer method 17 4.2.2 - Installation: Laying the slab 19 4.2.3 - Grouting joints and expansion joints 20
05 Cleaning and Care 21
06 Connecting profiles, finishing and trim pieces 23
07 Making corners during installation 25 7.1 - Solution 1 25 7.2 - Solution 2 26
08 Technical Information 27 8.1 - Technical Characteristics 27 8.2 - Product Specifications 29 8.3 - Packages 30 8.4 - Curved Surfaces 31
09 Additional Resources 33
10 Installation Mortars 35
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FLORIDA TILE > THINNER Technical Manual
FLORIDA TILE THINNER011.1 - What is THINNER?
Produced by an innovative porcelain technology, Florida Tile THINNER is manufactured in 300 x 100 cm slabs, with two thicknesses of 3.5 mm and 5.5 mm, using a porcelain stoneware body composed of top quality raw materials. It is pressed at a force of 15,000 psi tons. Firing takes place in innovative and ecological kilns that are the result of the research and know-how of the Panariagroup. Single slabs of THINNER are only 3.5 and 5.5 mm thick, this makes them flexible, light and extremely easy to handle. The minimal thickness is the striking feature, which makes the product suitable for a variety of different applications.
1.2 - Available types: 3plus and 5plus
With fiberglass mesh reinforcement Porcelain stoneware slabs with a thickness of 3.5 mm, with fiberglass mesh on the underside, in sizes up to 300 x 100 cm.
3plus
3.5 mm thickness
With fiberglass mesh reinforcement Porcelain stoneware slabs with a thickness of 5.5 mm, with fiberglass mesh on the underside, in sizes up to 300 x 100 cm.
5plus
5.5 mm thickness
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3plus and 5plus: Which and Why?(*)02
(❋) Products with special finishes can have limitations depending on their area of application. Refer to specific collection catalogs.
SPECIAL USES 3plus 5plus
Ventilated Facades
Depending on project specifications and in combination with the construction systems recommended by Florida Tile and approved by the Installation Supervisor.
Exterior Insulation Systems
Pool And Swimming Pool Tiling
For Furniture Surfaces.
WALL INSTALLATIONFor NEW BUILDINGS and RENOVATIONS, for installation on pre-existing walls
3plus 5plus
Interiors
Any residential and commercial environment, in situations where holes and/or cuts are not necessary.
Any residential and commercial environment, in situations where holes and/or cuts are necessary.
Exteriors
In situations where holes and/or cuts are not necessary and with sizes up to 100 x 100 cm.
In situations where holes and/or cuts are necessary and/or for large sizes.
FLOOR INSTALLATIONFor NEW BUILDINGS and RENOVATIONS, for installation on pre-existing floors
3plus 5plus
Interiors
Residential (kitchens, bathrooms, living rooms, common apartment block areas and any other residential environment).
Light commercial (offices, offices open to the general public, waiting rooms, retail shops, bathrooms, restaurant dining rooms, car showrooms, bars, cine-mas, surgeries/clinics)
Heavy commercial (common areas of shopping centres, hotel halls, canteens, fast food restaurants, dance clubs, hospitals) with the exception of areas subject to heavy concentrated loads (e.g. carts with hard wheels)
-
ExteriorsUpon condition that surfaces are sheltered (e.g. porches, covered balconies, etc.) and made totally impervious. The use of sizes that are not larger than 50 x 50 cm is recommended.
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FLORIDA TILE > THINNER Technical Manual
Working with 3plus and 5plus033.1 - Handling
Due to their lightness, all types of THINNER are much easier to handle and transport than slabs of marble, granite and natural stone, which are much thicker and therefore much heavier. When compared to a natural stone material of identical weight, the number of square feet of a THINNER material is four times greater. The weight of a 100 x 100 cm slab is approximately 18 lbs for THINNER 3plus and 25 lbs for THINNER 5plus. When handling, the use of gloves is recommended.
HANDLING WHOLE SLABS 300 x 100 cm OF THINNER 3plus and THINNER 5plus
Fig.3.4/3.5 - All versions of THINNER slabs, of size 300 x 100 cm, can be handled by two people, using a special frame. Fasten the frame to the slab when it is still on the pallet. Now raise the frame and slab to eliminate the suction effect.
To safely handle slabs of THINNER, of various types and in the 300 x 100 cm size, a special frame is available from tool manufacturer’s listed in this manual. It is made of aluminium and features suction cups. It is ideal for installing on scaffolding.
The Frame
Fig. 3.1 - All types of 300 x 100 cm slabs of THINNER can be lifted by only one person. Lift the slab with open hands. Slowly raise the longer side so as to eliminate the suction effect, due to contact with the underlying slab, and ensure a good grip.
Fig.3.3 - When the slab is upright, hold it from its top edge and shift it keeping it straight and upright. This operation should be performed with the aid of a second person.
Fig.3.2 - You can now guide the slab to its upright position, keeping it as straight as possible.
Due to their lightness, all types of THINNER are much easier to handle and transport than slabs of marble, granite and natural stone, which are much thicker and therefore much heavier.
240 cm 8.5 cm
80 cmSuction cup
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All versions of THINNER slabs 300 x 100 cm can be stored either in vertical or horizontal position. If you place one slab on top of the other, make sure that each slab is clean and that the surface the slabs are resting on is flat.
STORAGE OF WHOLE SLABS 300x100 cm
Fig. 3.6 - Place the long side of the slab on a wooden plank.
Lifting and handling palletized packages with forklift trucks:
HANDLING PACKAGES CONTAINING 300 x 100 cm
Fig. 3.8 - To take on pallets from their short side (i.e. when unloading trucks), you must use forks with a length of at least 84” to guarantee a sufficiently long supporting surface and therefore protecting the pallet and its contents.
Fig. 3.7 - To take on pallets from their long side, position the forks at a distance of at least three feet from the other, perpendicular to the long side of the pallet and at the center. Forks must be supporting the entire surface of the pallet.
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FLORIDA TILE > THINNER Technical Manual
3.2 - Cutting, drilling and edge-finishing03
A striking feature of THINNER is its extreme ease-of-installation.
A striking feature of THINNER is its extreme ease-of-installation: this material can be easily cut, shaped and drilled both by tile installers and by specialized trades (stone cutters, glass-workers, etc.) using automatic machines and tools for porcelain, glass and natural stone. For manual operations and when using mechanical tools (such as angle grinders, drills, tile cutters and electrical drills), it is recommended to wear gloves, masks for protection against dust and goggles.
3.2.1 - Manual processing
PREPARATIONIt is essential to work on a flat and clean surface; you can use the cover of the pallet of the 300 x 100 cm or a specialized table from one of our recommended tool suppliers.
Fig. 3.9 - You can obtain excellent results in terms of shape and clear cuts by scoring all versions of THINNER (with Silberschnitt 2000 special glass cutters made by Bohle America). To achieve good cuts, do not pickup glass cutter from the slab throughout the entire cutting operation.
Fig.3.10 - To ensure that scoring is as straight as possible, you may use an aluminium straight edge commonly used by brick layers.
Fig.3.11 - After scoring, simply bend the slab in the center of the cut to detach the two pieces. For long cuts, it is better to start the break at an end rather than to break from the middle.
Fig.3.13 - A practical tool for cutting is the tile cutter ruler (for instance Keracut from Sigma or Free-cut from Raimondi). As far as THINNER 3plus and THINNER 5plus are con-cerned, after scoring the ceramic part and splitting the slab, complete the operation by cutting the fiberglass mesh with a razor knife (Fig.3.12).
Fig.3.12 - As far as THINNER 3plus and THINNER 5plus are concerned, after scoring the ceramic part and splitting the slab, complete the operation by cutting the fiberglass mesh with a razor knife.
CUTTING WITH A GLASS CUTTER OR MANUAL TILE CUTTER
Fig.3.14 - For more detailed edge cuts, you can use hand-held angle grinders, fitted into special frames that can be "fit onto" the cutting guide. In this manner, you can provide both 90° and 45° cuts to obtain bevels and corners.
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Fig. 3.15 - All versions of THINNER can be cut using diamond discs fitted onto hand-held electrical grinding machines. Disc rotation speed must be high (>10000 RPM) and speed at which tool is pushed low (< 3 feet/min). Depending on the type of disc and the length of the cut, it may be necessary to cool the disc with water. Recommended discs are the thin types generally used for cutting porcelain stoneware.
When using these tools: - cool the bits with water; if needed.- do not exert too much pressure and keep in mind the resistance of the type of laminated stoneware you are working on;- if you are using tungsten bits, start drilling at a low speed;- if you are using drills or screwdrivers, do not select hammering mode.
DRILLING
Fig.3.16 - As far as drilling is concerned, use tungsten bits with a diameter up to 3/8”, fitted to electric or battery-operated drills.
Fig.3.17/3.18 - As an alternative, you can use hole bits fitted to angle grinders, electrical drills or battery-operated screwdrivers.
Fig.3.20 - Edges can be finished by hand using abrasive diamond sponges or emery paper. With a light passage on the side of
Fig.3.21 - The same results can be obtained with sanding discs fitted onto hand-held angle grinders.
EDGE-FINISHING
CUTTING WITH DIAMOND DISCS
Fig.3.19 - To obtain internal and L-shaped corners, begin the drilling a hole in the vertex of the corner using bits at least 3/16” to reduce the risk of breakage. Then cut with diamond discs, taking care to stop moving the cutting tool forward when you reach the hole previously drilled. To drill and cut using diamond discs, follow the instructions provided above.
