tech unit 10504su torxs set tool assy

ServiceUnit

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document is the propertyof Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to know consistent with thepurpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone or in conjunction with equipment or product. 7/20/10 Baker Hughes Incorporated.

THIS DOCUMENT IS FOR INTERNAL USE ONLY

NOTE: Shear forces and pressures recommended in this Tech Unit are theoretical values only, calculated from nominal shear screw values and nominal piston areas.Observed shear values in the well may vary due to tolerance in shear strength of screws, internal tool friction, mud lubricity, cuttings or other solids in the mud anda number of other variables. Tools which shear "out of range" do not necessarily indicate a tool malfunction.

Introduction

The TORXS liner hanger setting tool is hydraulically activated and designed to set and expand theTORXS liner hanger/packer. Utilizing applied surface pressure, a hydraulic anchor is first set, allowing theadjustable swage to set the liner hanger. Pressure is released and cementing operations are carried out.The expanded hanger provides for a large annular bypass flow area during the cementing operations. Fol-lowing the cement operations, surface pressure is then reapplied to set the ZX™ packer seal with the ad-justable swage.

TORXS Liner Hanger Setting Tool,Sizes 7" x 9-5/8" and 7-5/8" x 9-5/8"

Product Family No. H26553

Liner Hanger Systems - Liner Setting Tools, Accessories and Packoffs

Unit No. SU 10504July 20, 2010

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Introduction.................................... 1Features/Benefits .......................... 2Specification Guide........................ 3Associated Units............................ 4Operation....................................... 4General Running Procedure.......... 4TORXS Setting Tool

Disassembly Instructions ............ 5TORXS Liner Hanger Setting

Tool ...........................................10Dimensional Data Drawing

No. 799-542-00P01................... 10Dimensional Data ........................ 11TORXS Stroker

Assembly Instructions ............... 12TORXS Anchor

Assembly Instructions ............... 16TORXS Flapper

Assembly Instructions ............... 18TORXS

Assembly Instructions ............... 20Extension Stabbing Instructions .. 20Packoff Test................................. 21Casing Stab Up ........................... 21

Extension Stab Up ...................... 22Dimensional Data Drawing No.

799-218-00P01 ...................... 22Extension Stabbing ..................... 23

Dimensional Data Drawing No. 799-218-00P02 ...................... 23

TORXS Setting Tool.................... 24Assembly Drawing No. 799-543-

00P01..................................... 24Parts List................................... 25

Stroker Assembly ........................ 26Assembly Drawing No. 799-184-

00P01..................................... 26Assembly Drawing No. 799-184-

00P02..................................... 27Stroker Assembly Pressure

Integrity Test ............................. 28Assembly Drawing No. 799-184-

00P05..................................... 28Parts List................................... 29

Anchor Assembly ........................ 32Assembly Drawing No. 799-181-

09P01..................................... 32Parts List................................... 33

Stroker Resetter.......................... 34Assembly Drawing No. 799-701-

00P01 .................................... 34Parts List .................................. 35Assembly Drawing No. 799-701-

00P02 .................................... 36TORXS Flapper Assembly.......... 37

Assembly Drawing No. 799-182-09P01 .................................... 37

Parts List .................................. 38Anchor and Flapper Assembly

Pressure Integrity TestAssembly Drawing No. 799-457-23P01....................................... 40

Casing Stab Up........................... 41Drawing No. 799-218-01P01.... 41

Redress Kit ................................. 42Task Checklist............................. 42Optional Assembly

Equipment List.......................... 42

Table of Contents

WARNINGUse of Baker Hughes equipment contrary to manufacturer’s specifications may result in property damage, serious injury or fatality.

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and isrevealed for limited purposes only. This document is the property of Baker Hughes and is to be returned to BakerHughes on request and may not be reproduced, used or disclosed to persons not having a need to know consistentwith the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loanedor sold, either alone or in conjunction with equipment or product. 7/20/10 Baker Hughes Incorporated.


of 42 Rev. B


Features/Benefits

• Ability to circulate the liner at high rates withoutprematurely expanding the hanger, packer orreleasing the setting tool when working the linerto bottom.

• High torque ratings allow the setting tool to beutilized in ream down and drilldownapplications.

• Unique design allows hanger to be expandedand setting tool released prior to displacingcement. This minimizes cementing risksassociated with other expandable liner hangersystems.

• Utilizes an adjustable swage device that canaccurately expand the hanger and packerthroughout a range of pipe diameters.

• Incorporates a left-hand emergency releasemethod to release the setting tool from the liner.This can be utilized as a backup method in theevent that the primary hydraulic system doesnot function.

Drawing No. 799-542-01P01C



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Specification Guide

Description

Size and Material No. 7" x 9.625"(47-53.5 lb)

7.625" x 9.625" (47 lb)

7.625" x 9.625" (53.5 lb)

H265530003 H265530001 H265530006Thread Up Box 4-1/2" IFThread Down Pin 2-7/8" EU 8RDMaximum Tool OD Run-In (in.) 8.156 8.250Minimum Tool ID Ball Seat (in.) 1.585Tool ID after blowout Ball Seat (in.) 2.468Total Setting Piston Area (in.2) 144.317Setting Pressure for Hanger 1st stroke (psi) 2,800-3,000 3,800-4,000Minimum Hold Time for 1st Stroke (minutes) 1Pressure to Blowout Ball Seat (psi) 3,150-3,500 4,050-4,500Setting Pressure for Packer 2nd Stroke (psi) 2,800-3,000 3,800-4,000Minimum Hold Time for 2nd Stroke (minutes) 1Minimum Pressure to Blowout Rupture Disc (psi) 3,500 4,500Tensile Yield Strength 700,000 lb (Mandrel)Right-Hand Torsional Yield Strength Rating (Torque Fingers)

50,000 ft-lb

Right-Hand Torsional Strength Rating (Top Connection Box Thread)

30,000 ft-lb*

Internal Pressure Rating8,107 psi

(T-Slot Ring)

External Pressure Rating10,011 psi(Cylinder)

Left-Hand Torque Required to Start Primary Emergency Release (Threaded Dogs)

805 to 1,089 ft-lb per pin

Minimum No. of Turns at Tool for EmergencyRelease (Threaded Dogs)

14 turns LH (Tool in tension)

7 turns LH (Tool in tension)

Right-Hand Torque Required to Start Secondary Emergency Release (Anchor Slips)

1,069 to 1,446 ft-lb

Minimum No. of Turns at Tool for EmergencyRelease (Anchor Slips)

10 turns RH (Tool in neutral to 10,000-15,000 lb compression)

Maximum Circulation Pressure 4,000 psiMaximum Operating Temperature 300°F*5-1/2" HT55 box thread is optional for 50,000 ft-lb (Material No. H0G0060701).



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Associated Units

TORXS liner hanger packer (Product Family No. H29337), Unit No. 10483 under Liner Hanger Systems

Operation

This tool is hydraulically activated and is com-posed of a series of cylinders that work together to produce a force that will expand or set the hanger and packer. Applied surface pressure is trans-ferred through ports in the mandrel connectors and across the piston area, causing the cylinders to move downward. The downward force is trans-ferred to an adjustable swage that expands or sets the hanger and packer. To prevent the setting tool from moving upward due to the reaction force of the adjustable swage, anchoring slips are activat-ed hydraulically below the adjustable swage. The anchoring slips grip into the liner and acts as an anchor to hold the setting tool in place during the expansion process. In order to complete the set-ting of the hanger and packer, the tool requires two [2] strokes: a full stroke to set the hanger and then resetting before completing a second full stroke to set the packer.

The tool is mechanically locked by a collet to prevent any stroking movement. Only when the drillpipe is plugged and a differential pressure is created in the collet, then the tool can be unlocked to allow the tool to stroke. A differential pressure greater than 1,000 psi at the collet will begin acti-vation of the tool. It is important to note that this dif-ferential pressure is not the same as the circulation pressure. The circulation pressure can exceed 1,000 psi and the tool will not begin to stroke. In fact, the maximum circulation pressure can be 4,000 psi and the tool will not stroke as long as the drillpipe is not plugged. When the drillpipe is not plugged, there is no differential pressure at the col-let because the packoff is located above the collet.

The tool releases from the liner during the first stroke. The threaded dogs will become unsupport-ed after about 8" of stroke. Once the threaded dogs disengage, the setting tool is released from the liner. An emergency mechanical release is in-corporated in the event the normal hydraulic re-

lease method does not release the tool. When the required left-hand torque is applied, emergency re-lease screws shear and allow the setting tool to turn. Turning the tool while picking up will disen-gage the threaded dogs out of the liner. At least fourteen [14] turns at the tool are required for dis-engagement.

General Running Procedure

NOTE: Pressures depend on size. Refer toSpecification Guide.

