technical guide - hyster · h190-210hd 2 specifications certification: these hyster® lift trucks...

Heavy-Duty Forklift TruckTechnical Guide

For 90 degree Stacking Aisle add outsideturning radius , plus dimension ,

plus load length

Equal intersecting right

angle aisle with 48" (1219 mm)

forks and 67" (1702 mm) wide

x 72" (1829 mm) long load:

4-21

H190HD2 140 (3545)

H210HD2 140 (3545)

H230HD2 S 140 (3552)

H230HD2 144 (3643)

H250HD2 144 (3643)

H280HD2 144 (3643)

1-8 4-35

4-1

TowPin

A

B

C D

E

F

4-5

4-2

4-204-19

4-32

1-81-9

1-6

1-5

4-4

4-7

4-35 1-8

H190-280HD2 DIMENSIONS

2

KEY TRUCK DIMENSIONSMODEL A B C D E F

in. mm in. mm percent in. mm in. mm in. mmH190HD2 116.8 2967 72.3 1837 70.0% 25.7 653 31.8 809 46.5 1181H210HD2 116.8 2967 72.3 1837 70.0% 25.7 653 31.8 809 46.5 1181H230HD2S 116.8 2967 72.3 1837 75.0% 25.7 653 31.8 809 46.5 1181H230HD2 116.8 2967 72.3 1837 75.0% 25.7 653 31.8 809 46.5 1181H250HD2 116.8 2967 72.3 1837 75.0% 25.7 653 31.8 809 46.5 1181H280HD2 116.8 2967 72.3 1837 75.0% 25.7 653 31.8 809 46.5 1181

H190-210HD2 SPECIFICATIONS

CERTIFICATION: These Hyster® lift trucks meet design specifications of Part II ANSI B56.1-1969, as required by OSHA Section 1910.178(a)(2) and also comply with Part III ANSI B56.1-revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this Technical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer.

3

GENE

RAL

Description Units English Metric English Metric1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER1-2 Model designation H190HD2 H190HD2 H210HD2 H210HD2

1-5 Rated load capacity lbs. kg 19,000 8,618 21,000 9,5251-6 Load center in mm 24.0 610 24.0 6101-8 Load distance in mm 28.9 735 28.9 7351-9 Wheelbase in mm 106 2,700 106 2,700

WEI

GHTS

2-1 Total truck weight without load lbs. kg 26,764 12,140 27,461 12,4562-2a Axle loading with load front lbs. kg 41,713 18,921 44,631 20,2442-2b rear lbs. kg 4,051 1,837 3,830 1,7372-3a Axle loading without load front lbs. kg 13,248 6,009 13,170 5,9742-3b rear lbs. kg 13,516 6,131 14,291 6,482

WHE

ELS 3-1 Tire type Pneumatic Pneumatic

3-2 Tire size front 10.00x20 Bias 10.00x20 Bias3-3 rear 10.00x20 Bias 10.00x20 Bias3-5 Number of tires, front / rear (X driven ) 4/2 4/2

DIM

ENSI

ONS

4-1 Mast tilt, forward / back degree ° 15°F / 12°B 15°F / 12°B4-2 Height of mast lowered in mm 133 3,353 133 3,3534-3 Freelift (Top of Fork) in mm 0 0 0 04-4 Lift height (Top of Fork) in mm 148 3,761 148 3,7614-5 Height of mast extended in mm 204 5,172 204 5,1724-7 Height to top of operator compartment in mm 119 3,033 119 3,033

4-19 Overall length in mm 215 5,464 215 5,4644-20 Length to load face in mm 167 4,244 167 4,2444-21 Overall width over drive tires in mm 97 2,463 97 2,463

4-22a Fork thickness in mm 3 75 3 754-22b width in mm 8 200 8 2004-22c length in mm 48 1,220 48 1,2204-24 Carriage width in mm 92.5 2,350 92.5 2,350

4-25a Fork spread, min (in-in) in mm 3 75 3 754-25b Fork spread, max (out-out) in mm 89 2,270 89 2,270

4-31 Ground clearance, under mast with load in mm 10 248 14 3504-32 Ground clearance, center of wheelbase in mm 11 292 11 2924-33 Minimum aisle width (add load length) in mm 183 4,647 183 4,6474-35 Outside turning radius in mm 154 3,914 154 3,914

