Copyright 2005 TEAM Industries, Inc. All Rights Reserved

Presenting

TEAM Industries

Driving Innovation

www.TEAM-IND.com

Driving Innovation

Our core competency is designing and manufacturing systems that transmit power and put it to work quietly and efficiently.

We are proud of the American ingenuity that has driven our company and would like to put it to work for you and your organization.

What we do:

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Driving Innovation

Designing & manufacturing drive-trains,

gearboxes, and related components since 1967

Six facilities ISO 9001:2000 certified or compliant

850,000 sq. ft. manufacturing space

1,000 employees

Background

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Driving InnovationTEAM Industries

• Seven facilities covering 850,000 sq. ft. of manufacturing space

Cambridge 1967

Audubon 1984

Bagley 1992

Park Rapids 1994

Detroit Lakes 1995

Andrews, NC 2005

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Driving Innovation

Transmissions/Gear Boxes

Traction control products

Axles and Axle Housings

Differentials

Continuously Variable Transmissions (CVTs)

Transaxles

Wet Brakes

Drive Shafts

Steering Knuckles

Market Solutions

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Driving Innovation

Market ApplicationsUtility Vehicles

Electric vehicles

All Terrain Vehicles

Snowmobiles

Motorcycles

Marine

Golf Cars

Automotive

Turf Care

Agriculture

Off-highway & Construction

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Driving InnovationTEAM Customers

TEAM manufactures products for a number of customers

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Driving Innovation

Solutions Provider

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Driving Innovation

Research & DevelopmentInnovative designs

Impressive and growing intellectual property portfolio

Vibrant “can do” staff

Market knowledge

Always searching for breakthrough technologies and applications that bring new business to your markets

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Driving InnovationDesign

35+ stations of Pro Engineer design software

Experience to drive our clients’ concepts into robust and cost effective designs

Genisys 3-D printer and other prototype techniques used to swiftly produce scale-models for review.

Mathematica math modeling software

Gear noise synthesis

Sound quality prediction

“What if” scenarios

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Driving InnovationFinite Element Analysis

Applied to Pro/E models to verify product integrity

MSC (FEA)

MSC (Adams)

ANSYS (FEA)

Pro/Mechanica

Modal analysis

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Driving Innovation

Magma CFD die flow analysis

Optimize die design

Gate & Runner

Overflow

Cooling lines

Porosity

Computerized Flow Diagram Analysis

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Driving InnovationRapid Prototyping

Full-service prototyping departments equipped with:

CNC mills & lathes

CNC hob, gear shaper, spline roller, broach

Surface and cylindrical grinders, bore hones

Heat treating

Sourcing for prototype castings.

Bringing ideas to life

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Driving Innovation

Bench TestingDesigns are rigorously bench and field tested to validate FEA results, prove function, and determine reliability.

Fourteen test benches

2 gas powered

10 hydraulic

2 electric

Driveline efficiency testing

Long-term durability testing

Component testing

Custom designed testing

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Driving Innovation

NVH Sound Quality Tools:Hemi-anechoic chamber

25 HP electric motor and dynamometer

LMS Cada-X, PimentoOrder / Spectral AnalysisStructural vibration to airborne noise analysisMicrophones, accelerometers, impact hammer

Acoustic Testing

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Driving Innovation

40 acre test track

Variety of conditions available on-site

Fleet of test vehicles

Component durability testing

FEA correlation

Data acquisition

Field Testing

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Driving Innovation

In 2000, TEAM Industries created TPS to begin marketing performance enhancing products directly to the powersports industry. TPS gives TEAM the ability to learn what drives our customer’s customer.

TEAM Industries – Aftermarket

Goals:

•Gain market knowledge

•Product testing / research & development

•Marketing / brand name recognition

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Driving InnovationDimensional Inspection

10+ Zeiss CNC coordinate measuring machines; most with Vast scanning probes

6 Sheffield Cordax CMMs

Four M&M 4 axes CNC gear analyzers

Eight Gleason, M&M, and ITW gear rollers

Optical comparators, laser micrometers, automated gages and SPC systems.

VJ Technologies, Philips, Optimas real-time radiographic imaging system; 160KV X-ray tube, 19”x24”x21” capacity

Staff trained to all levels, including Senior Level Certification in ASME Geometric Dimensioning and Tolerancing.