1. After running tool reaches setting depth, dropthe ball to land onto the ball seat by gravity orcirculation. The drillpipe is plugged by the ball.

2. Apply setting pressure at running tool and holdfor at least one minute to allow tool to completefirst full stroke. The tool automatically releasesfrom liner and the hanger should be set at thistime.

IMPORTANT NOTE: Do not apply more than5,000 ft-lb at tool at any time after pressuring to3,000 psi or tool failure may occur.

3. To confirm hanger is set, maintain setting pres-sure and pick up over string weight (i.e., 10,000 lb, 20,000 lb over, etc.)

4. Release overpull and slack off to neutral point.

5. Increase pressure to blowout ball seat and re-establish circulation.

6. Slack off 25,000 lb weight at the tool to releaseanchor slips from liner.

7. Pick up 3-6 feet at the tool to confirm the entiresetting tool has released from the liner.

IMPORTANT NOTE: DO NOT PICK UP TOOLMORE THAN 7.5 FEET OR MAY PREMATURELYCLOSE THE FLAPPER. If anchor can not release,repeat from Step No. 6 but go down at faster rate inan attempt to jar the anchor to release. If anchordoes not release after several attempts, emergencyrelease will be required.

OPTIONAL: For emergency release of the anchor,maintain tool in neutral to 10,000-15,000 lbcompression with no pressure applied and rotate tothe right for 10 turns minimum at the tool (1,446 ft-lb).



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Warning:

DO NOT PULL TENSION WHILE ROTATINGAS THIS MAY CAUSE ANCHOR SLIPS TOFAIL. After rotations are complete, slack off25,000 lb weight at the tool to completeanchor release. Pull tool out of the hole. DONOT CONTINUE WITH OPERATIONS AFTEREMERGENCY RELEASE BECAUSE THEANCHOR IS DEACTIVATED.

8. Slack off 25,000 lb weight at the tool to resettool.

NOTE: Reset position is the position of the toolready for second stroke which is one foot below theoriginal setting depth.

9. Slack off additional weight if required to preventupward movement of running tool caused bypiston forces during cementing operation. Totalslackoff weight depends on maximum circulat-ing pressure during cementing.

10.Perform cementing operations.

CAUTION!

When displacing cement, a sustained timeperiod with pressure over 2,000 psi whenpump down plug passes through ball seator when landed in liner wiper plug maycause setting tool to activate.

11.Pick up 11 to 12 feet at the tool.

NOTE: Do not pick up over range or packoff maycome out of sealbore or pick up under range maynot allow flapper to close.

12.Slack off 25,000 lb weight at the tool to closeflapper and reposition tool to original depth.

IMPORTANT NOTE: Do not apply more than5,000 ft-lb at tool in an attempt to reset tool or it maycause tool to fail.

Optional: To confirm flapper is closed, apply1,000 psi and pick up with 10,000 lb over stringweight. Remove pressure and slack off 25,000 lb weight at the tool to reset the toolagain.

13.Apply setting pressure at running tool and holdfor at least one minute to allow tool to completesecond full stroke. The packer should be set atthis time.

14.Increase pressure to blowout rupture disc.

15.Slack off 25,000 lb weight at the tool to releaseanchor slips from liner.

16.To test packer, maintain slackoff weight andapply pressure into annulus.

17.To circulate out excess cement, pick up ce-menting packoff above liner top and circulate.

18.Pull setting tool out of hole.

NOTE: If anchor can not release, go down at fasterrate in an attempt to jar the anchor to release.Perform emergency release if required.

TORXS Setting Tool Disassembly Instructions

NOTE: Prior to any disassembly, inspect the outside ofthe setting tool for any damage. If any damage, pleasecontact engineering before any action.

Part 1: Disassembly Of Entire Tool

Refer to Drawing No. 799-543-00P01.

1. Remove Set Screws (4).

2. Disassemble Flapper Assembly (5) from An-chor Assembly (3).


4. Disassemble Anchor Assembly (3) from Stro-ker Assembly (1).

Part 2: Disassembly Of Stroker Assembly


NOTE: Prior to disassembly of stroker:

a. For ease of disassembly, stroker must behalfway to fully stroked to ensure collet is notlocked in place. If collet is locked in place, itwill require a large amount of torque to un-lock collet which can damage threads. Applypressure to shift stroker and unlock collet.

b. Always make sure set screws have been re-moved prior to turning threads. If set screwsare not removed, threads can be damaged.


2. Disassemble Crossover (56).

3. Remove and scrap O-ring (57).



of 42 Rev. B


4. Remove and scrap O-ring (2).


6. Disassemble Retainer (51) and slide it alongwith Adjustable Swage segment (52) and FixedSwage (53) out of Lower Mandrel (54).

CAUTION!

Compress segments of Adjustable Swagesegment (52) to prevent them from fallingapart when moving out of the LowerMandrel (54).

7. When Adjustable Swage segment (52) is out ofthe Lower Mandrel, collapse the segments in-ward in order to remove them from the FixedSwage (53) and Retainer (51).


9. Disassemble Spring Housing (49).

10.Remove Compression Spring (48).

11.Slide Collet Piston (44) out of the Lower Man-drel (54).

12.Remove T-Seal (29) and Wear Ring (30) fromCollet Piston (44).

13.Remove Set Screws (27).

14.Disassemble Collet Housing (43).

15.Remove O-ring (26), Backup Rings (46) and O-ring (47) from Collet Housing (43).

16.Remove Set Screws (27) and disassemble Cyl-inder (21). Slide Cylinder out and over Collet(42).

17.Remove Set Screws (3) from Collet (42).

18.Disassemble Lower Mandrel (54).

19.Remove Set Screws (24) from Collet (42) anddisassemble Collet.

20.Remove Wear Ring (23) and T-Seal (25) fromCollet (42).

21.Remove O-ring (2) from Mandrel (31).

22.Remove Set Screws (27) and then disassem-ble and slide Piston Assembly (28) out fromMandrel (31). Remove T-Seal (29), Wear Ring(30), and O-ring (26) from Piston Assembly.

NOTE: Inspect the three [3] Buttons on PistonAssembly. Buttons do not need to be removed if ingood condition. Retighten screws on Buttons ifnecessary.

23.Remove Set Screws (27) and slide second Cyl-inder (21) past Mandrel Connector (22).

24.Remove Set Screws (3) from Mandrel Connec-tor (22).

25.Disassemble Mandrel (31).

26.Remove Set Screws (24) from Mandrel Con-nector (22). Disassemble Mandrel Connector.Remove Wear Ring (23) and T-Seal (25) fromMandrel Connector.

27.Disassemble Gage Ring (41).

28.Slide O-ring (36) and Bonded Seal (37) out.

29.Remove Set Screws (27) and disassemble Cyl-inder Connector (38) and slide out.

30.Remove Seal Spacer (32), Backup Rings (33),Bullet Rings (34) and O-ring (35) from CylinderConnector (38).

31.Slide out Spacer (40).

32.Slide out O-ring (36) and Bonded Seal (37).

33.Remove Set Screws (27) and disassemblethird Cylinder (21).

34.Remove O-ring (2) and Set Screws (3) fromMandrel (39). Disassemble Mandrel.

35.Remove Set Screws (27) and then disassem-ble and slide Piston Assembly (28) out fromMandrel (31). Remove T-Seal (29), Wear Ring(30), and O-ring (26) from Piston Assembly.

NOTE: Inspect the three [3] Buttons on PistonAssembly. Buttons do not need to be removed if ingood condition. Retighten screws on Buttons ifnecessary.

36.Remove Set Screws (27) and disassemble Cyl-inder (21). Slide Cylinder past Mandrel Con-nector (22).

37.Remove Set Screw (3) from Mandrel Connec-tor (22) and then disassemble Mandrel (31).Remove O-ring (2) from Mandrel.



of 42Rev. B


38.Remove Set Screws (24) from Mandrel Con-nector (22) and disassemble Mandrel Connec-tor.

39.Remove Wear Ring (23) and T-Seal (25) fromMandrel Connector (22).

40.Repeat steps 35 to 39 for remaining four [4] cyl-inders. For the last Cylinder (21), remove SetScrews (17) before disassembling from EndCap Assembly (16).

41.Remove O-ring (2) from Upper Mandrel (8).

42.Slide Dog Support Sleeve (15) down UpperMandrel (8).

NOTE: Dog Support Sleeve can slide only in onedirection due to Body Lock Ring (20).

43.Remove Shear Screw (19) from Dog SupportSleeve (15).

44.Disassemble Body Lock Ring (20).

45.Slide out End Cap Assembly (16).

NOTE: Inspect the five [5] Buttons on End CapAssembly. Buttons do not need to be removed if ingood condition. Retighten screws on Buttons ifnecessary.