MIS

C 8-7 Hydraulic tank capacity gal l 26 100 26 1008-8 Fuel tank capacity gal l 34 128 34 128

PERF

ORM

ANCE

PERFORMANCE With tiER 4 iNtERiM CUMMiNS QSB 4.5L ENGiNE5-1a Travel speed with load mph km/h 19 30 19 305-1b without load mph km/h 19 31 19 315-2a Lifting speed with load - Dual 105cc ft/min m/s 106 0.54 106 0.545-2b without load - Dual 105cc ft/min m/s 116 0.59 116 0.595-3a Lowering speed with load ft/min m/s 98 0.50 98 0.505-3b without load ft/min m/s 94 0.48 94 0.48

5-6 Drawbar pull – Max lbs. kN 23,515 105 23,470 1045-7 Gradeability – no load / rated load – 1 mph (1.6 km/h) % 32/53 32/53 31/49 31/49

PERFORMANCE With tiER 3 CUMMiNS QSB 6.7L ENGiNE5-1a Travel speed with load mph km/h 19 30 19 305-1b without load mph km/h 19 31 19 315-2a Lifting speed with load - Dual 120cc ft/min m/s 108 0.55 108 0.555-2b without load - Dual 120cc ft/min m/s 136 0.69 136 0.695-2a Lifting speed with load - Single 90cc ft/min m/s 93 0.47 93 0.475-2b without load - Single 90cc ft/min m/s 100 0.51 100 0.515-3a Lowering speed with load ft/min m/s 98 0.50 98 0.505-3b without load ft/min m/s 94 0.48 94 0.48

5-6 Drawbar pull - Max lbs. kN 23,515 105 23,470 1045-7 Gradeability no load / rated load - 1 mph (1.6 km/h) % 32/53 32/53 31/39 31/49

H230HD2S- H230HD2 SPECIFICATIONS

4

GENE

RAL

Description Units English Metric English Metric1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER1-2 Model designation H230HD2S H230HD2S H230HD2 H230HD2


WEI

GHTS


WHE



DIM

ENSI

ONS






MIS


PERF

ORM

ANCE







5

GENE

RAL

Description Units English Metric English Metric1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER1-2 Model designation H250HD2 H250HD2 H280HD2 H280HD2


WEI

GHTS


WHE



DIM

ENSI

ONS






MIS


PERF

ORM

ANCE







6

Model H190HD2: 19,000 lbs. at 24” (8,618 kg at 610 mm) load centerModel H210HD2: 21,000 lbs. at 24” (9,525 kg at 610 mm) load centerModel H230HD2: 23,000 lbs. at 24” (10,433 kg at 610 mm) load centerModel H230HD2S: 23,000 lbs. at 24” (10,433 kg at 610 mm) load centerModel H250HD2: 25,000 lbs. at 24” (11,340 kg at 610 mm) load centerModel H280HD2: 28,000 lbs. at 24” (12,701 kg at 610 mm) load center

Rated capacities are for trucks equipped with:• VISTA™ mast to 212” (5400 mm)

(H190-210HD2) maximum fork height• 92.5”(2,350mm)(H190-280HD2)

carriage• 48”(1,219mm)(H190-280HD2)

long forks as required• VISTA® mast to 213.0” (5 411mm)

(230-280HD2) maximum fork height• 92.5”(2,350mm)(H190-280HD2)

carriage • 48”(1,219mm)(H190-280HD2)

long forks as required

Contact your dealer for other capacity information.

KEY

H190HD2 = BLUEH210HD2=ORANGEH230HD2S=GREENH250HD2 = REDH280HD2 = YELLOW

Conversion Factor: 1.0” = 25.4 mm1 lb = 0.45 kg

AD CENTER (IN)LO

30,000

25,000

20,000

15,000

10,000

5,000

RATE

D LO

AD (L

BS)

0 20 40 60 8010 30 50 70 90 100

AD CENTER (IN)LO

30,000

25,000

20,000

15,000

10,000

5,000

RATE

D LO

AD (L

BS)

0 20 40 60 8010 30 50 70 90 100

AD CENTER (IN)LO

30,000

25,000

20,000

15,000

10,000

5,000

RATE

D LO

AD (L

BS)