INTERNAL CUT / L-SHAPED CUT
the slab, you can obtain a slightly rounded-off edge or with repeated passages a bevelled effect.
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FLORIDA TILE > THINNER Technical Manual
3.2.2 - Processing with automatic machines
Regardless of the system adopted, the underlying surface must be perfectly flat to prevent minor vibration and movements of the slab that could lead to breakage or damage to the finish. It is recommended to use diamond tools for porcelain stoneware, in good working order. To obtain inside corners and L-shaped cuts, round off the edge of the corner using bits with a radius of at least 1/8” that reduce the risk of breakage. It is recommended to perform a few tests before cutting so as to set up the machine in the best manner possible. Operating parameters provided in this guide are to be considered as suggestions and must be perfected and checked by the user based on the material used and the operations to perform.
SCORING
Fig.3.22 - All types of THINNER can be cut by scoring. This operation must be performed on a cutting bench and on the front face of the slab. As far as THINNER 3plus and THINNER 5plus are concerned, if this operation cannot be performed automatically on a cutting bench, the fiberglass mesh must be cut by hand with a cutter. Move the cutting tool forward at a speed of 30 ft. (10M)/min. and in any case at a suitable speed for the finish and color of the slab. Apply an average pressure of about 18 psi. For slabs with light colors, you must exert a pressure of about 22 psi.
Fig.3.23 - All versions of THINNER can be cut with diamond discs. Use discs made especially for porcelain stoneware and in good working order. Disc rotation speed must be high (>2000 RPM) and speed at which tool is pushed low (from 1.5 to 3ft (0.5 to1m) /min.) Depending on the type of disc and the length of the cut, it may be necessary to cool the disc with water. Reduce speed at the start and at the end of the cut.
CUTTING WITH A DISC
Fig.3.24 - All versions of THINNER can be cut with CNC machines. Cutter rotation speed ranges from 12000 to 18000 RPM. The cutter must be pushed forward at a speed ranging from 1.5 to 3ft (0.5 to1m)/min.
CUTTING WITH CNC MACHINES
Fig3.25 - All versions of THINNER can be cut with water jet cutting machines. Adopt a speed ranging from 6 to 9ft (2 to 3m)/min.
CUTTING WITH A WATER JET MACHINE
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Fig.3.26 - All versions of THINNER can be drilled with numeric control machines. Drill a preliminary hole using a diamond drill bit. If necessary, use a cutter to enlarge the hole to the requested size. Use a bit with a diameter ranging from 1/8” to 5/16” (4 to 8 mm). Operating speed is 1.5”(40 mm)/min. with spindle rotation of 900 RPM. When using these tools: cool the point drilled with water; start drilling at a low speed; never exert too much pressure and bear in mind the resistance of the type of THINNER you are working on.
DRILLING WITH A NUMERIC CONTROL MACHINE
Fig.3.27 - All versions of THINNER can be drilled with water jet cutting machines. With water jet machines, you can obtain holes with a smaller diameter with respect to those possible with a numeric control machine. Operating speed must range from 1/16” to 1/8” (2 to 3 m)/min.
DRILLING WITH A WATER JET MACHINE
Fig.3.28 - To shape and polish the edge of the slab, use diamond/abrasive discs, which are suitable for obtaining an edge of the shape and size requested. Then use a polishing disc. Different discs are available for obtaining different edge finishes. Operating speed must be tested beforehand.
EDGE POLISHING
Fig.3.29 - To obtain 45° cuts, use 45° diamond discs. In this manner, you can join two slabs of THINNER to create a corner. The corner must be bevelled. Different discs are available for obtaining a variety of edge finishes. Operating speed must be tested beforehand.
45° CUT
Fig.3.30 - All versions of THINNER can be bevelled. To obtain curved edges, use a numeric control machine with a 5-axis disc. Different discs are available for obtaining a variety of edge finishes. Operating speed must be tested beforehand.
BEVELLING
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FLORIDA TILE > THINNER Technical Manual
Installing THINNER 3plus and 5plus04
4.1 - Preparing the Substrate
In the same manner as all building materials, THINNER works in combination with other materials.For this reason it is essential that:- all surfaces must be between 40°F (4°C) to 95°F (35°C) and structurally sound (deflection not to exceed 1/360 of the span), dry clean
and free from oil, grease, wax, paint, old adhesives, sealers and curing compounds. Any contaminates which inhibit proper bond must be removed.
- substrate preparation should be completed following ANSI A108 AN-2 “ General Requirements for Sub-surfaces”. All substrates should be plumb and true, surface deviation should not exceed 1/8” in 10’
- characteristics are defined of the substrate on which the slabs will be installed (see “4.1- Preparing the substrate”)- a mortar is chosen that is suitable for the substrate and intended use (see “4.2 - Recommended adhesives”)- THINNER is installed on the properly prepared substrate correctly (see 4.3 - Installation instructions”).- movement (Expansion) joints should be provided to comply with TCNA method EJ 171.
Regardless of whether you are installing on walls or on floors, the support must have the characteristics described in detail below. Verifying and checking these conditions is the responsibility of the contractor and or people performing the installation work.
4.1.1 - Substrate: requirements
Fig.4.1/4.2 - Make sure that the substrate is compact both in terms of surface and structure. Check compactness of surface by tracing (scoring) a grid on the substrate with the edge of a trowel or with a steel nail. A substrate can be considered as compact if it does not crumble or pulverise in the point where the lines of the grid intersect. Check compactness of the structure by tapping on the surface with a 750 g mallet: no marks should form and the sound heard when tapping must not be hollow. The presence of layers or areas with a more brittle consistence means that mechanical characteristics are poor and may cause breakage or bond failure of slabs.
COMPACT
Fig.4.3 - It is critical to the success of the installation that the substrate be dry and ready for accepting finishes. This test can be performed using a hygrometer for building materials. Follow the material and the industry installation standards, TCNA (Tile Council of North America) and ANSI (American National Standard) Handbooks.
2 m
Fig.4.4 - Flatness checking is performed using a levelling rod with a length of at least 10 ft. Place the rod on the slab in all directions. The permissible tolerance is 1/8”.
DRY FLAT
Fig.4.5 - The support must have suitable features for the intended use and must remain stable over time.
STABLE OVER TIME
Fig.4.6 - The support must be clean. Dust, oil, grease, dirt and debris must be removed as they may compromise adhesion of the adhesive.
CLEAN
Fig.4.7 - In cement-based screeds, the presence of cracks due to hygrometric shrinkage is caused by one or more of the following factors: too much water in the mixture, too fine a grain size of the aggregates, too much cement. Before installation, fill any cracks and holes.
NO CRACKS
When installing on cement-based floors, the use of self- leveling products, such as TEC, Laticrete and Prospec guarantees all conditions described above. Use the product in accordance to the manufacturer's instructions.
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For installation on pre-existing walls / floors, apart from the features described in § “4.1.1 - Substrate: requirements”, also take into account the following indications:
4.1.2 - Substrate: special instructions for installation on pre-existing walls/floors
INSTALLATION ON METAL
Fig.4.11 - Make sure that the substrate is sound and firmly fixed. All residues of oil, grease, wax and paint must be removed by means of mechanical abrasion systems. After cleaning, remove all residues with particular care.
INSTALLATION ON HARDWOOD
Fig. 4.8 - Prepare the wood based substrate by using cement board. See Section 4.1.6 figure 4.16.
Fig.4.9/4.10 - Make sure that the substrate is sound and firmly fixed. Eliminate any residues of oil, grease or wax.
Fig.4.12 - For wall installation on exterior plaster, THINNER 3plus and 5plus must be adhered onto the properly prepared , well cured plaster with a high performance adhesive, which resists mechanical stress, such as structural movement, the weight of the tile, any thermal expansion and weather. It is recommended to use secondary reinforcement of fiberglass mesh intended for this purpose by the plaster manufacturer (such as Dryvit, Parex USA and STO), this is critical around openings. During installation, pay attention to stringcourses, control and expansion joints.
4.1.3 - Substrate: special instructions for installation on exterior grade plaster walls.
For installation on exterior plaster, in addition to the recommendations described in “4.1.1 - Substrate “requirements”, also take into account the following recommendations:
INSTALLATION ON OLD CERAMIC TILE, STONE, MARBLE
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FLORIDA TILE > THINNER Technical Manual044.1.4 - Substrate: instructions for installation on membranes used for uncoupling, waterproofing etc.
Direct installation on the following products has been checked in the conditions described below. For each of the following systems, follow the manufacturer's instructions and perform work in accordance to "best practice". After installing the system, make sure that the support on which the slabs will be laid has the features described in paragraph “4.1.1 - Substrate: requirements”.
Fig. 4.14 - Schluter® - DITRA made by Schluter Systems®This is a polyethylene membrane for uncoupling, waterproofing and allows release of pressure caused by vapor. Main applications:- in interiors, for preventing cracks in floors, even when large slabs are used;- on heated floors for even diffusion of heat;- as waterproofing system for porches, covered balconies and bathrooms.
ONLY FOR THINNER 5PLUS
Thanks to its physical and mechanical characteristics, THINNER 5plus can also be used with different types of mat.Direct installation on the following products has been checked in the conditions described below. For each of the following systems, follow the manufacturer's instructions and perform work in accordance to "best practice". After installing the system, make sure that the support on which the slabs will be laid has the features described in paragraph “4.1.1 - Substrate: requirements”.