46.Remove Set Screws (50) from Cover Ring (59)and disassembly the Cover Ring from Top Con-nection (1).

47.Remove Lock Blocks (4).

48.Disassemble the Setting Sleeve (7) halfwayfrom the Top Connection (1).

49.Remove Set Screws (3) from Top Connection(1) and disassemble the Top Connection (1)from the Upper Mandrel (8).

50.Remove O-ring (2).

51.Disassemble the Setting Sleeve (7) from theTop Connection (1).

52.Remove Cover Rings (5) and Screen Filter (6).

53.Slide out Torque Ring (10) and remove top partof Shear Screws (9) from Torque Ring. Re-move Set Screws (58).

54.Drill out and remove bottom part of ShearScrew (9) from Setting Sleeve (7). Clean andretap holes.

55.Remove Cap Screws (11).

NOTE: Medium strength Loctite was applied to theCap Screws (11) and may require sufficient torqueto remove. Clean and retap holes.

56.Remove Leaf Springs (12).

57.Remove Threaded Dogs (13) from the inside ofthe Setting Sleeve (7).


59.Remove Set Screws (3) and disassemble Up-per Mandrel (8). Remove O-ring (2) from UpperMandrel.

60.End of disassembly.

Part 3: Disassembly Of Anchor Assembly


1. Remove Shear Screws (26).

2. Vise on Slip Seat (14) away from AnchoringSlips (13).

3. Remove Cap Screws (20). Medium strengthLoctite was applied to Cap Screws and may re-quire sufficient torque to remove.

4. Disassemble Spring Retainer (2).

5. Remove Compression Spring (3).

6. Remove Cap Screws (20) and disassembleSpring Cover (4) from Piston (5).

7. Vise on Upper Anchor Mandrel (1). RemoveCap Screws (20) and disassemble T-Slot Ring(17) from Cylinder (16). Turn Slip Seat (14) withright-hand rotation to disassemble and slide outT-Slot Ring and Anchoring Slips (13). T-SlotRing may begin to pull against the AnchoringSlips, causing the Anchoring Slips to collapseinward. When Anchoring Slips are collapsed in-ward, rotation may become difficult. Lightlybump the T-Slot Ring to push the AnchoringSlips outward and rotation should become easyagain.

8. Slide out T-Slot Ring (17), Anchoring Slips (13)and Slip Seat (14) after Slip Seat fully disen-gages from Lower Anchor Mandrel (15).

9. Collapse Anchoring Slips (13) inward to passID of the T-Slot Ring (17).



of 42 Rev. B


10.Slide Anchoring Slips (13) outward or inward todisengage from Slip Seat (14). Remove CapScrews (20) and disassemble Cylinder (16)from Piston (5).

11.Remove T-Seal (19).

12.Remove Set Screws (27) and disassembleLower Anchor Mandrel (15) from Anchor Man-drel Collar (11).


14.Remove Set Screws (27) and disassemble An-chor Mandrel Collar (11) from Collar Connector(6). Ball Seat Assembly (Item Nos. 7 to 10) willslide out with Anchor Mandrel Collar.

CAUTION!

Ball Seat Assembly (Item Nos. 7 to 10) hasshifted and can come loose from theAnchor Mandrel Collar (11).

15.Remove Ball Seat Assembly (Item Nos. 7 to 10)through top only. Ball Seat Assembly can onlycome through the top due to shifted Ball Seat(9).

NOTE: Be prepared to hold Support Dogs (10)together because they may fall out of the Cage (8).

16.Remove parts of the Shear Screws (31) fromthe groove on the Cage (8).

17.Remove Support Dogs (10) outward from theCage (8).

18.Disassemble Ball Seat Retainer (7) from Cage(8).

19.Slide Ball Seat (9) out of the Cage (8).


21.Slide out Dog Sleeve (12) from Anchor MandrelCollar (11).

22.Remove Shear Screws (31).

23.Remove Set Screws (27) and disassemble Col-lar Connector (6) from Upper Anchor Mandrel(1).

24.Remove O-ring (29), Backup Rings (21) and O-ring (22).

25.Slide out Piston (5).

26.Remove O-rings (25 and 28) and T-Seal (18).

27.Remove T-Seal (23) and Shear Screws (24).

28.Clean and inspect all parts for damage.

End of disassembly.

Part 4: Disassembly Of Flapper Assembly


1. Remove Set Screws (5) and disassemble Inter-mediate Sub (32).

2. Remove Set Screws (29) and disassembleFlapper Housing (22).

3. Remove Set Screws (26) located in betweenthe Flapper Pin (25).

4. Slide Flapper Pin (25) out of hole in FlapperHousing (22).

5. Remove Flapper (23) and Torsion Spring (27).

6. Disassemble Rupture Disc (24) from Flapper(23) if possible. If Rupture Disc cannot be re-moved, replace Flapper.

7. Remove Resilient Seal (28) and O-ring (30)from Intermediate Sub (32).

8. Remove Set Screws (5) and disassemble Car-rier Connector (1).

9. Remove T-seals (2).

10.Remove Set Screws (11) and disassembleBody Lock Ring Housing Retainer (9).

11.Remove Shear Screw (7) and disassembleBody Lock Ring Housing (8) from Body LockRing (6).

12.Disassemble Body Lock Ring (6) from Dog Car-rier (21).

13.Disassemble the Garter Springs (34) from theSpring Loaded Dogs (15).

14.Pull outward all Spring Loaded Dogs (15) to al-low them to pass over OD of Dog Carrier (21).Shift Spring Loaded Dogs along with Dog Cage(17), Lower Latch (16), Upper Latch (14) andRetainer Dog Cover (12) downward far enoughto completely uncover the Retainer Dogs (10).

15.Pull out and remove all the Retainer Dogs (10).

16.Slide out Flapper Retainer Sleeve (20) and re-move Backup Rings (18) and O-ring (19).



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17.Remove Set Screws (13).

18.Disassemble Retainer Dog Cover (12) from Up-per Latch (14).

19.Remove Set Screws (33) and disassembleLower Latch (16) from Dog Cage (17).

20.Slide out Dog Cage (17) and remove SpringLoaded Dogs (15) from ID.

21.Remove Set Screws (4) and remove SpringCover (35).

22.Remove Load Ring (36) and CompressionSpring (3).

This docum

ent is an

d contains unpublished, copyrighte

d and confidential information of B

aker Hughes, and is

revealed for limited p

urposes only. This do

cument is the prop

erty of Baker H

ughes and is to be return

ed to Baker

Hughes on re

quest and may no

t be reproduced, u

sed or disclosed to persons not having a need to know

consistentw

ith the purpose of the docum

ent, w

ithout the written consent of B

aker Hugh

es. This do

cument is n

ot rented, loanedor sold, either alo

ne or in conjunction w

ith equipme

nt or product. 7/20/1

0 Baker H

ughes Incorporated.

Un

it No. S

U 10504

July 20, 2010

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TORXS Liner Hanger Setting Tool

Dimensional Data Drawing No. 799-542-00P01

This do

cument is and contains unpub

lished, copyrighted and

confidential information

of Ba

ker Hughes, and is

revealed for limited purposes only. T

his document is the

property of Baker H

ughes and is to be

returned to B

akerH

ughes on request and may not be rep

roduced, used or disclosed to pe

rsons not ha

ving a need to know

consistentw

ith the purpose of the do

cument, w

ithout the w

ritten consent of B

aker Hughes. T

his document is not rented, loaned

or sold, either alone or in co

njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

d.

Un

it No. S

U 10504

July 20, 2010

of 42

Rev. B

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TORXS Liner Hanger Setting Tool

Dimensional Data


Setting Tool Material No. H265530003 H265530001 H265530006Liner Size/Weight 7.000" 26-35 lb 7.625" 29.7-39 lb

Casing Size/Weight 9.625" 47-53.5 lb 9.625" 47 lb 9.625" 53.5 lbDim Description Units - - -

A Overall Length ft 37.622B Length from top of packoff ft 16.923C Tool ID in. 2.468D Top Connection OD in. 7.000E Torque Ring OD in. 8.156 8.250F Thread OD in. 7.597 7.847G End Cap OD in.

7.250H Cylinder OD in.J Piston OD in. 7.210K Button OD in. 7.250L Packoff OD in. 7.375 7.625M Collet Housing OD in. 7.250N Swage OD (Max) in. 7.110 7.660P Crossover OD in. 5.875 6.400Q Ball Seat ID in. 1.585R T-slot Ring OD in. 5.812S Slip Seat OD in. 5.875T Flapper Retainer Sleeve ID in. 2.468U Carrier Connector OD in. 5.875V Gage Ring OD in. 5.875 6.400W Dog Carrier OD in. 5.875X Anchor Slip OD in. 5.698 6.223



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TORXS Stroker Assembly Instructions

Refer to Drawing Nos. 799-184-00P01 and 799-184-00P02.