0 20 40 60 8010 30 50 70 90 100

AD CENTER (IN)LO

30,000

25,000

20,000

15,000

10,000

5,000

RATE

D LO

AD (L

BS)

0 20 40 60 8010 30 50 70 90 100

Integral Sideshift Carriage & Apron StyleSideshifting Fork Positioning Carriage

U.S. CUSTOMARY

RATED LOAD VS. LOAD CENTERDual Function Sideshifting /

Fork Positioning CarriageU.S. CUSTOMARY

RATED LOAD VS. LOAD CENTER

RATED LOAD VS. LOAD CENTERStandard Pin Carriage

U.S. CUSTOMARY

RATED LOAD VS. LOAD CENTERNon-Sideshift Fork Positioning Carriage

U.S. CUSTOMARY

Rated Capacities

POWERTRAINS Units Tier 4i Tier 31-3 Power type Diesel Diesel7-1 Engine Manufacturer / model Cummins QSB 4.5L Cummins QSB 6.7L

7-1a EPA Tier Compliance Tier 4 interim Tier 37-2a Engine power output - Rated hp kW 160 119 155 1167-2b Engine power output - Peak hp kW 164 122 155 116

7-3 Governed speed rpm 2,300 2,3007-4 Number of cylinders / displacement # / l 4 / 4.5L 6 / 6.7L7-5 Engine torque - Max lb-ft N-m 460 624 443 600

7-5a Turbocharger Type Variable Flow Wastegate7-9 Alternator output Amps 120 708-0 Transmission Manufacturer / model ZF WG-161 ZF WG-1618-1 Transmission type & speeds Powershift 3F x 3R Powershift 3F x 3R

8.1a Drive Axle Manufacturer / model AxleTech AxleTech8-6 Battery voltage, rated capacity V / CCA 24 / 900 24 / 900

5-10 Service brake Oil immersed (wet) disc Oil immersed (wet) disc5-11 Park brake Spring apply, dry disc Spring apply, dry disc

H190-210HD2 MAST DIMENSIONS4.4 Lift height (Top of Fork)

4.2 Mast Lowered Ht.

4.3 Freelift (Top of Fork)

4.5 Overall Extended Ht.

in mm in mm in mm in mm2-STAGE NO FREE-LIFT (NO FL) VISTA®

147 3750 133 3353 0 0 205 5196183 4650 150 3803 0 0 240 6096212 5400 165 4179 0 0 270 6846

3-STAGE VISTA®

220 5589 120 3045 56 1424 277 7030235 5989 126 3178 61 1557 293 7430255 6489 132 3345 67 1724 313 7930275 6989 139 3511 74 1890 332 8430

H230-280HD2 MAST DIMENSIONS4.4 Lift height (Top of Fork)

4.2 Mast Lowered Ht.

4.3 Freelift (Top of Fork)

4.5 Overall Extended Ht.

in mm in mm in mm in mm2-STAGE NO FREE-LIFT (NO FL) VISTA®

148 3761 143 3628 0 0 216 5468183 4661 161 4078 0 0 251 6368213 5411 176 4453 0 0 281 7118244 6205 192 4853 0 0 312 7918

3-STAGE VISTA®

220 5600 120 3045 56 1435 277 7030236 6000 126 3178 61 1568 293 7430255 6500 132 3345 68 1735 313 7930275 7000 139 3511 74 1901 332 8430

Standard Features and Options

7

MASTSMast with nested channels provide excellent visibility of the attachment and load. Pre-lubed and sealed load rollers resist load forces.

CARRIAGESPin-type; integral pin-type fork positioner with simultaneous or individual fork control; pin-type integral sideshift; integral pin-type dual function sideshift fork positioner; apron style sideshift fork positioner with simultaneous or individual fork control.