4.1.5 - Substrate: instructions for self-supporting panels
These self-supporting panels (such as Fig.4.15 - Schluter® - KERDI BOARD by Schluter Systems®) can be used:
Direct installation on the following products has been checked in the conditions described below. For each of the following systems, follow the manufacturer's instructions and perform work in accordance to "best practice". After installing the system, make sure that the support on which the slabs will be laid has the features described in paragraph “4.1.1 - Substrate: requirements”.
Fig. 4.13 - Schluter® - KERDI by Schluter Systems®This material is a 0.2 mm thick polyethylene membrane, which is elastic and waterproofing. It can be installed with adhesive under ceramic wall and floor tiles in bathrooms, showers, etc. The 0.5 mm version also acts as vapour barrier.
Panels can be used in interior environments at a normal temperature. For information about special uses (e.g. swimming pools, refrigerated rooms, exteriors, etc.), contact the manufacturer of the panel.
- as substrate for ceramic tile;- as substrate for installation of ceramic tile;- for protection against humidity; - as effective heat insulating material;- for design purposes.
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4.1.6 - Substrate: instructions for special construction systems
Installation is also possible on construction systems where the most appropriate industry installation standards, TCNA (Tile Council of North America) and ANSI (American National Standard) Handbooks are closely followed, and that the support has the characteristics described in paragraph “4.1.1 - Substrate: requirements”:
Fig.4.16 - This system consists of cement-based panels enclosed within two layers of fiberglass mesh, to be installed both on walls and on floors, secured either mechanically or chemically to the underlying structure. When preparing this support, strictly follow the manufacturer's instructions. Make sure that the points of contact between support and slab are filled with adhesive and that there is an overlying layer of fiberglass mesh submerged in the adhesive used for installation. This will ensure a support without cracks.After installing the system, make sure that the support on which the slabs will be laid has the features described in paragraph “4.1.1 - Substrate: requirements”.
INSTALLATION ON FIBRE CEMENT BACKER UNIT (BACKER BOARD)
Fig. 4.17 - This construction system consists of a floor made of wooden planks secured by means of nails to a lattice of stringers. Installation of this construction system is similar to installation on wood - Fig.4.8: follow the instructions provided.
INSTALLATION ON SUSPENDED TIMBER FLOORS
Fig. 4.18 - This system consists of gypsum fibreboard panels resting on steel supports with an adjustable height. When preparing this system, strictly follow the manufacturer's instructions. Make sure that the points of contact between support and slab are filled with adhesive. This will ensure a support without cracks. After installing the system, make sure that the support on which the slabs will be laid has the features described in paragraph “4.1.1 - Substrate: requirements”. Application of a primer before the tile adhesive must be decided upon by the manufacturer of the adhesive you intend to use.
INSTALLATION ON ACCESS FLOORING
INSTALLATION ON ELECTRICAL HEATING SYSTEMS
Fig. 4.19 - An evolution of the classical heating system where the radiant element is embedded in the screed. This system consists in installing the radiant element beneath the tiles or rather in the adhesive used for installation of THINNER or under a layer of self-levelling material. This type of system can be installed directly on a screed or existing floor. A layer of insulating material may be installed in between. Irrespective of the number and type of layers, after the adhesive or self-leveling material has undergone seasoning, you must make sure that the support has the features described in detail in paragraph “4.1.1 - Substrate: requirements”.
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FLORIDA TILE > THINNER Technical Manual
OKLeveling System
OKLeveling System
NOLeveling System
OKLeveling System
THINNER 3Plus THINNER 5Plus
4.1.7 - Substrate: instructions for installing in accordance to "best practice"
4.1.8 - Mechanical leveling systems
Below you will find some basic information concerning “best practice” to follow for the most common types of substrate:
Florida Tile THINNER products can only be applied to a substrate that complies with ANSI A108 AN-2 “ General Requirements for Sub-surfaces”. All substrates should be plumb and true, surface deviation should not exceed 1/8” in 10’. For this reason we do not recommend a mechanical leveling system for THINNER 3plus for floors. Because Florida Tile THINNER products are perfectly flat and rectified, an experienced installer should be able to achieve a successful flat installation without the help of a mechanical leveling system.
04
CEMENT-BASED MORTAR BED
Fig. 4.22 - The curing/seasoning time of cement-based screeds is of essential importance. As far as conventional sand/cement screeds are concerned, this time is about 7/10 days per cm of thickness. If you are using premixed products, follow the instructions of the manufacturer. Follow the material and the industry installation standards, TCNA (Tile Council of North America) and ANSI (American National Standard) Handbooks.
GYPSUM
Fig. 4.20 - Follow the mortar manufacturer’s recommendations and appropriate TCNA (Tile Council of North America) Handbook method. Before installation, the screed must be sandpapered, dedusted and perfectly dry.
HEATED SCREEDS
Fig. 4.23 - Before starting the heated floor system, wait at least 14 days after installing the mortar bed. Once the floor has reached ambient temperature, tile installation can begin.
CONCRETE
Fig. 4.21 - Concrete must be sufficiently cured (this takes about 6 months or even more, depending on its thickness, composition, thermo-hydrometric requirements, etc.) and must not feature surface treatments such as such as curing compounds, sealers, old adhesive, paint and any coating that may inhibit bond.
Wallinstallation
Floor installation
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4.1.8 - Mechanical leveling systems (cont.)
We don’t suggest leveling systems for THINNER 3Plus on floor for the following reasons:
ALSO, IT SHOULD BE NOTED THAT MECHANICAL LEVELING SYSTEMS ADD AN ADDITIONAL COST, THAT IS NOT NECESSARY IF ALL SUBSTRATE PREPARATION IS DONE CORRECTLY.
CHIPPING/BREAKAGE
Fig. 4.24 - Mortar displacement under edges and corners (risk of breaking with wheels or heavy loads.
Likely Chippingand/or Breakage Areas
SLAB INSTALLATION
Fig. 4.25 - Using these systems with big slabs 3000 x 1000 mm is complex (risk of movement, and consequent mortar displacement, during the positioning of the slab.
4.2 - Instructions for installation
The installation technique and type of trowel to use depends on the type of adhesive used. This information can be found in 4.10 — Installation mortars section. Depending on the intended use, area of application and the type of mortar used, all versions of Florida Tile THINNER can be installed using both the single-layer and double-layer methods if recommended by the mortar manufacturer.
- Installations must comply with current installation standards of ANSI A108.01, A108.02, A108.1B ANSI A108.5 and all appropriate ANSI A108 installation methods.- Follow the mortar manufacturer’s recommendations for thin tile.- To assist in achieving maximum coverage with recommended mortars, mix to the higher water ratio limit according to the manufacturer’s most current mortar product data sheet.Follow industry standards, mortar manufacturer’s directions, these recommendations and the instructions in thissection for best performance of Florida Tile THINNER.
4.2.1 - Adhesives: single-layer method/double-layer method
Florida Tile does not currently have a setting material that it recommends for the Single-layer method
SINGLE-LAYER METHOD
This method refers only to adhesives that bear the indication "single-layer" in the manufacturers instructions. Spread the adhesive full-bed on the surface to cover (Fig.4.26/4.27), using a trowel with the features indicated by the manufacturer.
Fig.4.26 - Wall installation Fig.4.27 - Floor installation
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FLORIDA TILE > THINNER Technical Manual
Do not spread more mortar then can be covered in 20 minutes or before the mortar skins over.
DOUBLE-LAYER METHOD
Fig. 4.30 Fig. 4.31
Apply adhesive with the double-layer method, by spreading the adhesive full-bed on the substrate to cover (Fig 4.29). Apply mortar to the substrate with the flat side of the trowel using a European or angled trowel with tilted teeth at a distance of ¼” (6mm) (Fig 4.28).
Apply the adhesive on the under side of the slab, using a trowel with 1/8” (3 mm) notched teeth (Fig.4.30). Immediately follow with enough mortar to provide appropriate coverage to the back of the tile (Fig 4.31). Notches should run parallel to each other and perpendicular to the long side of the tile (Fig 4.33).
Fig.4.28 - European or ‘Angled’ Trowel Fig.4.29 - Applying mortar to substrate
It is critical to the success of any THINNER installation to have 100% mortar coverage and contact.
Fig. 4.32
Fig. 4.33
When installing on floors; use caution at tile edges. It is critical that mortar be spread around the edge of the tile slab. There must be no voids of mortar within 2” of the tile edge. (Fig 4.32). Caution not to build up too thick - This edge ribbon of mortar should not be thicker than the previously applied notches.
4.2.1 - Installation: single-layer method/double-layer method (Cont.)
20
Careful not to chip the edge of the tile when resting on floor
4.2.2 - Installation: laying the slab
Fig. 4.34 - To handle slabs, raise them to their upright position, while grasping them from the top edge. Move the slabs keeping them straight and with the aid of another person.
Being extremely light, slabs are easy to install. 300 x 100 slabs:
Fig. 4.35 - Rest the slab on its long side and guide it towards the floor.
After placing tiles in mortar, dislodge the tile just enough to insert the spacer crosses that determine the width of the grouting joint. For this use, we recommended a joint of at least 1/16” (2mm) for interior installations. slide back and forth to collapse trowel notches and ensure 100% mortar contact.
Fig.4.36
BOTH FOR THE SINGLE-LAYER AND DOUBLE-LAYER METHOD
Fig. 4.37 Fig. 4.38
After laying the slab, make sure it is firmly adhered to the underlying surface. For wall or for floor installation tap the surface of the tile with the rubber coated trowel (e.g. Raimondi “142G” Fig. 4.37 ) for. For floor installations an electrical orbital sander with a rubber plate can be used to dissipate air (Fig. 4.38).