Stroker Assembly Procedures

Before any assembly takes place, do the following:

• Visually inspect all seal surfaces for proper finish. Notify engineering if the surface finish is not correct or damaged.

• Run taps through all tapped holes to clear any debris. Clean parts afterwards.

• All screws require medium strength Loctite during final installation.

Top Down Assembly

1. Slide Body Lock Ring (20) onto Upper Mandrel(8) and locate it near the groove as shown.Body Lock Ring threads must be in the directionas shown.

2. Slide Dog Support Sleeve (15) over UpperMandrel (8) and make up into the Body LockRing (20). Align hole on the Dog SupportSleeve with split on the Body Lock Ring and in-stall Shear Screw (19) until it is flush with OD ofthe Dog Support Sleeve. Shear Screw mustnot contact Upper Mandrel.

3. Align holes of Dog Support Sleeve (15) withgroove on the Upper Mandrel (8) and installShear Screws (18). Back out 1/4 turn after bot-toming out Shear Screws.

4. Before installing the Threaded Dogs (13), placethem side by side to make sure that the num-bered sequence follows the thread lead. Installthe Threaded Dogs inside the slots on SettingSleeve (7) starting with Threaded Dog No. 1 toNo. 5 in a clockwise direction. Make sure to ap-ply grease liberally to help keep the ThreadedDogs in place.

5. Install O-ring (14) onto Setting Sleeve (7).

6. Slide End Cap (16) onto Dog Support Sleeve(15) as shown.

NOTE: End Cap (16) cannot be installed afterSetting Sleeve (7) is installed over Dog SupportSleeve (15).

7. Slide Setting Sleeve (7) with Threaded Dogs(13) over Dog Support Sleeve (15) untilThreaded Dogs are fully supported by the DogSupport Sleeve.

8. Centralize the Setting Sleeve (7) and UpperMandrel (8) and make up the Threaded DogGage (refer to Optional Assembly Equipmentlist for Material No.) onto the Threaded Dogs(13).

NOTE: Make sure the direction of the thread form iscorrectly aligned prior to makeup. Thread form is notsymmetrical.

9. While maintaining Threaded Dog Gage ontothe Threaded Dogs (13), insert Leaf Springs(12) into slot in Threaded Dogs in the directionas shown. Align holes on Leaf Springs withtapped holes on Setting Sleeve (7) and installLow Head Cap Screws (11) with Thread Lock(i.e., 242 MEDIUM STRENGTH LOCTITE). Re-move Threaded Dog Gage after tightening allscrews.

10.On an assembly bench, install the Cover Rings(5) onto the ends of the Screen Filter (6).

11.Slide entire Screen Filter Assembly into SettingSleeve (7) until it shoulders.

12.Slide Torque Ring (10) over Setting Sleeve (7).Align the holes on the Torque Ring with tappedholes on the Setting Sleeve. Install ShearScrews (9) through Torque Ring and into Set-ting Sleeve. Shear Screws should go abouthalfway into Setting Sleeve and must not passbelow the ID of the Torque Ring. DO NOT ap-ply Loctite to Shear Screws at this time.

13.Install Set Screws (58) in same holes to coverShear Screws (9). DO NOT apply Loctite toSet Screws at this time.

NOTE: Loctite will be applied to screws in theTorque Ring (10) during stab up.

14.Install O-rings (2) on both ends of the UpperMandrel (8).

15.Slide Cover Ring (59) onto Setting Sleeve (7).Began makeup of Top Connection (1) into Up-per Mandrel (8). Partially make up SettingSleeve onto Top Connection when parts bump.



of 42Rev. B


After Top Connection makeups completely toUpper Mandrel, then install Set Screws (3).

16.Fully make up Setting Sleeve (7) onto Top Con-nection (1) and then, if required, back out toalign slots. Install Lock Blocks (4). Make upCover Ring (59) and install Set Screws (50).

17.On an assembly bench:

a. Install the Wear Ring (23) onto Mandrel Con-nector (22).

b. Apply grease to groove and install the T-SealAssembly (25) onto Mandrel Connector (22).The rounded inner corner on the BackupRings faces towards the T-Seal. Applygrease on rubber before installing the Back-up Rings. Use grease to hold Backup Ringsin place and flushed with the T-Seal OD.

NOTE: Make sure T-seal are installed in the correctgroove. Failure to install the Backup Rings properlycould result in damage to the T-Seal.

18.Make up Mandrel Connector (22) onto UpperMandrel (8) and install Set Screws (24) intoMandrel Connector.

19.With the O-ring groove facing outward, makeup Mandrel (31) into Mandrel Connector (22)and install Set Screws (3).

20.Slide Cylinder (21) over Mandrel Connector(22) until bottom end of the Cylinder is 2-inchesto 3-inches below the bottom end of the Man-drel Connector. Bottom refers to the right end ofthe drawing.

IMPORTANT NOTE: Stroker will not be assembledexactly as shown in the drawing which the Collet(42) is locked. It will be assembled in a positionwhere the stroker has stroked about 2-inches whichthe Collet is unlocked. Locking the Collet will bedone after the stroker is completely assembled.

21.Make up End Cap (16) onto Cylinder (21) andinstall Set Screws (17).


a. Install the O-ring (26) onto Piston (28).

b. Apply grease to groove and install T-Seal As-sembly (29) into Piston (28). The roundedouter corner on the Backup Rings faces to-

wards the T-Seal. Apply grease on rubberbefore installing the Backup Rings. Usegrease to hold Backup Rings in place andflushed with the T-Seal ID.

c. Install Wear Ring (30) into Piston (28).

NOTE: Make sure T-seal are installed in the correctgroove. Failure to install the Backup Rings properlycould result in damage to the T-Seal.

23.Slide Piston (28) onto the Mandrel (31).

24.Make up Piston (28) into Cylinder (21) and in-stall Set Screws (27).

25.Install O-ring (2) on end of Mandrel (31).

26.Repeat Steps No. 17 to No. 25 for four timesexcept Step No. 21 will be to make up the Cyl-inder (21) into the Piston (28) and install SetScrews (27).

IMPORTANT NOTE: Five [5] Pistons (28) will belocated above the packoff.

27.Make up the Mandrel (39) onto Mandrel (31)and install Set Screws (3).

28.Install O-rings (36) into Bonded Seals (37) [twosets].

29.Slide first Bonded Seal (37) onto Mandrel (39).

30.Slide Spacer (40) onto Mandrel (39).

31.Slide second Bonded Seal (37) onto Mandrel(39).

32.Install Gage Ring (41) onto Mandrel (39). Tight-en until first Bonded Seal (37) shoulders.

NOTE: Do not over tighten Gage Ring (41) or itcould damage the Bonded Seal (37).

33.Make up Cylinder (21) onto Piston (28) and in-stall Set Screws (27).


a. Install a Backup Ring (33), Bullet Ring (34),O-ring (35), second Bullet Ring, and secondBackup Ring onto the Cylinder Connector(38). Make sure orientation of the BackupRings and Bullet Rings are installed asshown. Packoff Assembly Tool may be usedto assist in assembly. (Refer to Optional As-sembly Equipment list for Material No.)



of 42 Rev. B


b. Install Seal Spacer (32).

35.With the Seal Spacer (32) facing the Cylinder(21), slide Cylinder Connector (38) over GageRing (41) and lower Bonded Seal (37) andmake up to the Cylinder and install Set Screws(27).

IMPORTANT NOTE: Seal Spacer (32) must belocated above the packoff seals or left side on thedrawing. Tool failure can occur if Seal Spacer is notlocated as shown.

36.Install O-ring (2) on end of Mandrel (39).

37.Repeat Step No. 26 except for one time for thesixth piston.

38.Install Wear Ring (23) and T-Seal Assembly(25) onto Collet (42).

39.Make up the Collet (42) onto the Mandrel (31)and install Set Screws (24).

40.Make up Lower Mandrel (54) into Collet (42)and install Set Screws (3).

41.Slide the Cylinder (21) over the Collet (42) andmake up onto Piston (28). Install Set Screws(27).

42.Install O-ring (2) on end of Lower Mandrel (54).

43.Install O-ring (26), Backup Rings (46), and O-ring (47) onto Collet Housing (43).

44.Make up Collet Housing (43) into Cylinder (21)and install Set Screws (27).

NOTE: If significant torque is required to make upthe Collet Housing (43) to the Cylinder (21), then theCollet Housing might be trying to deflect the Collet(42) Fingers. This is not the recommended methodto lock the Collet in place. Remove the ColletHousing and shift the Pistons and Cylindersdownward for 2-inches. Repeat Step No. 44.