Overall width: 92.5” (2,350 mm) for the H190-280HD2

Minimum inside-to-inside fork spacing – model and attachment dependent is 3” (75 mm)

Maximum outside-to-outside fork spacing – model and attachment dependent is 89.4” (2,270 mm)

FORKS3.0” x 8.0” x 48.0” - 96.0” (76 x 203 x 1,219 - 2,438 mm) pallet forks

for H190-280HD2

3.0” x 8.0” x 48.0” - 72.0” (76 x 203 x 1,219 - 1,829 mm) polished and tapered forks for H190-280HD2

2.75” x 8.0” x 48.0” - 96.0” (70 x 203 x 1,219 - 2,438 mm) dual function sideshifting fork positioner forks for H190-280HD2

STANDARD ENGINE – TIER 4 INTERIMCummins QSB4.5L 4 Cylinder Diesel Engine delivers rated 160hp (peak 164hp) and 460 lb-ft of maximum torque. EPA Tier 4 interim compliant engine features Cooled EGR technology that does not require use of urea, saving time and money. Innovative selectable ECO performance modes offer excellent fuel economy and maximum productivity. Hibernate idle saves fuel by lowering engine rpm when functions are not being used. Also includes:• VariableFlowTurbochargerimprovesboostacrossawideRPM

range• 120AmpAlternator• Viscous,on-demandcoolingfan(savesfuel/reducesnoise)• OverheadExhaustwithDieselOxidationCatalyst(noDiesel

ParticulateFilterrequired)• RequiresUltra-lowSulfurDieselFuelandlow-ashoil

OPTIONAL ENGINE – TIER 3 (LIMITED AvAILAbILITy FOR US AND CANADA):Cummins QSB6.7L 6 Cylinder Diesel Engine delivers rated 155 hp (peak 155hp) and 443 lb-ft of maximum torque. EPA Tier 3 compliant. Also includes:• WastegateTurbocharger• 70AmpAlternator

TRANSMISSION • Capableof35%Moretorquethanthepreviousgeneration

offering• ZFWG-161three-speed,fullyreversingpowershifttransmission

produces smooth shifting, precise inching and fast acceleration• 3forwardand3reversegears• Smoothfullyorsemi-automaticgearshiftcontrol• Powershiftablewithproportionalvalves• Inchingelectronicallycontrolled• Cushionedclutchlock-upprovidessmoothshiftinganddampens

drive line shock loads• Simplepushbuttoncalibration• Transmissionlock-outpreventinghighspeeddirectionalchanges• TransmissionandEnginepowertrainprotectionforexcessive

engine coolant temperature, low engine oil pressure, and excessive engine inlet air temperatures

ELECTRICAL SySTEM• SealedDeutschconnectors• CANbussystemforeasydiagnosticsofengine,transmissionand

hydraulics

HyDRAULIC SySTEM On-Demand Load-Sensing Hydraulic System featuring:• VariableDisplacementPumpTechnology• Savesfuel• Produceslessheat• Runsquieter• Extendslifeofhydraulicoilandcomponents• Leak-freeORFSfittings

STEERING SySTEM • Thesteeraxleisacastingwithatransversemounteddouble

acting cylinder, 2 non-adjustable tie rods, 2 spindles, taper roller bearings and 2 wheel hubs. The axle is pin mounted to the frame

• Designedforhighloadsandlonglife,theonepieceaxleframecarries the axle loads and provides mounting for the spindles and cylinder

• Axlespindlesaresupportedbytaperedrollerbearingsandsealedto prevent contamination entry or loss of grease

• Eighthightensileboltssecurethesteercylinderprovidinglargewheel angles and greater maneuverability. Excessive external force on the frame is avoided using this design

• Nosteeringlinkageadjustmentsarerequired.Lubricatingfittingson spindle and tie rod pins are the only regular maintenance points

• Loadsensedsteeringprovideslowsteeringeffortandgoodperformance at all engine speeds

DRIvE AXLERuggedHysterdriveaxlefeaturesfull-floatingdesign.Wheelhubsrotateonlargetaperedrollerbearings.Non-adjustabletierodendsprovide maximum life.

bRAKES• Oilcooledwetdiscbrakesystemgreatlyextendsbrakesystemlife

OPERATOR AREA• Ergonomicallydesignedhydrauliccontrolsandhigh/lowrange

control lever are within easy reach• Threestepsandhandgripsprovideeasyaccesstooperator

compartment• Angledfloorplateandpedalsarepositionedforoperatorcomfort• StandardMONOTROL® pedal controls engine speed and truck

direction, freeing operator’s hands to operate steering and hydraulic controls

• Telescopic,tiltsteercolumn• Supportivemechanicalfull-suspensionseatadjusts8-inches(200

mm) for operator comfort• Severalairsuspensionseatoptionsareavailable• Steeloverheadguardframeprovidesexcellenthigh-stacking

visibility• OperatorPresenceSystem(OPS)withcompletehydrauliclockout

requires the operator to be in the normal operating position before any travel or movement of the mast, tilt, carriage, and attachment can be initiated and that the travel or movement of the mast, tilt, carriage, and attachment is locked out when the operator leaves the seat for more than 2-3 seconds