This operation will eliminate any air gaps between the two layers of adhesive and will considerably improve adhesion of the slab. Move from the center to the outside edge in all directions.
4.2.2 - Installation: single-layer method/double-layer method
- Do not adjust tiles set in mortar after 15 minutes.- It is advised that during the installation, remove a tile to insure the mortar has not skinned over and check the tile and substrate mortar coverage. Consult the mortar manufacturer for set times before light or heavy traffic. Typically, light foot traffic can be allowed after at least 72 hours following installation using a traditional thin set mortar. For a rapid-setting mortar, allow at least 12 hours before opening the application to light traffic.
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FLORIDA TILE > THINNER Technical Manual
Wallinstallation
Floor installation
Interiors
Joint between slabs necessary.Minimum size is at least 1/16” (2mm).
Expansion joints are necessary.The size and position of joints must be established by the Design Professional and the Installation Supervisor.
Exteriors
Joint between slabs necessary.Minimum size is at least 1/4” (5mm).
Expansion joints are necessary.The size and position of joints must be established by the Design Professional and the Installation Supervisor.
Interiors
Joint between slabs necessary.Minimum size is at least 1/16” (2mm).
Expansion joints are necessary.The size and position of joints must be established by the Design Professional and the Installation Supervisor.
Exteriors
Joint between slabs necessary.Minimumsize is at least1/4” (5mm).
Expansion joints are necessary.The size and position of joints must be established by the Design Professional and the Installation Supervisor.Exterior surface must be covered (i.e.
porches, covered balconies, etc.). Sizes larger than 19.5” x19.5” (50 x 50cm) are not recommended.
4.2.3 - Grouting and expansion joints
FURTHERMORE:
Interiors Wall installation
Floor installation
Exteriors Wall installation
Floor installation
Fig. 4.39 - In correspondence with a struc-tural joint in the substrate, it is mandatory to provide an expansion joint with a width that is at least the size of the existing one.
Fig. 4.40 - If there are joints between sur-faces of different types (e.g. reinforced con-crete and bricks), it is mandatory to pro-vide an expansion joint.
SUPPORTINGMATERIAL
EXPANSIONJOINT
ADHESIVES
STRUCTURAL JOINT
LAMINATED STONEWARE
1/4” (5mm)
Fig. 4.41 - Around fixed elements of the supporting surface, such as walls, steps, columns, etc., it is mandatory to provide at least 1/4” (5mm) peripheral joints.
For suggestions on the type of expansion joint to use, see “6 - Connecting profiles, finishing and trim pieces and materials and recommendation of TCNA Handbook method EJ171.”
Grouting the TileGrout the joints with grouts recommended by the mortar manufacturer, according to installation needs. All grout joints should be packed full and free of voids. Grout joints for floor and wall interior installations; should be no less than 1/16” (2mm). For exterior installations; grout joints should be no less than 1/4” (5mm) wide.
Movement (expansion) JointsExpansion, construction and contraction joints must be incorporated into the tile installation. Perimeter and field movement joints are required for all tile installations. For more specific information; consult the most current TCNA Handbook for Ceramic Tile Installations; Method EJ171.
22
Cleaning and care05
Cleaning “after installation” is necessary for removing residue of jobsite debris, grout, and thinset. This operation is required after installation for both glazed and unglazed tiles. Caution: Never clean hot tiles (exposed to sunlight in the summer) since this can cause the cleaning chemicals to become stronger. In the hot weather, clean during the cooler hours of the day. Non-slip tiles: due to their particular rough or non-slip textures are more difficult to clean. Therefore, pay particular attention to your cleaning tools and methods and use of a good scrub brush or buffer with white or beige cleaning pads.
CLEANING AFTER INSTALLATION
List of acid based cleaners
Manufacturer Product
Aqua Mix
Sulfamic Acid Crystals
Phosphoric Acid Substitute
Fila Deterdek
HMK
R59 Ceramic Tile Cleaner
R63 Concrete Film Remover
Miracle Sealants
Heavy Duty Acid Cleaner
Phosphoric Acid Cleaner
If after installation cleaning has not been correctly performed
Grout Used What do you see? What should you do?
Cementitious grout
Residues, glossy films.
Consult the grout manufacturer if you have any questions. Repeat washing after installation as described above. If necessary, use a higher concentration of the same detergent.
Epoxy grout
Marks, in particular around the grouting joints.
Once it has hardened, epoxy grout is very difficult to remove. Contact the grout manufacturer for recommended methods and cleaners.
Grout Used Manufacturer* Product Name Method of Use
Cementitous grout
Aqua Mix
Sealers Choice Gold Follow manufacturer’s instructions
Enrich ‘N’ Seal Follow manufacturer’s instructions
Penetrating Sealer Follow manufacturer's instructions
Grout Sealer Follow manufacturer's instructions
Same Day Grout Sealer Follow manufacturer's instructions
FilaFugaproof Follow manufacturer's instructions
MP90 ECO Follow manufacturer's instructions
HMK
S43 Porcelain Tile Impregnator Follow manufacturer's instructions
S31 Silane Impregnator Follow manufacturer's instructions
S32 Water Base Impregnator Follow manufacturer's instructions
S34N Silicone Impregnator Follow manufacturer's instructions
Miracle Sealants
511 Porous Plus Follow manufacturer's instructions
511 h2O Plus Follow manufacturer's instructions
511 Aerosol Spray On Grout Sealer Follow manufacturer's instructions
511 Seal & Enhance Follow manufacturer’s instructions
511 Impregnator Follow manufacturer's instructions
■ GROUT SEALER
Manufacturer Product Name Method of Use
Miracle Sealants 511 Anti Slip Follow manufacturer’s instructions
NON-SLIP TREATMENT
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FLORIDA TILE > THINNER Technical Manual
If daily cleaning has been done using unsuitable detergents
Tile to be cleaned Type of discoloration Corrective method
THINNER 3plusTHINNER 5plus
Opaque stains visible against light /floor is glossier than the spare piecesthat have not been installed
Use a cleaner like Miracle SealantsTile and Stone Cleaner, Aqua MixHeavy Duty Tile & Grout Cleaner,Tile & Stone Cleaner, PhosphoricAcid Cleaner or Heavy Duty AcidCleaner. Follow the directions onthe container.
Opaque stains visible against light when in contact with various types of liquid
Foot traffic marks remain
Ceramic tile is one of the most durable and maintenance friendly surfaces you can choose for your walls, floors, countertops, etc. With proper care & minimum maintenance, it will retain its original beauty and luster for many years. Generally, all that is necessary to keep your tile looking as good as new is a quick wipe with a clean damp cloth or mop. Prompt cleanup of spills and regular cleaning will keep your ceramic tile surfaces looking their best.
If a cleaner is necessary, Florida Tile recommends the use of low VOC (volatile organic compound), neutral pH, non-hazardous, and non-polluting products like Aqua Mix’s Concentrated Stone & Tile Cleaner or Miracle Sealants Tile and Stone Cleaner. Read and follow label directions for all cleaners and sealers.
■ DAILY CLEANING
■ EXTRA-DUTY CLEANING
List of neutral cleaners
Manufacturer Product
Aqua MixConcentrated Stone & Tile Cleaner
Fila FILACleaner
HMK P24 Liquid Stone Soap
Miracle Sealants Tile and Stone Cleaner
Tile to clean Type of discoloration Type of cleaner Name of cleaner Manufacturer Method of Use
THINNER3plus and 5plus
Coffee, soft drinks, fruit juice
Alkaline based cleanerHeavy Duty Tile & Grout Cleaner Aqua Mix Follow manufacturer's instructionsLiquid Poultice and Tile & Stone Cleaner Miracle Sealants Follow manufacturer's instructionsPS87 Fila Follow manufacturer's instructions
Grease, dirt from traffic, deep-cleaning
Alkaline based cleaner
Heavy Duty Tile & Grout Cleaner Aqua Mix Follow manufacturer's instructionsPS87 Fila Follow manufacturer's instructionsR155 Intensive Cleaner/ Grout Film Remover HMK Follow manufacturer's instructionsPorcelain & Ceramic Tile Cleaner Miracle Sealants Follow manufacturer's instructions
WinePS87, SR95 Fila Follow manufacturer's instructions
Oxidising cleaner Liquid Poultice and Tile & Stone Cleaner Miracle Sealants Follow manufacturer’s instructions
Lime residue Acid based cleanerSulfamic Acid Crystals Aqua Mix Follow manufacturer's instructionsDeterdek Fila Follow manufacturer’s instructionsHeavy Duty Acid Cleaner or Phosphoric Acid Cleaner Miracle Sealants Follow manufacturer's instructions
Rust Acid based cleanerSulfamic Acid Crystals Aqua Mix Follow manufacturer's instructionsDeterdek Fila Follow manufacturer's instructionsHeavy Duty Acid Cleaner Miracle Sealants Follow manufacturer's instructions
Tire, pencil, and metal marks
Abrasive paste
Phosphoric Acid Substitute mixed with Nanoscrub Aqua Mix Follow manufacturer's instructionsPS87 Fila Follow manufacturer’s instructions
Porcelain & Ceramic Tile Cleaner or Mira Strip & Finish Sealer Stripper
Miracle Sealants Follow manufacturer's instructions
Ink, marker Solvent based cleaner
Sealer & Coating Remover Aqua Mix
Solvents shoud be applied undiluted on the stain. Let them sit for about 15/ 20 seconds. If neccassary repeat. Follow the solvent based cleaners directions.