45.Deburr and remove any sharp edges on theslots of the Lower Mandrel (54) to prevent dam-aging the T-seal (29) in the Collet Piston (44).

46.Install Wear Ring (30) and T-seal (29) into Col-let Piston (44).

47.Slide Collet Piston (44) over Lower Mandrel(54) and shoulder against Collet Housing (43).

48.Install Compression Spring (48).

49.Make up Spring Housing (49) onto Collet Hous-ing (43) and install Set Screws (45).

50.Reset the stroker.

NOTE: Resetting the stroker may require asignificant force in order to deflect and lock theCollet (42) fingers in place. A stroker resetter toolmay be used to assist in the assembly. (Refer toOptional Assembly Equipment list for moreinformation and Material No.). Other options such asequipment that are used for stabbing may provideforce to reset the stroker.

51.On an assembly bench, assemble the Adjust-able Swage segment (52). (USE HEAVY DUTYGREASE ON ALL SLIDING SURFACES)

a. Make sure the Adjustable Swage segments(52) total ten pieces and that they have Nos.0-9 on them as per the prints.

b. Make sure that there are five [5] Segmentswith the letter “U” next to the number and fivewith the letter “L” next to the number. Applygrease on the rail and groove faces of theSegments.

c. Assemble the Segments by sliding SegmentNo. 0 onto Segment No. 1. Continue withSegment No. 2, then No. 3, etc. Follow aclockwise direction until a circular ring hasbeen assembled.

d. Hold the retaining hooks on both ends andpull the Segments in opposite directions toforce a reduction in the OD. While reducingthe OD, keep the hooks in line. Do not pullthe Segments completely apart or Segmentswill separate.

e. Assemble the Retainer (51) and the FixedSwage (53) over the retaining hooks on bothends of the Adjustable Swage segments(52). Then push the Retainer and the FixedSwage together to force the segments tomaximum OD.

NOTE: The Adjustable Swage segments (52) canbe installed in either direction into the Retainer (51)and Fixed Swage (53).

52.Without any Loctite at this time, install SetScrews (50).



of 42Rev. B


NOTE: Final position of the Adjustable Swage segment(52) will be adjusted during stab up.

53.Install O-ring (57) into Crossover (56).

54.Make up Crossover (56) onto Lower Mandrel(54) and install Set Screws (55). End of assem-bly.

Pressure Integrity Test


IMPORTANT NOTE: To prevent shearing the ShearScrews (18) at the top, remove Set Screws (17) andEnd Cap (16) from Cylinder (21) before startingpressure integrity test.

1. Make up Bottom Pressure Cap (T001) to end ofStroker.

2. Apply pressure to 500 psi.

NOTE: An increase to about 250 psi followed by asudden decrease in pressure may occur during thestart of the stroke due to the release of the collet.

3. Hold for five [5] minutes.

4. Bleed off to zero psi pressure.

5. Remove Bottom Pressure Cap (T001).

6. Reset the Stroker.

7. Reassemble the End Cap (16) and Set Screws(17).

Stroker Resetter (OPTIONAL)


Assembly Procedures

Before any assembly takes place, do the fol-lowing:

1. Visually inspect all seal surfaces for proper fin-ish. Notify engineering if the surface finish is notcorrect or damaged.

2. Run taps through all tapped holes to clear anydebris. Clean parts afterwards.

Assembly for Storage or Transport

1. Vise Upper End Cap (8).

2. Install O-ring (7).

3. Stab Piston (14) into Upper End Cap (8) asshown.

4. Install Coupling (4) onto Piston (14).

5. Install O-rings (9) and O-ring (12).

6. Make up Cylinder (10) to Upper End Cap (8).

7. Install Set Screws (2).

8. Install Lower Ring (11) over Cylinder (10).

9. Make up End Cap (13) to Cylinder (10).

10.Install Set Screws (2).

11.Make up the Lower Sleeve (3) to Upper EndCap (8)

12.Install Sleeve Spacer (6) onto Upper Sleeve (1)and install Set Screws (2).

13.Slide Cover Ring (5) over Upper Sleeve (1) andmake up to Lower Sleeve (3) as shown.

Assembly to Stroker

1. Shift Spring Housing as far up as possible rela-tive to the Lower Mandrel because resetter onlyhas 6-inch stroke.

2. Remove the items below the Spring Housing onStroker.

3. Remove the Upper Sleeve (1) and LowerSleeve (3) from the Upper End Cap (8) andmake up to the Spring Housing.

4. Remove Cover Ring (5), Sleeve Spacer (6) andLower Sleeve (3) and move all parts as far uponto the Spring Housing.

5. Remove Coupling (4) from Piston (14) and in-stall to the Lower Mandrel on the stroker first foreasier assembly.

6. Attach eye bolt to Lower Ring (11) to lift entireassembly and make up Piston (14) to Coupling(4).

CAUTION!

Make sure enough threads are engaged oneye bolt for lifting and also allow Lower Ring(11) to rotate freely.

7. Apply pressure with air or water into “lower endports” to shift Piston (14) as shown allowingmaximum stroke when resetting stroker.



of 42 Rev. B


8. Make up Lower Sleeve (3) to Upper End Cap(8).

9. Make up Sleeve Spacer (6) to Upper Sleeve (1)and install Set Screws (2).

10.Turn Upper Sleeve (1) on Spring Housing as fardown as possible without losing thread engage-ment.

11.Open “lower end ports” and apply pressure to“upper end ports” to move Lower Sleeve (3) un-til it shoulders Sleeve Spacer (6).

12.Make up Cover Ring (5) to Lower Sleeve (3).

Operation: Locking the Collet

1. Fill water into upper end ports.

2. Apply 400 psi pressure to the upper end portswhile lower end ports are open.

Operation: Confirming Collet is locked

1. Fill water into lower end ports.

2. Apply 200 psi pressure to the lower end portswhile upper end ports are open.

3. No movement should occur to confirm collet islocked.

4. If movement does occur, repeat operation tolock collet.

Stroker Test using Stroker Resetter (OPTIONAL)

1. After locking the collet, remove all parts exceptCoupling (4). Use Coupling to plug tool.

2. Apply pressure up to 500 psi to unlock colletand begin stroke.

3. Complete stroke (12-inch) and hold 500 psi for5 minutes.

4. Relock collet after stroker test.

TORXS Anchor Assembly Instructions



• Visually inspect all seal surfaces for proper finish. Notify engineering if the surface finish is not correct or damaged.

• Run taps through all tapped holes to clear any debris. Clean parts afterwards. Clean tapped holes for Loctite preparation.

• All screws require medium strength Loctite during final installation.

1. Place Upper Anchor Mandrel (1) in a vise andsecure.

2. On an assembly bench, do the following:

a. Apply grease to slots of Cage (8).

b. Install Support Dogs (10) into Cage (8) slotsstarting with Dog No. 1 as shown.

c. Following a clockwise direction, install DogNo. 2, then Dog No. 3, etc.

d. Slide Dog Sleeve (12) over Cage (8).

e. Align holes with groove and install ShearScrews (31) until bottom out and back off a 1/4 turn.

f. Install an O-ring (30) in Cage (8) as shown.

g. Grease O-ring (30) and inner diameter of theCage (8). Grease outer diameter on BallSeat (9) and slide Ball Seat into Cage withthe orientation as shown until it shoulders.

h. Lubricate Box Thread in Cage (8) and threadBall Seat Retainer (7) until Ball Seat (9) isflush against the Support Dogs (10). Do notover tighten; it may damage the Ball Seat.

3. Install both O-rings (25) and T-seal (18) intoPiston (5). Slide Piston onto Upper AnchorMandrel (1) with T-seal facing right as shown.

4. Install O-ring (28) in Upper Anchor Mandrel (1)and make up Collar Connector (6) to Upper An-chor Mandrel. Install Set Screws (27).

5. Install Backup Rings (21) and O-ring (22) intoCollar Connector (6). Apply grease to seal andSlide Ball Seat Assembly from Step 2 into Col-lar Connector until it shoulders as shown. Makesure that groove on Ball Seat Retainer (7) isaligned with the tapped holes on Upper AnchorMandrel (1).



of 42Rev. B


6. Install Shear Screws (24) into Upper AnchorMandrel (1) until bottoms out, and then back offa 1/4 of a turn.

7. Install O-ring (29) into Collar Connector (6). As-semble Anchor Mandrel Collar (11) onto CollarConnector. Install Set Screws (27).

8. Install O-ring (29) onto Lower Anchor Mandrel(15). Thread Lower Anchor Mandrel into An-chor Mandrel Collar (11) until it shoulders.

9. Install Set Screws (27) into Anchor MandrelCollar (11) until bottom out.

10.Install T-seal (19) into Lower Anchor Mandrel(15).