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Driving InnovationMetallurgical Laboratories

Two complete metallurgical labs with Buehler saws, mounting presses, and polishing equipment

Experienced technicians with over 70 years of experience

Leco glow discharge spectrometer

Tukon micro-hardness testers, numerous Rockwell and Brinell testers

Metallurgical microscopes with still and video cameras

Magnetic particle and ultrasound testing stations.

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Driving Innovation

Die Casting

High pressure die casting 380, 390, 360, 369 alloys.

Squeeze casting 355, 356, 390, 319 alloys.

10 die cast machines from 500-1600 ton locking force.

Part sizes from 15-325 sq. inches.

Automated pouring, spraying, and extraction for consistent part quality.

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Driving Innovation

Finishing & Coating

Polishing

Cosmetic and function surface improvement of aluminum castings.

Manual and automated polishing systems.

Chromating

Chrome conversion coating for aluminum.

Coating provides salt spray corrosion resistance.

Coating also improves paint adhesion on aluminum.

E-Coat Painting

Cross-linked epoxy primer designed for marine environment corrosion protection.

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Driving InnovationTurning & Milling

More than 100 CNC turning centers; as well as a variety of engine lathes

Machines from 5hp gangturn to 60hp twin turret; turnings from .25” dia. x 2” to12”dia. x 48”.

Twin spindles, gantry and other robotic part handling, live tool milling, and other automation. 100+ CNC machining centers,

variety of tool-room mills and dedicated milling equipment.

Vertical and horizontal mills from 5hp to 30hp, with spindle speeds to 12,000RPM; working envelope up to 40” x 28” x 28”

Part sizes from grams to 500lbs.

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Driving InnovationGear Cutting

Over 2.5 million gears produced per year

12+ CNC parallel-axis gear hobbers, some with auto-loading. Variety of manual hobbers

Crossed-axis gearing on five Gleason 175 hypoid machines

CNC and manual gear honers, shavers, and shapers

CNC hob and broach sharpeners; Gleason bevel gear cutter sharpener.

Six Fassler honing machines with ancillary equipment.

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Driving Innovation

Heat Treat

In-line induction hardening of shafts

TOCCO scanning induction machine

Tempering ovens

Automatic straightening equipment

Magnetic particle inspection.

In-house carburizing of gears and complex shapes

Super Allcase carburizing furnaces

Endothermic gas generators

Preheat and tempering furnaces

Advanced automation and monitoring

systems

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Driving InnovationGrinding

More than 15 CNC cylindrical grinders for post heat-treat finishing of bearing journals and other features.

Centerless grinders.

Internal grinders.

Surface grinders.

Manual cylindrical grinders.

Precision bore honing equipment.

Equipped with auto-loading robotics where appropriate.

Accompanied by precision measuring equipment including laser micrometers and automated gaging.

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Driving InnovationRolling and Broaching

Eight broaches up to 15 ton, horizontal and vertical.

Thirteen spline rollers for cold forming splines up to 4” in length.

Variety of thread rolling and other equipment for cold forming threads or similar external features.

Associated in-house tooling for common sizes.

Ancillary gages and specialized inspection equipment.

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Driving Innovation

Cellular ManufacturingMachines grouped together for high-volume parts or families of parts – single piece flow.

Horizontal machining centers grouped in pallet pools to eliminate set-up time – flexible scheduling.

45+ pieces of automation equipment from gantry loaders to 6 axis robots -- maximum productivity.

In-house induction heat treating and carburizing.

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Driving InnovationAssembly

Over 1 million assemblies per year

Dozens of modular and efficient assembly lines

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Driving Innovation

Single piece flow to minimize WIP inventory

Highly automated, including robotic assistance

Automated 100% monitoring for gear noise levels

Continuous streamlining through Kaizen and other techniques.

Assembly

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Driving InnovationSourcing

30+ years experience sourcing complex sand, permanent mold, investment, and lost foam castings in iron, steel, and aluminum.

20+ million pounds of bar stock annually; mill direct when appropriate.

Subcontract for the skills of dozens of platers, painters, annodizers, and other industrial finishers.

Sourcing avenues to identify and qualify suppliers around the world.

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Driving InnovationConcept to Completion

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Driving Innovation

Thank You

Team Industries 18880 Dan Street

Detroit Lakes, MN 56501

www.team-ind.com

(218) 847-9582