PS87 Fila Follow manufacturer’s instructions
Mira Strip or Finish Sealer Stripper Miracle Sealants
Solvents shoud be applied undiluted on the stain. Let them sit for about 15/ 20 seconds. If neccassary repeat. Follow the solvent based cleaners directions.
Dirt from cement based grout
Grout cleanerGrout Deep Clean Aqua Mix Follow manufacturer's instructionsFuganet Fila Follow manufacturer's instructions
Decorative tile Any Neutral wax free cleaner
Heavy Duty Tile & Grout Cleaner Aqua MixUse water and a neutral wax free cleaner. NEVER use alchol, acid, solvents, abrasive cleaners, abrasive sponges, or pads.
Fila Cleaner FilaP324 Liquid Stone Soap HMKTile and Stone Cleaner Miracle Sealants
CAUTION: •These recommendations were reviewed with the manufacturer's of the cleaners and sealers. Conditions, products, recommendations and names constantly change, consult the manufacturer's website and technical phone lines, if you have additional questions. Manufacturer's contact information is listed on Page 30 under Additional Resources.
•Do not use harsh cleaning agents such as steel wool pads or strong acids, which can scratch or damage the surface of your tile.
•Always do a small test with sealers & cleaners to insure desired results.
•Read and follow label directions for all grouts, cleaners and sealers.
24
Connecting profiles, finishing and trim pieces06
Here below you will find some possible solutions using the profiles sold by the top manufacturers. The solutions described have different characteristics and sizes, depending on the manufacturer, and cannot be described in detail herein. The drawings and instructions for use are therefore indicative and of a general nature. For more information regarding the complete ranges offered, refer to the manufacturer. You will find a list of references in “9 - Useful contacts”.
LOXCREEN www.loxcreenflooring.com
SCHLUTER-SYSTEMS www.schluter.com
You can complete all versions of THINNER walls and floors with the profiles available the market.
PROGRESS PROFILES www.progressprofiles.com
DURAL www.dural.de/en
PROFILES FOR DOORS AND WORK TOPS Manufacturer
Best-selling products
Full profile For thick.(mm) 3.5 5.5
Progress Profiles Protop -
Profiles with tile compartment For thick.(mm) 3.5 5.5
Progress Profiles Protect J, T, Q -
WALL/FLOOR AND INNER CORNER Manufacturer
Best-selling products
Bullnose For thick.(mm) 3.5 5.5
Progress Profiles Bullnose 40 -
Dural Construct
Bullnose profile For thick.(mm) 3.5 5.5
Progress Profiles Prointer KL ALL -
Minimum quarter round cove For thick.(mm) 3.5 5.5
Progress Profiles Proshell D ALL -
Quarter round cove For thick.(mm) 3.5 5.5
Progress Profiles Proshell R ALL --
Obtuse angle profiles For thick.(mm) 3.5 5.5
Schluter®-Systems ECK-KHK
Progress Profiles Proseal -
Dural Duracove
Right angle profiles For thick.(mm) 3.5 5.5
Schluter®-Systems ECK-KI
Progress Profiles Probat -
SHOWER SYSTEMS ManufacturerBest-selling products
Stainless steel grill For thick.(mm) 3.5 5.5
Schluter®-Systems Kerdi-Line-H
Dural BASIC-LINE
Progress Profiles Proshower Design
Wedi Plano Linea
Grill with tile compartment For thick.(mm) 3.5 5.5
Schluter®-Systems Kerdi-Line-D
Dural TI-LINE
Progress Profiles Proshower Tile
Wedi Riolito piastrellabile
Shower base system For thick.(mm) 3.5 5.5
Schluter®-Systems Kerdi-Shower
Dural TILUX
Wedi Fundo Primo / Plano
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FLORIDA TILE > THINNER Technical Manual
EXPANSION JOINTS ManufacturerBest-selling products
Floor joints For thick.(mm) 3.5 5.5
Schluter®-Systems Dilex-BWS
Progress Profiles Proflex
Dural Duraflex
Perimeter joints For thick.(mm) 3.5 5.5
Schluter®-Systems Dilex-BWA
Progress Profiles Proflex 5 PR
Dural Duraflex SF
SURMOUNTED ELEMENTS AND COVERING PROFILES Manufacturer
Best-selling products
Connection For thick.(mm) 3.5 5.5
Schluter®-Systems Reno-U
Progress Profiles Proslider KL ALL -
Surmounted element For thick.(mm) 3.5 5.5
Schluter®-Systems Reno-T
Progress Profiles Profloor 24 -
Dural LPTE
Straight edge covering profile For thick.(mm) 3.5 5.5
Schluter®-Systems Quadec
Progress Profiles Projolly Square
Dural Squareline
Rounded edge covering profile For thick.(mm) 3.5 5.5
Schluter®-Systems Rondec
Progress Profiles Projolly Quart
CURVED PROFILES ManufacturerBest-selling products
Metal profile for curves For thick.(mm) 3.5 5.5
Schluter®-Systems Schiene
Progress Profiles Curve -
Dural Z-FLEX
STEPS AND OUTERCORNERS Manufacturer
Best-selling products
Profiles for protruding steps For thick.(mm) 3.5 5.5
Schluter®-Systems Rondec
Progress profiles Prostyle KL10 -
Reinforced profiles for steps For thick.(mm) 3.5 5.5
Schluter®-Systems TREP-E
Dural Diamondstep
Progress Profiles Prostair Acc -
Rounded profiles with non-slip tread For thick.(mm) 3.5 5.5
Schluter®-Systems TREP-GK
Progress Profiles Prostair KL 20 -
Rounded profile For thick.(mm) 3.5 5.5
Schluter®-Systems Rondec
Progress Profiles Projolly Quart
Straight edge profile For thick.(mm) 3.5 5.5
Schluter®-Systems Quadec
Progress Profiles Projolly Square
Dural Squareline
Thin corner profile For thick.(mm) 3.5 5.5
Progress Profiles Prokerlam LINE -
Corner profiles For thick.(mm) 3.5 5.5
Schluter®-Systems ECK-K
Progress Profiles Proedge -
Dural Duragard
26
Making corners during installation077.1 - Solution 1
1 - Slabs of THINNER in all types. 2 - Provide a 45° cut on the inner edge of the slab with a hand-held angle grinder or grinder fitted on a guide.
3 - Spread adhesive on the support. 4 - Lay the first slab. 5 - Lay the second slab using 1 mm spacer crosses.
6 - After adhesive has cured, provide a 45° cut with a hand-held angle grinder or grinder fitted on a guide.
7 - Smoothen the edge with an abrasive sponge.
8 - Apply epoxy grout with a trowel (*).
9 - Remove excess grout with a sponge moistened in warm water and alcohol (*).
10 - The corner is now ready.
You can obtain "handmade" corner finishes with an attractive appearance and without using corner profiles.
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FLORIDA TILE > THINNER Technical Manual
7.2 - Solution 2
1 - Slabs of THINNER in all types. 2 - Spread adhesive on the support. 3 - Lay the first slab.
4 - Lay the second slab using 1 mm spacer crosses.
5 - After adhesive has cured, apply epoxy grout with a trowel (*).
6 - Remove excess grout with a sponge moistened in warm water and alcohol (*).
7 - After grout has cured, provide a 45° cut with a hand-held angle grinder or grinder fitted on a guide.
8 - Smoothen the edge with an abrasive sponge.
9 - The corner is now ready.
(*) To perform this operation, strictly follow the instructions provided by the epoxy grout manufacturer.
28
Technical information088.1 - Technical characteristics
* Average value referred to ceramic material only
** Average value referred to the all-in-one piece (slab and fiberglass mesh)
GENERAL TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTIC Test method
Requirements under EN 14411 - G / ISO 13006 - G
Group BIa-UGL
ValuesTHINNER 3plus
ValuesTHINNER 5plus
Water absorption ISO 10545-3 ≤ 0,5% ≤ 0,1%* ≤ 0,1%*
Bending strength ISO 10545-4 ≥ 35 N/mm2 ≥ 120 N/mm2 ** ≥ 55 N/mm2 **
Breaking strength (S) ISO 10545-4 ≥ 700 N ≥ 1000 N** ≥ 1200 N**
Deep abrasion resistance ISO 10545-6 ≤ 175 mm3 Compliant Compliant
Compression strength - - ≥ 400 N/mm2 ≥ 400 N/mm2
Linear thermal expansion ISO 10545-8ISO makes no provision
for this testα ≤ 7∙10-6 °C-1 α ≤ 7∙10-6 °C-1
Thermal shock resistance ISO 10545-9ISO makes no provision
for this testResistant Resistant
Frost-resistance ISO 10545-12 No alterations Resistant Resistant
Chemical resistance ISO 10545-13 As indicated by manufacturerRefer to specific collection
catalogRefer to specific collection
catalog
Chemical resistance to household products
ISO 10545-13 UB min.Refer to specific collection
catalogRefer to specific collection
catalog
Stain resistanceRefer to specific collection
catalogClass 3 min.