11.Slide Cylinder (16) over T-seal (19) and makeup to Piston (5). Align holes and install CapScrews (20).

12.On an Assembly Bench, (Slip Ring Assembly):

a. Install Anchoring Slips (13) onto Slip Seat(14) by lining up the rails on the Slip with thegroove on the Slip Seat and sliding the Slipinto the Slip Seat. MAKE SURE ALL SLIPSCAN MOVE EASILY.

b. Pull on the Anchoring Slips (13) in a directionaway from the Slip Seat (14). This forces theSlips to reduce in diameter. Make sure thatthe Slips do not pull all the way out of the SlipSeat.

c. Slide T-Slot Ring (17) over the AnchoringSlips (13) as shown. Make sure to align the“Tees” on the Slips with the slots on the T-Slot Ring. Then push on the Slips. This forc-es the Slips to increase on the diameter.Make sure to guide the “Tees” on the Slipsinto the slots on the T-Slot Ring.

13.Lubricate the Lower Anchor Mandrel (15) ODand slide the Slip Ring Assembly onto LowerAnchor Mandrel as shown.

14.Thread Slip Seat (14) onto Lower Anchor Man-drel (15).

NOTE: Slip Seat (14) thread is left-hand thread.

Continue to thread the Slip Seat (14) until itshoulders on the Lower Anchor Mandrel (15).Next, make up the T-Slot Ring (17) to Cylinder(16). Align holes and install Cap Screws (20).Move T-Slot Ring until it shoulders Lower An-chor Mandrel. Check 33.5 Ref. Length. Backout Slip Seat by rotating clockwise until Anchor-ing Slips (13) are below Slip Seat OD and sit-ting flush onto OD of Lower Anchor Mandrel.

NOTE: SLIPS FOR 7-5/8" x 9-5/8" WILL NOT GOBELOW SLIP SEAT (14) OD. FOR THIS SIZE, ITWILL BE 0.200" PER SIDE ABOVE SLIP SEATOD DURING RUN-IN POSITION.

Make sure T-Slot Ring (17) has not shifted bychecking 33.5 Ref. Length. Align slots on LowerAnchor Mandrel (15) with the tapped holes onthe Slip Seat (14).

15.Install Shear Screws (26) into Slip Seat (14) un-til they bottom out and then back off a 1/4 turn.

16.Apply grease to T-Seal groove of Upper AnchorMandrel (1). Install T-Seal Assembly (23) ontoUpper Anchor Mandrel as shown. Make sure topay attention on the installation of the BackupRings for the T-Seal Assembly. The rounded in-ner corner on the Backup Rings face towardsthe T-Seal. Use grease to hold the BackupRings in place and flushed with the T-Seal ODDO NOT ALLOW the Backup Rings to protrudeabove rubber or they can be damaged duringinstallation.

17.Install Compression Spring (3) over Upper An-chor Mandrel (1) and slide the Spring Cover (4)over.

18.Make up Spring Cover (4) to Piston (5). Alignholes and install Cap Screws (20).

19.Make up Spring Retainer (2) to Spring Cover(4). Align holes and install Cap Screws (20).

20.Apply Thread Lock (Medium Strength Loctite)to Cap Screw Bolts (20) and install into SpringCover (4) and tighten.

End of assembly.



of 42 Rev. B


TORXS FlapperAssembly Instructions


Flapper Assembly Procedures


a. Visually inspect all seal surfaces for properfinish. Notify engineering if the surface finishis not correct or damaged.

b. Run taps through all tapped holes to clearany debris. Clean parts afterwards.

c. APPLY MEDIUM STRENGTH LOCTITE TOALL SCREWS UNLESS NOTED. SCREWSWITHOUT LOCTITE MUST HAVE LOCTITEAFTER TESTING.

1. Place Intermediate Sub (32) on a vise and se-cure.

2. Grease and install O-ring (30) and ResilientSeal (28) onto Intermediate Sub (32).

3. Grease seal surfaces and threads on RuptureDisc (24) and install onto Flapper (23). Torqueto 150-180 ft-lb per manufacturer's specifica-tion. Do not over tighten which may damage theRupture Disk.

4. On an assembly bench, assemble the follow-ing:

a. Install Flapper (23) inside Flapper Housing(22) and align holes as shown.

b. Align Torsion Spring (27) with Flapper (23)as shown.

c. Install Flapper Pin (25) through FlapperHousing (22), Torsion Spring (27), and Flap-per (23). Slowly allow Flapper to be in theclosed position.

d. Install Set Screws (26) to hold Flapper Pin(25) in place.

5. Assemble Flapper Housing (22) onto Interme-diate Sub (32). Install Set Screws (29) andtighten.

6. Place Dog Carrier (21) on a vise and secure.

7. Thread Intermediate Sub (32) into Dog Carrier(21) until it bottoms out and tighten.

8. Thread Set Screws (5) into Dog Carrier (21)and tighten.

9. Install Compression Spring (3) onto Dog Carri-er (21).

10.Install Load Ring (36) into Spring Cover (35)until shoulders as shown. Make sure Load Ringis squared with shoulder.

11.Assemble Spring Cover (35) with Load Ring(36) onto Dog Carrier (21).


13.Grease liberally Spring Loaded Dogs (15) andinstall them into slots on Dog Cage (17). Thegrease should allow the Dogs to stay in place.Make sure that the orientation of the Dogs is asshown.

14.Rest Spring Loaded Dogs (15) and Dog Cage(17) onto OD of the Dog Carrier (21). Installboth Garter Springs (34) through holes of allSpring Loaded Dogs. Make sure GarterSprings are located above grooves of the DogCage.

15.Slide Upper Latch (14) through ID of LowerLatch (16) until they bottom out. Make up LowerLatch to Dog Cage (17).


17.Carefully, push against Lower Latch (16) untilSpring Loaded Dogs (34) collapses. Use a met-al band strap to hold down Spring LoadedDogs.

CAUTION!

UP TO 300 LB OF FORCE MAY BEREQUIRED TO PUSH LOWER LATCH (16)AGAINST SPRING FORCE.

18.Install Retainer Dog Cover (12) onto UpperLatch (14) and install Set Screw (13) withoutLoctite if before testing or with medium strengthLoctite if after testing.

19.Install O-ring (19) with Backup Rings (18) ontoFlapper Retaining Sleeve (20) and applygrease onto these.



of 42Rev. B


20.Carefully, without damaging Rupture Disk (24),use a long rod to push the Flapper (23) openand slide Flapper Retaining Sleeve (20) intoDog Carrier (21) as shown until Flapper is heldopen by Flapper Retainer Sleeve. Do not bot-tom out.

21.If necessary, slowly pull out Flapper RetainingSleeve (20), while making sure it still holds theFlapper (23) open, in order to access the upseton Flapper Retaining Sleeve. Install RetainingDogs (10) through the slots on the Dog Carrier(21) onto the upset on the Flapper RetainingSleeve as shown.

22.Slide Flapper Retaining Sleeve (20) until Re-taining Dogs (10) shoulder into Retainer DogCover (12) as shown.

23.Use snap ring pliers to slide Body Lock Ring (6)over the Dog Carrier (21) as shown.

IMPORTANT:

Threads on Body Lock Ring (6) must be inthe direction shown. If necessary, rotateBody Lock Ring so that the slot in the BodyLock Ring does not align with slot of theDog Carrier (21).

24.Thread Body Lock Ring Housing (8) onto BodyLock Ring (6). Make sure Body Lock Ring iscentered in the Body Lock Ring Housing asshown. Line up the tapped hole in the BodyLock Ring Housing with the slot on the BodyLock Ring.

25.Install Shear Screw (7) without Loctite if beforetesting or with medium strength Loctite if aftertesting into BLR Housing (8) until it is flush withOD of BLR Housing.

26.Slide Body Lock Ring Housing Retainer (9)over BLR Housing (8) and thread it onto Retain-er Dog Cover (12) as shown.

27.Install Set Screws (11) without Loctite if beforetesting or with medium strength Loctite if aftertesting into BLR Housing Retainer (9) and tight-en.

28.Grease both box threads in the Carrier Connec-tor (1) and thread Carrier Connector onto DogCarrier (21) until it bottoms out and tighten.

29.Thread Set Screws (5) into Carrier Connector(1) and tighten.

30.Install Gage Rings (31) on both ends and installSet Screws (5).

31.Install T-Seals (2) onto Flapper RetainerSleeve (20).

32.Finally, inspect ID to confirm flapper is open.