• Optionallightgroupsaidvisibilityinlow-lightedareas• OptionalComforCabIIfeatures:tinted,curvedglass;circulation

fan; heater & defroster; electric wiper and windshield washer front, rear, top; intermittent front wiper; door retainer; 3 speed fan; 12 volt auxiliary power source; dome light, with many additional options to enhance comfort and productivity

Special attachments, equipment or accessories not listed above may be available through Applications Engineering for specific application requirements.

Visit us online at www.hyster.com/americas or call us at 1-800-HYSTER-1.

Hyster, , and Monotrol are registered trademarks of Hyster Company. Hyster products are subject to change without notice.

The Hyster Company products included in this document may be covered by US Patent 6,684,148, and other patents pending. Truck on cover shown with optional equipment. ©2013 Hyster Company. All rights reserved.

Hyster CompanyP.O. Box 7006Greenville, North Carolina 27835-7006Part No. H190-280HD2/TG5/2013 Litho in U.S.A.

Standard Features and Options

STANDARD EQUIPMENTComplete truck equipped with: • H190-210HD2:147”MaximumForkHeight2-StageMastwith133”

Lowered Height• H230HD2S-280HD2:148”MaximumForkHeight2-StageMastwith

143” Lowered Height• 92.5”WidePinTypeCarriage• 48”LongForks(3”x8”section)• Cumminsengine(seeenginesection)• Sy-KloneSpinnerTypeHeavyDutyAirIntakePre-Cleaner• PremiumZFWG1613speedAutoshifttransmission• AxleTechPlanetaryDriveAxlewithWetDiscBrakes• PowertrainProtectionsystemforengineandtransmission;high

temperature or low oil pressure• On-DemandLoad-SensingHydraulicSystemfeaturingVariable

DisplacementPumptechnology(VDP)• Standardperformancesinglehydraulicpump• CANbusElectricalControlSystemforEngine,Transmissionand

Hydraulics• 10.00x20-20PRbiaspneumaticdriveandsteertires• MONOTROLTM Pedal Direction Control with direction change interlock

system• ULClassificationD• MastTilt:15°Fwd/12°Back• OpenoperatorcompartmentwithintegralOverheadGuard.

Compartment includes: Seat Side Minilever Hydraulic control; MultifunctionDisplayPanel;InteriorWideAngleMirrors;Telescoping&TiltingSteeringColumn;FloorMat;IsolatedMountingforLowNoiseandVibration;24-12VDCConverter;FullSuspensionVinylSeat with Integrated, Adjustable Armrest and Seat Belt

• OperatorRestraintSystem• OperatorPresenceSystem• ElectricAirHorn(112dBA)• 24VElectricalSystem• TiltingOperatorCompartmentforServiceAccess–Manualoperation• LightKit11:2LEDStop/Tail/BackupLights• Non-LockingFuelCap• Operator’sManual

OPTIONAL EQUIPMENT• Engines• Masts–variousliftheights,2-stageand

3-stageFFL• SideshiftingCarriagesandForkPositioners• Variousforkoptionsandlengths• Variousmasttiltranges• MultifunctionJoystick• Column-mountedDirectionControlLever• RadialandPneumatic-shapedSolidTires• EnclosedCab,withorwithoutAir

Conditioning• VariousInside-CabinOptions• VariousSeatOptions• 2and3-pointHighVisibilitySeatBelts• PoweredTiltingOperatorCompartmentfor

Service Access• VisibleAlarm/AmberStrobeLight• AudibleBackupAlarm• VariousHalogenandHighIntensityDischarge

(HID) Xenon Light kits• LockableFuelCap• LockableBatteryDisconnectSwitch• HydraulicAccumulator• VariousTractionSpeedLimiters• EmptySeatEngineShutdown-Adjustable

from 3-15 minutes (preset to 15 minutes)• LiftingEyes• SteerWheelLugProtection• EngineBlockHeater

technical guide - hyster · h190-210hd 2 specifications certification: these hyster® lift trucks...

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