Refer to specific collectioncatalog
Refer to specific collectioncatalog
Size characteristics
Length and width
ISO 10545-2
± 0,6% Compliant Compliant
Straightness of sides
± 0,5% Compliant Compliant
Squareness of sides
± 0,6% Compliant Compliant
Flatness ± 0,5% Compliant Compliant
Thickness ± 5% Compliant Compliant
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FLORIDA TILE > THINNER Technical Manual
SLIP RESISTANCE
SAFETY REQUIREMENTS Test method Reference requirement Ratings
THINNER 3plusRatings
THINNER 5plus
Dynamic coefficient of friction B.C.R. Tortusµ >0,40
L. 13/89 - M.D. 236/89Leg. D. 503/96
Refer to specific collection catalog Refer to specific collection catalog
Slip resistance
DIN 51130R classification(slip angle α)
Refer to specific collection catalog Refer to specific collection catalog
DIN 51097A, B, C classification
(slip angle α)
REACTION TO FIRE REQUIREMENTS
SAFETY REQUIREMENTS Test method Reference requirement Ratings
THINNER 3plusRatings
THINNER 5plus
WALL INSTALLATION
Reaction to fire ISO DIS 1182.2Italian standardM.D. 14/01/85M.D. 15/03/05
Class 1 Class 1
Reaction to fire UNI EN 13823:2005
European standardDirective 89/106/CE
Decision 2000/147/CEUNI EN 13501-1:2005
Class A2 - s1,d0 Class A2 - s1,d0
FLOOR INSTALLATION
Reaction to fire ISO DIS 1182.2Italian standardM.D. 14/01/85M.D. 15/03/05
Class 1 Class 1
Reaction to fire UNI EN 13823:2005
European standardDirective 89/106/CE
Decision 2000/147/CEUNI EN 13501-1:2005
Class A2FL
- s1 Class A2FL
- s1
THERMAL CHARACTERISTICS
SAFETY REQUIREMENTS Test method Values
THINNER 3plusValues
THINNER 5plus
Heat conductivity UNI EN 12524:2001λ = 1,3 W/m°k
λ = 1,1 kcal/mh°Cλ = 1,3 W/m°k
λ = 1,1 kcal/mh°C
PHYSICAL-MECHANICAL CHARACTERISTICS
SAFETY REQUIREMENTS Test method Values
THINNER 3plusValues
THINNER 5plus
Tensile modulus(Young's Modulus)
- 55 - 60 GPa 55 - 60 GPa
Density - 2300 -2500 kg/m3 2300 -2500 kg/m3
Sound absorption coefficient α UNI EN ISO 11654 0,01 - 0,02 0,01 - 0,02
30
SLIP RESISTANCE
SAFETY REQUIREMENTS Test method Reference requirement Ratings Thinner 3plus Ratings Thinner 5plus
Static coefficient of friction (SCOF)
ASTM C 1028
SCOF < 0.50 questionable0.50 ≤ SCOF < 0.60 conditionally
slip resistantSCOF ≥ 0.60 slip resistant
Refer to specific collection catalog Refer to specific collection catalog
Dynamic coefficient of friction (DCOF)
ANSI 137.1:2012 (BOT 3000)DCOF ≥ 0.42
(wet internal spaces)Refer to specific collection catalog Refer to specific collection catalog
THERMAL CHARACTERISTICS
SAFETY REQUIREMENTS Test method Thinner 3plus Values Thinner 5plus Values
Thermal conductivity UNI EN 12524:2001 λ = 0.7 Btu/ft h°F λ = 0.7 Btu/ft h°F
* Average value referred to ceramic material only.
** Average value referred to the all-in-one piece (slab and fiberglass mesh).
088.1 - Technical characteristics
TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTIC Test method
ANSI 137.1 Required value for unglazed porcelain tiles
P1 ClassThinner 3plus Values Thinner 5plus Values
Water absorption ASTM C373 ≤ 0.5% Compliant (*) Compliant (*)
Breaking strength (S) ASTM C648 ≥ 250 lbf Compliant (**) Compliant (**)
Deep abrasion resistance ASTM C1243 ≤ 175 mm3 Compliant Compliant
Compression strength -ANSI makes no provision
for this test≥ 56000 PSI ≥ 56000 PSI
Linear thermal expansion ASTM C372 Not requiredα ≤ 8 X 10-6 °C-1
α ≤ 4.4 X 10-6 °F-1α ≤ 8 X 10-6 °C-1
α ≤ 4.4 X 10-6 °F-1
Thermal shock resistance ASTM C484 Not alteration Resistant Resistant
Frost-resistance ASTM C1026 Not required Resistant Resistant
Chemical resistance ASTM C650 Not required Resistant Resistant
Bond strength ≥ 50 PSI Compliant Compliant
Stain resistance ASTM C1378 Not required Resistant Resistant
Dimensions
Warpage edge ASTM C485
± 0.40%or max ± 0.05“
for tiles up to 24”x24”or max ± 0.07”
for tiles larger to 24”x24”
Compliant Compliant
Warpage diagonal
ASTM C485 ± 0.40% or max ± 0.07” Compliant Compliant
Nominal sizes ASTM C499- 3.0% / + 2,0%
of nominal dimensions± 0.5% ± 0.5%
Caliber range ASTM C499 ± 0.25% or max ± 0.03” Compliant Compliant
Thickness ASTM C499 ≤ 0.040” ≤ 0.030” ≤ 0.030”
Wedging ASTM C502 ± 0.25% or max ± 0.03” Compliant Compliant
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FLORIDA TILE > THINNER Technical Manual
8.2 - Product Specifications
Title Description
ThicknessTHINNER 3plus: 3.5 mm
THINNER 5plus: 5.5 mm
FormatTHINNER 3plus: Refer to the collection catalog
THINNER 5plus: Refer to the collection catalog
Series and colors Refer to the collection catalog
Type of surface Refer to the collection catalog
Shaping method Pressing
Water absorption in accordance to EN ISO 10545.3 ≤ 0,5% (*)
Classification in accordance to EN 14411/ISO 13006 BIa Group
Reference requirement specifications for first grade tiles EN 14411/ISO 13006 Appendix G
Performance classification under EN - ISO – DIN - BCRA
Declared safety features Slip resistance • B.C.R. Tortus method: Refer to the collection catalog• DIN 51130 method: Refer to the collection catalog• DIN 51097 method: Refer to the collection catalog
Release of toxic/harmful substances under ISO 10545.15: None
Fire-resistance (in accordance to Italian laws) (MD 14/01/85, MD 15/03/05, ISO/DIS 1182.2 method)• THINNER 3plus: Class 1 • THINNER 5plus: Class 1
Fire-resistance (in accordance to EU standards) (Dir. 89/106/CE, Dec.2000/147/CE, UNI EN 13501-1:2005, UNI EN 13823:2005 method)• THINNER 3plus: Class A2-s1,d0 (wall installation), class A2fl-s1 (floor installation)• THINNER 5plus: Class A2-s1,d0 (wall installation), class A2fl-s1 (floor installation)
Data for tender specifications New ceramic mineral produced in 3000 x 1000 mm slabs of porcelain stoneware, obtained using raw materials of high quality and purity (light clay, feldspar fluxes and ceramic pigments with a high chromatic performance). After wet milling, the body is colored and spray dried, then pressed by compacting on a belt with a force of 15,000 tons and fired at a temperature of 1200°C.
8.3 - Packages
Sizes(cm)
Sizes (inches)
Pieces per box
m² per box
SF per box
Boxes per pallet
m² per pallet
SF per pallet
kg per pallet
lbs. per pallet
100 x 300 39 x 118 1 - - 12pcs 36 388 280.8 620
100 x 100 39 x 39 3 3 32.3 25 75 808 585 1290
50 x 100 19.5 x 39 5 2.5 26.9 32 80 862 640 1411
Sizes (cm)
Sizes (inches)
Pieces per box
m² per box
SF per box
Boxes per pallet
m² per pallet
SF per pallet
kg per pallet
lbs. per pallet
20 x 150 8 x 39 3 0.9 9.68 60 54 581 675 1488
20 x 100 8 x 59 3 0.6 6.45 60 36 388 450 992
3plus
5plus
Packaging is subject to change. Convertions for weight and footage are averaged for more specific information see Collection brochure.
32
8.4 - Curved Surfaces
One of the most impressive features of Florida Tile THINNER is its incredible flexibility. Due to the large dimension and extremely thin body, THINNER products of 3plus and 5plus are able to flex to conform to curvatures of both concave and convex surfaces. Because of the high quality of raw materials, advanced manufacturing process and fiberglass mesh backing THINNER products are able to offer this amazing benefit. However there are a few important restrictions to note.
The notes below are the absolute MAXIMUM limits these products are able to achieve.
3plus (3.5mm) products are able to achieve a Radius of 196.85” (5m). Depending on the length of the tile, the distance that the curve is able to achieve from a flat surface can be increased or decreased. Dimensions are noted on the diagram below (Fig 8.1). As you can see, with a 118” (3m) tile, you can achieve a curve that is 8 3/4” deep.
■ 3PLUS
Fig. 8.1
APPROXIMATE MAXIMUM BENDING RADIUS
Maximum Radius196.85” (500mm)
Maximum Radius196.85” (500mm)
Maximum Bend8.75” (22.33 cm)
Maximum Bend1” (2.5 cm)
300 cm Length
100 cm Length
3PLUS SHEET
3PLUS SHEET
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FLORIDA TILE > THINNER Technical Manual
5plus (5.5mm) products are able to achieve a Radius of 236.22” (6m). Depending on the length of the tile, the distance that the curve is able to achieve from a flat surface can be increased or decreased. Dimensions are noted on the diagram below (Fig 8.2). As you can see, with a 118” (3m) tile, you can achieve a curve that is 7 5/16” deep.