Pressure Integrity Test

Testing Procedures


SETUP: Flapper Open

1. Assembly Pressure Cap (T001) to top of as-sembly. Connect pressure line to Pressure Cap(1).

2. Assemble plug with a 2-7/8" EU 8RD Boxthread onto the other side.

3. Apply pressure to 500 psi and hold for five min-utes.

4. Observe for any leaks.

5. Bleed off to zero psi.

6. Remove Pressure Cap and plug.

SETUP: Flapper Closed

Refer to Drawing No. 799-182-09P01 (Flapper As-sembly)

1. Carefully, remove metal band clamp holdingSpring Loaded Dogs (15).

CAUTION!

SPRING LOADED DOGS ARE UNDER LOADBY SPRING FORCE.

2. After Spring Loaded Dogs (15) move radiallyoutward and stop, shift the Spring Loaded Dogsupward until it pushes against Retainer DogCover (12) and moves assembled parts upwarduntil BLR Housing Retainer (9) bottoms againstCarrier Connector (1).

3. At this point, the Spring Loaded Dogs (15)should be able to collapse and the Flapper (23)is closed. Inspect ID to confirm Flapper isclosed.



of 42 Rev. B


4. Install Pressure Cap (T001) and leave bottomend open.

5. Apply pressure to 500 psi and hold for five min-utes.

6. Observe for any leaks.

7. Bleed off to zero psi.

8. Remove Pressure Cap.

9. Reassemble tool.

Reassemble Tool after Testing Complete:

1. Remove Set Screws from Carrier Connector (1)and disassemble from Anchor. Slide out Flap-per Retainer Sleeve (20).

2. Remove Carrier Connector (1).


4. Remove Body Lock Ring Housing Retainer (9).

5. Remove Shear Screw (7).

6. Remove Body Lock Ring Housing (8), BodyLock Ring (6), Retainer Dogs (10), Set Screws(13) and Retainer Dog Cover (12).

7. Hold outward Spring Loaded Dogs (15) so thatDogs can pass OD of Dog Carrier (21).

8. Go back to Step 17 (Refer to Flapper AssemblyDrawing No. 799-182-09P01) and repeat allsteps to reassemble tool.

TORXS Assembly Instructions



a. Visually inspect all seal surfaces for properfinish. Notify engineering if the surface finishis not correct or damaged.

b. Run taps through all tapped holes to clearany debris. Clean parts afterwards.

c. Apply medium strength Loctite to all screwsduring final installation.

Top Down Assembly

1. Place top connection of Stroker (1) in vise. Sup-port ends with stands.

NOTE: Do not vise on cylinders.

2. Assemble bottom of Stroker (1) to Anchor As-sembly (3).


4. Assemble bottom of Anchor Assembly (3) toFlapper Assembly (5).


Extension Stabbing Instructions


IMPORTANT NOTE: Make sure all tasks listedon the Task Checklist are completed beforestabbing begins.

1. Confirm stroker is fully reset by checking ‘F’length. Measure and record dimensions ‘A’ and‘B’ from extension on Chart 1.

2. Use expansion gage (refer to Chart 2 for Mate-rial No.) and record ‘C’ on Chart 1. 'C' can becalculated by taking the overall length of the ex-pansion gage (refer to Chart 2) minus thelength of the expansion gage coming out of thehanger body.

3. Calculate ‘D’ and record on Chart 1. D = A - B + C - E - G

NOTE: E = Thread makeup loss (refer to Chart 2)

NOTE: G = Adjustable swage segment offset length

4. Remove set screws and turn adjustable swagesegment to get ‘D’ +/- 0.125. Swage segmentsat fully expanded state (Maximum OD) duringmeasurement.

5. Reinstall set screws for adjustable swage seg-ment.

6. Grease threaded dogs and packoff. Removeset and shear screws to loosen torque ring.

7. Align the start of threaded dogs by 1/4 turncounterclockwise to the start on extension boxthread. Thread is right-hand.



of 42Rev. B


8. Stab setting tool into extension until threadeddogs stop on box thread.

9. Before attempting to turn, apply slight axial loadonto setting tool to prevent thread from jumpingout when attempting to start engagement.

10.Once thread has started, axial load can be re-moved to complete makeup. Make up untilthread bottoms out.

11.Reinstall torque ring and shear screws.

12.Install set screws with medium strength Loctite.

Packoff Test

1. Make up hanger body to extension with1,000 ft-lb.

NOTE: Do not make up to manufacturer’s makeuptorque at this time because connection will bebroken to finish stab up.

2. Install test cap on end of hanger body and topend of stroker.

3. Connect pressure line to any end.

4. Apply 500 psi and hold for five minutes.

5. End of test. Remove pressure lines and testcaps.

Casing Stab Up


1. With hanger body temporarily made up to ex-tension, install collar to hanger body.

2. With flapper and anchor together, make up an-chor to stroker thru ID of hanger body.

3. Disassemble Hanger body from extension,slide down hanger body and install set screwsat top of anchor.

4. Reassemble hanger body to extension.

5. Make up solo plug release tool with liner wiperplug to bottom of Flapper.

6. Assemble casing pup joint (Refer to Chart 1 forlength) pass liner wiper plug and stop at springloaded dogs. Casing pup joint must cover partof spring loaded dogs before removing metalbands.

7. Remove metal bands and allow spring loadeddogs to expand into ID.

8. Make up the casing pup joint to collar.

9. Make up all connections per manufacturer'srecommended torque (Refer to Chart 1 for Ex-tension thread).

10.Check tool ID to make sure flapper did not ac-cidentally close.

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Extension Stab Up


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of Ba

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akerH



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consistentw


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ithout the w

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aker Hughes. T



njunction with eq

uipment or prod

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Extension Stabbing


This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


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TORXS Setting Tool

Assembly Drawing No. 799-543-00P01

This do




of Ba

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his document is the

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ughes and is to be

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akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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TORXS Setting Tool Assembly

Parts List

Refer to Drawing Nos. 799-543-00P01.

Item No.

DescriptionNo.

Req'd

Size (in.) and Material No.7" x 9.625"(47-53.5 lb)

7.625" x 9.625"(47 lb)

7.625" x 9.625"(53.5 lb)

H265530003 H265530001 H2655300061 Stroker Assembly 1 H079918408 H079918407 H079918410

2 Set Screw 4HWWG51D140(3/8-16 x 1-1/8)

3 Anchor Assembly 1 H079918110 H079918109

4 Set Screw 4HWWG51D0H0

(3/8-16 x 1/2)5 Flapper Assembly 1 H079918210 H079918209

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Stroker Assembly


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

d.

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Stroker Assembly


This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Stroker Assembly Pressure Integrity Test


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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Stroker Assembly

Parts List


ItemNo.

DescriptionNo.

Req’d

Size (in.) and Material No.7” x 9.625"(47-53.5 lb)

7.625" x 9.625"(47 lb)

7.625" x 9.625"(53.5 lb)

H079918408 H079918407 H0799184101 Top Connector 1 H0G00607002 O-ring Nitrile 90 Duro 10 HWWB338H40

3 Set Screw 36HWWG51D0W0

(3/8-16 x 7/8)4 Lock Block 4 H0G00606005 Cover Ring 2 H0798936006 Screen Filter 1 H0798938007 Setting Sleeve 1 H0G0060800 H0G00608018 Upper Mandrel 1 H079888700

9 Shear Screw 4HWWGE1D10B

(3/8-16 x 1)10 Torque Ring 1 H079889802 H079889803

11 Cap Screw 10HWX2040260(3/8-16 x 3/8)

12 Retaining Leaf Spring 5 H07989220013 Threaded Dog 5 H079887401 H0G005710114 O-ring Nitrile 90 Duro 1 HWWB440H40 HWWB441H4015 Dog Support Sleeve 1 H07988660016 End Cap Assembly 1 H079947600

17 Set Screw 4HWWG51D0F0(3/8-16 x 7/16)

18 Shear Screw 8HWWGE1D0HB

(3/8-16 x 1/2)

19 Shear Screw 1HWWGE1D0MB

(3/8-16 x 5/8)20 Body Lock Ring 1 H07988670021 Cylinder 8 H07988600022 Mandrel Connector 6 H07988540023 Verlon Wear Ring 7 10169031

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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24 Set Screw 28HWWG51D1H0(3/8-16 x 1-1/2)

25 T-seal 7 1017349526 O-ring Nitrile 90 Duro 7 HWWB361H40

27 Set Screw 60HWWG51D0B0(3/8-16 x 5/16)

28 Piston Assembly 6 H07994750029 T-Seal 7 1017349430 Verlon Wear Ring 7 1016903231 Mandrel 6 H07988610032 Seal Spacer 1 H079894900 H07989490133 Backup Ring 2 H079009208 H07900922234 Bullet Ring 2 H079009308 H07900932235 O-ring Nitrile 90 Duro 1 HWWB365H4036 O-ring Nitrile 90 Duro 2 HWWB157H4037 Bonded Seal 2 H01975250238 Cylinder Connector 1 H079886300 H07988630139 Mandrel 1 H07988640040 Spacer 1 H07989280041 Gage Ring 1 H07990220042 Collet 1 H07989950143 Collet Housing 1 H07989980044 Collet Piston 1 H079899703

45 Set Screw 4HWWG51D0D0

(3/8-16 x 3/8)46 Backup Ring 2 1014454847 O-ring Nitrile 90 Duro 1 HWWB355H4048 Compression Spring 1 1016856149 Spring Housing 1 H079904300

Stroker Assembly

Parts List (Continued)


ItemNo.