■ 5PLUS
Fig. 8.2
APPROXIMATE MAXIMUM BENDING RADIUS
Maximum Radius236.22” (600mm)
Maximum Radius236.22” (600mm)
Maximum Bend7.33” (18.65 cm)
Maximum Bend1.9” (2.08 cm)
300 cm Length
100 cm Length
5PLUS SHEET
5PLUS SHEET
34
Additional Resources09The companies mentioned in this manual are our own choices and are therefore recommended but not an obligatory choice.
Mortars
Laticrete Int.One LATICRETE Park NorthBethany, CT 06524800.243.4788 x235www.laticrete.com
Mapei Americas1144 E. Newport Center DriveDeerfield Beach, Florida 33442800-922-6273www.mapei.com
ProspecTEC (HB Fuller Construction Products)1105 South Frontenac StreetAurora, IL. 605041-800-832-9023www.tecspecialty.com
Profiles
Schluter Systems L.P.194 Pleasant Ridge RoadPlattsburgh, NY 12901800-472-4588www.schluter.com
Loxcreen Flooring Group800 S. Pemiscot Street Hayti, MO. 63851(888) FLR-TRIM (357-8746)www.loxcreenflooring.com
Blanke Corporation 3631 Clearview Parkway Atlanta, Georgia 30340 800 - 787 - 5055www.blankecorp.com/blanke-usa
Cleaners
Aqua Mix (divison of Custom Building Products)13001 Seal Beach Blvd Suite 200Seal Beach, CA 90740877-278-2311www.custombuildingproducts.com/products/aqua-mix
Fila Chemicals USA10800 N.W. 21st Street #170 Miami, FL 33172 1-305-513-0708 http://www.filasolutions.com
Miracle12318 Lower Azusa RoadArcadia, California 910061 800 350-1901 ext. 1www.miraclesealants.com
HMK (US Importer: ACI International)3162 Pembroke RoadHallandale, FL 33009(800) 424-2HMK (2465)www.hmkstonecare.com
35
FLORIDA TILE > THINNER Technical Manual
Trowels
Sigma (US Importer: European Tile Masters)1830 Vista WayMargate, FL 33063954.917.3599www.europeantilemasters.com
Raimondi (US Importer: Donnelly Dist., LLC.)N 56 W 24790 N. Corporate Circle, Unit ASussex, WI. 53089800-625-6686www.donnellydist.com
Thin Tile / Glass Cutters
Bohle America, Inc10924 Granite Street ∙ Suite 200 Charlotte, NC 28273 704 247 8400 www.bohleamerica.com
Thin Tile Installation Tools
Sigma (US Importer: European Tile Masters)27 Copper Ridge RdTrout Creek, MT 59874954.917.3599www.europeantilemasters.com
Raimondi (US Importer: Donnelly Dist., LLC.)N 56 W 24790 N. Corporate Circle, Unit ASussex, WI. 53089800-625-6686www.donnellydist.com
Russo Trading4235 N. 127th St. Brookfield, WI 53005Phone: 855-782-8665www.rtcproducts.com
Stucco / Plaster
Dryvit Systems, Inc.One Energy WayWest Warwick, RI 02893800-556-7752 www.dryvit.com
Parex USA4125 E. LaPalma Ave., Suite 250Anaheim, CA 92807800-226-2424www.parexusa.com
STO Corp.3800 Camp Creek Parkway SWBuilding 1400, Suite 120Atlanta, Georgia 30331Phone: (800) 221-2397www.stocorp.com
36
Installation Mortars
FLOOR INSTALLATION (*)for NEW CONSTRUCTION and RENOVATION, for installation on pre-existing walls
Interiors
Residential (kitchens, bathrooms, living rooms, common apartment block areas and any other residential environment).
THIN
NER
3pl
usTH
INN
ER 5
plus
Concrete, cement based mortar bed, self-leveling underlayment Page 40
Light commercial (offices, offices open to the general public, waiting rooms, shops, bathrooms, restaurant dining rooms, car showrooms, bars, cinemas, surgeries/clinics).
Existing ceramic tile, marble and stone Page 41
Gypsum based mortar beds Page 42
Heavy Commercial (common areas of shoppingcenters, hotel halls, canteens, fast food restaurants, dance clubs, hospitals) with the exception of areas subject to heavy concentrated loads (e.g. carts withhard wheels).
THIN
NER
5p
lus Cement-based subfloors, calcium sulphate-based or
heated subfloors, self-levelling products, concrete, old ceramic tile, marble slabs, stone
Page 40
Exteriors
Upon condition that surfaces are sheltered (e.g. covered sidewalks, covered balconies, etc.) and made totally impervious. The use of sizes that are not larger than 50 x 50 cm is recommended.
THIN
NER
3pl
usTH
INN
ER 5
plus
Cement-based subfloors, calcium sulphate-based or heated subfloors, self-levelling products, concrete, old ceramic tile, marble slabs, stone
Page 43
As a general rule that applies for all building materials to be secured in place with adhesive, there is no universal adhesive for installing THINNER on all kinds of surface.
Since it is not possible to describe all possible cases, we have provided information about the most common situations. First of all, we have divided installation cases into "walls" and "floors" and then into "interior" and "exterior". Depending on the rated stress, on any work to be performed subsequently and on the maximum dimension of the slab, we have assigned a certain type of THINNER to each category. Starting from this classification, we have thus examined the most common kinds of substrate. The resulting chart has been sent to all main manufacturers of adhesives that have, in turn, provided the most suitable product for each category.
Please note that all solutions suggested have been submitted by adhesive manufacturers, who guarantee the indications given. For explanations or more information, contact the respective manufacturers (see “9 - Additional Resources”).
It is essential to follow all instructions given by adhesive manufacturers. This applies in particular to waiting time running before a surface can be walked on or grouted and the "Ready to use" time shown in the following tables.
(❋) Products with special finishes can have limitations depending on their area of application. Refer to specific collection catalogs.
WALL INSTALLATION (*)for NEW CONSTRUCTION and RENOVATION, for installation on pre-existing walls
Any residential and commercial environment, in situations where holes and/or cuts are necessary.
THIN
NER
3pl
usTH
INN
ER 5
plus Two coat plaster, one coat plaster, gypsum plaster,
drywall and cement backer units. Page 37
Existing ceramic tile, marble and stone Page 38
Any residential and commercial environment, in situations where holes and/or cuts are necessary.
THIN
NER
3pl
usTH
INN
ER 5
plus
Two coat plaster, one coat plaster, and cement backer units. Page 39
Interiors
Exteriors
10
37
FLORIDA TILE > THINNER Technical Manual
About ADHESIVES
Adhesives are divided into THREE CLASSES, depending on their composition, as established by the UNI EN 12004 standard:
CEMENTITIOUS (C): mixture of hydraulic binding agents, aggregates and organic additives (note to be mixed with water or other liquid additive immediately before use)
REACTIVE (R): mixture of synthetic resin, mineral fillers and organic additives, which harden due to a chemical reaction (note: these adhesives may have one or more components)
DISPERSION (D): mixture of binding and organic agents, namely polymers in aqueous dispersion, organic additives and mineral fillers (note: ready-to-use mixtures)
Depending on their features, adhesives are thus classified:
Class 1: normal setting
Class 2: improved setting properties
There are three additional classes:
Class F: quick setting adhesives
Class T: slip resistant adhesives
Class E: adhesives with extended open time
There is a fourth additional class for cementitious adhesives only: adhesives can be classified as DEFORMABLE (S) and divided on the basis of test results under the UNI EN 12002 standard:
Class S1: deformable adhesives
Class S2: highly deformable adhesives
ANSI Material Specifications
ANSI Specification Number Description
A118,1 Dry-Set Portland Cement Mortar
A118.3 Chemcial Resistant, Water Cleanable Tile Setting and Grouting Epoxy and Water Cleanable Tile-Setting Epoxy Adhesive
A118.4 Modified Dry-Set Cement Mortar
A118.5 Chemical Resistant Furan Mortars and Grouts for Tile Installation
A118.6 Standard Cement Grouts for Tile Installation
A118.7 High Performance Cement Grouts for Tile Installation
A118.8 Modified Epoxy Emulsion Mortar/Grout
A118.9 Test Methods and Specifications for Cementitous Backer Units
A118.10 Load Bearing Bonded Waterproof Membrane for Thin-Set Ceramic Tile and Dimension Stone installation
A118.11 Latex-Portland Cement Mortar for EGP
A118.12 Crack Isolation Membrane for Thin-Set Ceramic Tile and Dimension Stone Installation
A118.13 Bonded Sound Reduction Membranes for Thin-Set Ceramic Tile Installation
A118.15 Improved Modified Dry-Set Cement Mortar
A136.1 Organic Adhesives for Installation on Ceramic Tile
38
Substrates: Two-coat plaster, one coat plaster, gypsum plaster**, drywall** and cement backer units
A.1a - Interior Wall Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before ready for
use***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes None C2TEP2S1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
Mapei
All sizesKerabond™ T / Keralastic™
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizesKerabond/ Keralastic™ System
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultraflex LFT Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultralite™ Mortar Yes None C2TES1P1A118.4, A118.11, ANSI A138.1-Green Squared Certified
A108.5, A108.12, EJ 171
18-24 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1 A118., A118.11A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4, A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All sizes3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All sizesUltimate Large Tile Mortar
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes None C2TEP2S1 A118.4, A118.11 A108.5, A108.12 24 hours
Mapei
All sizesGranirapid® System
Yes None C2FS2P2 A118.4, A118.11 A108.5, A108.12 3-4 hours
All sizes Ultraflex RS Yes None C2FP1 A118.4, A118.11 A108.5, A108.12 3-4 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
8 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
8 hours
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH.
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
39
FLORIDA TILE > THINNER Technical Manual
Substrates: Existing ceramic tile, marble and stone****
A.1b - Interior Wall Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before ready for
use***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes None C2TEP2S1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
Mapei
All sizesKerabond™ T / Keralastic™
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizesKerabond/ Keralastic™ System
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultraflex LFT Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultralite™ Mortar Yes None C2TES1P1A118.4, A118.11, ANSI A138.1-Green Squared Certified
A108.5, A108.12, EJ 171
18-24 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4, A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All Sizes3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All SizesUltimate Large Tile Mortar
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes None C2TEP2S1 A118.4, A118.11 A108.5, A108.12 24 hours
Mapei
All sizesGranirapid® System
Yes None C2FS2P2 A118.4, A118.11 A108.5, A108.12 3-4 hours
All sizes Ultraflex RS Yes None C2FP1 A118.4, A118.11 A108.5, A108.12 3-4 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
8 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
8 hours
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH.
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
40
Substrates: Two-coat plaster, one coat plaster, and cement backer units
A.2a - Exterior Wall Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before ready for
use ***
For situations in which a
normal setting adhesive is
recommended
< 24” 254 Platinum Yes None C2TEP2S1A118.4, A118.11 & A118.15
A108.5, A108.12, EJ 171
72 hours
Laticrete < 24”4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
< 24”300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
All sizesKerabond™ T / Keralastic™
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
MapeiAll sizes
Kerabond/ Keralastic™ System
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultraflex LFT Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultralite™ Mortar Yes None C2TES1P1A118.4, A118.11, ANSI A138.1-Green Squared Certified
A108.5, A108.12, EJ 171
18-24 hours
ProspecAll sizes Stayflex 590 Yes None C2TES1P1 A118.4, A118.11
A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4, A118.11
A108.5, A108.12, EJ 171
16-24 hours
TECAll Sizes
3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All SizesUltimate Large Tile Mortar
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
For situations in which a
fast setting adhesive is
recommended
MapeiAll sizes
Granirapid® System
Yes None C2FS2P2 A118.4, A118.11 A108.5, A108.12 3-4 hours
All sizes Ultraflex RS Yes None C2FP1 A118.4, A118.11 A108.5, A108.12 3-4 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TECAll sizes
3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
8 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
8 hours
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH.
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
41
FLORIDA TILE > THINNER Technical Manual
Substrates: Concrete, cement based mortar bed, self leveling underlayment**
A.3a - Interior Floor Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before light traffic***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes None C2TEP2S1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
Mapei
All sizesKerabond™ T / Keralastic™
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizesKerabond/ Keralastic™ System
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultraflex LFT Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultralite™ Mortar Yes None C2TES1P1A118.4, A118.11, ANSI A138.1-Green Squared Certified
A108.5, A108.12, EJ 171
18-24 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4, A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All sizes3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizesUltimate Large Tile Mortar
Yes None N/A A118., A118.11A108.5, A108.12, EJ 171
72 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes None C2TEP2S1 A118.4, A118.11 A108.5, A108.12 24 hours
Mapei
All sizesGranirapid® System
Yes None C2FS2P2 A118.4, A118.11 A108.5, A108.12 3-4 hours
All sizes Ultraflex RS Yes None C2FP1 A118.4, A118.11 A108.5, A108.12 3-4 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
42
Substrates: Old ceramic tile, marble or stone
A.3b - Interior Floor Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before light traffic***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes None C2TEP2S1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
Mapei
All sizesKerabond™ T / Keralastic™
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizesKerabond/ Keralastic™ System
Yes None C2ES2P2 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultraflex LFT Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
18-24 hours
All sizes Ultralite™ Mortar Yes None C2TES1P1A118.4, A118.11, ANSI A138.1-Green Squared Certified
A108.5, A108.12, EJ 171
18-24 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1 A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118., A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All Sizes3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All SizesUltimate Large Tile Mortar
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes None C2TEP2S1 A118.4, A118.11 A108.5, A108.12 24 hours
Mapei
All sizesGranirapid® System
Yes None C2FS2P2 A118.4, A118.11 A108.5, A108.12 3-4 hours
All sizes Ultraflex RS Yes None C2FP1 A118.4, A118.11 A108.5, A108.12 3-4 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
(*) Manufacturer’s recommendation is based on the manufacturer’s recommendation at the time of printing. Please consult manufacturer’s Technical Department or website for current recommendations. Always follow the manufacturer’s current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
43
FLORIDA TILE > THINNER Technical Manual
Substrates: Gypsum based mortar bed
A.3c - Interior Floor Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before
light traffic***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes
If primer/sealer is not present; skim the gypsum mortar bed with a minimum of 1/16" 254 Platinum. For wet areas use Hydro Ban for other areas use a crack isolation membrane like HydroBan or Blue 92.
C2TEP2S1A118.4, A118.11 & A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes
If primer/sealer is not present; skim the gypsum mortar bed with a minimum of 1/16" 254 Platinum. For wet areas use Hydro Ban for other areas use a crack isolation membrane like HydroBan or Blue 92.
C1TS1EA118.4, A118.11
A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes
If primer/sealer is not present; skim the gypsum mortar bed with a minimum of 1/16" 254 Platinum. For wet areas use Hydro Ban for other areas use a crack isolation membrane like HydroBan or Blue 92.
R2 A118.3 A108.6 72 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1A118.4 & A118.11
A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4 & A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All Sizes3n1 Performance Mortar
YesPrime with TEC Multipurpose Primer, apply HydraFlex for crack isolation membrane
N/AA118.4, A118.11 & A118.15
A108.5, A108.12, EJ 171
72 hours
All SizesUltimate Large Tile Mortar
YesPrime with TEC Multipurpose Primer, apply HydraFlex for crack isolation membrane
N/AA118.4 & A118.11
A108.5, A108.12, EJ 171
72 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes
If primer/sealer is not present; skim the gypsum mortar bed with a minimum of 1/16" 254 Platinum. For wet areas use Hydro Ban for other areas use a crack isolation membrane like HydroBan or Blue 92.
C2TEP2S1A118.4 & A118.11
A108.5, A108.12 24 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11 & A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
YesPrime with TEC Multipurpose Primer, apply HydraFlex crack isolation membrane
N/AA118.4, A118.11 & A118.15
A108.5, A108.12, EJ 171
24 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
YesPrime with TEC Multipurpose Primer, apply HydraFlex crack isolation membrane
N/AA118.4 & A118.11
A108.5, A108.12, EJ 171
24 hours
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH.
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
44
Substrates: Concrete and cement based mortar bed.
A.4a - Exterior Floor Installation of THINNER 3plus and 5plus
Manufacturer* Size of tile Recommended Mortar
Back buttering required
Primer, if neccasary
ISO Classification
ANSI Material Standard
ANSI Installation Standard
Typical cure time before light traffic***
For situations in which a
normal setting adhesive is
recommended
Laticrete
All sizes 254 Platinum Yes None C2TEP2S1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All sizes4-XLT Medium Bed Mortar
Yes None C1TS1E A118.4, A118.11A108.5, A108.12, EJ 171
72 hours
All sizes300 Epoxy Adhesive
Yes None R2 A118.3 A108.6 72 hours
Prospec
All sizes Stayflex 590 Yes None C2TES1P1 A118., A118.11A108.5, A108.12, EJ 171
24 hours
All sizesPermaflex Lite 525
Yes None C2TES1P1A118.1, A118.4, A118.11
A108.5, A108.12, EJ 171
16-24 hours
TEC
All Sizes3n1 Performance Mortar
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
72 hours
All SizesUltimate Large Tile Mortar
Yes None N/A A118.4 , A118.11A108.5, A108.12, EJ 171
72 hours
For situations in which a
fast setting adhesive is
recommended
Laticrete All sizes254R Platinum Rapid
Yes None C2TEP2S1 A118.4, A118.11 A108.5, A108.12 24 hours
Prospec All sizesQuick Permaflex 570
Yes None C2FS1P1A118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
2-4 hours
TEC
All sizes3n1 Performance Mortar (Fast Setting)
Yes None N/AA118.4, A118.11, A118.15
A108.5, A108.12, EJ 171
24 hours
All sizesUltimate Large Tile Mortar (Fast Setting)
Yes None N/A A118.4, A118.11A108.5, A108.12, EJ 171
24 hours
IMPORTANT The information and directions provided in this manual are to be considered valid until an update is published. The updated document replaces all previous publications. You can check for updates on the company website at www.floridatile.com/thinner or contact the company's technical support office. The company reserves the right to modify the contents and appearance of this manual, should this be deemed necessary.
(*) Manufacturer's recommendation is based on the manufacturer's recommendation at the time of printing. Please consult manufacturer's Technical Department or website for current recommendations. Always follow the manufacturer's current thin tile recommendations, the setting material installation instructions and tile industry standards.
(**) Interior use only.
(***) Based on 70° F and 50% RH.
(****) Existing installations must be well bonded and cleaned, free of sealers and any contaminants that might inhibit bond.
45
FLORIDA TILE > THINNER Technical Manual
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