DescriptionNo.

Req’d


7.625" x 9.625"(47 lb)

7.625" x 9.625"(53.5 lb)

H079918408 H079918407 H079918410

This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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50 Set Screw 8HWWG51D0M0

(3/8-16 x 5/8)51 Retainer 1 H079887301 H07988730252 Adjustable Swage 1 H079847800 H07984780153 Fixed Swage 1 H079855200 H079855207 H07985520554 Lower Mandrel 1 H079887100

55 Set Screw 4HWWG51D140(3/8-16 x 1-1/8)

56 Crossover 1 H079902400 H07990240157 O-ring Nitrile 90 Duro 1 HWWB344H40

58 Set Screw 4HWWG51H0D0(1/2-13 x 3/8)

59 Cover Ring 1 H0G0060500

Stroker Assembly



ItemNo.

DescriptionNo.

Req’d


7.625" x 9.625"(47 lb)

7.625" x 9.625"(53.5 lb)

H079918408 H079918407 H079918410

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Anchor Assembly


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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Anchor Assembly

Parts List


Item No.

DescriptionNo.

Req'd

Size (in.) and Material No.

7" x 9.625" (47-53.5 lb)

7.625" x 9.625"(47 lb)

7.625" x 9.625"(53.5 lb)

H079918110 H079918109

1 Upper Anchor Mandrel 1 H0G0092500

2 Spring Retainer 1 H0G0092400

3 Compression Spring 1 10168561

4 Spring Cover 1 H0G0092300

5 Piston 1 H0G0092200

6 Collar Connector 1 H0G0092800

7 Ball Seat Retainer 1 H0G0092700

8 Cage 1 H0G0025300

9 Ball Seat 1 H079968201

10 Support Dogs 1 H079935201

11 Mandrel Anchor Collar 1 H0G0092100

12 Dog Sleeve 1 H0G0025200

13 Anchoring Slip 5 H079853700 H0798537001

14 Slip Seat 1 H079853800

15 Lower Anchor Mandrel 1 H0G0091500

16 Cylinder 1 H0G0094500

17 T-Slot Ring 1 H0G0094100

18 T-Seal 1 10230501

19 T-Seal 1 10230502

20 Cap Screw 1610230698

(1/4-20 x 3/16)

21 Backup Ring 2 10207288

22 O-ring 1 HWWB238H40

23 T-Seal 1 10172815

24 Shear Screw *10230699 [7]

(7/16-14 x 1-3/16)10230699 [9]

(7/16-14 x 1-3/16)


26 Shear Screw 5HWWGE180WB

(1/4-20 x 7/8)

27 Set Screw 12HWWG51D0D4

(3/8-16 x 3/8)




31 Shear Screw 3HWWGE0B0HB

(10-24 x 1/2)

32 Anchor Block 5 H0G0135200

33 Cap Screw 5HWX1230120(5/16-18 x 1/2)

*Number in brackets [ ] indicates the number required.

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Stroker Resetter


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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Stroker Resetter Assembly

Parts List


Item No.

DescriptionNo.

Req’dMaterial No.

1 Upper Sleeve 1 H079964100

2 Set Screw 10HWWG51D0H0

(3/8-16 x 1/2)3 Lower Sleeve 1 H0799642014 Coupling 1 H0799644015 Cover Ring 1 H0799839006 Sleeve Spacer 1 H0799838007 O-ring 1 HWWB330H408 Upper End Cap 1 H0799645009 O-ring 2 HWWB380H40

10 Cylinder 1 H07996460011 Lower Ring 1 H07998400012 O-ring 1 HWWB378H4013 Lower End Cap 1 H07996470014 Piston 1 H079964300

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Stroker Resetter


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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TORXS Flapper Assembly


This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Flapper Assembly

Parts List


Item No.

DescriptionNo.

Req'd

Size (in.) and Material No.7" x 9.625" (47-53.5 lb)

7.625" x 9.625" (47 lb)

7.625" x 9.625"(53.5 lb)

H079918210 H0799182091 Carrier Connector 1 H0G00913002 T-seals 2 102301613 Compression Spring 1 10202145

4 Set Screws 4HWWG508040

(8-32 x 1/8)

5 Set Screw 16HWWG51D0H0(3/8-16 x 1/2)

6 Body Lock Ring 1 H079901200

7 Shear Screw 1HWWGE1D0FB(3/8-16 x 7/16)

8 Body Lock Ring Housing 1 H0799010009 Body Lock Ring Housing Retainer 1 H079901100

10 Retainer Dog 3 H079901500

11 Set Screw 4HWWG51D080(3/8-16 x 1/4)

12 Retainer Dog Cover 1 H0G0016800

13 Set Screw 4HWWG5180D1(1/4-20 x 3/8)

14 Upper Latch 1 H0G001670015 Spring Loaded Dog 3 H079901800 H07990180316 Lower Latch 1 H0G001660017 Dog Cage 1 H0G001650018 Backup Ring 2 H03582270019 O-ring 1 HWWB232H4020 Flapper Retainer Sleeve 1 H0G009120021 Dog Carrier 1 H07990190122 Flapper Housing 1 H07989230023 Flapper 1 H07989530024 Rupture Disc 1 10169393 1022340625 Flapper Pin 1 H055510600

26 Set Screw 2HWWG60B0FS(10-32 x 7/16)

27 Torsion Spring 1 H057677900

This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

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28 Resilient Seal 1 H055510502

29 Set Screw 2HWWG51B081(5/16-18 x 1/4)

30 O-ring 1 HWWB347H4031 Gage Ring 2 H0G0016901 H0G001690032 Intermediate Sub 1 H079893302

33 Set Screw 4HWWG518060(1/4-20 x 3/16)

34 Garter Spring 2 1020259135 Spring Cover 1 H0G001640036 Load Ring 1 H0G0015302

Flapper Assembly



Item No.

DescriptionNo.

Req'd

Size (in.) and Material No.7" x 9.625" (47-53.5 lb)

7.625" x 9.625" (47 lb)

7.625" x 9.625"(53.5 lb)

H079918210 H079918209

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Anchor and Flapper Assembly Pressure Integrity Test


This do




of Ba

ker Hughes, and is


his document is the

property of Baker H

ughes and is to be

returned to B

akerH



rsons not ha

ving a need to know

consistentw


cument, w

ithout the w

ritten consent of B

aker Hughes. T



njunction with eq

uipment or prod

uct. 7/2

0/10 Baker H

ughes Incorporate

d.

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Casing Stab Up

Drawing No. 799-218-01P01

This docum

ent is an



aker Hughes, and is



cument is the prop

erty of Baker H


ed to Baker

Hughes on re

quest and may no

t be reproduced, u


consistentw


ent, w


aker Hugh

es. This do

cument is n



ith equipme


0 Baker H

ughes Incorporated.

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Redress Kit

SizeSetting ToolMaterial No.

Redress Kit(Setting Tool)

Solo Plug Release ToolRedress Kit

(Solo Plug Release Tool)7" x 9.625"(47-53.5 lb)

H265530003 10234754

H269450002 102245627.625" x 9.625"

(47 lb)H265530001

102347577.625" x 9.625"

(53.5 lb)H265530006

Task Checklist

Task Checklist - To be completed before stabbing Date Completed1. Lock stroker.2. Apply pressure to stroker to confirm pressure integrity and unlocking function.3. Reset and relock stroker prior to stabbing.4. Apply pressure to anchor and flapper assembly to confirm pressure integrity.

Optional Assembly Equipment List

DescriptionSize (in.) and Material No. No.

Req’d7" x 9-5/8" 7-5/8" x 9-5/8"Stroker Assembly: H079918408 H079918407 -Stroker Resetter H079970100 1Threaded Dog Gage H07983621D H079945719 1Packoff Assembly Tool H079945700 1Bottom Pressure Cap (T001) H079945717 1

Anchor and Flapper Assembly: H079918110 H079918109 -Top Pressure Cap (T001) H079945707 1O-ring (T002) HWWB344H40 1

Hanger Packer Assembly: H293370XXX -Assembly Spacer H079945701 Not Available 1Assembly Sleeve H079945702 Not Available 1

Stabup Procedure: - -Expansion Gage H079945704 H079945724 1

tech unit 10504su torxs set tool assy

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